CN106000405B - A kind of multi-stage porous loading type nickel-based catalyst, preparation method and application - Google Patents

A kind of multi-stage porous loading type nickel-based catalyst, preparation method and application Download PDF

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CN106000405B
CN106000405B CN201610316509.6A CN201610316509A CN106000405B CN 106000405 B CN106000405 B CN 106000405B CN 201610316509 A CN201610316509 A CN 201610316509A CN 106000405 B CN106000405 B CN 106000405B
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nickel
stage porous
catalyst
loading type
carrier
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CN106000405A (en
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陈毓敏
郭国聪
徐忠宁
王志巧
陈青松
谭洪梓
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Fujian Institute of Research on the Structure of Matter of CAS
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Priority to US16/300,120 priority patent/US11104575B2/en
Priority to PCT/CN2017/076793 priority patent/WO2017193696A1/en
Priority to EP17795314.8A priority patent/EP3456411A4/en
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    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J23/00Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
    • B01J23/70Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper
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    • B01J35/00Catalysts, in general, characterised by their form or physical properties
    • B01J35/60Catalysts, in general, characterised by their form or physical properties characterised by their surface properties or porosity
    • B01J35/61Surface area
    • B01J35/615100-500 m2/g
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    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J35/00Catalysts, in general, characterised by their form or physical properties
    • B01J35/60Catalysts, in general, characterised by their form or physical properties characterised by their surface properties or porosity
    • B01J35/64Pore diameter
    • B01J35/6472-50 nm
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    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J35/00Catalysts, in general, characterised by their form or physical properties
    • B01J35/60Catalysts, in general, characterised by their form or physical properties characterised by their surface properties or porosity
    • B01J35/64Pore diameter
    • B01J35/657Pore diameter larger than 1000 nm
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J37/00Processes, in general, for preparing catalysts; Processes, in general, for activation of catalysts
    • B01J37/02Impregnation, coating or precipitation
    • B01J37/0201Impregnation
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
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    • B01J37/02Impregnation, coating or precipitation
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    • B01J37/00Processes, in general, for preparing catalysts; Processes, in general, for activation of catalysts
    • B01J37/16Reducing
    • B01J37/18Reducing with gases containing free hydrogen
    • BPERFORMING OPERATIONS; TRANSPORTING
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    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J37/00Processes, in general, for preparing catalysts; Processes, in general, for activation of catalysts
    • B01J37/34Irradiation by, or application of, electric, magnetic or wave energy, e.g. ultrasonic waves ; Ionic sputtering; Flame or plasma spraying; Particle radiation
    • B01J37/341Irradiation by, or application of, electric, magnetic or wave energy, e.g. ultrasonic waves ; Ionic sputtering; Flame or plasma spraying; Particle radiation making use of electric or magnetic fields, wave energy or particle radiation
    • B01J37/343Irradiation by, or application of, electric, magnetic or wave energy, e.g. ultrasonic waves ; Ionic sputtering; Flame or plasma spraying; Particle radiation making use of electric or magnetic fields, wave energy or particle radiation of ultrasonic wave energy
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    • C01B3/00Hydrogen; Gaseous mixtures containing hydrogen; Separation of hydrogen from mixtures containing it; Purification of hydrogen
    • C01B3/02Production of hydrogen or of gaseous mixtures containing a substantial proportion of hydrogen
    • C01B3/32Production of hydrogen or of gaseous mixtures containing a substantial proportion of hydrogen by reaction of gaseous or liquid organic compounds with gasifying agents, e.g. water, carbon dioxide, air
    • C01B3/34Production of hydrogen or of gaseous mixtures containing a substantial proportion of hydrogen by reaction of gaseous or liquid organic compounds with gasifying agents, e.g. water, carbon dioxide, air by reaction of hydrocarbons with gasifying agents
    • C01B3/38Production of hydrogen or of gaseous mixtures containing a substantial proportion of hydrogen by reaction of gaseous or liquid organic compounds with gasifying agents, e.g. water, carbon dioxide, air by reaction of hydrocarbons with gasifying agents using catalysts
    • C01B3/40Production of hydrogen or of gaseous mixtures containing a substantial proportion of hydrogen by reaction of gaseous or liquid organic compounds with gasifying agents, e.g. water, carbon dioxide, air by reaction of hydrocarbons with gasifying agents using catalysts characterised by the catalyst
    • CCHEMISTRY; METALLURGY
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    • C01B2203/00Integrated processes for the production of hydrogen or synthesis gas
    • C01B2203/02Processes for making hydrogen or synthesis gas
    • C01B2203/0205Processes for making hydrogen or synthesis gas containing a reforming step
    • C01B2203/0227Processes for making hydrogen or synthesis gas containing a reforming step containing a catalytic reforming step
    • C01B2203/0238Processes for making hydrogen or synthesis gas containing a reforming step containing a catalytic reforming step the reforming step being a carbon dioxide reforming step
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    • Y02P20/00Technologies relating to chemical industry
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Abstract

This application discloses a kind of multi-stage porous loading type nickel-based catalyst, preparation method and its applications in carbon dioxide methane reforming reaction.The multi-stage porous loading type nickel-based catalyst, including carrier and the active component being dispersed on carrier, it is characterized in that, the carrier is selected from least one of inorganic oxide, the carrier includes that average pore size is mesoporous for 1nm~50nm greater than the macropore of 50nm and average pore size;The active component is nickel.The multi-stage porous loading type nickel-based catalyst is used for carbon dioxide methane reforming reaction, has both excellent resistance to sintering and coking resistivity, has important practical significance to pushing methane reforming reaction by using carbon dioxide to industrialize.

Description

A kind of multi-stage porous loading type nickel-based catalyst, preparation method and application
Technical field
It is anti-this application involves a kind of multi-stage porous loading type nickel-based catalyst, preparation method and its in carbon dioxide methane reforming Application in answering, belongs to petrochemical industry.
Background technique
Coal, oil and natural gas are three macrofossil energy resources.Rich coal resources in China, but coal mining in recent years With it is increasingly severe to the pollution of atmosphere, soil and groundwater during utilization, limit its and a large amount of use.And China's oil is stored up Amount is few, it is necessary to rely on import, cause petroleum use cost higher.In recent years, before leaping to the world with China's shale gas ore reserves Column, the development and utilization of natural gas are got more and more attention, and country has put into effect relevant policies and the comprehensive high-efficiency of natural gas is encouraged to utilize, day Efficient utilize of right gas rises to national strategy level.Natural gas is other than can be directly as fuel, main component methane It can be the chemical products with high added value via synthesis gas Efficient Conversion, such as produce ammonia, the methanol of large-tonnage demand, it can also Produce the intermediate of the liquid fuels such as alkene, aromatic hydrocarbons.
Industrial production synthesis gas mainly uses natural gas for the method for raw material at present, mainly includes gas by partial oxidation of natural Method and steam reforming.Gas by partial oxidation of natural method is a kind of method of relatively energy consumption, needs to consume a large amount of oxygen or air is made For unstripped gas.If not using catalyst, reaction temperature is up to 1300~1400 DEG C.Even if using catalyst, catalytic bed temperature 900~1000 DEG C of Du Gaoyue and reaction need to carry out at high pressure (3.0MPa), require the high-temperature-resistant high-pressure-resistant of equipment severe It carves.Reaction process maximum temperature is up to 1300 DEG C in natural gas intermittent conversion steaming process, and process consumes energy very much.Continuous steam conversion Although energy consumption is relatively low, but still high-temperature and high-presure resistent more demanding to equipment.And either still continuous turn of intermittent conversion Change, unstripped gas vapor influences whether the service life of equipment to the corrosion of equipment under the high temperature conditions, increases process costs.This A little generally existing reaction temperatures of technical matters route are high, energy consumption is high, to the requirement of the high-temperature-resistant high-pressure-resistant of equipment resistance to vapor corrosion The technical problems such as harshness.Therefore, the production of exploitation anhydrous and oxygen-free technique has great importance to the industrial production of synthesis gas.
Other than methane steam reformation, methane portion oxidation, methane carbon dioxide reformation is close gradually to be closed The synthesis gas production technology approach of note.The advantage of methane carbon dioxide reformation route is as follows: (1) methane and carbon dioxide dry weight is had suffered Cheng Wuxu oxygen and water, it is lower to equipment requirement.(2)H2/CO ratio is adjustable, is more suitable for subsequent F- T synthesis material rate;Reaction It can be carried out at 650 DEG C or more, energy consumption is relatively low.(3) feed carbon dioxide is from a wealth of sources, cheap compared to oxygen.The technique mistake Journey realizes carbon dioxide discharge-reduction while efficiently utilizing methane, has significant economic benefit and environmental benefit.Titanium dioxide Carbon is coal and its final product that downstream product efficiently utilizes, and how to realize the regeneration of carbon dioxide, turning waste into wealth is Coal Clean efficiently utilize in one of very important content.The process advan delays in the total amount for reducing carbon dioxide in atmosphere Environmental pressure caused by greenhouse gases is solved, provides a kind of effective method for China's emission reduction.
Make inert methane and carbon dioxide molecule activation and be oriented conversion, exploitation has high activity, high selection Property, high stability inexpensive catalyst be crucial.The active component of reforming methane with carbon dioxide catalyst is mainly VIII race's mistake Metal is crossed, two class of noble metal catalyst and non-precious metal catalyst is divided into.The low and expensive unsuitable big rule of noble metal reserves Mould industrial application, and measuring big inexpensive base metal then has apparent cost advantage.Especially nickel-base catalyst is considered as work The best candidate of industry catalyst is studied by academia and industry extensively for many years.Although nickel-base catalyst is in carbon dioxide Universal catalytic activity and selectivity with higher in reforming methane, but under the high temperature conditions easy-sintering, carbon deposit and inactivate, always It is that the chemical industry route is hindered to realize industrialized key technology bottleneck.Therefore, the nickel-base catalyst of anti-carbon deposit and resistance to sintering is developed To the process of industrialization for promoting the reaction of carbon dioxide methane dry reforming, realize that Resources of Carbon Dioxide is utilized with great environmental protection Effect and economic benefit.
Mesoporous material is that a kind of important catalyst carrier, duct " interface confinement " effect help to prevent in catalysis reaction Metallic particles carrier surface migration and grow up, the service life of industrial catalyst is effectively promoted.On the one hand, metal is living Property center is located inside mesopore orbit, and nanoscale duct provides limited space metallic particles, and limits it into one Agglomeration is walked, sintering of catalyst is prevented and inactivates.On the other hand, porous material usually has high-specific surface area, a large amount of gold Category-carrier interface is conducive to enhance Metal-Support interaction, and then increases the stability of metallic particles.But tradition is mesoporous The duct of carrier is very long, and duct internal resistance is made to become larger, and will be unfavorable for diffusion and mass transfer of the gas in duct, leads to carbon deposit shape At.Chinese patent (CN104248959A) uses ordered mesoporous silica dioxide for carrier, passes through the dipping legal system of cyclo-dextrin-modified For the nickel-base catalyst of neodymium doping, stability is on a declining curve in the long-time evaluation of methane reforming reaction by using carbon dioxide. The nickel-base catalyst that some documents also report mesoporous material load has preferable stability, although can protect in a long time Hold the conversion ratio of metastable carbon dioxide and methane;But react the transmission electron microscope after a period of time or TPO as the result is shown Catalyst forms apparent carbon deposit, will seriously affect application (the ACS Catal.2012,2:1331- of catalyst longer time 1342;Energy&Environment Science2010,3:366-369;International Journal of Hydrogen energy 2012,37:1454-14764).700 DEG C or more carbon deposits are mainly derived from reducing side reaction for methane. To removing carbon, long life catalytic agent is obtained, it is necessary to improve to the structure of porous carrier, improve gas diffusion and biography Matter rate makes methane decompose the C* generated and is reacted away in time by the O* that carbon dioxide decomposition generates.
Therefore, the porous carrier of novel structure is developed, the Ni-based load for having both excellent resistance to sintering and coking resistivity is obtained Type catalyst has important practical significance to pushing methane reforming reaction by using carbon dioxide to industrialize.
Summary of the invention
According to the one aspect of the application, a kind of multi-stage porous loading type nickel-based catalyst is provided, to solve existing support type Nickel-base catalyst in pyroreaction easy-sintering and carbon deposit and the problem of inactivate.
The multi-stage porous loading type nickel-based catalyst, including carrier and the active component being dispersed on carrier, feature exists At least one of inorganic oxide is selected from, the carrier, and the carrier includes macropore and mesoporous;The active component is Nickel.
The carrier includes the mesoporous and two distinct types of cellular structure of macropore.Compared to the single mesoporous load of tradition Body, the mesopore orbit of the carrier facilitate the particle of fixed metal active constituent, and it is anti-in catalysis can be effectively prevented from metallic particles It is sintered during answering because of migration.The diffusion and delivery rate of medium can be improved in macropore duct, effectively prevents carbon deposit It is formed.The synergistic effect of multiple hole can solve high temperature sintering and carbon-collecting problem simultaneously, extend catalyst life.Therefore, have simultaneously Standby mesoporous and macropore cellular structure inorganic oxide, can be used as in herein described multi-stage porous loading type nickel-based catalyst Carrier, reach and solve high temperature sintering and carbon-collecting problem, extend the effect of catalyst life.Preferably, the carrier is selected from oxygen Change at least one of aluminium, silica, titanium oxide, zirconium oxide.
Preferably, the average pore size of the macropore in the carrier is greater than 50nm, and mesoporous average pore size is 1nm~50nm. It is further preferred that the average pore size of the macropore is 1 μm~2 μm;The mesoporous average pore size is 5nm~15nm.It is preferred that Ground, the specific surface area of the carrier are 100m2/ g~350m2/g。
The particle diameter distribution of the active component nickel is narrow, is highly dispersed to be distributed in multi-stage porous carrier.Preferably, described point The partial size for the active component nickel being dispersed on carrier is to be distributed between 5~100nm.It is further preferred that described be dispersed in carrier On active component nickel the particle size range upper limit be selected from 30nm, 35nm, 40nm, 45nm, 50nm, lower limit be selected from 5nm, 10nm, 15nm.It is further preferred that the particle diameter distribution of the active component nickel being dispersed on carrier is between 10~30nm.
Mass percentage of the active component nickel in multi-stage porous loading type nickel-based catalyst is 2%~10%;Institute Mass percentage of the active component nickel in multi-stage porous loading type nickel-based catalyst is stated with multi-stage porous loading type nickel-based catalyst In the nickel element meter that contains.Preferably, quality percentage of the active component nickel in multi-stage porous loading type nickel-based catalyst contains Measure the upper limit be selected from 10%, 9%, 8%, 7%, 6%, 5%, 4.6%, 4.5%, 4.4%, lower limit be selected from 2%, 3%, 3.55%, 4%, 4.3%.It is further preferred that mass percentage of the active component nickel in multi-stage porous loading type nickel-based catalyst It is 3%~6%;Mass percentage of the active component nickel in multi-stage porous loading type nickel-based catalyst is loaded with multi-stage porous The nickel element meter contained in type nickel-base catalyst.
According to the another aspect of the application, the preparation method of above-mentioned multi-stage porous loading type nickel-based catalyst is provided.The side Method is introduced ultrasonic link, is more advantageous to using ultrasonic assistant soakage-reduction method of improvement compared with traditional impregnation-reduction method Diffusion of the dissolution and nickel element of nickel compound containing in multi-stage porous carrier duct, enhances load efficiency and Metal-Support is mutual Effect.Before hydrogen reducing, catalyst roasts a period of time in air atmosphere, enhances the interaction between nickel and carrier.
The preparation method of any of the above-described multi-stage porous loading type nickel-based catalyst, which is characterized in that at least include the following steps:
A) carrier is placed in the solution containing nickel element, carries out ultrasonic immersing;
B) step a) obtained solid is after roasting in separation, vacuum drying, air and hydrogen reducing to get the multi-stage porous Loading type nickel-based catalyst.
Preferably, ultrasonic immersing described in step a) is intermittent ultrasound, and total dip time is 24 hours~96 hours, is surpassed The sound cumulative time is 2 hours~10 hours.It is further preferred that ultrasonic immersing described in step a) is intermittent ultrasound, it is total to soak The stain time is 36 hours~60 hours, and the ultrasonic cumulative time is 2 hours~6 hours.It is further preferred that described in step a) Ultrasonic immersing is intermittent ultrasound, and total dip time is 48 hours, and the ultrasonic cumulative time is 4 hours.
Those skilled in the art can select the supersonic frequency of intermittent ultrasound according to actual needs.Preferably, the ultrasound Frequency is 20KHz~100Hz.
Solution described in step a) containing nickel element is obtained in a solvent by nickel compound containing dissolution.Preferably, described Nickel compound containing is selected from least one of nickel acetate, nickel nitrate, nickel sulfate, nickel acetylacetonate;The solvent is selected from water, second At least one of alcohol, acetone.
Those skilled in the art can select suitable impregnation ratio and nickel according to the amount for specifically needing nickel-loaded on catalyst Concentration of element.Nickel element concentration in solution containing nickel element can be selected in 0.01mol/L between saturated solution.It is preferred that Ground, the nickel element concentration in the solution containing nickel element are 0.1mol/L~1mol/L.It is further preferred that described contain Nickel element concentration in the solution of nickel element is 0.25mol/L~0.75mol/L.Preferably, the use of the solution containing nickel element Amount just floods carrier.
As an implementation, the step b) vacuum drying temperature is 60 DEG C~200 DEG C.Preferably, step b) institute Stating vacuum drying is dried in vacuo 8 hours~10 hours at 60 DEG C~100 DEG C.It is further preferred that the step b) vacuum Drying is dried in vacuo 8 hours~10 hours at 60 DEG C~100 DEG C.It is further preferred that the step b) vacuum drying It is to be dried in vacuo 8 hours~10 hours at 80 DEG C.
As an implementation, roasting is with 1 DEG C/min~10 DEG C/min heating rate in the step b) air By temperature from room temperature rise to 300 DEG C~800 DEG C between a certain temperature, roasting no less than 1 hour.Preferably, the step b) sky In gas roasting be with 1 DEG C/min~5 DEG C/min heating rate by temperature from room temperature rise to 500 DEG C~700 DEG C between a certain temperature Degree roasts 2 hours~4 hours.It is further preferred that roasting is incited somebody to action with the heating rate of 1 DEG C/min in the step b) air Temperature rises to 600 DEG C from room temperature, roasts 2 hours~4 hours.
As an implementation, hydrogen reducing described in step b) is with 5 DEG C/min~20 DEG C/min heating rate By temperature from room temperature rise to 600 DEG C~1000 DEG C between a certain temperature, in the mixture of hydrogen or hydrogen and non-active gas Reduction no less than 1 hour;The flow velocity of the mixture of hydrogen or hydrogen and non-active gas is 20mL/min~80mL/min.It is preferred that Ground, hydrogen reducing described in step b) be with 5 DEG C/min~15 DEG C/min heating rate by temperature from room temperature rise to 800 DEG C~ A certain temperature between 1000 DEG C, reduction no less than 1 hour~2 hours in hydrogen;The flow velocity of hydrogen is 20mL/min~40mL/ min.It is further preferred that hydrogen reducing described in step b) is to be risen to temperature from room temperature with the heating rate of 10 DEG C/min 900 DEG C, reduction no less than 1 hour~2 hours in hydrogen;The flow velocity of hydrogen is 20mL/min~40mL/min.It is described non-live Property gas be selected from least one of nitrogen, inert gas.
According to the another aspect of the application, above-mentioned multi-stage porous loading type nickel-based catalyst is provided in reforming methane with carbon dioxide Application in reaction, i.e., above-mentioned multi-stage porous loading type nickel-based catalyst are used for the side of carbon dioxide methane reforming reaction preparing synthetic gas Method.The multi-stage porous loading type nickel-based catalyst is not for occurring sintering and carbon deposit, performance in methane reforming reaction by using carbon dioxide Excellent high-temperature stability out can be used for manufacturing synthesis gas, realize carbon dioxide discharge-reduction and regeneration.
The method of the carbon dioxide methane reforming reaction preparing synthetic gas, which is characterized in that described to contain methane and dioxy The raw material for changing carbon is contacted with catalyst, prepares synthesis gas;
Any of the above-described multi-stage porous loading type nickel-based catalyst of the catalyst, be prepared according to any of the above-described method it is more At least one of grade hole loading type nickel-based catalyst.
Preferably, the raw material containing methane and carbon dioxide is in 600 DEG C of reaction temperature~850 DEG C, reaction pressure It is contacted under conditions of 0.1MPa~0.5MPa with the catalyst, prepares synthesis gas;
The molar ratio of methane and carbon dioxide in the unstripped gas are as follows:
Methane: carbon dioxide=0.5~2.
Preferably, the carbon dioxide methane reforming reaction preparing synthetic gas carries out in using fixed bed reactors.
The beneficial effect of the application includes but is not limited to:
(1) multi-stage porous loading type nickel-based catalyst provided herein is more using having compared with conventional mesoporous supports The carrier in grade duct;Multi-stage porous carrier introduces macropore duct, increases diffusion and the mass transfer rate of medium.The collaboration of multi-stage porous Effect makes herein described catalyst in high-temperature catalytic reaction while having good anti-sintering and coking resistivity.
(2) method for preparing catalyst provided herein, using ultrasonic assistant soakage-reduction method of improvement.With tradition Impregnation-reduction method compare, introduce ultrasonic link, the dissolution for being more advantageous to nickel salt and nickel element are in multi-stage porous carrier duct Diffusion enhances load efficiency and Metal-Support interaction.Before hydrogen reducing, when catalyst roasts one section in air atmosphere Between, enhance the interaction between ion and carrier.
(3) multi-stage porous loading type nickel-based catalyst provided by the present application, the high temperature as methane reforming reaction by using carbon dioxide Rugged catalyst can manufacture synthesis gas, realize carbon dioxide discharge-reduction and regeneration.It is more under normal pressure, 800 DEG C of reaction conditions The nickel-base catalyst of grade porous aluminum oxide load has both excellent anti-carbon deposit and sintering resistance energy, and catalyst life is long, the reaction time In 100 hours, the conversion ratio of carbon dioxide and methane remains unchanged substantially.
Detailed description of the invention
Fig. 1 is the stereoscan photograph of carrier multi-stage porous aluminum oxide micro-sphere section employed in embodiment 1;It (a) is to put Big 1100 times of stereoscan photograph;It (b) is the scanning electron microscope (SEM) photograph for amplifying 35000 times.
Fig. 2 is the chromatography testing result that sample CAT-1 is used for methane reforming reaction by using carbon dioxide product in embodiment 2;(a) It is the result of thermal conductivity detector (TCD) TCD;It (b) is flame ionization detector FID result.
Fig. 3 is the stability test result of 3 sample CAT-1 of embodiment.
Fig. 4 is the transmission electron microscope photo of 3 sample CAT-1 of embodiment reaction front and back;It (a) is the saturating of sample CAT-1 before reacting Penetrate electromicroscopic photograph;(b) transmission electron microscope photo after to be sample CAT-1 react 102 hours at 800 DEG C.
Specific embodiment
The application is described in detail below with reference to embodiment, but the application is not limited to these embodiments.
Unless specifically stated otherwise, reagent used in the present embodiment and raw material can be bought by commercial sources.
In embodiment, the stereoscan photograph of sample is acquired using Hitachi, Japan S4800 type scanning electron microscope;Sample Transmission electron microscope photo acquired on the F20 type transmission electron microscope of FEI Co..
In embodiment, carrier multi-stage porous aluminum oxide micro-sphere comes from husky rope (Sasol) company, specific surface area 197.91m2/ g;Macropore average pore size is 1.52 μm;Mesoporous average pore size is 9.80nm.The scanning electron microscope of multi-stage porous aluminum oxide micro-sphere section is shone Piece is as shown in Figure 1, it can be seen that multi-stage porous aluminium oxide has macropore and mesoporous two different ducts.
In embodiment, the Ultrasound Instrument used in ultrasonic immersing is the KQ300ED of Kunshan Ultrasonic Instruments Co., Ltd.'s production Type.
In embodiment, the load capacity using plasma emission spectrum (ICP) of nickel is public in French HORIBA JY on catalyst Measurement is analyzed on the 2 type instrument of Ultima of department.
In embodiment, the reaction product of carbon dioxide methane reforming reaction preparing synthetic gas is detected in Shimadzu GC-2014 type color It is carried out on spectrometer (TDX-01 column).
The preparation and characterization of 1 catalyst sample CAT-1~CAT-11 of embodiment
It takes a certain amount of nickel salt to be dissolved in wiring solution-forming in 10ml ethyl alcohol, is added 5g multistage porous aluminum oxide, one section of ultrasonic immersing After time, it is filtered to remove solvent and extra unabsorbed nickel salt.The aluminium oxide for having adsorbed nickel ion is dried in vacuo at 80 DEG C It after 8h, is roasted in air atmosphere, last hydrogen reducing, obtains the multi-stage porous loading type nickel-based catalyst.
Nickel content on the multi-stage porous loading type nickel-based catalyst is measured using ICP.It is observed using transmission scanning electron microscope The particle size range of nickel particle on multi-stage porous loading type nickel-based catalyst.
Sample number into spectrum contains with the quality percentage of specific experiment parameter, nickel element in multi-stage porous loading type nickel-based catalyst Amount, see Table 1 for details for the relationship of the particle size range of nickel particle.
Table 1
The evaluation of 2 catalyst reaction of embodiment
It takes 0.2g catalyst sample CAT-1 to be placed in the fixed bed reactors of internal diameter 1cm, carries out hydrogen after line reduction, Adjust the temperature to reaction temperature.Gas is switched to CO2And CH4Gaseous mixture, N2For internal standard.Gas enters after cooling after reaction Each material concentration of gas chromatographic detection calculates CO2And CH4Conversion ratio.
Reaction condition and CO2And CH4The relationship of conversion ratio is as shown in table 2.
When reaction condition is A, the chromatography testing result of reaction end gas is as shown in Figure 2.As seen from the figure, the application is mentioned Had good selectivity for multi-stage porous loading type nickel-based catalyst, in product be essentially synthesis gas main component: hydrogen and Carbon monoxide.
Table 2
CO2And CH4Conversion ratio use following equation to calculate respectively:
F in formulaCO2,inAnd FCO2,outIt is CO in unstripped gas and reaction end gas2Volume shunt volume;FCH4,inAnd FCH4,outRespectively It is CH in reactants and products4Volume shunt volume.
Under same reaction conditions, the reaction result of catalyst sample CAT-2~CAT-11 is similar with CAT-1, according to catalysis The difference of agent preparation method, CO2And CH4Conversion ratio variation in ± 10% range.
The evaluation of 3 catalyst stability of embodiment
0.2g catalyst sample CAT-1 is taken to be placed in the fixed bed reactors of internal diameter 1cm, in the reaction condition A of embodiment 2 Under, catalyst stability evaluation is carried out, as a result as shown in Figure 3.As seen from Figure 3, multi-stage porous support type provided herein Nickel-base catalyst has excellent stability under normal pressure, 800 DEG C of reaction conditions, in 100 hours reaction time, carbon dioxide It remains unchanged substantially with the conversion ratio of methane.
The transmission electron microscope photo of catalyst sample CAT-1 reaction front and back is as shown in Figure 4.Fig. 4 (a) is sample CAT- before reacting 1 transmission electron microscope photo;Fig. 4 (b) is the transmission electron microscope photo after sample CAT-1 reacts 102 hours at 800 DEG C.It can be with by figure Find out, the active component nickel particle on catalyst sample before the reaction after do not change substantially, there is no sintering;And It is formed in 102 hours catalysts without carbon deposit.
Under same reaction conditions, the catalyst stability evaluation result and CAT-1 class of catalyst sample CAT-2~CAT-11 Seemingly, in 100 hours reaction time, the conversion ratio of carbon dioxide and methane remains unchanged substantially.Sample CAT-2~CAT-11 exists 800 DEG C reaction 102 hours after transmission electron microscope photo with react before comparing result, it is similar with CAT-1, nickel particle there is no Sintering, catalyst is interior to be formed without carbon deposit.
The above is only several embodiments of the application, not does any type of limitation to the application, although this Shen Please disclosed as above with preferred embodiment, however not to limit the application, any person skilled in the art is not taking off In the range of technical scheme, a little variation or modification are made using the technology contents of the disclosure above and is equal to Case study on implementation is imitated, is belonged in technical proposal scope.

Claims (14)

1. the method for carbon dioxide methane reforming reaction preparing synthetic gas, which is characterized in that by the original containing methane and carbon dioxide Material contacts under conditions of 600 DEG C~850 DEG C of reaction temperature, reaction pressure 0.1MPa~0.5MPa with catalyst, preparation synthesis Gas;
The molar ratio of methane and carbon dioxide in unstripped gas are as follows:
Methane: carbon dioxide=0.5~2;
The catalyst is multi-stage porous loading type nickel-based catalyst;
The multi-stage porous loading type nickel-based catalyst, including carrier and the active component being dispersed on carrier, the carrier is selected from At least one of inorganic oxide, the carrier include macropore and mesoporous;
The partial size of active component nickel is to be distributed between 5~100nm;
The average pore size of the macropore is greater than 50nm, and the mesoporous average pore size is 5nm~50nm.
2. the method according to claim 1, wherein the average pore size of the macropore is 1 μm~2 μm.
3. the method according to claim 1, wherein the mesoporous average pore size is 5nm~15nm.
4. the method according to claim 1, wherein the specific surface area of the carrier is 100m2/ g~350m2/g。
5. the method according to claim 1, wherein the partial size of active component nickel is 10~30nm.
6. the method according to claim 1, wherein the active component nickel is in the loading type nickel-based catalysis of multi-stage porous Mass percentage in agent is 2%~10%;
Mass percentage of the active component nickel in multi-stage porous loading type nickel-based catalyst is loading type nickel-based with multi-stage porous The nickel element meter contained in catalyst.
7. according to the method described in claim 6, it is characterized in that, the active component nickel is in the loading type nickel-based catalysis of multi-stage porous Mass percentage in agent is 3%~6%.
8. the preparation method of the described in any item methods of claim 1 to 7, the multi-stage porous loading type nickel-based catalyst is at least wrapped Include following steps:
A) carrier is placed in the solution containing nickel element, carries out ultrasonic immersing;
B) step a) obtained solid is after roasting in separation, vacuum drying, air and hydrogen reducing to get multi-stage porous load Type nickel-base catalyst.
9. according to the method described in claim 8, it is characterized in that, ultrasonic immersing described in step a) is intermittent ultrasound, always Dip time is for 24 hours~96h, and the ultrasonic cumulative time is 2h~10h.
10. according to the method described in claim 9, it is characterized in that, ultrasonic immersing described in step a) is intermittent ultrasound, always Dip time is 36h~60h, and the ultrasonic cumulative time is 2h~6h.
11. according to the method described in claim 8, it is characterized in that, the step b) vacuum drying temperature is 60 DEG C~200 ℃;
Roasting is that temperature is risen to 300 DEG C from room temperature with 1 DEG C/min~10 DEG C/min heating rate in the step b) air A certain temperature between~800 DEG C, roasting are no less than 1h;
Hydrogen reducing described in step b) is that temperature is risen to 600 DEG C from room temperature with 5 DEG C/min~20 DEG C/min heating rate A certain temperature between~1000 DEG C, reduction is no less than 1h in the mixture of hydrogen or hydrogen and non-active gas;Hydrogen or hydrogen The flow velocity of the mixture of gas and non-active gas is 20mL/min~80mL/min;The non-active gas is selected from nitrogen, inertia At least one of gas.
12. according to the method for claim 11, which is characterized in that the step b) vacuum drying is at 60 DEG C~100 DEG C Lower vacuum drying 8h~10h.
13. according to the method for claim 11, which is characterized in that roasting is with 1 DEG C/min~5 in the step b) air DEG C/heating rate of min by temperature from room temperature rise to 500 DEG C~700 DEG C between a certain temperature, roast 2h~4h.
14. according to the method for claim 11, which is characterized in that hydrogen reducing described in step b) be with 5 DEG C/min~ The heating rate of 15 DEG C/min by temperature from room temperature rise to 800 DEG C~1000 DEG C between a certain temperature, restored in hydrogen many In 2h;The flow velocity of hydrogen is 20mL/min~40mL/min.
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