CN104999042B - Water-cooled hub mold - Google Patents
Water-cooled hub mold Download PDFInfo
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- CN104999042B CN104999042B CN201510383329.5A CN201510383329A CN104999042B CN 104999042 B CN104999042 B CN 104999042B CN 201510383329 A CN201510383329 A CN 201510383329A CN 104999042 B CN104999042 B CN 104999042B
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- mold
- sprue gate
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Abstract
The invention discloses a kind of water-cooled hub mold,Including mold (1),Lower mould (3),Side mold (4),Base (2),Sprue gate (5),Product (6) and high pressure water-cooling apparatus,The mold (1),The casting mold cavity of wheel hub to be cast is formed after lower mould (3) and side mold (4) combination,Described lower mould (3) and side mold (4) is each attached on base (2),Described high pressure water-cooling apparatus includes being located at product (6) upper end,The cooling pipe (7) of lower end and side,Described sprue gate (5) is located at lower mould (3) bottom,The attemperator for being incubated to sprue gate (5) is provided between described sprue gate (5) side and lower mould (3),The present invention provides a kind of cooling velocity soon and can reach consecutive solidification so that the low production efficiency of casting scrappage water-cooled hub mold high.
Description
Technical field
The present invention relates to machine casting technical field, and in particular to a kind of water-cooled hub mold.
Background technology
Wheel hub as one of most important moving component of automobile, to its performance, weight, service life have it is very high will
Ask.At present, aluminium alloy wheel hub with its light weight, rapid heat dissipation, good damping performance, long lifespan, balanced the advantages of, in auto industry
In show one's talent.
Aluminium alloy wheel hub is typically produced by the way of casting, and the mould for casting hub mainly includes upper mould
Tool, lower mould, side mold and base, after the combination of the mold, lower mould and side mold, form the cast moulding of wheel hub to be cast
Chamber, described lower mould and side mold are each attached on base.During cast, fed to die cavity from the sprue gate on lower mould
It is filled, in process of setting after being cast, the region that the boundary place of mold, lower mould and side mold is formed is casting
The thermal center point of wheel hub, for the structure of wheel hub, above-mentioned thermal center point refers to the handing-over intermediate location between spoke and wheel rim, due to
Wheel hub is generally circular in cross section, and the intermediate location is also just annulus, i.e., the intermediate location of whole annular is thermal center point, the wall at the position
Thicker, cooling velocity is slower after cast, and spoke and the wall thickness of wheel rim adjacent thereto is then relatively thin, cooling velocity compared with
Hurry up, so being also easy to produce the defect such as shrinkage cavity, loose on hub cast blank in this place, influence hub cast blank quality, spoke
The general Ye Weihou great areas in center, the position casting volume is maximum, and cooling is extremely difficult, but for aluminium alloy wheel hub, it is cold
Faster wheel hub intensity is better, according to prior art, high-pressure water-cooling device is provided with hub mold, is poured in mould cooling pipe
Water under high pressure, wheel hub can be cooled down quickly, bigger several times than common intensity of cooling, but wheel hub cooling needs consecutive solidification,
Described consecutive solidification refers to that the solidification of casting is carried out to center from surface, from being solidified at first away from sprue gate part, then
It is proximate to sprue gate partially solidified, is finally that sprue gate solidifies in itself, consecutive solidification solidifies position to first solidification portion after can makes
The supplement expected of position, reduces shrinkage cavity and loose as far as possible, and to sprue gate, cooling velocity is fast in itself with high pressure water cooling, it is impossible to reach
To the effect of consecutive solidification, casting scrappage is high, low production efficiency.
The content of the invention
The technical problems to be solved by the invention are:Overcome the defect of above prior art, there is provided a kind of cooling velocity is fast
And consecutive solidification can be reached so that the low production efficiency of casting scrappage water-cooled hub mold high.
The technical solution used in the present invention is:A kind of water-cooled hub mold, including mold, lower mould, side mold, bottom
Seat, sprue gate, product and high pressure water-cooling apparatus, wheel hub to be cast is formed after the combination of the mold, lower mould and side mold
Casting mold cavity, described lower mould and side mold be each attached on base, and described high pressure water-cooling apparatus includes being located at product
The cooling pipe of product upper end, lower end and side, described sprue gate is located at lower mold bottom, described sprue gate side and lower mould
The attemperator for being incubated to sprue gate is provided between tool, described attemperator refers to be provided around pouring on lower mould
The annular groove of geat, muff is provided with described annular groove.
After above structure, the present invention has advantages below compared with prior art:The speed that water under high pressure is cooled down to wheel hub
Degree is fast, and the intensity for cooling down faster wheel hub is better, and wheel hub cooling needs consecutive solidification, and the sprue gate of hub mold is that aluminium water enters mould
Have the entrance of die cavity, it is desirable to temperature higher is remained at this, aluminium liquid is smoothly entered mold cavity, the present invention is just
It is that muff is set between sprue gate and cooling pipe so that sprue gate remains temperature higher, cooling velocity is fast, can reach
To consecutive solidification, casting scrappage is low, and production efficiency is high.
Preferably, one end of the described nearly product in muff outside is provided with annular slot, described annular slot is provided with
Asbestos layer, asbestos layer plays insulation effect, and the cooling velocity at sprue gate is slack-off.
Preferably, described asbestos layer upper and lower surface is provided with tinfoil paper layer, thermal convection current, heat radiation and heat transfer are prevented, had
Prevent sprue gate temperature from spreading to effect, sprue gate keeps high temperature.
Preferably, described tinfoil paper layer is fixed with stainless steel sleeve away from the one side at sprue gate, protect for insulation
Asbestos layer and tinfoil paper layer.
Preferably, described muff is provided with the first projection away from one end of mold, described muff closely goes up mould
One end of tool is provided with the second projection, and described stainless steel sleeve side is covered on annular slot, and described stainless steel sleeve top is supported
The second convex bottom surface is leaned against, described stainless steel sleeve bottom is resisted against the upper surface of the first projection, relatively reliable, stainless steel sleeve
Preferably protect heat-insulation layer, the high insulating effect of muff.
Preferably, the diameter of the first described projection is bigger than the diameter of the second projection, muff is facilitated to install.
Preferably, being provided with the first cast muzzle and the second cast muzzle, the first described cast in described sprue gate
Muzzle is positioned at sprue gate porch, the second described cast muzzle connection sprue gate and product die cavity, detachable and replacing, cast
The long service life of mouth, low cost.
Preferably, the one side of described annular groove overlaps with the first cast muzzle outer surface, better heat preservation.
Preferably, described muff upper end face is more than or equal to the first sprue gate set upper side table to the distance of base
Distance of the face to base, it is ensured that the heat-preserving range at sprue gate, high insulating effect.
Preferably, the plane residing for described insulation set upper side plane is applied in the second cast muzzle, heat insulation effect
More preferably.
Brief description of the drawings
Fig. 1 is the front view of water-cooled hub mold of the present invention.
Fig. 2 is the front sectional view of water-cooled wheel hub die insulating jacket of the present invention.
Wherein, 1, mold, 2, base, 3, lower mould, 4, side mold, 5, sprue gate, 6, product, 7, cooling pipe, 8,
Annular groove, 9, muff, 10, annular slot, 11, asbestos layer, 12, tinfoil paper layer, 13, stainless steel sleeve, 14, first is raised, 15,
Second is raised, the 16, first cast muzzle, the 17, second cast muzzle.
Specific embodiment
The invention will be further described with reference to the accompanying drawings and detailed description.
As illustrated, the present invention provides a kind of water-cooled hub mold, including mold 1, lower mould 3, side mold 4, base
2nd, sprue gate 5, product 6 and high pressure water-cooling apparatus, the mold 1, lower mould 3 and side mold 4 form to be cast after combining
The casting mold cavity of wheel hub, described lower mould 3 and side mold 4 is each attached on base 2, and described high pressure water-cooling apparatus includes
The cooling pipe 7 of the upper end of product 6, lower end and side is located at, described sprue gate 5 is located at the bottom of lower mould 3, described sprue gate
The attemperator for being incubated to sprue gate 5 is provided between 5 sides and lower mould 3, described attemperator refers to lower mould
The annular groove 8 at sprue gate 5 is provided around on tool 3, muff 9 is provided with described annular groove 8, it is an advantage of the invention that high
The speed that pressure water is cooled down to wheel hub is fast, and the intensity for cooling down faster wheel hub is better, and wheel hub cooling needs consecutive solidification, hub mold
Sprue gate 5 is the entrance that aluminium water enters mold cavity, it is desirable to temperature higher is remained at this, aluminium liquid can just smoothly entered
Enter mold cavity, the present invention is exactly that muff 9 is set between sprue gate 5 and cooling pipe 7 so that sprue gate 5 remain compared with
Temperature high, cooling velocity is fast, can reach consecutive solidification, and casting scrappage is low, and production efficiency is high.
One end of the described nearly product 6 in the outside of muff 9 is provided with annular slot 10, and described annular slot 10 is provided with asbestos
Layer 11,11 insulation effects of asbestos layer, the cooling velocity at sprue gate 5 is slack-off.
The described upper and lower surface of asbestos layer 11 is provided with tinfoil paper layer 12, prevents thermal convection current, heat radiation and heat transfer, effectively prevents
The only temperature of sprue gate 5 diffusion, sprue gate 5 keeps high temperature.
Described tinfoil paper layer 12 is fixed with stainless steel sleeve 13 away from the one side at sprue gate 5, protects the asbestos for being incubated
Layer 11 and tinfoil paper layer 12.
Described muff 9 is provided with the first projection 14 away from one end of mold 1, the nearly mold 1 of described muff 9
One end is provided with the second projection 15, and the described side of stainless steel sleeve 13 is covered on annular slot 10, on described stainless steel sleeve 13
Portion is resisted against the second raised 15 basal surface, and the described bottom of stainless steel sleeve 13 is resisted against the upper surface of the first projection 14, more may be used
Lean on, stainless steel sleeve 13 preferably protects heat-insulation layer, the high insulating effect of muff 9.
The diameter of the first described projection 14 is bigger than the diameter of the second projection 15, facilitates muff 9 to install.
The first cast muzzle 16 and the second cast muzzle 17, the first described cast muzzle are provided with described sprue gate 5
16 are located at the porch of sprue gate 5, described second cast muzzle 17 connection sprue gate 5 and the die cavity of product 6, detachable and change,
The long service life at sprue gate 5, low cost.
The one side of described annular groove 8 overlaps with the first cast muzzle 16 outer surface, better heat preservation.
The described upper end face of muff 9 is arrived to the distance of base 2 more than or equal to the first cast upper end face of muzzle 16
The distance of base 2, it is ensured that the heat-preserving range at sprue gate 5, high insulating effect.
Plane on described muff 9 residing for transverse plane is applied in the second cast muzzle 17, better heat preservation.
Specifically, principle of the invention is that the speed that water under high pressure is cooled down to wheel hub is fast, cools down the intensity of faster wheel hub more
Good, wheel hub cooling needs consecutive solidification, and the sprue gate 5 of hub mold is the entrance that aluminium water enters mold cavity, it is desirable to begun at this
Temperature higher being kept eventually, aluminium liquid is smoothly entered mold cavity, the present invention is exactly in sprue gate 5 and cooling pipe 7
Between set muff 9 so that sprue gate 5 remains temperature higher, and cooling velocity is fast, can reach consecutive solidification, casting report
Useless rate is low, and production efficiency is high, and water-cooled hub mold is led to by mold 1, lower mould 3 and the matched moulds of side mold 4 into mold cavity, aluminium liquid
Cross die casting mouthful 5 and enter mold cavity, casting is formed after cooling, after using high pressure water cooling due to hub mold, mould
Intensity of cooling is relatively big several times before, therefore high pressure water-cooled hub mold sprue gate 5 will specially design water cooled mo(u)ld sprue gate guarantor
Temperature set 9, can just make sprue gate 5 remain temperature higher, aluminium liquid is stably entered mold cavity, and stainless steel sleeve is about 13
Two ends are fixed with sealing shroud.
Preferred embodiments of the present invention are described above, but are not to be construed as limiting the scope of the invention.This hair
Bright to be not only limited to above example, its concrete structure allows to change, all institutes in the protection domain of demand for independence of the present invention
The various change of work is within the scope of the present invention.
Claims (6)
1. a kind of water-cooled hub mold, including mold (1), lower mould (3), side mold (4), base (2), sprue gate (5), product
Product (6) and high pressure water-cooling apparatus, wheel hub to be cast is formed after the combination of the mold (1), lower mould (3) and side mold (4)
Casting mold cavity, described lower mould (3) and side mold (4) be each attached on base (2), described high pressure water-cooling apparatus bag
The cooling pipe (7) for being located at product (6) upper end, lower end and side is included, described sprue gate (5) is located at lower mould (3) bottom, its
It is characterised by:The insulation for being incubated to sprue gate (5) is provided between described sprue gate (5) side and lower mould (3)
Device, described attemperator refers to the annular groove (8) that sprue gate (5) are provided around on lower mould (3), and described is annular recessed
Muff (9) is provided with groove (8);
One end of the described nearly product (6) in muff (9) outside is provided with annular slot (10), is set in described annular slot (10)
There is asbestos layer (11), described asbestos layer (11) upper and lower surface is provided with tinfoil paper layer (12), and described tinfoil paper layer (12) is away from cast
The one side of mouth (5) is fixed with stainless steel sleeve (13);
Described muff (9) is provided with first raised (14) away from one end of mold (1), and described muff (9) closely goes up mould
The one end for having (1) is provided with second raised (15), and described stainless steel sleeve (13) side is covered on annular slot (10), described
Stainless steel sleeve (13) top is resisted against second raised (15) basal surface, and it is raised that described stainless steel sleeve (13) bottom is resisted against first
(14) upper surface.
2. water-cooled hub mold according to claim 1, it is characterised in that:The diameter of described first raised (14) compares the
The diameter of two raised (15) is big.
3. water-cooled hub mold according to claim 1, it is characterised in that:First is provided with described sprue gate (5) to pour
Geat set (16) and the second cast muzzle (17), the first described cast muzzle (16) are described positioned at sprue gate (5) porch
Second cast muzzle (17) connection sprue gate (5) and product (6) die cavity.
4. water-cooled hub mold according to claim 3, it is characterised in that:The one side of described annular groove (8) and
One cast muzzle (16) outer surface overlaps.
5. water-cooled hub mold according to claim 3, it is characterised in that:Described muff (9) upper end face is on earth
Distance of the distance of seat (2) more than or equal to the first cast muzzle (16) upper end face to base (2).
6. water-cooled hub mold according to claim 5, it is characterised in that:On described muff (9) residing for transverse plane
Plane be applied in the second cast muzzle (17).
Priority Applications (1)
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CN201510383329.5A CN104999042B (en) | 2015-07-01 | 2015-07-01 | Water-cooled hub mold |
Applications Claiming Priority (1)
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CN201510383329.5A CN104999042B (en) | 2015-07-01 | 2015-07-01 | Water-cooled hub mold |
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CN104999042A CN104999042A (en) | 2015-10-28 |
CN104999042B true CN104999042B (en) | 2017-06-16 |
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CN201510383329.5A Active CN104999042B (en) | 2015-07-01 | 2015-07-01 | Water-cooled hub mold |
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Families Citing this family (1)
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CN105750507B (en) * | 2016-04-08 | 2018-03-16 | 中信戴卡股份有限公司 | A kind of backform series connection water spot device for cooling |
Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN201329409Y (en) * | 2009-01-07 | 2009-10-21 | 中信戴卡轮毂制造股份有限公司 | Heat insulation device of bed die |
CN203330349U (en) * | 2013-05-30 | 2013-12-11 | 常州理工科技有限公司 | Hub forming mould |
CN203495151U (en) * | 2013-08-15 | 2014-03-26 | 佛山市南海盐步力格模具厂 | Aluminum alloy hub mould with high feeding capacity |
CN204381337U (en) * | 2014-12-03 | 2015-06-10 | 保定市立中车轮制造有限公司 | Aluminium alloy wheel hub mold bottom die rising head heat insulation structural is watered in a kind of low pressure |
CN204770502U (en) * | 2015-07-01 | 2015-11-18 | 佛山市灿东模具技术有限公司 | Water -cooling hub die |
Family Cites Families (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2002066716A (en) * | 2000-08-30 | 2002-03-05 | U Mold Co Ltd | Method of forming passage for cooling medium in metal cast mold for aluminum wheel |
JP4527386B2 (en) * | 2003-11-27 | 2010-08-18 | 中央精機株式会社 | Casting mold for vehicle wheel |
-
2015
- 2015-07-01 CN CN201510383329.5A patent/CN104999042B/en active Active
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN201329409Y (en) * | 2009-01-07 | 2009-10-21 | 中信戴卡轮毂制造股份有限公司 | Heat insulation device of bed die |
CN203330349U (en) * | 2013-05-30 | 2013-12-11 | 常州理工科技有限公司 | Hub forming mould |
CN203495151U (en) * | 2013-08-15 | 2014-03-26 | 佛山市南海盐步力格模具厂 | Aluminum alloy hub mould with high feeding capacity |
CN204381337U (en) * | 2014-12-03 | 2015-06-10 | 保定市立中车轮制造有限公司 | Aluminium alloy wheel hub mold bottom die rising head heat insulation structural is watered in a kind of low pressure |
CN204770502U (en) * | 2015-07-01 | 2015-11-18 | 佛山市灿东模具技术有限公司 | Water -cooling hub die |
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