CN104961403B - Composite flame-retardant building thermal insulation material and preparation method thereof - Google Patents

Composite flame-retardant building thermal insulation material and preparation method thereof Download PDF

Info

Publication number
CN104961403B
CN104961403B CN201510309162.8A CN201510309162A CN104961403B CN 104961403 B CN104961403 B CN 104961403B CN 201510309162 A CN201510309162 A CN 201510309162A CN 104961403 B CN104961403 B CN 104961403B
Authority
CN
China
Prior art keywords
parts
insulation material
thermal insulation
emulsion
composite flame
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CN201510309162.8A
Other languages
Chinese (zh)
Other versions
CN104961403A (en
Inventor
李少香
刘凯
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Qingdao University of Science and Technology
Original Assignee
Qingdao University of Science and Technology
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Qingdao University of Science and Technology filed Critical Qingdao University of Science and Technology
Priority to CN201510309162.8A priority Critical patent/CN104961403B/en
Publication of CN104961403A publication Critical patent/CN104961403A/en
Application granted granted Critical
Publication of CN104961403B publication Critical patent/CN104961403B/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Classifications

    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/91Use of waste materials as fillers for mortars or concrete

Landscapes

  • Curing Cements, Concrete, And Artificial Stone (AREA)
  • Building Environments (AREA)

Abstract

The invention relates to a composite flame-retardant building thermal insulation material and a preparation method thereof, wherein the composite flame-retardant building thermal insulation material comprises the following components: 425 ordinary portland cement, II-grade fly ash, silica fume, gypsum, bentonite, epoxy modified hybrid emulsion, fiber, cellulose ether, a water repellent, an LEE monomer type flame retardant, an expanding agent, polyphenyl particles and a KH550 silane coupling agent. The heat insulating material of the present invention has low heat conductivity, no combustion, high water resistance, light weight and high mechanical strength, and is suitable for heat insulating building wall.

Description

Composite flame-retardant building thermal insulation material and preparation method thereof
Technical Field
The invention relates to the field of heat-insulating building materials, in particular to a composite flame-retardant building heat-insulating material and a preparation method thereof.
Background
At present, the organic materials in the domestic building heat-insulating materials account for the largest proportion, such as expanded polystyrene boards, extruded polystyrene boards, polyurethane, phenolic resin foaming materials and the like, and in addition, the inorganic materials such as foamed cement boards, mineral (rock) wool, glass wool, inorganic heat-insulating mortar and the like. The composite thermal insulation material is a thermal insulation material which is researched more in recent years, and organic and inorganic materials are compounded, and mainly glue powder polyphenyl particle thermal insulation mortar and the like are adopted.
The organic material has a prominent problem of poor fire resistance, and the fire safety of the external wall insulation material must be further improved from several domestic building fires related to the external wall insulation material in recent years. In addition, organic materials have the disadvantages of low strength, short service life, and the like.
Although the inorganic material has the characteristic of non-combustibility, the inorganic material has poor heat insulation performance and waterproof performance and large specific gravity. Therefore, the composite thermal insulation material is a better choice at present. However, some current composite thermal insulation materials still cannot meet the fire protection requirement of A1 grade, and the thermal conductivity coefficient is also higher.
Disclosure of Invention
The invention aims to overcome the defects of the prior art, and provides an organic and inorganic composite thermal insulation material which replaces inflammable organic thermal insulation materials and inorganic thermal insulation materials with high thermal conductivity.
The technical scheme adopted by the invention is as follows: the composite flame-retardant building heat-insulating material comprises the following components in percentage by mass: 425 ordinary portland cement 15-20%, II-grade fly ash 10-15%, silica fume 15-20%, gypsum 10-15%, bentonite 10-15%, epoxy modified hybrid emulsion 10-20%, fiber 0.25-0.6%, cellulose ether 0.1-0.3%, water repellent 2-8%, LEE monomer type flame retardant 10-20%, expanding agent 5-10%, polyphenyl granule 3-8%, KH550 silane coupling agent 0.3-0.6%.
Optimizing; the silica fume is white or light gray powder, SiO2The mass fraction of (B) is more than 85 percent, and the density is 200-250kg/m3The specific surface area is 20-28m2/g。
Optimizing; the polystyrene particles are expanded polystyrene foam particles, the particle size is 2-5mm, and the density is 6-15kg/m3
Optimizing; the fiber is polypropylene fiber, bundle-shaped, the monofilament diameter is 26-62 μm, the length is 20mm, and the tensile strength is 350-450 MPa.
Optimizing; the cellulose ether is hydrocarbon propyl methyl cellulose ether.
Optimizing; the expanding agent is a solution prepared by dissolving and diluting a concrete expanding agent by 49 times with water.
Optimizing; the epoxy modified hybrid emulsion is prepared from the following substances in parts by weight: 134 parts of monomer, 1.2 parts of initiator, 4.62 parts of emulsifier, 20 parts of epoxy resin and 140 parts of deionized water, wherein the monomer comprises the following components in parts by mass: styrene, butyl acrylate, methyl methacrylate, methacrylic acid, diacetone acrylamide (40: 55: 30: 5: 4);
the preparation method of the epoxy modified hybrid emulsion comprises the following steps:
1) preparation of pre-emulsion: adding 140 parts of deionized water and 4.62 parts of emulsifier into a reaction bottle, heating to 40 ℃, stirring at 180rpm for 30min, simultaneously dripping 134 parts of monomer into the reaction bottle within 30min, and continuously stirring for 15min after dripping is finished to obtain epoxy-acrylic acid pre-emulsion;
2) seed emulsion polymerization: adding the 20% epoxy-acrylic acid pre-emulsion into a reaction bottle, heating to 79-81 ℃, adding 0.24 part of initiator, forming a seed emulsion after the system shows slight blue, continuously keeping the reaction for 1h, then dripping the rest 80% epoxy-acrylic acid pre-emulsion and 0.96 part of initiator within 3.5-4 h, gradually dripping 20 parts of epoxy resin dissolved by acetone after dripping is finished, heating to 84-86 ℃, keeping the temperature for 1h, then cooling, adjusting the pH value to 7-8, filtering and discharging to obtain the epoxy modified hybrid emulsion.
Optimizing; the initiator is ammonium persulfate.
Optimizing; the emulsifier is a mixture of sodium dodecyl sulfate and nonylphenol polyoxyethylene ether, wherein the mass ratio of the sodium dodecyl sulfate to the nonylphenol polyoxyethylene ether is 1: 2.
The invention provides a preparation method of a composite flame-retardant building thermal insulation material, which comprises the following steps:
1) mixing: weighing the inorganic cementing material according to the mass percentage: 425 placing ordinary portland cement, II-grade fly ash, silica fume, gypsum and bentonite into a stirrer, adding water, stirring for 5-10min at 180rpm, adding an epoxy modified hybrid emulsion, a water repellent, fibers, cellulose ether, an LEE monomer type flame retardant, an expanding agent and a KH550 silane coupling agent, stirring for 10-15min at 180rpm, and then adding polyphenyl granules and continuously stirring for 15-20 min;
2) molding: putting the mixture stirred in the step 1) into a mould, compacting and leveling, and demoulding after 24 hours at 25 ℃;
3) and (5) maintenance: maintaining at 21-25 deg.C and 45-75% relative humidity for 28 days.
Has the advantages that: the building heat-insulating material can reach A1-grade fireproof standard, has a heat conductivity coefficient which is obviously superior to that of inorganic materials and is not more than 0.56 w/(m.k), and has a volume weight which is less than that of other composite heat-insulating materials and can reach 200kg/m3The mechanical properties meet the requirements of practical application.
Detailed Description
The present invention will be further described with reference to a few specific examples thereof, but the present invention is not limited thereto.
Example 1
Weighing inorganic cementing materials: 425 ordinary portland cement 180g, II-grade fly ash 150g, silica fume 170g, gypsum 130g and bentonite 100g, placing the materials into a stirrer, adding water, stirring for 5min at 180rpm, adding water accounting for 110% of the inorganic cementing material, then adding epoxy modified hybrid emulsion 100g, polypropylene fiber 3g, hydrocarbon propyl methyl cellulose ether 2g, water repellent 50g, LEE monomer type flame retardant 150g, concrete expanding agent 80g and KH550 silane coupling agent 4g, stirring for 10min at 180rpm, then adding expanded polystyrene foam particles 33.6g, continuously stirring for 20min, placing the stirred mixture into a mould, compacting and leveling, and demoulding after 25 ℃ and 24 h. Then maintaining for 28 days at 21-25 deg.C and 45-75% relative humidity.
The performance of the composite flame-retardant building thermal insulation material of the embodiment is as follows:
(1) volume weight: 186kg/m3(ii) a (2) Water absorption: 0.23 percent; (3) 28-day compressive strength: 0.45 Mpa; (4) coefficient of thermal conductivity: 0.48 w/(m.k).
Example 2
Weighing inorganic cementing materials: 425 ordinary portland cement 200g, II-grade fly ash 150g, silica fume 180g, gypsum 130g and bentonite 100g, placing the materials into a stirrer, adding water, stirring for 10min at 180rpm, adding water accounting for 110% of the inorganic cementing material, then adding epoxy modified hybrid emulsion 120g, polypropylene fiber 4g, hydrocarbon propyl methyl cellulose ether 3.5g, water repellent 50g, LEE monomer type flame retardant 150g, concrete expanding agent 90g and KH550 silane coupling agent 4g, stirring for 15min at 180rpm, then adding expanded polystyrene foam particles 36.4g, continuously stirring for 15min, placing the stirred mixture into a mould, compacting and leveling, and demoulding after 25 ℃ and 24 h. Then maintaining for 28 days at 21-25 deg.C and 45-75% relative humidity.
The performance of the composite flame-retardant building thermal insulation material of the embodiment is as follows:
(1) volume weight: 182kg/m3(ii) a (2) Water absorption: 0.21 percent; (3) 28-day compressive strength: 0.43 Mpa; (4) coefficient of thermal conductivity: 0.43 w/(m.k).
Example 3
Weighing inorganic cementing materials: 425 g of ordinary portland cement, 140g of II-grade fly ash, 165g of silica fume, 140g of gypsum and 100g of bentonite, adding water into a stirrer, stirring for 5min at 180rpm, adding 110g of epoxy modified hybrid emulsion, 4g of polypropylene fiber, 3.5g of hydrocarbon propyl methyl cellulose ether, 50g of water repellent, 150g of LEE monomer type flame retardant, 60g of concrete expanding agent and 4g of KH550 silane coupling agent, stirring for 15min at 180rpm, adding 36.4g of expanded polystyrene foam particles, continuously stirring for 20min, putting the stirred mixture into a mould, compacting and leveling, and demoulding after 25 ℃ and 24 h. Then maintaining for 28 days at 21-25 deg.C and 45-75% relative humidity.
The performance of the composite flame-retardant building thermal insulation material of the embodiment is as follows:
(1) volume weight: 194kg/m3(ii) a (2) Water absorption: 0.25 percent; (3) 28-day compressive strength: 0.52 MPa; (4) coefficient of thermal conductivity: 0.48 w/(m.k).

Claims (8)

1. The composite flame-retardant building thermal insulation material is characterized by comprising the following raw materials in parts by weight: 425 ordinary portland cement 180g, II-grade fly ash 150g, silica fume 170g, gypsum 130g, bentonite 100g, epoxy modified hybrid emulsion 100g, polypropylene fiber 3g, hydroxypropyl methyl cellulose ether 2g, water repellent 50g, LEE monomer type flame retardant 150g, concrete expanding agent 80g, expanded polystyrene foam particles 33.6g, and KH550 silane coupling agent 4 g.
2. The composite flame-retardant building thermal insulation material is characterized by comprising the following raw materials in parts by weight: 425 ordinary portland cement 200g, II-grade fly ash 150g, silica fume 180g, gypsum 130g, bentonite 100g, epoxy modified hybrid emulsion 120g, polypropylene fiber 4g, hydroxypropyl methyl cellulose ether 3.5g, water repellent 50g, LEE monomer type flame retardant 150g, concrete expanding agent 90g, expanded polystyrene foam particles 36.4g, and KH550 silane coupling agent 4 g.
3. The method of claim 1 or 2The composite flame-retardant building thermal insulation material is characterized in that: the silica fume is white or light gray powder, SiO2The mass fraction of (B) is more than 85 percent, and the density is 200-250kg/m3The specific surface area is 20-28m2/g,
The expanded polystyrene foam particles have the particle size of 2-5mm and the density of 6-15kg/m3
The polypropylene fiber is in a bundle shape, the monofilament diameter is 26-62 μm, the length is 20mm, and the tensile strength is 350-450 MPa.
4. The composite flame-retardant building insulation material according to claim 1 or 2, characterized in that: the concrete expanding agent is a solution dissolved and diluted 49 times by water.
5. The composite flame-retardant building insulation material according to claim 1 or 2, characterized in that: the epoxy modified hybrid emulsion is prepared from the following substances in parts by weight: 134 parts of monomer, 1.2 parts of initiator, 4.62 parts of emulsifier, 20 parts of epoxy resin and 140 parts of deionized water, wherein the monomer comprises the following components in parts by mass: styrene, butyl acrylate, methyl methacrylate, methacrylic acid, diacetone acrylamide (40: 55: 30: 5: 4);
the preparation method of the epoxy modified hybrid emulsion comprises the following steps:
1) preparation of pre-emulsion: adding 140 parts of deionized water and 4.62 parts of emulsifier into a reaction bottle, heating to 40 ℃, stirring at 180rpm for 30min, simultaneously dripping 134 parts of monomer into the reaction bottle within 30min, and continuously stirring for 15min after dripping is finished to obtain epoxy-acrylic acid pre-emulsion;
2) seed emulsion polymerization: adding the 20% epoxy-acrylic acid pre-emulsion into a reaction bottle, heating to 79-81 ℃, adding 0.24 part of initiator, forming a seed emulsion after the system shows slight blue, continuously keeping the reaction for 1h, then dripping the rest 80% epoxy-acrylic acid pre-emulsion and 0.96 part of initiator within 3.5-4 h, gradually dripping 20 parts of epoxy resin dissolved by acetone after dripping is finished, heating to 84-86 ℃, keeping the temperature for 1h, then cooling, adjusting the pH value to 7-8, filtering and discharging to obtain the epoxy modified hybrid emulsion.
6. The composite flame-retardant building thermal insulation material as claimed in claim 5, wherein: the initiator is ammonium persulfate.
7. The composite flame-retardant building thermal insulation material as claimed in claim 5, wherein: the emulsifier is a mixture of sodium dodecyl sulfate and nonylphenol polyoxyethylene ether, wherein the mass ratio of the sodium dodecyl sulfate to the nonylphenol polyoxyethylene ether is 1: 2.
8. A preparation method for preparing the composite flame-retardant building thermal insulation material as claimed in any one of claims 6 or 7, is characterized by comprising the following steps:
1) mixing: weighing the inorganic cementing materials according to the weight ratio: 425 placing ordinary portland cement, II-grade fly ash, silica fume, gypsum and bentonite into a stirrer, adding water, stirring for 5-10min at 180rpm, adding an epoxy modified hybrid emulsion, a water repellent, fibers, cellulose ether, an LEE monomer type flame retardant, an expanding agent and a KH550 silane coupling agent, stirring for 10-15min at 180rpm, and then adding expanded polystyrene foam particles and continuously stirring for 5-20 min;
2) molding: putting the mixture stirred in the step 1) into a mould, compacting and leveling, and demoulding after 24 hours at 25 ℃;
3) and (5) maintenance: maintaining at 21-25 deg.C and 45-75% relative humidity for 28 days.
CN201510309162.8A 2015-06-09 2015-06-09 Composite flame-retardant building thermal insulation material and preparation method thereof Expired - Fee Related CN104961403B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201510309162.8A CN104961403B (en) 2015-06-09 2015-06-09 Composite flame-retardant building thermal insulation material and preparation method thereof

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201510309162.8A CN104961403B (en) 2015-06-09 2015-06-09 Composite flame-retardant building thermal insulation material and preparation method thereof

Publications (2)

Publication Number Publication Date
CN104961403A CN104961403A (en) 2015-10-07
CN104961403B true CN104961403B (en) 2020-01-03

Family

ID=54215532

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201510309162.8A Expired - Fee Related CN104961403B (en) 2015-06-09 2015-06-09 Composite flame-retardant building thermal insulation material and preparation method thereof

Country Status (1)

Country Link
CN (1) CN104961403B (en)

Families Citing this family (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105272009B (en) * 2015-11-02 2018-01-12 田芳 A kind of preparation method of foam concrete heat-preserving plate
CN105778694B (en) * 2016-03-24 2018-05-15 青岛科技大学 A kind of expansion type facing fire retardant coating
CN106633641A (en) * 2016-11-29 2017-05-10 太湖县金辉煌电子科技有限公司 Silane-modified epoxy heat conduction material and preparation method thereof
CN106747089A (en) * 2016-12-15 2017-05-31 芜湖浩权建筑工程有限公司 A kind of fire-proof sound insulation construction heat preserving composite board and preparation method thereof
CN106746999B (en) * 2016-12-23 2018-01-12 盐城工学院 A kind of humiture Self-adjusting protective plate for building and preparation method thereof
CN107629381A (en) * 2017-08-24 2018-01-26 浙江科屹耐火材料有限公司 A kind of waterproof fireproofing sheet material material and preparation method thereof
CN109880371A (en) * 2019-03-14 2019-06-14 深圳市亮一方光电有限公司 Great power LED heat conductive silicon grease material based on flyash and preparation method thereof
CN110606766A (en) * 2019-09-20 2019-12-24 合肥候鸟新型材料有限公司 Preparation method of multi-melting composite non-combustible insulation board
CN110803898B (en) * 2019-11-19 2021-10-12 广东邦宁新材料科技有限公司 Cast-in-situ colorful continuous blind road and manufacturing method thereof
CN110776301B (en) * 2019-11-28 2021-12-14 席宗隆 Microwave modified inorganic cementing material, preparation method and application thereof
CN115557729B (en) * 2022-07-27 2023-12-08 重庆英仕达新型建材有限公司 Light heat-insulating material for building and preparation process thereof

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101229970A (en) * 2007-01-23 2008-07-30 上海同表保温科技有限公司 Exterior wall composite insulation heat-proof plastering material
CN103396077A (en) * 2013-07-24 2013-11-20 安徽英柯建材有限公司 Crack-resistant thermal insulation mortar

Family Cites Families (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4441944A (en) * 1981-12-31 1984-04-10 Pmp Corporation Building board composition and method of making same

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101229970A (en) * 2007-01-23 2008-07-30 上海同表保温科技有限公司 Exterior wall composite insulation heat-proof plastering material
CN103396077A (en) * 2013-07-24 2013-11-20 安徽英柯建材有限公司 Crack-resistant thermal insulation mortar

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
水性环氧改性丙烯酸红外热屏蔽土层材料的研究;李少香;《中国博士学位论文全文数据库工程科技I辑》;20091115(第11期);第32-34、41-54页 *

Also Published As

Publication number Publication date
CN104961403A (en) 2015-10-07

Similar Documents

Publication Publication Date Title
CN104961403B (en) Composite flame-retardant building thermal insulation material and preparation method thereof
CN102464880B (en) Flame retardant polyurethane material as well as preparation method and application thereof
CN102320808B (en) Fireproof insulation board and preparation process thereof
CN109721312A (en) A kind of A grades of non-ignitable aeroge polyphenylene heat insulation slab and preparation method thereof
CN107556036B (en) Heat insulation board and preparation method thereof
CN107188509A (en) Light water-resistant gypsum board and preparation method thereof
CN112661429B (en) Preparation method of non-combustible polystyrene particle composite insulation board and product prepared by same
CN103113053A (en) Light-weight high-strength inorganic foam heat-insulation wall material
CN106517864A (en) Epoxy resin emulsion modified waterproof penetration-resistant agent and concrete preparation method thereof
CN107619227A (en) A kind of perlite partition plate and preparation method thereof
CN102745949A (en) Non-inflammability fireproof inorganic fiber composite exterior wall heat insulation building blocks
KR102025067B1 (en) Stage difference thermal insulation material with semi-incombustible function
CN103880376B (en) Light inorganic fireproof heat-insulation board
CN107216105A (en) A kind of lightweight water-resistant gypsum board and preparation method thereof
CN104261858B (en) A kind of modified foaming cement heat preserving plate and preparation method thereof
CN105294041A (en) Homogeneous modified fireproof heat insulation board
CN112479659B (en) Formula of non-combustible insulation board and production processing technology
CN113754376A (en) Building heat-preservation moisture-permeable plastering mortar and preparation method thereof
CN113754367A (en) High-temperature-resistant high-strength fireproof door core plate and preparation method thereof
CN103397736B (en) The preparation method of the integrated composite insulation boards of structural thermal insulation
CN111116140A (en) Preparation method of black foamed cement insulation board
CN111825414A (en) High-temperature-resistant green multi-layer fireproof plate and manufacturing method thereof
CN104058785A (en) Foamed cement insulation board
CN109369141B (en) Raw soil-based magnesium oxysulfate ecological fireproof plate and preparation method thereof
CN107337417A (en) A kind of lightweight water-resistant gypsum board and preparation method thereof

Legal Events

Date Code Title Description
C06 Publication
PB01 Publication
DD01 Delivery of document by public notice

Addressee: QINGDAO University OF SCIENCE AND TECHNOLOGY

Document name: Notification of Passing Preliminary Examination of the Application for Invention

C10 Entry into substantive examination
SE01 Entry into force of request for substantive examination
GR01 Patent grant
GR01 Patent grant
CF01 Termination of patent right due to non-payment of annual fee
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20200103