CN106026515A - Hollow brushless motor and harmonic reducer integrated machine - Google Patents

Hollow brushless motor and harmonic reducer integrated machine Download PDF

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Publication number
CN106026515A
CN106026515A CN201610672283.3A CN201610672283A CN106026515A CN 106026515 A CN106026515 A CN 106026515A CN 201610672283 A CN201610672283 A CN 201610672283A CN 106026515 A CN106026515 A CN 106026515A
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CN
China
Prior art keywords
hollow
gear
brushless motor
flexbile gear
assembly
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Application number
CN201610672283.3A
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Chinese (zh)
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CN106026515B (en
Inventor
马新全
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Guangdong Sibanke Intelligent Equipment Co ltd
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Individual
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    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K7/00Arrangements for handling mechanical energy structurally associated with dynamo-electric machines, e.g. structural association with mechanical driving motors or auxiliary dynamo-electric machines
    • H02K7/10Structural association with clutches, brakes, gears, pulleys or mechanical starters
    • H02K7/116Structural association with clutches, brakes, gears, pulleys or mechanical starters with gears

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  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Connection Of Motors, Electrical Generators, Mechanical Devices, And The Like (AREA)
  • Brushless Motors (AREA)

Abstract

The invention discloses a hollow brushless motor and harmonic reducer integrated machine. The machine comprises a machine shell, a shell cover plate, a hollow spindle, a hollow brushless motor assembly, a harmonic reducer assembly, a flange cover and a controller, wherein the hollow brushless motor assembly comprises a brushless motor stator component, a brushless motor rotor component and a PCB, the brushless motor stator component comprises a stator core lamination stack and a coil winding, and the brushless motor rotor component comprises a NeFeB magnet; the harmonic reducer assembly comprises a flexible gear, a rigid gear matched with the flexible gear, and a bearing with cross roller located between the flexible gear and the rigid gear, the machine shell, the transmission portion of the flexible gear and the outer circle of the bearing with cross roller are sequentially connected in a screw joint mode, and a flange, the rigid gear and the inner circle of the bearing with cross roller are sequentially connected in a screw joint mode. Through the structural design, the machine has the advantages of being novel in design, compact in structure, small in size and low in weight, and can effectively solve the problem of routing of a robot so that the robot can rotate by any degree.

Description

A kind of hollow brushless electric machine, harmonic speed reducer all-in-one
Technical field
The present invention relates to robotics, particularly relate to a kind of hollow brushless electric machine, harmonic speed reducer all-in-one.
Background technology
Harmonic reducer of robot relies on its simple in construction, size is little, noise is little, gear ratio is big, transmission accuracy is high and effect Rate advantages of higher, and be widely used by the vitals as joint of robot.Since nineteen fifty-five U.S. C.W. Mai Saier invents Since First harmonic speed reducer, whole world major industrial country has all carried out comprehensive research to it, and then prepare successively The harmonic speed reducer that a lot of series kinds are different with dimensions, wherein makes with involute fine module gear flank profil harmonic speed reducer With the most extensive.Wherein, harmonic speed reducer is widely used in the rotation portion in the joint of robot, machine by above-mentioned advantage The rotary table of tool machining center, mechanical hand rotating part, precision rotary table, Medical Instruments, measurement instrument, IC manufacture dress Put, the wide spectrum such as aerospace appts, national defence equipment (such as guided missile, radar, rocket), especially in industrial robot field Apply the most universal;For industrial robot, harmonic speed reducer can be greatly reduced the size of industrial robot, reduce and make an uproar Sound, raising efficiency and precision.
For existing robot, harmonic speed reducer is typically driven by servomotor, to realize robot The speed-down action of transmission;But, for existing robot driving mechanism, it generally exists, and design is unreasonable, cabling is multiple Miscellaneous and can not realize 360 degree rotate defects.
Summary of the invention
Present invention aims to the deficiencies in the prior art and a kind of hollow brushless electric machine, harmonic speed reducer one are provided Body machine, this hollow brushless electric machine, harmonic speed reducer machine novelty, compact conformation, volume are little, lightweight, and can have Effect ground solves robot routing problem, in order to robot realizes 360 degree of rotations.
For reaching above-mentioned purpose, the present invention is achieved through the following technical solutions.
A kind of hollow brushless electric machine, harmonic speed reducer all-in-one, include machine case, and the inside of machine case offers Front and back completely through housing containing cavity, the rearward end of machine case be screwed with lid be loaded at the open rearward end of housing containing cavity Housing cover, the centre position of housing cover offer before and after completely through cover plate through hole, the housing containing cavity of machine case Being embedded with hollow spindle the most rotatably, the leading section of hollow spindle extends to the front of machine case, hollow spindle Rearward end stretch in the cover plate through hole of housing cover;
It is embedded with in the housing containing cavity of machine case and is positioned at the hollow brushless electric machine assembly that hollow spindle is peripheral, machine case Front is equiped with and is positioned at hollow brushless electric machine assembly front and is positioned at the harmonic speed reducer assembly that hollow spindle is peripheral, hollow Brushless electric machine assembly includes brushless motor stator assembly, be positioned at inside brushless motor stator assembly and with brushless motor stator group The brushless electric motor rotor assembly that part matches, brushless motor stator assembly includes the stacked stator core being laminated by stalloy Sheet, being wound in the coil windings of stator core lamination, brushless electric motor rotor assembly includes and is installed in inside stator core lamination And set is stuck in the nd-fe-b magnet that hollow spindle is peripheral, the interior rear end side in brushless motor stator assembly of housing containing cavity is embedded with PCB, PCB is electrically connected with the coil windings of brushless motor stator assembly by wire;
Harmonic speed reducer assembly includes the crossed-circle just taken turns, be installed between flexbile gear and firm wheel that flexbile gear matches with flexbile gear Post roller bearing, flexbile gear is provided with outer gear portion and is perpendicular to the driving section of outer gear portion, outer gear portion and driving section one Molding, the outer gear portion core of flexbile gear offer completely through flexbile gear centre bore, the outer circumference surface of outer gear portion is provided with edge The axis direction flexbile gear centre bore extends and the flexbile gear gear teeth of the most ring-type uniform intervals distribution, and just the core of wheel offers Completely through just take turns centre bore, just the periphery of wheel centre bore is provided with and extends and in circle along just wheel centre bore axis direction The just gear teeth that Zhou Huanzhuan uniform intervals is distributed, the outer gear portion of flexbile gear is flush-mounted in just taking turns centre bore and has just taken turns the gear teeth and flexbile gear The gear teeth are meshed, and hollow spindle is matched with flexbile gear centre bore through flexbile gear centre bore and hollow spindle by flexible bearing, machine Device housing, the driving section of flexbile gear, the outer ring of crossed cylindrical roller bearing are spirally connected successively, and just the front of wheel is equiped with and is set in sky The ring flange that heart main shaft is peripheral, ring flange, just wheel, the inner ring of crossed cylindrical roller bearing are spirally connected successively;
This hollow brushless electric machine, harmonic speed reducer all-in-one also include controller, and controller is by wire and PCB electricity Connect.
Wherein, the peripheral set card axle sleeve of described hollow spindle, described nd-fe-b magnet is set in axle sleeve overcoat and rubidium ferrum boron Magnet is connected by flat key spline with axle sleeve.
Wherein, described nd-fe-b magnet periphery is set with wheat and draws screening glass.
The invention have the benefit that the hollow brushless electric machine of one of the present invention, harmonic speed reducer all-in-one, its bag Include machine case, housing cover, be embedded in hollow spindle in the housing containing cavity of machine case, be positioned at the hollow of hollow spindle periphery Brushless electric machine assembly, machine case front installing harmonic speed reducer assembly, hollow brushless electric machine assembly includes that brushless electric machine is fixed Sub-component, brushless electric motor rotor assembly, brushless motor stator assembly includes stator core lamination, coil windings, and brushless electric machine turns Sub-component includes nd-fe-b magnet, is embedded in PCB, PCB electricity in brushless motor stator assembly rear end side in housing containing cavity Road plate is electrically connected with coil windings by wire;Harmonic speed reducer assembly includes flexbile gear, just wheel, crossed cylindrical roller bearing, soft Wheel arranges outer gear portion, driving section, in the outer gear portion of flexbile gear is flush-mounted in the just wheel centre bore of just wheel and just the wheel gear teeth and flexbile gear The gear teeth are meshed, and hollow spindle is matched with flexbile gear centre bore through flexbile gear centre bore and hollow spindle by flexible bearing, machine Device housing, the driving section of flexbile gear, the outer ring of crossed cylindrical roller bearing are spirally connected successively, and just the front of wheel is equiped with and is set in sky The ring flange that heart main shaft is peripheral, ring flange, just wheel, the inner ring of crossed cylindrical roller bearing are spirally connected successively;This hollow brushless electric machine, Harmonic speed reducer all-in-one also includes controller, and controller is electrically connected with PCB by wire.Set by said structure Meter, the present invention has modern design, compact conformation, volume advantage little, lightweight, and can efficiently solve robot cabling Problem, in order to robot realizes 360 degree of rotations.
Accompanying drawing explanation
Below with accompanying drawing, the present invention is further detailed, but the embodiment in accompanying drawing is not constituted this Bright any restriction.
Fig. 1 is the structural representation of the present invention.
Include in FIG:
11 machine case 111 housing containing cavities
12 housing cover 121 cover plate through holes
2 hollow spindle 3 hollow brushless electric machine assembly
31 stator core lamination 321 nd-fe-b magnets
322 axle sleeve 323 flat keys
324 wheats draw screening glass 33 PCB
4 harmonic speed reducer assembly 41 flexbile gears
411 outer gear portion 4111 flexbile gear centre bores
412 driving sections 42 are just taken turns
421 have just taken turns centre bore 43 crossed cylindrical roller bearing
44 flexible bearing 5 ring flanges
6 deep groove ball bearing 7 oil sealings.
Detailed description of the invention
Below in conjunction with specific embodiment, the present invention will be described.
As it is shown in figure 1, a kind of hollow brushless electric machine, harmonic speed reducer all-in-one, include machine case 11, machine case The inside of 11 offer before and after completely through housing containing cavity 111, the rearward end of machine case 11 is screwed with lid and is loaded on housing Housing cover 12 at the open rearward end of containing cavity 111, the centre position of housing cover 12 offer before and after completely through lid Plate through hole 121, is embedded with hollow spindle 2 rotatably in the housing containing cavity 111 of machine case 11, hollow spindle 2 Leading section extends to the front of machine case 11, and the rearward end of hollow spindle 2 stretches to the cover plate through hole 121 of housing cover 12 In.
Further, it is embedded with in the housing containing cavity 111 of machine case 11 and is positioned at the hollow brushless of hollow spindle 2 periphery Motor assembly 3, the front of machine case 11 is equiped with and is positioned at hollow brushless electric machine assembly 3 front and is positioned at hollow spindle 2 Peripheral harmonic speed reducer assembly 4, hollow brushless electric machine assembly 3 includes brushless motor stator assembly, is positioned at brushless electric machine calmly The brushless electric motor rotor assembly matched inside sub-component and with brushless motor stator assembly, brushless motor stator assembly includes The stator core lamination 31 being laminated by stalloy, the coil windings being wound in stator core lamination 31, brushless electric motor rotor Assembly includes and is installed in inside stator core lamination 31 and overlaps the nd-fe-b magnet 321 being stuck in hollow spindle 2 periphery, and housing holds Putting the interior rear end side in brushless motor stator assembly in chamber 111 and be embedded with PCB 33, PCB 33 is by wire and nothing The coil windings electrical connection of brush motor stator module.
Further, harmonic speed reducer assembly 4 includes just wheel 42 that flexbile gear 41 matches with flexbile gear 41, is installed in Crossed cylindrical roller bearing 43 between flexbile gear 41 and just wheel 42, flexbile gear 41 is provided with outer gear portion 411 and is perpendicular to external tooth The driving section 412 in wheel portion 411, outer gear portion 411 is one-body molded with driving section 412, and outer gear portion 411 core of flexbile gear 41 is offered Have completely through flexbile gear centre bore 4111, the outer circumference surface of outer gear portion 411 is provided with the axle along flexbile gear centre bore 4111 Line direction extends and the flexbile gear gear teeth of the most ring-type uniform intervals distribution, just the core of wheel 42 offer completely through firm wheel Centre bore 421, just the periphery of wheel centre bore 421 is provided with along the just extension of wheel centre bore 421 axis direction and circumferentially ring The just gear teeth of shape uniform intervals distribution, the outer gear portion 411 of flexbile gear 41 be flush-mounted in just in wheel centre bore 421 and just the wheel gear teeth with The flexbile gear gear teeth are meshed, and hollow spindle 2 passes through flexible bearing 44 and flexbile gear center through flexbile gear centre bore 4111 and hollow spindle 2 Matching in hole 4111, machine case 11, the driving section 412 of flexbile gear 41, the outer ring of crossed cylindrical roller bearing 43 are spirally connected, just successively The front of wheel 42 is equiped with the ring flange 5 being set in hollow spindle 2 periphery, ring flange 5, just take turns 42, crossed cylindrical roller axle Hold the inner ring of 43 to be spirally connected successively.
It addition, this hollow brushless electric machine, harmonic speed reducer all-in-one also include controller, controller by wire with PCB 33 electrically connects.
It should further be noted that as it is shown in figure 1, the peripheral set card axle sleeve 322 of hollow spindle 2, nd-fe-b magnet 321 is set in Axle sleeve 322 overcoat and nd-fe-b magnet 321 are connected by flat key 323 spline with axle sleeve 322.It addition, nd-fe-b magnet 321 is peripheral It is set with wheat and draws screening glass 324.
In work process of the present invention, controller is the coil being wound in stator core lamination 31 by PCB 33 Winding power, field drives nd-fe-b magnet 321 produced by brushless motor stator assembly rotates, and nd-fe-b magnet 321 carries again Dynamic hollow spindle 2 rotates, and hollow spindle 2 and flexible bearing 44 form wave producer, and the hollow spindle 2 of high-speed rotation is sent out by ripple Raw device drives flexbile gear 41 and flexbile gear 41 becomes oval, and flexbile gear 41 matches to merge with just wheel 42 and realizes harmonic reduction;Wherein, originally The blind flange of invention is as motion and clutch end, and blind flange takes turns 42 synchronous axial system with firm.
Need to be explained further, the stator core lamination 31 of the present invention can be adhered to housing containing cavity 111 by binding agent Inwall, is equiped with deep groove ball bearing 6 respectively between machine case 11 and hollow spindle 2 and between blind flange and hollow spindle 2; It addition, for ensureing deep groove ball bearing 6, the sealing of harmonic speed reducer assembly 4, the present invention is in machine case 11 and hollow spindle 2 Between, be equiped with oil sealing 7 between blind flange and hollow spindle 2, between the outer ring of crossed cylindrical roller bearing 43 and inner ring respectively.
Summary situation understand, designed by said structure, the present invention has the following advantages, particularly as follows: 1, for machine For device people, power line and holding wire can pass hollow brushless electric machine assembly 3 and harmonic speed reducer by hollow spindle 2 Assembly 4, and then the problem of robot cabling can be efficiently solved, and so that robot realizes 360 degree of rotations;2, size It is greatly reduced, weight saving, thus reduces the overall dimensions of each key of robot, add the payload of robot, increase The motor of Jia Liao robot, decelerator, the life-span of robot body;3, compact conformation, rigidity is big, and precision is high;4, stable movement Property is greatly increased, and vibrates little;5, noise is little;6, mechanical efficiency is high, generates heat little.
Above content is only presently preferred embodiments of the present invention, for those of ordinary skill in the art, according to the present invention's Thought, the most all will change, and this specification content should not be construed as the present invention Restriction.

Claims (3)

1. a hollow brushless electric machine, harmonic speed reducer all-in-one, it is characterised in that: include machine case (11), machine shell The inside of body (11) offer before and after completely through housing containing cavity (111), the rearward end of machine case (11) is screwed with lid It is loaded on the housing cover (12) at the open rearward end of housing containing cavity (111), before the centre position of housing cover (12) offers After completely through cover plate through hole (121), in the housing containing cavity (111) of machine case (11), setting-in is free rotatably Heart main shaft (2), the leading section of hollow spindle (2) extends to the front of machine case (11), and the rearward end of hollow spindle (2) is stretched Enter to the cover plate through hole (121) of housing cover (12);
The hollow brushless electric machine being positioned at hollow spindle (2) peripheral it is embedded with total in the housing containing cavity (111) of machine case (11) Becoming (3), the front of machine case (11) is equiped with and is positioned at hollow brushless electric machine assembly (3) front and is positioned at hollow spindle (2) peripheral harmonic speed reducer assembly (4), hollow brushless electric machine assembly (3) include brushless motor stator assembly, be positioned at brushless The brushless electric motor rotor assembly matched inside motor stator component and with brushless motor stator assembly, brushless motor stator assembly The coil windings include the stator core lamination (31) being laminated by stalloy, being wound in stator core lamination (31), nothing Brush motor rotor assembly includes and is installed in stator core lamination (31) inner side and overlaps the rubidium ferrum boron being stuck in hollow spindle (2) periphery Magnet (321), in housing containing cavity (111), the rear end side in brushless motor stator assembly is embedded with PCB (33), PCB Circuit board (33) is electrically connected with the coil windings of brushless motor stator assembly by wire;
Harmonic speed reducer assembly (4) includes just wheel (42) that flexbile gear (41) matches with flexbile gear (41), is installed in flexbile gear (41) And the just crossed cylindrical roller bearing (43) between wheel (42), outside flexbile gear (41) is provided with outer gear portion (411) and is perpendicular to The driving section (412) of gear part (411), outer gear portion (411) is one-body molded with driving section (412), the external gear of flexbile gear (41) Portion (411) core offer completely through flexbile gear centre bore (4111), the outer circumference surface of outer gear portion (411) be provided with along The axis direction of flexbile gear centre bore (4111) extends and the flexbile gear gear teeth of the most ring-type uniform intervals distribution, just takes turns the core of (42) Portion offer completely through just take turns centre bore (421), the periphery just having taken turns centre bore (421) is provided with along just taking turns centre bore (421) axis direction extends and the just gear teeth of the most ring-type uniform intervals distribution, and the outer gear portion (411) of flexbile gear (41) is embedding Being loaded in just taking turns centre bore (421) and just the wheel gear teeth have been meshed with the flexbile gear gear teeth, hollow spindle (2) passes flexbile gear centre bore And hollow spindle (2) is matched with flexbile gear centre bore (4111) by flexible bearing (44), machine case (11), flexbile gear (4111) (41) driving section (412), the outer ring of crossed cylindrical roller bearing (43) are spirally connected successively, and just the front of wheel (42) is equiped with set It is loaded on the ring flange (5) that hollow spindle (2) is peripheral, ring flange (5), just wheel (42), the inner ring of crossed cylindrical roller bearing (43) It is spirally connected successively;
This hollow brushless electric machine, harmonic speed reducer all-in-one also include controller, and controller passes through wire and PCB (33) electrical connection.
The hollow brushless electric machine of one the most according to claim 1, harmonic speed reducer all-in-one, it is characterised in that: described sky Peripheral set card axle sleeve (322) of heart main shaft (2), described nd-fe-b magnet (321) is set in axle sleeve (322) overcoat and rubidium ferrum boron magnetic Ferrum (321) is connected by flat key (323) spline with axle sleeve (322).
The hollow brushless electric machine of one the most according to claim 2, harmonic speed reducer all-in-one, it is characterised in that: described rubidium Ferrum boron magnets (321) periphery is set with wheat and draws screening glass (324).
CN201610672283.3A 2016-08-16 2016-08-16 A kind of hollow brushless motor, harmonic speed reducer all-in-one machine Active CN106026515B (en)

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Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106253573A (en) * 2016-10-18 2016-12-21 中国电子科技集团公司第二十研究所 The motor integrating of integration reducer
CN106961181A (en) * 2017-05-15 2017-07-18 中国电子科技集团公司第二十研究所 A kind of hollow motor integrating of hollow carnival hat type firm gear output harmonic wave decelerator
CN107398921A (en) * 2017-06-09 2017-11-28 东南大学 A kind of articulation structure of articulated robot
CN108857462A (en) * 2018-07-25 2018-11-23 深圳市科益展自动化有限公司 The hollow harmonic wave platform of processing mobile phone product
CN109538735A (en) * 2019-01-14 2019-03-29 杨庆华 Electromechanical harmonic speed reducer
CN109707826A (en) * 2019-01-14 2019-05-03 杨庆华 Electromechanical harmonic speed reducer
CN110182254A (en) * 2019-04-29 2019-08-30 江苏开璇智能科技有限公司 A kind of AGV carriage walking steering composite joint
CN110303484A (en) * 2019-07-04 2019-10-08 大族激光科技产业集团股份有限公司 Joint module and robot
CN114069955A (en) * 2021-11-22 2022-02-18 无锡巨蟹智能驱动科技有限公司 Carry on compact power component of harmonic speed reducer ware

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CN105697663A (en) * 2016-03-22 2016-06-22 广东工业大学 Mechanical device for applying harmonic reducer to bothway transmission
CN105846610A (en) * 2016-03-22 2016-08-10 沈阳艾克申机器人技术开发有限责任公司 Continuous-rotation high-angular position accuracy digital motor

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DE2725723A1 (en) * 1977-06-07 1978-12-21 Mulfingen Elektrobau Ebm External rotor motor with integral reduction gear - has stator winding support holding gear and combined with bearing block
JP2005124312A (en) * 2003-10-16 2005-05-12 Nissan Motor Co Ltd Double spindle multilayer motor
CN102437677A (en) * 2011-10-18 2012-05-02 中国科学院上海技术物理研究所 Light and small driving mechanism for space
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Cited By (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106253573A (en) * 2016-10-18 2016-12-21 中国电子科技集团公司第二十研究所 The motor integrating of integration reducer
CN106253573B (en) * 2016-10-18 2019-01-25 中国电子科技集团公司第二十一研究所 The motor integrating of integration reducer
CN106961181A (en) * 2017-05-15 2017-07-18 中国电子科技集团公司第二十研究所 A kind of hollow motor integrating of hollow carnival hat type firm gear output harmonic wave decelerator
CN107398921A (en) * 2017-06-09 2017-11-28 东南大学 A kind of articulation structure of articulated robot
CN108857462A (en) * 2018-07-25 2018-11-23 深圳市科益展自动化有限公司 The hollow harmonic wave platform of processing mobile phone product
CN108857462B (en) * 2018-07-25 2023-09-12 科益展智能装备有限公司 Hollow harmonic platform for processing mobile phone parts
CN109538735A (en) * 2019-01-14 2019-03-29 杨庆华 Electromechanical harmonic speed reducer
CN109707826A (en) * 2019-01-14 2019-05-03 杨庆华 Electromechanical harmonic speed reducer
CN110182254A (en) * 2019-04-29 2019-08-30 江苏开璇智能科技有限公司 A kind of AGV carriage walking steering composite joint
CN110303484A (en) * 2019-07-04 2019-10-08 大族激光科技产业集团股份有限公司 Joint module and robot
CN114069955A (en) * 2021-11-22 2022-02-18 无锡巨蟹智能驱动科技有限公司 Carry on compact power component of harmonic speed reducer ware

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