CN105999775A - Pretreatment adding device and method for defoamer in oil - Google Patents
Pretreatment adding device and method for defoamer in oil Download PDFInfo
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- CN105999775A CN105999775A CN201610585428.6A CN201610585428A CN105999775A CN 105999775 A CN105999775 A CN 105999775A CN 201610585428 A CN201610585428 A CN 201610585428A CN 105999775 A CN105999775 A CN 105999775A
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- oil
- defoamer
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- fuel tank
- female
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D19/00—Degasification of liquids
- B01D19/02—Foam dispersion or prevention
- B01D19/04—Foam dispersion or prevention by addition of chemical substances
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- Health & Medical Sciences (AREA)
- Toxicology (AREA)
- Dispersion Chemistry (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Lubricants (AREA)
- Lubrication Details And Ventilation Of Internal Combustion Engines (AREA)
Abstract
The invention discloses a pretreatment adding device and method for a defoamer in oil. The device comprises an oil tank, a mother oil preparation box and a defoamer quantitative adder, wherein a self-circulation stirring bypass pipeline is arranged on the oil tank; the defoamer quantitative adder quantitatively adds the defoamer into the mother oil preparation box through an additive pipeline; a stirrer is arranged on the mother oil preparation box; a temperature control sandwich layer is arranged on a side wall of the mother oil preparation box; an electric heating element is arranged in the sandwich layer; an oil inlet tube of the mother oil preparation box is connected with the oil tank through a flowmeter and a first control valve sequentially; an oil outlet tube of the mother oil preparation box is connected to a prepared-oil quantitative adder storage tank; a prepared-oil discharging tube of the prepared-oil quantitative adder storage tank is connected to an upper port of the oil tank. A mode of preparing mother oil containing the defoamer at first and then adding the mother oil into oil is adopted, the dissolving efficiency in a defoamer adding process is improved, and the circumstance that the index of oil quality is unqualified due to uneven dissolving of the added defoamer is avoided.
Description
Technical field
The present invention relates to oil for electric power process and medicament adding technique, particularly to defoamer pretreatment adding set and method in a kind of oil.
Background technology
Foam characteristic is an important indicator of oil, forms the tendency of foam for evaluating oil and forms the stability of foam.In oil, foam exceeds standard the foam excess accumulation that can make in fuel tank, may work the mischief unit: containing bubble in oil, can accelerate the oxidative degradation of oil；Bubbles burst may cause governing system to vibrate, and causes noise and cavitation vibration；It is likely to result in oil pump cavitation；False liquid level may be caused, cause for shortage of oil, in some instances it may even be possible to foam overflow, cause oil leak accident；Foam is too much, and it is unstable that oil throttling is likely to result in oil pressure, makes electrichydraulic control signal misalignment.In the oil such as steam turbine oil, fire resistant oil, various subsidiary engine oil, foam characteristic exceeds standard, and hides some dangers for the safe operation of system and unit, possibly even cause stopping accident time serious, and the social influence caused and loss are difficult to estimate.Therefore, when in oil, foam characteristic exceeds standard, should take measures in time to process, adding defoamer be the preferred version of foam in the elimination oil generally acknowledged at present.
In defoamer adding procedure, if defoamer adds very few, then cannot play the requirement eliminating foam, if adding too much, oil quality may be impacted again, additionally, defoamer uniformly can not mix with oil after adding, it is also possible to makes the granule angle value of oil increase, affects the detection of oil product index.The most common defoamer addition manner mainly has two kinds: (1) traditional approach is manually to add, and is i.e. manually added a certain amount of defoamer when foam produces by manual type, and addition is difficult to control to；(2) use liquid feeding equipment or graduated equipment to be quantitatively adding, but due in oil product the addition of defoamer less, a small amount of additive is difficult to mix homogeneously with oil product, can not give full play to froth breaking effect, it is also possible to cause oil product granule detecting result higher.Therefore, the most accurately, uniform interpolation is that defoamer adds successfully key.
There is presently no and a set of be exclusively used in the apparatus and method that defoamer in oil adds, can realize accurately interpolation, mixed uniformly purpose, therefore, need badly and develop defoamer pretreatment and adding set and the method above-mentioned difficult problem of solution in a set of oil.
Summary of the invention
Object of the present invention is to provide a kind of defoamer pretreatment adding set and method in oil, be a kind of reasonable in design, compact conformation, be easy to scene and carry, comprise female oil configuration and medicament adds, defoamer pretreatment adding set and method in easy to operate oil.
To achieve these goals, the technical scheme is that
Defoamer pretreatment adding set in a kind of oil, including fuel tank, female oil configuration case and the quantitative adder of defoamer, fuel tank is provided with self-loopa stirring bypass conduit, the quantitative adder of defoamer quantitatively adds defoamer by additive pipeline to female oil configuration case, equipped with agitator on female oil configuration case, wherein, female oil configuration case sidewall controls interlayer with temperature, interlayer is provided with electrical heating elements, the oil inlet pipe order of female oil configuration case controls valve by an effusion meter and first and is connected with fuel tank, the flowline of female oil configuration case is connected to a configuration oil quantitatively adder storage tank, the configuration oil outlet tube of configuration oil quantitatively adder storage tank is connected to the upper port of fuel tank.
Scheme is further: the effusion meter at the oil inlet pipe of described female oil configuration case is provided with a liquid mixer between female oil configuration case oil-in, the additive pipeline of the quantitative adder of described defoamer is first connected to liquid mixer, and defoamer is connected to female oil configuration case oil-in by oil inlet pipe after mixing with mother's oil in liquid mixer again.
Scheme is further: described liquid mixer is the liquid mixer being stacked mutually by the grid that grid is 80 mesh.
Scheme is further: be provided with disperser in the upper end of described fuel tank, described configuration oil outlet tube is connected with disperser through the upper port of fuel tank, is trickled down the configuration oil with defoamer into fuel tank by disperser.
Scheme is further: between described fuel tank and mother's oil configuration case, and is the flowing being realized oil by liquid level difference between oil configuration case and configuration oil quantitatively adder storage tank.
nullA kind of based on the defoamer pretreatment adding method of defoamer pretreatment adding set in oil，Described defoamer pretreatment adding set includes fuel tank、Female oil configuration case and the quantitative adder of defoamer，Fuel tank is provided with self-loopa stirring bypass conduit，Equipped with needing to add female oil of defoamer in fuel tank，Equipped with agitator on female oil configuration case，Female oil configuration case sidewall controls interlayer with temperature，Interlayer is provided with electrical heating elements，The oil inlet pipe order of female oil configuration case controls valve by an effusion meter and first and is connected with fuel tank，The flowline of female oil configuration case is connected to a configuration oil quantitatively adder storage tank，The configuration oil outlet tube of configuration oil quantitatively adder storage tank is connected to the upper port of fuel tank，Its method is，First in fuel tank, take out sample oil do experiment at laboratory and determine defoamer addition，Defoamer is added in the quantitative adder of defoamer，Determine the configuration oil mass of female oil configuration case；Method further step includes:
The first step: the temperature of female oil configuration case is adjusted to 55 degrees Celsius to 65 degrees Celsius；
Second step: open the first control valve, female oil in fuel tank first flows into a liquid mixer through effusion meter, the quantitative adder of defoamer is opened to be introduced defoamer by additive pipeline the most simultaneously and is flowed into female oil configuration case after liquid mixer, defoamer and mother's oil mix in liquid mixer；Wherein, regulation the first control valve and the quantitative adder of defoamer so that when the oil mass of cmf record is equal to the configuration oil mass determined, the defoamer addition of interpolation is just equal to the defoamer addition determined；
3rd step: turn on agitator, according to the female oil being mixed with defoamer in a mixing time stirring female oil configuration case set, the female oil being mixed with defoamer is sent into configuration oil quantitatively adder storage tank after terminating by stirring；
4th step: from the upper port of fuel tank, the mother's oil being mixed with defoamer in configuration oil quantitatively adder storage tank is sent into fuel tank, the self-loopa stirring bypass conduit opening fuel tank carries out self-loopa stirring, at least self-loopa stirring 4 hours to the oil in fuel tank.
Scheme is further: described method farther includes: be provided with disperser in the upper end of described fuel tank, described configuration oil outlet tube is connected with disperser through the upper port of fuel tank, is trickled down the configuration oil with defoamer into fuel tank by disperser.
Scheme is further: described liquid mixer is the liquid mixer being stacked mutually by the grid that grid is 80 mesh.
Scheme is further: the configuration oil mass of described female oil configuration case be the one thousandth of fuel tank fuel quantity to 2/1000ths, mixing speed >=3000 r/h of female oil configuration case, the mixing time of described setting is at least 4 hours.
Scheme is further: opens the self-loopa stirring bypass conduit of fuel tank described in described method, with configuration oil quantitatively adder, from the upper port of fuel tank, the female oil being mixed with defoamer is sent into fuel tank and carry out simultaneously.
Beneficial effects of the present invention:
1, device uses the first preparation female oil containing defoamer, then adds the mode of female oil in oil, improves the dissolved efficiency of defoamer adding procedure, it is to avoid dissolve the defective of the uneven and oil quality indicator that causes because adding defoamer.
2, device uses the mode of quantitative defoamer, it is ensured that oil in add the accuracy of total amount of defoamer, it is to avoid very few or excessive interpolation defoamer.
3, device uses the mode of quickly stirring under high temperature constant temperature, is effectively shortened the dissolution time of defoamer, improves work efficiency.
4, plant automation degree, it is accurately controlled the addition of defoamer and adds speed, reducing the error that manual operation brings.
With embodiment, invention is described in detail below in conjunction with the accompanying drawings.
Accompanying drawing explanation
Fig. 1 is present configuration schematic diagram.
Detailed description of the invention
Embodiment 1:
Defoamer pretreatment adding set in a kind of oil, including fuel tank 1, female oil configuration case 2 and the quantitative adder of defoamer 3, fuel tank is provided with self-loopa stirring bypass conduit 101, the quantitative adder of defoamer quantitatively adds defoamer by additive pipeline to female oil configuration case, equipped with agitator 4 on female oil configuration case, wherein, female oil configuration case sidewall controls interlayer 201 with temperature, interlayer is provided with electrical heating elements, the oil inlet pipe order of mother's oil configuration case is connected with fuel tank by an effusion meter 5 and the first control valve 6, the flowline of female oil configuration case is connected to a configuration oil quantitatively adder storage tank 7, the configuration oil outlet tube 8 of configuration oil quantitatively adder storage tank is connected to the upper port of fuel tank, upper port the most oil product entrance, also it is additive entrance.
In embodiment: the effusion meter at the oil inlet pipe of described female oil configuration case is provided with a liquid mixer 9 between female oil configuration case oil-in, the additive pipeline 10 of the quantitative adder of described defoamer is first connected to liquid mixer, and defoamer is connected to female oil configuration case oil-in by oil inlet pipe after mixing with mother's oil in liquid mixer again.The quantitative adder of defoamer can export defoamer in the way of using dosing pump, the present embodiment have employed the mode of piston and carries defoamer, the thrust of piston is by controlling, with first, the piston oil inlet pipe 11 that valve oil inlet pipe is connected, and the second control valve 12 of setting realizes on piston oil inlet pipe, feeding of defoamer is regulated by regulation the second control valve 12, and Tong Bu with the oil-feed of the oil inlet pipe of mother's oil configuration case by achieving defoamer with the synergic adjustment of the first control valve 6.
In embodiment: described liquid mixer is the liquid mixer being stacked mutually by the grid that grid is 80 mesh.
In embodiment: the upper end of described fuel tank is provided with disperser 13, disperser is a comb being provided with multiple aperture, and described configuration oil outlet tube is connected with disperser through the upper port of fuel tank, is trickled down the configuration oil with defoamer into fuel tank by disperser.
In embodiment: between described fuel tank and mother's oil configuration case, and it is the flowing being realized oil by liquid level difference between oil configuration case and configuration oil quantitatively adder storage tank.
Embodiment 2:
nullA kind of based on the defoamer pretreatment adding method of defoamer pretreatment adding set in oil described in embodiment 1，Therefore the content in embodiment 1 also is regarded as being the present embodiment content，Described defoamer pretreatment adding set includes fuel tank、Female oil configuration case and the quantitative adder of defoamer，Fuel tank is provided with self-loopa stirring bypass conduit，Equipped with needing to add female oil of defoamer in fuel tank，Equipped with agitator on female oil configuration case，Female oil configuration case sidewall controls interlayer with temperature，Interlayer is provided with electrical heating elements，The oil inlet pipe order of female oil configuration case controls valve by an effusion meter and first and is connected with fuel tank，The flowline of female oil configuration case is connected to a configuration oil quantitatively adder storage tank，The configuration oil outlet tube of configuration oil quantitatively adder storage tank is connected to the upper port of fuel tank，Its method is，First in fuel tank, take out sample oil do experiment at laboratory and determine defoamer addition，Defoamer is added in the quantitative adder of defoamer，Determine the configuration oil mass of female oil configuration case；Method further step includes:
The first step: the temperature of female oil configuration case is adjusted to 55 degrees Celsius to 65 degrees Celsius；
Second step: open the first control valve, female oil in fuel tank first flows into a liquid mixer through effusion meter, the quantitative adder of defoamer is opened to be introduced defoamer by additive pipeline the most simultaneously and is flowed into female oil configuration case after liquid mixer, defoamer and mother's oil mix in liquid mixer；Wherein, regulation the first control valve and the quantitative adder of defoamer so that when the oil mass of cmf record is equal to the configuration oil mass determined, the defoamer addition of interpolation is just equal to the defoamer addition determined；
3rd step: turn on agitator, according to the female oil being mixed with defoamer in a mixing time stirring female oil configuration case set, the female oil being mixed with defoamer is sent into configuration oil quantitatively adder storage tank after terminating by stirring；
4th step: from the upper port of fuel tank, the mother's oil being mixed with defoamer in configuration oil quantitatively adder storage tank is sent into fuel tank, the self-loopa stirring bypass conduit opening fuel tank carries out self-loopa stirring, at least self-loopa stirring 4 hours to the oil in fuel tank.
In embodiment: described method farther includes: be provided with disperser in the upper end of described fuel tank, described configuration oil outlet tube is connected with disperser through the upper port of fuel tank, is trickled down the configuration oil with defoamer into fuel tank by disperser.
In embodiment: described liquid mixer is the liquid mixer being stacked mutually by the grid that grid is 80 mesh.
In embodiment: the configuration oil mass of described female oil configuration case be the one thousandth of fuel tank fuel quantity to 2/1000ths, mixing speed >=3000 r/h of female oil configuration case, the mixing time of described setting is at least 4 hours.
In embodiment: open the self-loopa stirring bypass conduit of fuel tank described in described method, with configuration oil quantitatively adder, the female oil being mixed with defoamer is sent into fuel tank from the upper port of fuel tank and carry out simultaneously.
In embodiment: in order to ensure that in female oil process for preparation, the Quick uniform of defoamer dissolves, described female oil preparation case 2 is arranged on a temperature stabilization in the calorstat of about 60 DEG C, and calorstat controls temperature by interlayer electric heating cover；Arranging high speed agitator 4 and temperature sensor 14 inside described female oil preparation case, agitator utilizes driven by motor stirring paddle to rotate, and temperature sensor can monitor the isoperibol of female oil preparation case in real time, and then controls the work start and stop of heating mantle in calorstat.
The described grid in liquid mixer is stacked formation multilamellar network structure, and the defoamer that adder quantitative to the oil sample obtained from fuel tank and defoamer adds tentatively mixes the most manually stop valve 15 and connects female oil preparation case.Second control valve 12 is electrodynamic valve, when defoamer adds the spacing value to set amount, is automatically stopped interpolation, and electrodynamic valve 12 cuts out simultaneously.
In embodiment: control valve 12 with described second and the first control valve 6 parallel connection is also provided with hand stop valve 16 and is connected sewage draining exit.
In embodiment: described configuration oil quantitatively adder storage tank 7 is internal is, by what piston 701 was connected realization with electric pushrod, the oil configured is delivered to oil tank, configuration oil quantitatively adder storage tank utilizes the shift length of piston to control the amount of adding liquid, when female oil addition reaches setting value, electric pushrod quits work.
In embodiment: the multiple apertures arranged on described disperser, the dispersion facilitating female oil adds.
In the above-described embodiments, the mixing liquid in female oil preparation case 2 stirs 6h, mixing speed >=3000 r/h, it is ensured that defoamer the most uniformly mixes the isoperibol high speed of about 60 DEG C, obtains the female oil containing quantitative defoamer；Female oil conveying pipe of the logical bottom of female oil in female oil preparation case is connected with described configuration oil quantitatively adder storage tank 7 through hand stop valve 17,18, the blowdown when female oil preparation case cleans of another road 19.
When needing to clean, female oil preparation case 2 can be carried out through hand-operated valve 20 by cleanout fluid (petroleum ether) by the cleaning pipeline A arranged on female oil preparation case, and the residual liquid after cleaning is discharged by another road 19 sewage draining exit through valve 17；When needs clean pipeline, cleanout fluid is connected pipeline by the interface of fuel tank sample tap, is carried out pipeline, is discharged by disperser mouth, can be carried out whole pipeline；When individually cleaning female oil preparation case, can be carried out by pipeline A.
When using other organic solvents to be carried out, changing cleanout fluid, other flow process is ibid.
Before carrying out female oil preparation, should first the sampling pipe of oil sample be rinsed, it is to avoid the residual components impact on additive effect in pipeline and mother's oil preparation case.
Claims (10)
1. defoamer pretreatment adding set in an oil, including fuel tank, female oil configuration case and the quantitative adder of defoamer, fuel tank is provided with self-loopa stirring bypass conduit, the quantitative adder of defoamer quantitatively adds defoamer by additive pipeline to female oil configuration case, equipped with agitator on female oil configuration case, it is characterized in that, female oil configuration case sidewall controls interlayer with temperature, interlayer is provided with electrical heating elements, the oil inlet pipe order of female oil configuration case controls valve by an effusion meter and first and is connected with fuel tank, the flowline of female oil configuration case is connected to a configuration oil quantitatively adder storage tank, the configuration oil outlet tube of configuration oil quantitatively adder storage tank is connected to the upper port of fuel tank.
Defoamer pretreatment adding set the most according to claim 1, it is characterized in that, effusion meter at the oil inlet pipe of described female oil configuration case is provided with a liquid mixer between female oil configuration case oil-in, the additive pipeline of the quantitative adder of described defoamer is first connected to liquid mixer, and defoamer is connected to female oil configuration case oil-in by oil inlet pipe after mixing with mother's oil in liquid mixer again.
Defoamer pretreatment adding set the most according to claim 2, it is characterised in that described liquid mixer is the liquid mixer being stacked mutually by the grid that grid is 80 mesh.
Defoamer pretreatment adding set the most according to claim 1, it is characterized in that, be provided with disperser in the upper end of described fuel tank, described configuration oil outlet tube is connected with disperser through the upper port of fuel tank, is trickled down the configuration oil with defoamer into fuel tank by disperser.
Defoamer pretreatment adding set the most according to claim 1, it is characterised in that between described fuel tank and mother's oil configuration case, and be the flowing being realized oil by liquid level difference between oil configuration case and configuration oil quantitatively adder storage tank.
null6. one kind based on the defoamer pretreatment adding method of defoamer pretreatment adding set in oil，Described defoamer pretreatment adding set includes fuel tank、Female oil configuration case and the quantitative adder of defoamer，Fuel tank is provided with self-loopa stirring bypass conduit，Equipped with needing to add female oil of defoamer in fuel tank，Equipped with agitator on female oil configuration case，Female oil configuration case sidewall controls interlayer with temperature，Interlayer is provided with electrical heating elements，The oil inlet pipe order of female oil configuration case controls valve by an effusion meter and first and is connected with fuel tank，The flowline of female oil configuration case is connected to a configuration oil quantitatively adder storage tank，The configuration oil outlet tube of configuration oil quantitatively adder storage tank is connected to the upper port of fuel tank，Its method is，First in fuel tank, take out sample oil do experiment at laboratory and determine defoamer addition，Defoamer is added in the quantitative adder of defoamer，Determine the configuration oil mass of female oil configuration case；It is characterized in that,
The first step: the temperature of female oil configuration case is adjusted to 55 degrees Celsius to 65 degrees Celsius；
Second step: open the first control valve, female oil in fuel tank first flows into a liquid mixer through effusion meter, the quantitative adder of defoamer is opened to be introduced defoamer by additive pipeline the most simultaneously and is flowed into female oil configuration case after liquid mixer, defoamer and mother's oil mix in liquid mixer；Wherein, regulation the first control valve and the quantitative adder of defoamer so that when the oil mass of cmf record is equal to the configuration oil mass determined, the defoamer addition of interpolation is just equal to the defoamer addition determined；
3rd step: turn on agitator, according to the female oil being mixed with defoamer in a mixing time stirring female oil configuration case set, the female oil being mixed with defoamer is sent into configuration oil quantitatively adder storage tank after terminating by stirring；
4th step: from the upper port of fuel tank, the mother's oil being mixed with defoamer in configuration oil quantitatively adder storage tank is sent into fuel tank, the self-loopa stirring bypass conduit opening fuel tank carries out self-loopa stirring, at least self-loopa stirring 4 hours to the oil in fuel tank.
Defoamer pretreatment adding method the most according to claim 6, it is characterized in that, described method farther includes: the upper end of described fuel tank is provided with disperser, described configuration oil outlet tube is connected with disperser through the upper port of fuel tank, is trickled down the configuration oil with defoamer into fuel tank by disperser.
Defoamer pretreatment adding method the most according to claim 6, it is characterised in that described liquid mixer is the liquid mixer being stacked mutually by the grid that grid is 80 mesh.
Defoamer pretreatment adding method the most according to claim 6, it is characterized in that, the configuration oil mass of described female oil configuration case be the one thousandth of fuel tank fuel quantity to 2/1000ths, mixing speed >=3000 r/h of female oil configuration case, the mixing time of described setting is at least 4 hours.
Defoamer pretreatment adding method the most according to claim 6, it is characterized in that, open the self-loopa stirring bypass conduit of fuel tank described in described method, with configuration oil quantitatively adder, the female oil being mixed with defoamer is sent into fuel tank from the upper port of fuel tank and carry out simultaneously.
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| CN201610585428.6A CN105999775B (en) | 2016-07-25 | 2016-07-25 | Defoamer pretreatment adding set and method in a kind of oil |
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| CN106621481A (en) * | 2016-12-21 | 2017-05-10 | 深圳市燃气集团股份有限公司 | Amine liquid defoamer filling system |
| CN110170401A (en) * | 2019-05-16 | 2019-08-27 | 昆山铝业有限公司 | A kind of aluminium foil conjunction volume production equipment |
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| Publication number | Publication date |
|---|---|
| CN105999775B (en) | 2017-11-17 |
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