CN105105310A - Preparation method of cigar wrapper tobacco - Google Patents

Preparation method of cigar wrapper tobacco Download PDF

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Publication number
CN105105310A
CN105105310A CN201510511037.5A CN201510511037A CN105105310A CN 105105310 A CN105105310 A CN 105105310A CN 201510511037 A CN201510511037 A CN 201510511037A CN 105105310 A CN105105310 A CN 105105310A
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cigar
tobacco
preparation
air
raw material
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CN105105310B (en
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王林
吴风光
何结望
司辉
陈一
秦铁伟
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China Tobacco Hunan Industrial Co Ltd
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China Tobacco Hunan Industrial Co Ltd
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Abstract

A preparation method of cigar wrapper tobacco comprises the following steps: (1) preparation of extract liquid of cigar raw materials: selecting the cigar raw materials, soaking the cigar raw material in 70 percent of ethyl alcohol for 4 to 6 hours, then heating and boiling for 20 to 40 minutes, filtering, reducing pressure and concentrating an ethanol solution to obtain the extract liquid of the cigar raw materials; (2) flue-cured tobacco air-curing: harvesting and stringing 3 to 5 tobacco leaves at the lower part and 6 to 8 tobacco leaves in the middle at one step after the tobacco leaves at the lower and middle parts of the flue-cured tobacco mature, and air-curing by referring to a cigar modulation standard; (3) extract liquid spraying: uniformly spraying the extract liquid of the cigar raw materials obtained in the step (1) onto the front and back faces of the air-cured leaves, ventilating properly and airing, maintaining 16 to 18 percent of moisture, finishing and fermenting the cigar wrapper tobacco. By adopting the preparation method of the cigar wrapper tobacco, the flue-cured tobacco can be prepared into the satisfactory cigar wrapper tobacco, and the demand of wrapper tobacco raw materials of a cigar can be met, meanwhile, the range of application of the flue-cured tobacco is widened, and the production cost of a cigarette industrial enterprise is reduced.

Description

A kind of preparation method of cigar wrapper tobacco leaves
Technical field
The present invention relates to tobacco leaf production technical field, specifically a kind of preparation method of cigar wrapper tobacco leaves.
Background technology
In tobacco cultivated since long, because of the difference of the aspects such as natural environment, cultivation condition and instructions for use, China tobacco can be divided into by quality of tobacco feature, biological character and cultivation modulator approach etc.: the large type of flue-cured tobacco, suncured tabacco, air-curing of tobacco leaves, burley tobaccos, Turkish tobaccos and Nicotiniana rustica 6.Tobacco industrial enterprise, according to the difference of its quality characteristic, carries out scientific allocation, rolls out the tobacco product meeting different crowd requirement and local flavor.
As the cigar of special cigarette products, because of mellow plentiful, the jealous uniqueness of its fragrance, the advantage such as little compared with cigarette harmfulness, enjoy favor in domestic and international market, annual keep more than 5% speed increment.Therefore, the quick growth of cigar goods, to cigar tobacco leaf raw material, especially the demand of eggplant clothing (wrapper tobacco leaves) is also increase gradually.But because of the restriction of the factor such as kind, production technology, cause wrapper tobacco leaves output on the low side, even if in tobacco planting area with favourable conditions, cigar wrapper tobacco leaves output, only at 60-80kg/ mu, is difficult to the demand meeting cigar fast development.At present, the raw material especially wrapper tobacco leaves needed for the high-grade cigar production of China, most dependence on import, adds cigarette enterprise production cost, limits the fast development of cigar.Therefore, the present inventor selects substantial amounts, colory cured tobacco leaf as research object, attempts, attempt manufacture and go out the tobacco leaf that can substitute cigar exoperidium from aspects such as modulation technique improvement and processing technology process.
Summary of the invention
The invention provides a kind of preparation method of cigar wrapper tobacco leaves, cured tobacco leaf can be made satisfactory cigar wrapper tobacco leaves, the demand of cigar to exoperidium raw tobacco material can be met, widen the scope of application of cured tobacco leaf, improve formula efficiency and level, reduce Cigarette Industrial Enterprise production cost.
A preparation method for cigar wrapper tobacco leaves, comprises the steps:
(1) cigar raw material leaching liquor preparation: select cigar raw material, be soaked in 70% ethanol 4-6 hour, then 20-40 minute is boiled in heating, filter, reduced pressure concentration alcoholic solution obtains cigar raw material leaching liquor, collects alcoholic solution, can repeat recycling;
(2) the flue-cured tobacco system of drying in the air: after the tobacco leaf maturation of flue-cured tobacco middle and lower part, disposablely to gather bottom 3-5 sheet and middle part 6-8 sheet, compiles string, carries out with reference to cigar modulation standard the system of drying in the air;
(3) leaching liquor sprays: evenly sprayed by step (1) gained cigar raw material leaching liquor on the blade tow sides that make of drying in the air, and suitably ventilates and dries, keep moisture 16-18%, carry out arranging, fermenting according to cigar exoperidium.
Wherein, in step (1), the weight ratio of cigar raw material and 70% ethanol is 1:0.8-1.2;
Wherein, in step (1), the multiple of decompression concentrated solution is 10-20 times;
Wherein, cigar tobacco air-curing step is specially in step (2): according to tobacco leaf color change, process processed of drying in the air is divided into four-stage: here wither, turn yellow, brown, dry muscle: the here stage of a) withering: in the room that dries in the air, little reel appears in tobacco leaf tip segment, here wither gradually, last 3-4 days; B) yellowing stage: control temperature 20-25 DEG C, relative humidity, about 85%, lasts 6-8 days; C) the browning stage: temperature requirement 25-30 DEG C, relative humidity 65-75%; D) the dry muscle stage: temperature requirement 35-40 DEG C, relative humidity 30-40%.
Wherein, the weight ratio spraying cigar raw material leaching liquor and blade in step (3) is 1:10-20.
Wherein, cigar raw material is one in low suborder cigar tobacco leaf, broken end, offal or its combination in step (1).
The invention has the advantages that: (1) the method technology is simple, processing ease, decrease baking link cost, indirectly decrease environmental pollution; (2) do not enter at present the particularity of cigar raw material because of its smell of formula, deal with that difficulty is large, cost is high, after being just fully used in the present invention, can thin slice production and application; (3) in present invention process technical finesse process, the alcohol of more than 80% can reuse, and uses without other any chemical addition agents; (4) apply cigar exoperidium blade prepared by the inventive method, color is vivider, based on sepia, and uniform color, identity softness is slightly thin, oil content foot, sensory evaluating smoking thinks, the breath of cigar feature is obvious, and fragrance texture is clear, perfume quantity foot, comfortable taste, pleasant impression is pure, flue gas exquisiteness is soft, strength is less, and throat's excitant is little, without bad breath; (5) gained tobacco leaf can meet the quality requirement of cigar product to wrapper tobacco leaves, and Product Validation proves, can substitute cigar wrapper tobacco leaves completely.
Detailed description of the invention
Below in conjunction with specific embodiment, the technical scheme in the present invention is clearly and completely described.
Embodiment 1
The first step, prepared by cigar raw material leaching liquor: select the 100kg such as cigar low suborder tobacco leaf, broken end, offal, as raw material, be soaked in 70% ethanol 5 hours of 80kg, then heating boils 30 minutes, and after filtering, reduced pressure concentration alcoholic solution obtains cigar raw material leaching liquor, and cycles of concentration is 15 times, collect alcoholic solution, can repeat to re-use.
Second step, ripe cured tobacco leaf carries out the system of drying in the air after gathering: in the middle part of flue-cured tobacco after tobacco leaf maturation, bottom 3-5 sheet and middle part 6-8 sheet disposablely to be gathered, compiles string, carries out with reference to cigar modulation standard the system of drying in the air.The concrete steps of the system of drying in the air are: according to tobacco leaf color change, process processed of drying in the air is divided into four-stage: here wither, turn yellow, brown, dry muscle: (1) withers here stage: in the room that dries in the air, little reel appears in tobacco leaf tip segment, here withers gradually, lasts 3 days; (2) yellowing stage: control temperature 22 DEG C, relative humidity, about 85%, lasts 6 days; (3) the browning stage: temperature requirement 25 DEG C, relative humidity 65%; (4) the dry muscle stage: temperature requirement 35 DEG C, relative humidity 35%.
3rd step, leaching liquor sprays: by the leaching liquor concentrated, and sprays on the blade tow sides that make of drying in the air according to the ratio uniform of weight ratio 1:15, suitably ventilates and dries, keep normal moisture, carry out arranging, fermenting according to cigar wrapper tobacco leaves.
Embodiment 2
The first step, prepared by cigar raw material leaching liquor: select the 100kg such as cigar low suborder tobacco leaf, broken end, offal, as raw material, be soaked in 70% ethanol 4 hours of 100kg, then heating boils 30 minutes, and after filtering, reduced pressure concentration alcoholic solution obtains cigar raw material leaching liquor, and cycles of concentration is 20 times, collect alcoholic solution, can repeat to re-use.
Second step, ripe cured tobacco leaf carries out the system of drying in the air after gathering: in the middle part of flue-cured tobacco after tobacco leaf maturation, bottom 3-5 sheet and middle part 6-8 sheet disposablely to be gathered, compiles string, carries out with reference to cigar modulation standard the system of drying in the air.Step processed of drying in the air is specially: according to tobacco leaf color change, process processed of drying in the air is divided into four-stage: here wither, turn yellow, brown, dry muscle: (1) withers here stage: in the room that dries in the air, little reel appears in tobacco leaf tip segment, here withers gradually, lasts 4 days; (2) yellowing stage: control temperature 25 DEG C, relative humidity, about 85%, lasts 8 days; (3) the browning stage: temperature requirement 28 DEG C, relative humidity 70%; (4) the dry muscle stage: temperature requirement 36 DEG C, relative humidity 32%.
3rd step, leaching liquor sprays: by the leaching liquor concentrated, and sprays on the blade tow sides that make of drying in the air according to the ratio uniform of weight ratio 1:10, suitably ventilates and dries, keep normal moisture, carry out arranging, fermenting according to cigar wrapper tobacco leaves.
Embodiment 3
The first step, prepared by cigar raw material leaching liquor: select the 100kg such as cigar low suborder tobacco leaf, broken end, offal, as raw material, be soaked in 70% ethanol 6 hours of 120kg, then heating boils 40 minutes, and after filtering, reduced pressure concentration alcoholic solution obtains cigar raw material leaching liquor, and cycles of concentration is 10 times, collect alcoholic solution, can repeat to re-use.
Second step, ripe cured tobacco leaf carries out the system of drying in the air after gathering: in the middle part of flue-cured tobacco after tobacco leaf maturation, bottom 3-5 sheet and middle part 6-8 sheet disposablely to be gathered, compiles string, carries out with reference to cigar modulation standard the system of drying in the air.Step processed of drying in the air is specially: according to tobacco leaf color change, process processed of drying in the air is divided into four-stage: here wither, turn yellow, brown, dry muscle: (1) withers here stage: in the room that dries in the air, little reel appears in tobacco leaf tip segment, here withers gradually, lasts 3 days; (2) yellowing stage: control temperature 22 DEG C, relative humidity, about 85%, lasts 7 days; (3) the browning stage: temperature requirement 30 DEG C, relative humidity 75%; (4) the dry muscle stage: temperature requirement 40 DEG C, relative humidity 40%.
3rd step, leaching liquor sprays: by the leaching liquor concentrated, and sprays on the blade tow sides that make of drying in the air according to the ratio uniform of weight ratio 1:20, suitably ventilates and dries, keep normal moisture, carry out arranging, fermenting according to cigar wrapper tobacco leaves.
Above-mentioned specific embodiment substitutes the quality evaluation of 6 ~ 8 tobacco leaves in middle part of cigar wrapper tobacco leaves:
Table 1 the present invention compares with the presentation quality of cigar wrapper tobacco leaves
Table 2 the present invention compares with the aesthetic quality of conventional flue-cured tobacco
Table 3 the present invention compares (%) with the chemical composition content of conventional flue-cured tobacco
Project Nicotine Total reducing sugar Potassium Chlorine
Conventional 1.67-2.36 7.68-10.26 1.71-2.07 0.17-0.52
Embodiment 1 1.71-2.77 7.50-10.83 1.96-2.19 0.15-0.44
Embodiment 2 1.94-2.39 8.43-10.02 2.02-2.41 0.31-0.48
Embodiment 3 1.55-2.11 8.27-11.23 1.68-2.04 0.23-0.51
What table 1 ~ 3 showed is quality versus's situation of the cigar wrapper tobacco leaves of the present invention and conventional method plant development.As can be seen from Table 1, tobacco leaf color prepared by the present invention is based on brownish red, and maturity is good, and ripe to complete ripeness, blade thickness is moderate, uniform color, and oil content is sufficient, and identity is soft, and blade face is smooth loose.As seen from Table 2, tobacco leaf prepared by the present invention, the breath of cigar feature style is obvious, and fragrance texture is clear, and fragrance enriches, perfume quantity is sufficient, and assorted gas is light, and excitant is little, comfortable taste, and pleasant impression is pure, flue gas exquisiteness is soft, and strength is less, and throat's excitant is little, without bad breath.As can be seen from Table 3, tobacco leaf prepared by the present invention, chemical composition content and cigar tobacco basically identical, difference is not obvious.Therefore, the cured tobacco leaf style local flavor using the present invention to prepare is similar to cigar, and chemical composition content is also similar to cigar content.The tobacco leaf adopting the present invention to prepare, has enriched cured tobacco leaf Type of aroma, has widened the scope of application of cured tobacco leaf.
Introduce the application example that the tobacco leaf utilizing the present invention to prepare substitutes cigar wrapper tobacco leaves in half machine-processed cigar and manual cigar product below.
Products application example 1:
Table 4 half machine-processed cigar product A sensory evaluating smoking quality
Project Gloss Fragrance Coordinate Assorted gas Excitant Pleasant impression Add up to
Conventional 5.00 26.50 5.00 10.00 15.00 20.50 82.00
The present invention 5.00 26.80 5.00 10.00 15.00 20.50 82.30
Products application example 2:
Table 5 manual cigar product B sensory evaluating smoking quality
Project Gloss Fragrance Coordinate Assorted gas Excitant Pleasant impression Add up to
Conventional 5.00 25.00 5.00 11.00 16.50 21.50 84.00
The present invention 5.00 25.00 5.00 11.00 16.50 21.50 84.00
In above-mentioned 2 products application examples, the tobacco leaf using the present invention to prepare substitutes cigar wrapper tobacco leaves on half machine-processed cigar and manual cigar product, does not have an impact to cigarette product quality.Therefore, quality of tobacco style prepared by the present invention and cigar product quality style degree of conformity higher, its demand to raw material can be met, widened the scope of application of cured tobacco leaf, reduced enterprise's production cost.

Claims (6)

1. a preparation method for cigar wrapper tobacco leaves, is characterized in that comprising the steps:
(1) cigar raw material leaching liquor preparation: select cigar raw material, be soaked in 70% ethanol 4-6 hour, then 20-40 minute is boiled in heating, and filter, reduced pressure concentration alcoholic solution obtains cigar raw material leaching liquor;
(2) the flue-cured tobacco system of drying in the air: after the tobacco leaf maturation of flue-cured tobacco middle and lower part, disposablely to gather bottom 3-5 sheet and middle part 6-8 sheet, compiles string, carries out with reference to cigar modulation standard the system of drying in the air;
(3) leaching liquor sprays: evenly sprayed by step (1) gained cigar raw material leaching liquor on the blade tow sides that make of drying in the air, and suitably ventilates and dries, keep moisture 16-18%, carry out arranging, fermenting according to cigar exoperidium.
2. the preparation method of cigar wrapper tobacco leaves as claimed in claim 1, is characterized in that: in step (1), the weight ratio of cigar raw material and 70% ethanol is 1:0.8-1.2.
3. the preparation method of cigar wrapper tobacco leaves as claimed in claim 1, is characterized in that: in step (1), the multiple of decompression concentrated solution is 10-20 times.
4. the preparation method of cigar wrapper tobacco leaves as claimed in claim 1, it is characterized in that: cigar tobacco air-curing step is specially in step (2): according to tobacco leaf color change, process processed of drying in the air is divided into four-stage: here wither, turn yellow, brown, dry muscle: the here stage of a) withering: in the room that dries in the air, little reel appears in tobacco leaf tip segment, here wither gradually, last 3-4 days; B) yellowing stage: control temperature 20-25 DEG C, relative humidity, about 85%, lasts 6-8 days; C) the browning stage: temperature requirement 25-30 DEG C, relative humidity 65-75%; D) the dry muscle stage: temperature requirement 35-40 DEG C, relative humidity 30-40%.
5. the preparation method of cigar wrapper tobacco leaves as claimed in claim 1, is characterized in that: the weight ratio spraying cigar raw material leaching liquor and blade in step (3) is 1:10-20.
6. the preparation method of cigar wrapper tobacco leaves as claimed in claim 1, is characterized in that: in step (1), cigar raw material is one in low suborder cigar tobacco leaf, broken end, offal or its combination.
CN201510511037.5A 2015-08-19 2015-08-19 A kind of preparation method of cigar wrapper tobacco leaves Active CN105105310B (en)

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Cited By (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105686053A (en) * 2016-03-15 2016-06-22 河南中烟工业有限责任公司 Method for manufacturing coats and covers of cigars
CN107836748A (en) * 2017-10-24 2018-03-27 湖北中烟工业有限责任公司 A kind of preparation method of the cloves flavor cigar with auditory effect
CN108669623A (en) * 2018-06-22 2018-10-19 四川省烟草公司德阳市公司 A kind of eggplant clothing tobacco leaf temperature and humidity control modulator approach
CN109662336A (en) * 2018-12-20 2019-04-23 湖北中烟工业有限责任公司 A kind of processing method improving the greyish white degree of cigar cigarette ash
CN111248489A (en) * 2020-01-16 2020-06-09 四川中烟工业有限责任公司 Preparation method of scorched, sweet and scorched-aroma type cigar tobacco leaves
CN111567853A (en) * 2020-05-13 2020-08-25 四川中烟工业有限责任公司 Method for fermenting cigar tobacco leaves by using sun-cured tobacco stem leaching solution
CN112137149A (en) * 2020-09-28 2020-12-29 云南省烟草农业科学研究院 Efficient and controllable flue-cured tobacco airing room and flue-cured tobacco leaf airing method thereof
CN112931917A (en) * 2021-04-23 2021-06-11 中国农业科学院烟草研究所 Method for manufacturing cigar coat
CN113951551A (en) * 2020-07-20 2022-01-21 黄锐 Mould-proof aroma-enhancing water immersion fermentation method for modulating drought tobacco
CN114532580A (en) * 2022-03-30 2022-05-27 湖北中烟工业有限责任公司 Preparation method of cigar tobacco leaves

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Cited By (13)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105686053A (en) * 2016-03-15 2016-06-22 河南中烟工业有限责任公司 Method for manufacturing coats and covers of cigars
CN107836748A (en) * 2017-10-24 2018-03-27 湖北中烟工业有限责任公司 A kind of preparation method of the cloves flavor cigar with auditory effect
CN107836748B (en) * 2017-10-24 2022-08-02 湖北中烟工业有限责任公司 Preparation method of clove-flavored cigar with auditory effect
CN108669623A (en) * 2018-06-22 2018-10-19 四川省烟草公司德阳市公司 A kind of eggplant clothing tobacco leaf temperature and humidity control modulator approach
CN109662336A (en) * 2018-12-20 2019-04-23 湖北中烟工业有限责任公司 A kind of processing method improving the greyish white degree of cigar cigarette ash
CN111248489A (en) * 2020-01-16 2020-06-09 四川中烟工业有限责任公司 Preparation method of scorched, sweet and scorched-aroma type cigar tobacco leaves
CN111567853A (en) * 2020-05-13 2020-08-25 四川中烟工业有限责任公司 Method for fermenting cigar tobacco leaves by using sun-cured tobacco stem leaching solution
CN113951551A (en) * 2020-07-20 2022-01-21 黄锐 Mould-proof aroma-enhancing water immersion fermentation method for modulating drought tobacco
CN112137149A (en) * 2020-09-28 2020-12-29 云南省烟草农业科学研究院 Efficient and controllable flue-cured tobacco airing room and flue-cured tobacco leaf airing method thereof
CN112137149B (en) * 2020-09-28 2023-08-29 云南省烟草农业科学研究院 Efficient and controllable flue-cured tobacco airing house and airing method of flue-cured tobacco leaves thereof
CN112931917A (en) * 2021-04-23 2021-06-11 中国农业科学院烟草研究所 Method for manufacturing cigar coat
CN112931917B (en) * 2021-04-23 2022-09-16 中国农业科学院烟草研究所 Method for manufacturing cigar wrapper
CN114532580A (en) * 2022-03-30 2022-05-27 湖北中烟工业有限责任公司 Preparation method of cigar tobacco leaves

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