CN106001563A - 3D printing device with nondestructive inspection function - Google Patents

3D printing device with nondestructive inspection function Download PDF

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Publication number
CN106001563A
CN106001563A CN201610475853.XA CN201610475853A CN106001563A CN 106001563 A CN106001563 A CN 106001563A CN 201610475853 A CN201610475853 A CN 201610475853A CN 106001563 A CN106001563 A CN 106001563A
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CN
China
Prior art keywords
nondestructive inspection
printing device
forming
formation cylinder
harmless flaw
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201610475853.XA
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Chinese (zh)
Inventor
李玲
李小雷
李锋
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Chengdu Yongxi Polymer Material Technology Co Ltd
Original Assignee
Chengdu Yongxi Polymer Material Technology Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Chengdu Yongxi Polymer Material Technology Co Ltd filed Critical Chengdu Yongxi Polymer Material Technology Co Ltd
Priority to CN201610475853.XA priority Critical patent/CN106001563A/en
Publication of CN106001563A publication Critical patent/CN106001563A/en
Pending legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F10/00Additive manufacturing of workpieces or articles from metallic powder
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F10/00Additive manufacturing of workpieces or articles from metallic powder
    • B22F10/30Process control
    • B22F10/38Process control to achieve specific product aspects, e.g. surface smoothness, density, porosity or hollow structures
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F12/00Apparatus or devices specially adapted for additive manufacturing; Auxiliary means for additive manufacturing; Combinations of additive manufacturing apparatus or devices with other processing apparatus or devices
    • B22F12/90Means for process control, e.g. cameras or sensors
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B33ADDITIVE MANUFACTURING TECHNOLOGY
    • B33YADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
    • B33Y30/00Apparatus for additive manufacturing; Details thereof or accessories therefor
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N23/00Investigating or analysing materials by the use of wave or particle radiation, e.g. X-rays or neutrons, not covered by groups G01N3/00 – G01N17/00, G01N21/00 or G01N22/00
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N27/00Investigating or analysing materials by the use of electric, electrochemical, or magnetic means
    • G01N27/72Investigating or analysing materials by the use of electric, electrochemical, or magnetic means by investigating magnetic variables
    • G01N27/82Investigating or analysing materials by the use of electric, electrochemical, or magnetic means by investigating magnetic variables for investigating the presence of flaws
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N29/00Investigating or analysing materials by the use of ultrasonic, sonic or infrasonic waves; Visualisation of the interior of objects by transmitting ultrasonic or sonic waves through the object
    • G01N29/04Analysing solids
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F10/00Additive manufacturing of workpieces or articles from metallic powder
    • B22F10/20Direct sintering or melting
    • B22F10/28Powder bed fusion, e.g. selective laser melting [SLM] or electron beam melting [EBM]
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N2291/00Indexing codes associated with group G01N29/00
    • G01N2291/02Indexing codes associated with the analysed material
    • G01N2291/023Solids
    • G01N2291/0234Metals, e.g. steel
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P10/00Technologies related to metal processing
    • Y02P10/25Process efficiency

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Materials Engineering (AREA)
  • Automation & Control Theory (AREA)
  • Analytical Chemistry (AREA)
  • Physics & Mathematics (AREA)
  • Health & Medical Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Biochemistry (AREA)
  • General Health & Medical Sciences (AREA)
  • General Physics & Mathematics (AREA)
  • Immunology (AREA)
  • Pathology (AREA)
  • Electrochemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Acoustics & Sound (AREA)
  • Analysing Materials By The Use Of Radiation (AREA)

Abstract

The invention discloses a 3D printing device with the nondestructive inspection function. The 3D printing device with the nondestructive inspection comprises a forming chamber (7), wherein a laser assembly (9) and a forming cylinder (1) are correspondingly arranged at the upper end and the lower end of the forming chamber (7); a forming cylinder moving assembly (2) is arranged in the forming cylinder (1); a forming base plate (10) is arranged at the upper end of the forming cylinder moving assembly (2); a plurality of nondestructive inspection instruments (4), which are connected with inner quality analyzing systems (3) of parts, are arranged on the upper end of the forming base plate (10) or the sidewall of the forming cylinder (1); the plurality of nondestructive inspection instruments (4) are positioned in different direction within the same horizontal plane of the upper end of the forming base plate (10) or the sidewall of the forming cylinder (1). With the adoption of the 3D printing device with the nondestructive inspection function, a product can be subjected to flaw inspection and quality analysis on real time during the printing process, so that the quality of a printed product can be ensured, and meanwhile, the energy and the cost can be saved.

Description

There is the 3D printing device of nondestructive inspection function
Technical field
The present invention relates to a kind of 3D printing device, belong to 3D and print field, more particularly to one There is the 3D printing device of nondestructive inspection function.
Background technology
Selective laser melting (Selective Laser Melting, SLM) is the one of metalwork straight forming Plant 3D printing technique, be the later development of rapid shaping technique.This technology is based on rapid shaping Basic thought, " increment " manufacture of the most successively cladding, have according to three-dimensional CAD model direct forming Having the part of geometry in particular, in forming process, metal dust is completely melt, produces metallurgical binding, this skill Art is particularly well-suited to the genus part of complicated shape/structure that tradition machining means cannot manufacture.SLM technology Have the advantage that
1) terminal metal part product can directly be manufactured.3D model existing to client processes through proper data After selecting with material, can directly produce the part that can use and test, can greatly shorten product development Cycle (general surface without aftertreatment technology, require that high surfaces can be reserved suitable surplus and carry out machining Process with postorder surface);
2) can obtain that there is nonequilibrium state supersaturated solid solution and the entity of uniform tiny metallographic structure, fine and close Degree almost can reach 100%, and part machinery performance is suitable with Forging Technology gained;
3) use has the laser instrument of high power density, with the laser beam processing metal that hot spot is the least so that The metal parts processed has the highest dimensional accuracy (reaching 0.1mm) and good surface roughness (Ra 20~40 μm);
4) the least due to laser spot diameter, therefore the laser energy density of metal bath is the highest so that use The metal dust of single component manufactures part and is possibly realized, and alternative metal dust kind is the biggest Big expansion;
5) be suitable for various complicated shapes workpiece, be especially suitable for inside have complicated abnormal shape structure (as cavity, Three-dimensional grid), the complex part that cannot manufacture by traditional method;
The 3D printing device advantage of application SLM technology is significant, but there is also deficiency.One substantially Shortcoming be: need just can carry out after part has printed inside nondestructive inspection, to determine that inside parts has Without generating defect.This not only makes 3D print production cycle prolongation, and bigger production cost can be caused to waste. That is: if one part printing-forming completes just to find its internal existing defects, then before institute in print procedure The powder of consuming, noble gas, electric energy, equipment depreciation, personal expenditures etc. are all just wasted.
Summary of the invention
Instant invention overcomes the deficiencies in the prior art, it is provided that a kind of 3D with nondestructive inspection function prints and sets Standby, solve conventional 3D printing device and cannot detect a flaw when printing and cause product existing defects, cause waste Technical barrier.
For solving above-mentioned technical problem, the present invention by the following technical solutions:
Having the 3D printing device of nondestructive inspection function, including working chamber, the top and bottom of working chamber are respectively Being provided with laser module and formation cylinder, be provided with formation cylinder moving parts in described formation cylinder, formation cylinder moves Assembly upper end is provided with forming board, and described forming board upper end or formation cylinder sidewall are additionally provided with nondestructive inspection Instrument, harmless flaw detector connects inside parts quality analysis system, and described nondestructive inspection instrument is provided with multiple, Multiple described harmless flaw detectors are positioned at forming board upper end or the not Tongfang of formation cylinder sidewall same level To.
Further, described harmless flaw detector is provided with two, and two described harmless flaw detectors are mutually perpendicular to set Put.
Further, described harmless flaw detector is that X-ray harmless flaw detector, ultrasonic reflectoscope or electromagnetism are visited Hinder instrument.
Compared with prior art, the invention has the beneficial effects as follows: present configuration is simple, it is possible to produce printing During product, product detected a flaw in real time and analyze quality condition, thus stopping when interiors of products existing defects Only print, it is ensured that the quality of printed product, manufacturing deficiency product can also be reduced simultaneously and expend powder, The cost such as noble gas and electric energy, has saved the energy and cost.
Accompanying drawing explanation
With detailed description of the invention, the present invention is described in further detail below in conjunction with the accompanying drawings.
Fig. 1 is the front view of the present invention;
Fig. 2 is the side view of the present invention;
Fig. 3 is the principle schematic of inside parts quality analysis system;
Label in figure is expressed as: 1, formation cylinder;2, formation cylinder moving parts;3, inside parts Quality analysis system;4, nondestructive inspection instrument;5, metal dust;6, workpiece;7, working chamber;8、 Laser beam;9, laser module;10, forming board.
Detailed description of the invention
The present invention is further illustrated below in conjunction with the accompanying drawings.Embodiments of the present invention include but not limited to The following example.
Embodiment 1
As shown in Figure 1-Figure 3, there is the 3D printing device of nondestructive inspection function, including working chamber 7, shape The top and bottom of room 7 are respectively arranged with laser module 9 and formation cylinder 1, are provided with in described formation cylinder 1 Formation cylinder moving parts 2, formation cylinder moving parts 2 upper end is provided with forming board 10, described forming board 10 upper ends or formation cylinder 1 sidewall are additionally provided with harmless flaw detector 4, and harmless flaw detector 4 connects inside parts Quality analysis system 3, described nondestructive inspection instrument 4 is provided with multiple, multiple described harmless flaw detectors 4 Different directions in forming board 10 upper end or formation cylinder 1 sidewall same level.
Arranging formation cylinder moving component 2 in the formation cylinder 1 of the present embodiment, formation cylinder moving component 2 can rise up and down Fall, the forming board 10 on formation cylinder moving component 2 top is paved with metal dust 5, and by laser module 9 The laser beam 8 sent melts metal dust 5 and forms workpiece 6, and workpiece 6 is in printing forming process, lossless Internal forming quality is detected by crack detector 4 by workpiece 6 from all directions, and the information of detection gained is simultaneously In input inside parts quality analysis system 3, the inside parts quality analysis system 3 inside parts to gained Quality information is analyzed, it is judged that whether inside exists mass defect, thus controls 3D printing device and continue Print or terminate to print.
The present embodiment structure design advantages of simple, can detect a flaw while printed product, it is not necessary to wait until to beat Print terminates such that it is able to detects a flaw product in real time during printed product and analyzes quality condition, can Ensure the quality of printed product, and can stop printing when internal existing defects, reduce manufacturing deficiency product And the costs such as the powder expended, noble gas and electric energy, save the energy and cost.
Embodiment 2
The present embodiment has done following optimization on the basis of embodiment 1: described harmless flaw detector 4 is provided with two Individual, two described harmless flaw detectors 4 are arranged in a mutually vertical manner.
Harmless flaw detector 4 is arranged to two by the present embodiment, and two harmless flaw detectors 4 are arranged in a mutually vertical manner, Such that it is able to detected a flaw in inside from both direction in the same plane, flaw detection precision can be increased, it is ensured that visit Hinder accuracy, and increase flaw detection data, facilitate inside parts quality analysis system 3 to carry out data analysis of detecting a flaw.
Embodiment 3
The present embodiment optimizes following structure on the basis of embodiment 1 or embodiment 2: described nondestructive inspection Instrument 4 is X-ray harmless flaw detector, ultrasonic reflectoscope or magnetic crack detector.
In the present embodiment, harmless flaw detector 4 uses harmless flaw detector, ultrasonic reflectoscope or electromagnetic test Instrument, it is possible to reduce the metal dust 5 impact on harmless flaw detector 4, and the spy of harmless flaw detector, ultrasound wave Hindering instrument or magnetic crack detector precision is high, error is little, can reduce detection error.
It is embodiments of the invention as mentioned above.Each preferred embodiment for the present invention described previously, respectively Preferred implementation in individual preferred embodiment is if not the most contradictory or with a certain side of being preferable to carry out Premised on formula, each preferred implementation can arbitrarily stack combinations use, described embodiment and enforcement Design parameter in example is merely to clearly state the invention proof procedure of inventor, and is not used to limit this Bright scope of patent protection, the scope of patent protection of the present invention is still as the criterion with its claims, every fortune The equivalent structure change made by description and the accompanying drawing content of the present invention, in like manner should be included in the present invention's In protection domain.

Claims (3)

1. there is the 3D printing device of nondestructive inspection function, including working chamber (7), working chamber (7) upper End and lower end are respectively arranged with laser module (9) and formation cylinder (1), in described formation cylinder (1) Being provided with formation cylinder moving parts (2), formation cylinder moving parts (2) upper end is provided with shaping base Plate (10), it is characterised in that: described forming board (10) upper end or formation cylinder (1) sidewall are also Being provided with harmless flaw detector (4), harmless flaw detector (4) connects inside parts quality analysis system System (3), described nondestructive inspection instrument (4) is provided with multiple, multiple described harmless flaw detectors (4) It is positioned at forming board (10) upper end or the different directions of formation cylinder (1) sidewall same level.
The 3D printing device with nondestructive inspection function the most according to claim 1, it is characterised in that: Described harmless flaw detector (4) is provided with two, and two described harmless flaw detectors (4) are mutually perpendicular to Arrange.
The 3D printing device with nondestructive inspection function the most according to claim 1, it is characterised in that: Described harmless flaw detector (4) is X-ray harmless flaw detector, ultrasonic reflectoscope or electromagnetic test Instrument.
CN201610475853.XA 2016-06-25 2016-06-25 3D printing device with nondestructive inspection function Pending CN106001563A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
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JP2018108730A (en) * 2016-11-07 2018-07-12 ゼネラル・エレクトリック・カンパニイ Method and system for x-ray backscatter inspection of additive manufactured parts
JP2019504998A (en) * 2016-01-28 2019-02-21 シーメンス アクティエンゲゼルシャフト Method and apparatus for inspecting components to be additionally manufactured
CN111257356A (en) * 2020-03-04 2020-06-09 中国科学院高能物理研究所 Detection system and method for X-ray in-situ real-time detection additive manufacturing mechanism research
CN113560574A (en) * 2021-06-10 2021-10-29 广东工业大学 3D printing defect repairing method
CN114878777A (en) * 2022-07-12 2022-08-09 北京煜鼎增材制造研究院有限公司 High-throughput preparation and characterization system and method for high-temperature alloy based on additive manufacturing

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2019504998A (en) * 2016-01-28 2019-02-21 シーメンス アクティエンゲゼルシャフト Method and apparatus for inspecting components to be additionally manufactured
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CN111257356A (en) * 2020-03-04 2020-06-09 中国科学院高能物理研究所 Detection system and method for X-ray in-situ real-time detection additive manufacturing mechanism research
CN113560574A (en) * 2021-06-10 2021-10-29 广东工业大学 3D printing defect repairing method
CN114878777A (en) * 2022-07-12 2022-08-09 北京煜鼎增材制造研究院有限公司 High-throughput preparation and characterization system and method for high-temperature alloy based on additive manufacturing
CN114878777B (en) * 2022-07-12 2022-10-14 北京煜鼎增材制造研究院有限公司 High-throughput preparation and characterization system and method for high-temperature alloy based on additive manufacturing

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