CN104858096A - Automatic spraying and coating curing induction heating equipment for brake disc surface - Google Patents
Automatic spraying and coating curing induction heating equipment for brake disc surface Download PDFInfo
- Publication number
- CN104858096A CN104858096A CN201510331171.7A CN201510331171A CN104858096A CN 104858096 A CN104858096 A CN 104858096A CN 201510331171 A CN201510331171 A CN 201510331171A CN 104858096 A CN104858096 A CN 104858096A
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- China
- Prior art keywords
- induction heating
- chamber
- brake disc
- spraying
- heating equipment
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B16/00—Spray booths
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D3/00—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
- B05D3/02—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by baking
- B05D3/0254—After-treatment
- B05D3/0281—After-treatment with induction heating
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D3/00—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
- B05D3/04—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by exposure to gases
- B05D3/0466—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by exposure to gases the gas being a non-reacting gas
- B05D3/048—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by exposure to gases the gas being a non-reacting gas for cooling
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- Coating Apparatus (AREA)
Abstract
The invention discloses an automatic spraying and coating curing induction heating equipment for a brake disc surface. The automatic spraying and coating curing induction heating equipment for the brake disc surface comprises a conveying belt, a blowing chamber, a spraying chamber, an induction heating chamber, a cooling chamber and a control chamber; a plurality of high-power blowers are arranged in the blowing chamber; a plurality of spraying equipment are arranged in the spraying chamber; the induction heating equipment is arranged in the induction heating chamber; cooling equipment is arranged in the cooling chamber; a controller is arranged in the control chamber; a conveying belt 1 is communicated with the blowing chamber, spraying chamber, induction heating chamber and cooling chamber in sequence through conveying wheels to jointly form a running system. The automatic spraying and coating curing induction heating equipment for the brake disc surface is more scientific and reasonable in design and more economical and practical, the spraying integration is realized, the spraying effect is better, the energy consumption is low, a lot of manpower cost is saved, and the spraying efficiency is greatly improved.
Description
Technical field
The present invention relates to a kind of induction heating equipment, particularly relate to a kind of brake disc surface automatic coating and curing of coatings induction heating equipment.
Background technology
Traditional automobile brake disc surface spraying production technology is, employing adopts manually or robot sprays, the territory, face that can not spray adopts the method for covering to carry out, brake disc is by chain or wired belt conveyer transmission, enter the drying that drying oven carries out coating, heat source is combustion gas or electrical heating, enters cooling chamber again and cool after drying.The equipment links inaccurate coordination that such technique uses, production efficiency is not high, and demand of human resources is high, and coating layer thickness control difficulty is large, spraying effect is bad, and production line energy consumption is large, and equipment investment output ratio is little.
Summary of the invention
In order to the weak point in solving the problem, the invention provides a kind of brake disc surface automatic coating and curing of coatings induction heating equipment.
For solving above technical problem, the technical solution used in the present invention is: a kind of brake disc surface automatic coating and curing of coatings induction heating equipment, and it comprises conveyer belt, purges room, paint spray booth, induction heating chamber, cooling chamber and control room; Purge indoor and the high-power hair-dryer of multiple stage is set; Multiple stage spraying equipment is provided with in paint spray booth; Eddy-current heating indoor are provided with induction heating equipment; Cooling device is provided with in cooling chamber.The controller arranged in control room; Described conveyer belt 1 purges room, paint spray booth, induction heating chamber and cooling chamber by delivery wheel sequential communication, a common composition movement system.
Spraying equipment comprises sidewall version 10, spray booth exhaust blower 11, airduct 12, stainless steel trough 14, wainscot 15, lower wall panels 16 and middle wallboard 17;
Be provided with spray booth exhaust blower above described wainscot, be connected with airduct below spray booth exhaust blower, airduct runs through middle wallboard and lower wall panels from the top down successively; Being provided with stainless steel trough below lower wall panels, being provided with brace space for holding brace above, the brace in brace space is corresponding with spray gun.
Induction heating equipment comprises induction heating chamber pressure fan, induction heating chamber exhaust blower, Tri-proof light; Being disposed with induction heating chamber pressure fan and induction heating chamber exhaust blower above from left to right, being provided with the Tri-proof light of two or more 36 watts below of the top board of induction heating equipment.
Cooling device comprises cooling device pressure fan, central dividing plate, access door, strong cold wind spray spout; The left and right above of top board of cooling device is respectively provided with a cooling device pressure fan; The centre position of cooling device inside is provided with central dividing plate, is provided with strong cold wind spray spout below central dividing plate, and strong cold wind spray spout is corresponding with brace.
The present invention's design is more scientific and reasonable, and achieve spraying institutional operation, spraying effect is better, energy consumption is low, saves a large amount of human costs, spray efficiency improves greatly, practical more economically.
Accompanying drawing explanation
Below in conjunction with the drawings and specific embodiments, the present invention is further detailed explanation.
Fig. 1 is overall structure schematic diagram of the present invention.
Fig. 2 is the structural representation of spraying equipment of the present invention.
Fig. 3 is the structural representation of induction heating equipment of the present invention.
Fig. 4 is the structural representation of cooling device of the present invention.
Fig. 5 is electrical schematic diagram of the present invention.
1, conveyer belt; 2, room is purged; 3, paint spray booth; 4, induction heating chamber; 5, cooling chamber; 6, control room; 7, spraying equipment; 8, induction heating equipment; 9, cooling device; 10, sidewall version; 11, spray booth exhaust blower; 12, airduct; 13, brace; 14, stainless steel trough; 15, wainscot; 16, lower wall panels; 17, middle wallboard; 18, induction heating chamber pressure fan; 19, induction heating chamber exhaust blower; 20, Tri-proof light; 21, exhaust duct support; 22, cooling device pressure fan; 23, central dividing plate; 24, access door; 25, strong cold wind spray spout.
Detailed description of the invention
As Figure 1-Figure 5, the present invention includes conveyer belt 1, purge room 2, paint spray booth 3, induction heating chamber 4, cooling chamber 5 and control room 6.Purge in room 2 and the high-power hair-dryer of multiple stage is set; Multiple stage spraying equipment 7 is provided with in paint spray booth 3; Eddy-current heating indoor are provided with induction heating equipment 8; Cooling device 9 is provided with in cooling chamber 5.The controller arranged in control room 6 is for controlling the running of conveyer belt 1 and monitoring in real time other workplace.Conveyer belt 1 purges room 2, paint spray booth 3, induction heating chamber 4 and cooling chamber 5 by delivery wheel sequential communication, a common composition movement system.
Spraying equipment comprises sidewall version 10, spray booth exhaust blower 11, airduct 12, stainless steel trough 14, wainscot 15, lower wall panels 16 and middle wallboard 17.
Be provided with spray booth exhaust blower 11 above wainscot 15, be connected with airduct 12 below spray booth exhaust blower 11, airduct 12 runs through middle wallboard 17 and lower wall panels 16 from the top down successively; Being provided with stainless steel trough 14 below lower wall panels 16, being provided with brace space for holding brace 13 above, the brace 13 in brace space is corresponding with spray gun.
Induction heating equipment comprises induction heating chamber pressure fan 18, induction heating chamber exhaust blower 19, Tri-proof light 20 and exhaust duct support 21.Being disposed with above induction heating chamber pressure fan 18 and induction heating chamber exhaust blower 19 from left to right, being provided with the Tri-proof light 20 of two or more 36 watts below of induction heating equipment top board.
Cooling device comprises cooling device pressure fan 22, central dividing plate 23, access door 24, strong cold wind spray spout 25.The left and right above of cooling device top board is respectively provided with a cooling device pressure fan 22; The centre position of cooling device inside is provided with central dividing plate 23, is provided with strong cold wind spray spout 25 below central dividing plate 23, and strong cold wind spray spout 25 is corresponding with brace.
Technological process embodiment of the present invention is:
1, workpiece is responsible for carrying by artificial or robot and is reached the standard grade;
2, according to the difference of brake disc processing technology, match different surface clean, oven dry or surface dust-removing device, be used for cleaning or dedusting brake disc surface;
3, after the brake disc after cleaning or dedusting circulates spray booth, robot is according to setting program, carry out technique spraying to brake disc surface, concrete spraying requirement performs according to the technical specification of brake disc design, and robot can carry out local without covering spraying or comprehensive spray procedure;
4, to be circulated to induction heating chamber by the brake disc sprayed, first carry out coating drying, then carry out coating high-temp solidification, the dry mode of heating with solidifying of coating, whole employing electromagnetic induction heating technology, meets the inductor of brake disc eddy-current heating needs by design, to obtain the best efficiency of heating surface.For the characteristic that is heating and curing of coating, choosing drying, solidification temperature and heat time, is the successful key element of this technique.This technological design adopts stage induction heating mode to carry out brake disc heating, after each heating cycle completes, midfeather certain hour, brake disc surface temperature is tended to balance, carry out the eddy-current heating program of next cycle again, between dry heat and solidification period of heating and brake disc surface reaches period of curing process temperature about 85%, the time in each vacant eddy-current heating cycle, carry out balancing again of brake disc technological temperature, to meet the dry control range with solidifying the limit temperature difference of coating;
5, after detection card reaches curing process temperature, brake disc circulation enters cooling chamber and carries out pressure cooling, and cool time must meet, and cooling hub disk surface temperature can not scald one's hand or cause the requirement of packing material generation form, changing features;
6, cooled brake disc, by manually carrying out outward appearance detection, enters packaging or other technological process.
Above-mentioned embodiment is not limitation of the present invention; the present invention is also not limited in above-mentioned citing; the change that those skilled in the art make within the scope of technical scheme of the present invention, remodeling, interpolation or replacement, also all belong to protection scope of the present invention.
Claims (4)
1. a brake disc surface automatic coating and curing of coatings induction heating equipment, is characterized in that: it comprises conveyer belt (1), purges room (2), paint spray booth (3), induction heating chamber (4), cooling chamber (5) and control room (6); In described purging room (2), the high-power hair-dryer of multiple stage is set; Multiple stage spraying equipment (7) is provided with in paint spray booth (3); Eddy-current heating indoor are provided with induction heating equipment (8); Cooling device (9) is provided with in cooling chamber (5); The controller arranged in control room (6);
Described conveyer belt (1) purges room (2), paint spray booth (3), induction heating chamber (4) and cooling chamber (5) by delivery wheel sequential communication, a common composition movement system.
2. brake disc surface automatic coating according to claim 1 and curing of coatings induction heating equipment, is characterized in that: described spraying equipment comprises sidewall version (10), spray booth exhaust blower (11), airduct (12), stainless steel trough (14), wainscot (15), lower wall panels (16) and middle wallboard (17);
Spray booth exhaust blower (11) is provided with above described wainscot (15), be connected with airduct (12) below spray booth exhaust blower (11), airduct (12) runs through middle wallboard (17) and lower wall panels (16) from the top down successively; Being provided with stainless steel trough (14) below lower wall panels (16), being provided with brace space for holding brace (13) above, the brace (13) in brace space is corresponding with spray gun.
3. brake disc surface automatic coating according to claim 1 and curing of coatings induction heating equipment, is characterized in that: described induction heating equipment comprises induction heating chamber pressure fan (18), induction heating chamber exhaust blower (19), Tri-proof light (20); Being disposed with induction heating chamber pressure fan (18) and induction heating chamber exhaust blower (19) above from left to right, being provided with the Tri-proof light (20) of two or more 36 watts below of the top board of described induction heating equipment.
4. brake disc surface automatic coating according to claim 1 and curing of coatings induction heating equipment, is characterized in that: described cooling device comprises cooling device pressure fan (22), central dividing plate (23), access door (24), strong cold wind spray spout (25); The left and right above of top board of described cooling device is respectively provided with a cooling device pressure fan (22); The centre position of cooling device inside is provided with central dividing plate (23), is provided with strong cold wind spray spout (25) below central dividing plate (23), and strong cold wind spray spout (25) is corresponding with brace.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510331171.7A CN104858096B (en) | 2015-06-16 | 2015-06-16 | One kind brake panel surface is sprayed and curing of coatings induction heating equipment automatically |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510331171.7A CN104858096B (en) | 2015-06-16 | 2015-06-16 | One kind brake panel surface is sprayed and curing of coatings induction heating equipment automatically |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN104858096A true CN104858096A (en) | 2015-08-26 |
| CN104858096B CN104858096B (en) | 2017-10-24 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510331171.7A Active CN104858096B (en) | 2015-06-16 | 2015-06-16 | One kind brake panel surface is sprayed and curing of coatings induction heating equipment automatically |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN104858096B (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108906532A (en) * | 2018-08-22 | 2018-11-30 | 杭州捷菱机械设备有限公司 | Brake disc surface covering solidifies heating device and brake disc surface covering coating equipment |
Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE102007059576B3 (en) * | 2007-12-11 | 2009-05-28 | Rippert Besitzgesellschaft Mbh & Co. Kg | Workpiece surface coating system operating method, involves utilizing retained water dryer as cooling zone, and passing workpieces through retained water dryer in connection to pass through by furnace |
| CN202490719U (en) * | 2011-12-31 | 2012-10-17 | 东莞市盛丰机械有限公司 | Furniture spray coating production line |
| CN203061401U (en) * | 2012-12-29 | 2013-07-17 | 天津市欣跃涂料有限公司 | Water-based coating production line for automobile parts |
| CN203991194U (en) * | 2014-07-14 | 2014-12-10 | 苏州互友工业设备有限公司 | A kind of full-automatic spraying production line |
| CN104492643A (en) * | 2014-12-26 | 2015-04-08 | 四川省隆鑫科技包装有限公司 | Continuous type coating production line |
| CN104588247A (en) * | 2015-01-22 | 2015-05-06 | 东莞市慧江平成机械有限公司 | Fully-automatic dust-free painting line of plastic component |
| CN204799464U (en) * | 2015-06-16 | 2015-11-25 | 黄永军 | Brake disc surface automatic spraying and coating solidification inductive heating tool |
-
2015
- 2015-06-16 CN CN201510331171.7A patent/CN104858096B/en active Active
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE102007059576B3 (en) * | 2007-12-11 | 2009-05-28 | Rippert Besitzgesellschaft Mbh & Co. Kg | Workpiece surface coating system operating method, involves utilizing retained water dryer as cooling zone, and passing workpieces through retained water dryer in connection to pass through by furnace |
| CN202490719U (en) * | 2011-12-31 | 2012-10-17 | 东莞市盛丰机械有限公司 | Furniture spray coating production line |
| CN203061401U (en) * | 2012-12-29 | 2013-07-17 | 天津市欣跃涂料有限公司 | Water-based coating production line for automobile parts |
| CN203991194U (en) * | 2014-07-14 | 2014-12-10 | 苏州互友工业设备有限公司 | A kind of full-automatic spraying production line |
| CN104492643A (en) * | 2014-12-26 | 2015-04-08 | 四川省隆鑫科技包装有限公司 | Continuous type coating production line |
| CN104588247A (en) * | 2015-01-22 | 2015-05-06 | 东莞市慧江平成机械有限公司 | Fully-automatic dust-free painting line of plastic component |
| CN204799464U (en) * | 2015-06-16 | 2015-11-25 | 黄永军 | Brake disc surface automatic spraying and coating solidification inductive heating tool |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108906532A (en) * | 2018-08-22 | 2018-11-30 | 杭州捷菱机械设备有限公司 | Brake disc surface covering solidifies heating device and brake disc surface covering coating equipment |
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| Publication number | Publication date |
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| CN104858096B (en) | 2017-10-24 |
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