CN104709769B - A kind of magnetic force adjustment constant tension mechanism of displacement sensing formula - Google Patents

A kind of magnetic force adjustment constant tension mechanism of displacement sensing formula Download PDF

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Publication number
CN104709769B
CN104709769B CN201510058002.0A CN201510058002A CN104709769B CN 104709769 B CN104709769 B CN 104709769B CN 201510058002 A CN201510058002 A CN 201510058002A CN 104709769 B CN104709769 B CN 104709769B
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China
Prior art keywords
magnetic
wheel
enamel
motion bar
resistance
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CN201510058002.0A
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CN104709769A (en
Inventor
陈栩
方志伟
袁文强
傅占然
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Fujian University of Technology
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Fujian University of Technology
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  • Tension Adjustment In Filamentary Materials (AREA)
  • Force Measurement Appropriate To Specific Purposes (AREA)

Abstract

The invention discloses a kind of magnetic force adjustment constant tension mechanism of displacement sensing formula, including the damping wheel set gradually, guide wheel, tensioning wheel, position-limited wheel and field spider, the tensioning wheel is connected with motion bar, and the motion bar stretches into fixed case and is connected with the permanent magnetic plate inside the magnetic regulator inside fixed case;It is the energization magnetic sheet for having difference in height with permanent magnetic plate inside magnetic regulator above permanent magnetic plate, the magnetic regulator is connected with resistance controller;The adjusting screw through fixed case is connected with the top of magnetic regulator;The fixed case bottom is provided with by monitoring motion bar motion to adjust the displacement transducer of resistance controller resistance.The present invention has fast response time, stable working, the advantage of efficiency high.

Description

A kind of magnetic force adjustment constant tension mechanism of displacement sensing formula
Technical field
The invention belongs to enameled wire machining field, more particularly to a kind of magnetic force adjustment constant tension mechanism of displacement sensing formula.
Background technology
The manual coiling stage is also in more than the coiling of country's field spider coil at present, only small part enterprise passes through autonomous Research and development or the automatic winding machine equipment realization automation or semi-automatic production for introducing the states such as Great Britain and America, its conventional mechanism is closed loop Negative-feedback identical tension automatic controls, the mechanism is the change with tension force on pressure sensor monitoring enamel-covered wire, passes through control The closed-loop control of device adjusts the coiling rotating speed of field spider enamel wire coil, to realize Tension Adjustable, keeps tension force basic with this It is constant.But although these external equipment are more ripe, price is sufficiently expensive.
In the automation or semi-automatic coiling of field spider enamel wire coil, an identical technology is there is difficult Point, i.e. the identical tension regulation of enamel wire coil coiling.Because the coiling of field spider enamel wire coil is that length-width ratio is not one mostly The coiling of rectangular shape form, coiling radius change is big in coiling, and corner of going for a stroll is frequently occurred, and the tension force for leading painting envelope curve is appeared in On the variation interval of one wide scope.The tension force changed for this wide scope, if only with simple mechanical constant tension Adjustment structure de-regulation, tends not to reach satisfied effect.
The content of the invention
For disadvantages mentioned above, the invention provides a kind of magnetic force adjustment constant tension mechanism of displacement sensing formula, with response Speed is fast, stable working, the advantage of efficiency high.
To achieve the above object the technical scheme is that:
A kind of magnetic force adjustment constant tension mechanism of displacement sensing formula, including set gradually damping wheel, guide wheel, tensioning wheel, Position-limited wheel and field spider, the tensioning wheel are connected with motion bar, and the motion bar stretches into fixed case and inside fixed case Magnetic regulator inside permanent magnetic plate be connected;It is to have the logical of difference in height with permanent magnetic plate inside magnetic regulator above permanent magnetic plate Magnetic board, the magnetic regulator is connected with resistance controller;The regulation spiral shell through fixed case is connected with the top of magnetic regulator Nail;The fixed case bottom is provided with by monitoring motion bar motion to adjust the displacement transducer of resistance controller resistance;
The enamel-covered wire extracted out in coiled strip on damping wheel passes sequentially through damping wheel, guide wheel, tensioning wheel, position-limited wheel, finally twines It is wound on field spider, coiling of the tensioning wheel to enamel-covered wire is adjusted by adjusting the resistance and/or adjusting screw of resistance controller Forward pull;
During coiling enamel-covered wire, the tension force of enamel-covered wire is continually changing so that the motion bar being connected with tensioning wheel moves up and down, position Displacement sensor is detected after motion bar up and down motion, adjusts the resistance of resistance controller to adjust the electromagnetism in magnetic regulator Power, so that tension force when adjusting the tensioning wheel that is connected by motion bar with magnetic regulator to the coiling of enamel-covered wire, realizes enamel-covered wire Tension force it is constant.
Advantages of the present invention:
1. the achievable a wide range of identical tension of the present apparatus is set up.
2. various different enamel-cover line tensions can be preset, and it is stepless-setting, the invention is applicable to different shaped Number, different size, different capacity, on the field spider of differential tension excursion.
Brief description of the drawings
Below in conjunction with the accompanying drawings and embodiment the invention will be further described:
Fig. 1 schematic diagrames of the embodiment of the present invention;
Fig. 2 magnetic regulator schematic diagrames of the embodiment of the present invention.
Wherein:1. the resistance of 6. fixed case of damping wheel 2. coiled strip, 3. enamel-covered wire, 4. guide wheel, 5. displacement transducer 7. is controlled Device 8. magnetic regulator, 9. adjusting screw, 10. energization magnetic sheet, 11. permanent magnetic plate, 12. motion bar, 13. tensioning wheels 14. are spacing Take turns 15. field spiders.
Embodiment:
Embodiment
A kind of magnetic force adjustment constant tension mechanism of displacement sensing formula as shown in Figure 1-2, including the damping wheel set gradually 1st, guide wheel 4, tensioning wheel 13, position-limited wheel 14 and field spider 15, the tensioning wheel 13 are connected with motion bar 12, the motion bar 12 Fixed case 6 is stretched into the permanent magnetic plate 11 inside the magnetic regulator 8 inside fixed case 6 to be connected;The top of permanent magnetic plate 11 is magnetic The energization magnetic sheet 10 for having difference in height with permanent magnetic plate 11 inside draught control mechanism 8, the magnetic regulator 8 is connected with resistance controller 7;The top of magnetic regulator 8 is connected with the adjusting screw 9 through fixed case 6;The bottom of fixed case 6, which is provided with, passes through monitoring activity Bar 12 moves to adjust the displacement transducer 5 of the resistance of resistance controller 7;
The enamel-covered wire 3 extracted out in coiled strip 2 on damping wheel 1 passes sequentially through damping wheel 1, guide wheel 4, tensioning wheel 13, position-limited wheel 14, it is finally wound up on field spider 15, tensioning wheel 13 is adjusted by the resistance and/or adjusting screw 9 that adjust resistance controller 7 To the coiling forward pull of enamel-covered wire 3;
During coiling enamel-covered wire 3, the tension force of enamel-covered wire 3 is continually changing so that the motion bar being connected with tensioning wheel 13 is about 12 Motion, displacement transducer 5 detects the resistance of regulation resistance controller 7 after motion bar 12 moves up and down to adjust magnetic regulator Electromagnetic force in 8, so that when adjusting the tensioning wheel 13 that is connected by motion bar 12 with magnetic regulator 8 to the coiling of enamel-covered wire 3 Tension force, realizes the constant of the tension force of enamel-covered wire 3.
The step of more detailed regulation 3 tension force 1 of enamel-covered wire and principle are as follows:
(1) coiling forward pull is presetting:Start control circuit power supply, resistance controller 7 obtains electric.Adjust resistance controller 7 resistance, obtains initial resistivity value R and initial current I.Initial current I gives electricity to the energization magnetic sheet 10 in magnetic regulator 8, Finally made by motion bar 12 and tensioning wheel 13 so that producing initial electromagnetic power F1, the F1 between energization magnetic sheet 10 and permanent magnetic plate 11 With on enamel-covered wire 3, initial coiling tension force F2 is produced.If tension force F2 is still excessive or too small, not up to pre-set value, connect down That goes has adjusted two kinds of selections again, and one is to continue with adjusting the resistance of resistance controller 7, untill obtaining satisfied F2;Two are Turning adjusting screw 9, makes magnetic regulator setting height(from bottom) difference H change, H diminishes, and can widen energization magnetic sheet 10 and permanent magnetic plate Gap between 11, F1 diminishes immediately, and F2 also diminishes therewith, and on the contrary then H2 becomes big, and F1 becomes big, and F2 becomes big.
(2) main power source is started, field spider 15 does uniform rotation under the driving of external impetus, and enamel-covered wire 3 is in rectangular shape Form it is wound on field spider 15.Coiling radius is done between maximum radius R1 and least radius R2 during coiling periodically becomes Change, while enamel-covered wire 3 continually bypasses four corners, so the coiling tension force F2 on enamel-covered wire 3 is in constantly changing.Work as enamel-cover When the coiling tension force F2 of line 3 becomes big, enamel-covered wire 3 is oppressed motion bar 12 by tensioning wheel 13 and moved up, and displacement transducer 5 is supervised Measure motion bar 12 to make upwards to be signaled to resistance controller 7 after positive position movement, resistance controller 7 increases resistance R, So that electric current I reduces, electromagnetic force F1 is caused to reduce, so that the coiling tension force on enamel-covered wire 3 is quick again to initial setting Tension value fall after rise;Conversely, when the coiling tension force F2 of enamel-covered wire 3 becomes small, electromagnetic force F1 promotes motion bar 12 to move down, The motion bar 12 that displacement transducer 5 is monitored is made to be signaled to resistance controller 7, resistance control after moving for negative position downwards Device 7 processed reduces resistance R so that electric current I increases, and causes electromagnetic force F1 to increase, so that the coiling tension force on enamel-covered wire 3 is quickly weighed It is newly soaring to the tension value initially set, so go round and begin again, because the change in displacement of motion bar 12 is constantly rapidly fed back To magnetic regulator 8, accordingly ensure that the substantially constant of coiling tension force.
Embodiment described above is only that the preferred embodiment of the present invention is described, and not the scope of the present invention is entered Row is limited, and on the premise of design spirit of the present invention is not departed from, ability those of ordinary skill makes to technical scheme Various modifications and improvement, all should fall into claims of the present invention determination protection domain in.

Claims (1)

1. a kind of magnetic force adjustment constant tension mechanism of displacement sensing formula, including set gradually damping wheel (1), guide wheel (4), tensioning Take turns (13), position-limited wheel (14) and field spider (15), it is characterised in that the tensioning wheel (13) is connected with motion bar (12), institute State motion bar (12) and stretch into fixed case (6) and in internal permanent magnetic plate (11) phase of the internal magnetic regulator (8) of fixed case (6) Even;It is the energization magnetic sheet (10) for having difference in height with permanent magnetic plate (11) that magnetic regulator (8) is internal above permanent magnetic plate (11), it is described Magnetic regulator (8) is connected with resistance controller (7);The regulation spiral shell through fixed case (6) is connected with the top of magnetic regulator (8) Follow closely (9);Fixed case (6) bottom is provided with by monitoring motion bar (12) motion to adjust the position of resistance controller (7) resistance Displacement sensor (5);
The enamel-covered wire (3) extracted out in coiled strip (2) on damping wheel (1) passes sequentially through damping wheel (1), guide wheel (4), tensioning wheel (13), position-limited wheel (14), are finally wound up on field spider (15), by the resistance and/or the regulation that adjust resistance controller (7) Coiling forward pull of screw (9) the regulation tensioning wheel (13) to enamel-covered wire (3);
During coiling enamel-covered wire (3), the tension force of enamel-covered wire (3) is continually changing so that the motion bar (12) being connected with tensioning wheel (13) Move up and down, displacement transducer (5) is detected after motion bar (12) up and down motion, adjusts the resistance of resistance controller (7) to adjust The electromagnetic force in magnetic regulator (8) is saved, so as to adjust the tensioning wheel being connected by motion bar (12) with magnetic regulator (8) (13) tension force when to the coiling of enamel-covered wire (3), realizes the constant of enamel-covered wire (3) tension force.
CN201510058002.0A 2015-02-04 2015-02-04 A kind of magnetic force adjustment constant tension mechanism of displacement sensing formula Expired - Fee Related CN104709769B (en)

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Publication number Priority date Publication date Assignee Title
CN108382925B (en) * 2018-01-23 2019-10-25 武汉长盈通光电技术有限公司 Fiber tension regulating device
CN111137745A (en) * 2019-12-26 2020-05-12 江苏中畅精密科技有限公司 Tension control device for diamond wire saw production
CN111776840B (en) * 2020-07-22 2022-03-18 东莞新恩祥机械配件有限公司 Permanent magnet type pay-off device capable of avoiding disordered pay-off
CN112158674B (en) * 2020-10-27 2022-10-14 福建益明纺织有限公司 Automatic speed-following regulator for yarn anti-winding tension
CN112708997B (en) * 2020-12-20 2022-06-14 杭州欣怡针织有限公司 Controllable electromagnetic type tension adjustment is winding displacement mechanism for knitting machine

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CN203820181U (en) * 2014-02-24 2014-09-10 安徽华宝电缆有限责任公司 Electronic control swing arm device
CN203933300U (en) * 2014-06-26 2014-11-05 福建工程学院 A kind of field spider coil winding device
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CN204474029U (en) * 2015-02-04 2015-07-15 福建工程学院 A kind of magnetic force regulating constant tension mechanism of displacement sensing formula

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JPH08324885A (en) * 1995-06-02 1996-12-10 Furukawa Electric Co Ltd:The Winding device for optical fiber core
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Patent Citations (5)

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Publication number Priority date Publication date Assignee Title
CN203593472U (en) * 2013-10-12 2014-05-14 北京纺机所装备技术有限公司 Driving and tension control device for tow arrangement
CN203820181U (en) * 2014-02-24 2014-09-10 安徽华宝电缆有限责任公司 Electronic control swing arm device
CN203933300U (en) * 2014-06-26 2014-11-05 福建工程学院 A kind of field spider coil winding device
CN204079101U (en) * 2014-07-18 2015-01-07 焦作市森格高新材料有限责任公司 A kind of ultra tiny enamel wire tension automatic regulating device
CN204474029U (en) * 2015-02-04 2015-07-15 福建工程学院 A kind of magnetic force regulating constant tension mechanism of displacement sensing formula

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