CN104631738B - A kind of inorganic ornamental surface heat insulation decoration board and its continuous production method - Google Patents
A kind of inorganic ornamental surface heat insulation decoration board and its continuous production method Download PDFInfo
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- CN104631738B CN104631738B CN201410845952.3A CN201410845952A CN104631738B CN 104631738 B CN104631738 B CN 104631738B CN 201410845952 A CN201410845952 A CN 201410845952A CN 104631738 B CN104631738 B CN 104631738B
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- 238000009413 insulation Methods 0.000 title claims abstract description 67
- 238000000034 method Methods 0.000 title claims abstract description 35
- 238000005034 decoration Methods 0.000 title claims abstract description 32
- 238000010924 continuous production Methods 0.000 title claims abstract description 10
- 239000000463 material Substances 0.000 claims abstract description 96
- 239000004814 polyurethane Substances 0.000 claims abstract description 50
- 229920002635 polyurethane Polymers 0.000 claims abstract description 50
- 238000010030 laminating Methods 0.000 claims abstract description 23
- 238000004519 manufacturing process Methods 0.000 claims abstract description 22
- 239000004744 fabric Substances 0.000 claims abstract description 17
- 230000008569 process Effects 0.000 claims abstract description 14
- 230000007246 mechanism Effects 0.000 claims abstract description 12
- 238000007493 shaping process Methods 0.000 claims abstract description 10
- 239000002131 composite material Substances 0.000 claims abstract description 7
- 239000000203 mixture Substances 0.000 claims abstract description 4
- 239000004575 stone Substances 0.000 claims description 9
- -1 polypropylene Polymers 0.000 claims description 5
- 239000004567 concrete Substances 0.000 claims description 4
- 229910052751 metal Inorganic materials 0.000 claims description 4
- 239000002184 metal Substances 0.000 claims description 4
- 239000004568 cement Substances 0.000 claims description 3
- 238000004079 fireproofing Methods 0.000 claims description 3
- 239000004743 Polypropylene Substances 0.000 claims description 2
- 229920004933 Terylene® Polymers 0.000 claims description 2
- 239000000378 calcium silicate Substances 0.000 claims description 2
- 229910052918 calcium silicate Inorganic materials 0.000 claims description 2
- OYACROKNLOSFPA-UHFFFAOYSA-N calcium;dioxido(oxo)silane Chemical compound [Ca+2].[O-][Si]([O-])=O OYACROKNLOSFPA-UHFFFAOYSA-N 0.000 claims description 2
- 239000000919 ceramic Substances 0.000 claims description 2
- 239000000835 fiber Substances 0.000 claims description 2
- 239000011094 fiberboard Substances 0.000 claims description 2
- 239000011521 glass Substances 0.000 claims description 2
- 239000004745 nonwoven fabric Substances 0.000 claims description 2
- 239000005020 polyethylene terephthalate Substances 0.000 claims description 2
- 229920001155 polypropylene Polymers 0.000 claims description 2
- 229910052573 porcelain Inorganic materials 0.000 claims description 2
- 239000004566 building material Substances 0.000 abstract description 2
- 238000005265 energy consumption Methods 0.000 abstract description 2
- 238000005187 foaming Methods 0.000 description 9
- 239000004579 marble Substances 0.000 description 6
- 229920003023 plastic Polymers 0.000 description 5
- 239000004033 plastic Substances 0.000 description 5
- 238000010276 construction Methods 0.000 description 4
- 238000005516 engineering process Methods 0.000 description 4
- 239000006260 foam Substances 0.000 description 4
- 229920005830 Polyurethane Foam Polymers 0.000 description 3
- 239000003795 chemical substances by application Substances 0.000 description 3
- 150000001875 compounds Chemical class 0.000 description 3
- 229910010272 inorganic material Inorganic materials 0.000 description 3
- 239000011147 inorganic material Substances 0.000 description 3
- 230000035699 permeability Effects 0.000 description 3
- 239000011496 polyurethane foam Substances 0.000 description 3
- 230000009471 action Effects 0.000 description 2
- 239000012752 auxiliary agent Substances 0.000 description 2
- 239000011248 coating agent Substances 0.000 description 2
- 238000000576 coating method Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 229910052500 inorganic mineral Inorganic materials 0.000 description 2
- 238000012423 maintenance Methods 0.000 description 2
- 239000011707 mineral Substances 0.000 description 2
- 239000004570 mortar (masonry) Substances 0.000 description 2
- 239000003973 paint Substances 0.000 description 2
- 239000002966 varnish Substances 0.000 description 2
- 206010000269 abscess Diseases 0.000 description 1
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 229910021529 ammonia Inorganic materials 0.000 description 1
- QGZKDVFQNNGYKY-UHFFFAOYSA-N ammonia Natural products N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 description 1
- 230000003712 anti-aging effect Effects 0.000 description 1
- 238000010923 batch production Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
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- 238000004512 die casting Methods 0.000 description 1
- 230000009977 dual effect Effects 0.000 description 1
- 238000004945 emulsification Methods 0.000 description 1
- 238000004134 energy conservation Methods 0.000 description 1
- 239000003063 flame retardant Substances 0.000 description 1
- 239000004088 foaming agent Substances 0.000 description 1
- 239000012774 insulation material Substances 0.000 description 1
- 239000012948 isocyanate Substances 0.000 description 1
- 150000002513 isocyanates Chemical class 0.000 description 1
- 230000006911 nucleation Effects 0.000 description 1
- 238000010899 nucleation Methods 0.000 description 1
- 238000011017 operating method Methods 0.000 description 1
- 229920001228 polyisocyanate Polymers 0.000 description 1
- 239000005056 polyisocyanate Substances 0.000 description 1
- 229920000642 polymer Polymers 0.000 description 1
- 229920006389 polyphenyl polymer Polymers 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 238000003908 quality control method Methods 0.000 description 1
- 230000036632 reaction speed Effects 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 239000003381 stabilizer Substances 0.000 description 1
- 230000000087 stabilizing effect Effects 0.000 description 1
- 150000005846 sugar alcohols Polymers 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
- 238000009827 uniform distribution Methods 0.000 description 1
- 238000010792 warming Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
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Abstract
The present invention relates to a kind of inorganic ornamental surface heat insulation decoration board and its continuous production method, belong to building material technical field.It is used including high low pressure expander system, preceding transport platform, transport platform afterwards, double-track laminating machine system, coiled material uncoiling mechanism, the tinuous production of teeming stage composition, polyurethane heat-insulation combination material is first added into batch can on demand and carries out temperature control, coiled material is arranged on coiled material uncoiling mechanism, run and transmit in transport platform before inorganic decorating facestock is placed in again, the combination material mixed cloth in inorganic decorating facestock by the pipette tips of high low pressure expander system, cloth terminates, inorganic decorating facestock is sent into double-track laminating machine system, and the shaping of insulation combination material and curing are completed wherein, heat-insulation layer and inorganic decorating facestock and coiled material composite setting, finished product is exported by rear transport platform.This process reform traditional handicraft, initiates continuous production that polyurethane heat-insulation decorative board is realized on polyurethane plate tinuous production, and technique is simple, and production efficiency is high, and product quality is stable, and cost is substantially reduced with energy consumption.
Description
Technical field
The present invention relates to a kind of inorganic ornamental surface heat insulation decoration board and its continuous production method, specifically using continuous lines
Method produces the polyurethane thermal insulation and decoration integrated board using inorganic material as exterior finish, belongs to building material technical field.
Background technology
For save the energy, country advocate building energy conservation 65% new standard, and in all insulation materials polyurethane material
The favor of numerous clients is enjoyed with its excellent heat-insulating property.Polyurethane plate on the market is mainly cement coiled material and is combined at present
, it is necessary to first to plate face progress thin limed construction, exterior trim surface construction then be carried out again, is such as sprayed after wall on polyurethane sheet, the usual plate
Apply true mineral varnish, F-C paint, tiling, marble etc..This complicated construction technique, the construction period is long, causes manpower, material
Significant wastage is in this case, that heat-insulation layer and decorative layer are combined with each other, through once construct just can be by insulation and decoration
The polyurethane heat-insulation decorative board that system is completed simultaneously arises at the historic moment.The production method of existing polyurethane heat-insulation decorative board mainly has viscous
Two kinds of patch method and die methods.Patent 201020681343.6 provides a kind of utilization mounting method and produces polyurethane heat-insulation decorative board
Then method, the technique apply firstly the need of the polyurethane thermal insulation board of production respective thickness on the polyurethane thermal insulation board cured
Adhesive is scraped, decoration plane material is attached on warming plate, such a production method program is miscellaneous, and product batches stability is poor, production effect
Rate is low, and also exists because leaking the defect such as viscous caused by bonding area deficiency, and product has very big peace in use
Full hidden danger；Patent 200710013620.9 provides a kind of method that utilization die methods produce polyurethane heat-insulation decorative board, the work
The making of skill mould, preparation, maintenance cost are very high, need alignment die casting hole to be poured into a mould during cast, this pouring type
Often because the flowability problem of combination material causes foaming uneven, finally also need to spray polyurethane in rigid polyurethane skinning surfaces
Dried again after interfacial agents, polymer mask mortar, it is difficult to accomplish continuous production, production efficiency, cost and energy consumption still have
Very big room for promotion.
The content of the invention
The purpose of the present invention be that overcome the shortcomings of above-mentioned prior art complex production process, low production efficiency there is provided
A kind of new inorganic material exterior finish polyurethane heat-insulation decorative board and its production method, the method are continuously given birth to by polyurethane plate
Producing line, using inorganic material as exterior finish, continuous production polyurethane heat-insulation decorative board, quality control is stable, and performance safety is reliable,
Technique is simple and easy to do, greatly improves production efficiency.
To realize the above-mentioned purpose of the present invention, the present invention uses following technical scheme：
Using by certain transformation but reservation polyurethane plate continuous lines agent structure or not engineered polyurethane plate
Continuous lines pass through high low pressure expander system as whole tools of production or a portion, dual-component polyurethane combination material
Direct cloth foams after pipette tips mixing, and completes in double-track laminating machine system inorganic decorating facestock, heat-insulation layer, coiled material
Foaming is combined, shaped, maturing process.
A kind of inorganic ornamental surface heat insulation decoration board, it is characterized in that the inorganic decorating face including playing decoration and fireproofing function
Material 4, stick on heat-insulation layer 6 that the inorganic decorating facestock back side and inorganic decorating facestock be combined as a whole and to stick on heat-insulation layer another
Coiled material 1 simultaneously.
The inorganic decorating facestock 4 is stone material, calcium silicate board with microporous, porcelain tendre, flexible stone, high pressure cement fiberboard, ceramic plate, metal
Any of plate, composite metal plate.
The coiled material 1 is with the cementitious composite coiled material of any of non-woven fabrics, glass, polypropylene fibre, terylene for base material.
The continuous production method of above-mentioned inorganic ornamental surface heat insulation decoration board, it, which is particular in that to use, includes high low pressure
What expander system 7, preceding transport platform 3, rear transport platform 9, double-track laminating machine system 5, coiled material uncoiling mechanism, teeming stage were constituted
Tinuous production；
Concrete operation step：
1）, A material and B material that polyurethane heat-insulation combines to material add corresponding batch can and carry out temperature control, it is standby；
2）, coiled material 1 is arranged on coiled material uncoiling mechanism, then before the inorganic decorating facestock 4 for needing composite heat-insulating layer is placed in
In transport platform 3, run and transmitted by preceding transport platform, send into cloth system；
3）, inorganic decorating facestock feeding cloth system when, mix polyurethane heat-insulation combination material by high low pressure foaming machine
The ratio of the pipette tips 2 of the system as required directly cloth on decoration plane material 4；
4）, after cloth material process terminates, preceding transport platform 3 will be furnished with the double crawler belts of decoration plane material feeding of polyurethane heat-insulation combination material
Laminating machine system 5, and complete in double-track laminating machine system polyurethane heat-insulation combination material shaping and curing, heat-insulation layer and decoration
Facestock and coiled material are combined, the type-approval process of integrated board, inorganic ornamental surface heat insulation decoration board are made, the inorganic facing after shaping is protected
Warm decorative panel is exported by rear transport platform 9.
The polyurethane heat-insulation combination material is A material and B material, mixed proportion（A:B）For 1:0.2 to 1:5.
A expects（It is commonly called as white material）, its main component is：
Polyalcohol：The main body of reaction is expected with B；
Catalyst：Adjust A, B and expect mixed reaction speed；
Fire retardant：Improve the anti-flammability of foam；
Foaming agent：It is the main source of gas in abscess by physically or chemically generated reactive gas；
Foam stabiliser：Mainly play emulsification, nucleation, foam stabilizing；
Other auxiliary agents：Anti-aging, slow down rotten auxiliary agent etc..
B expects（It is commonly called as black material）：
In hard polyurethane foam industry, black material refers mainly to isocyanates and its modified product, is incubated and fills in hard polyurethane foam
In plaque mainly with PM200, PM400,5005 etc., its main component be poly methylene poly phenyl poly isocyanate or its change
Property product.
Further to realize the object of the invention, step 3）The amount of pouring is 10- during middle polyurethane heat-insulation combination material cloth
2000g/s。
Temperature control is at 10-40 DEG C during the polyurethane heat-insulation combination material cloth.
Step 3）In pipette tips 2 cloth of the mixed polyurethane heat-insulation combination material through high low pressure expander system when, pipette tips
Stress control is in 3-20MPa.
Further, step 4）The carrier bar temperature control of middle double-track laminating machine system 5 is at 15-80 DEG C.
Step 4）Described in polyurethane heat-insulation combination material curing temperature control at 35 DEG C -65 DEG C, curing time control exists
5—60min。
Further, preceding transport platform 3, double-track laminating machine system 5, the linkage speed of coiled material uncoiling mechanism in production operation
Control as 1-60m/s.
F-C paint, true mineral varnish, water-in-water multicolor coating etc. can be coated using inorganic decorating facestock produced by the invention, it is protected
Warm layer is hard polyurethane foam.
Beneficial effects of the present invention：Compared with batch process is produced, the production of the invention by polyurethane thermal insulation board and inorganic dress
The shaping of veneer material is once completed, and process is more simplified, it is not necessary to separately add polyurethane plate and decoration plane material multiple correlation
Equipment, armamentarium is a polyurethane plate continuous lines, and inorganic decorating facestock is good with polyurethane insulation coating caking property, and nothing is appointed
What poor attachment, product quality is more stable, and controllability is stronger；With die methods produce compared with, present invention eliminates the making of mould,
Install, maintenance cost, using the reciprocating uniform distribution of "the" shape, froth bed quality evenly, the complete serialization of production process,
Any interfacial agents and mortar need not be sprayed, production efficiency is higher.
Brief description of the drawings
Fig. 1：Present invention process principle schematic；
Fig. 2：The integrated inorganic ornamental surface heat insulation decoration board structural representation produced using the inventive method；
In figure：1. coiled material, 2. pipette tips, transport platform before 3., 4. inorganic decorating facestocks, 5. double-track laminating machine systems, 6. protect
Warm layer, 7. high low pressure expander systems, 8. aggregate-storing systems, transport platform after 9..
Embodiment
Below in conjunction with accompanying drawing, specific embodiment is provided, for the invention will be further described.
Embodiment 1：
Inorganic ornamental surface heat insulation decoration board in the present embodiment, including rise decoration and fireproofing function inorganic decorating facestock 4, stick
The heat-insulation layer 6 that is combined as a whole in the inorganic decorating facestock back side and inorganic decorating facestock and the volume for sticking on heat-insulation layer another side
Material 1.
Inorganic decorating facestock uses marble plate, and its production technology concrete operation step is：
Using including high low pressure expander system 7, preceding transport platform 3, double-track laminating machine system 5, coiled material uncoiling mechanism,
The tinuous production of teeming stage composition, transport platform 3, double-track laminating machine system 5, the linkage speed of coiled material uncoiling mechanism before setting
Spend for 15m/s, before 0.695m × 0.540m marble plate is placed in transport platform 3, regulation pipette tips 2 pressure is 13MPa,
Flow is 280g/s, and A material are 1 with B material ratios：1.4,31 DEG C of polyurethane heat-insulation combination material of material temperature is evenly distributed in marble decorations
On panel, now polyurethane heat-insulation combination material penetrates into marble micropore and starts to rise, by preceding transport platform 3 bring into above and below carrier bar
Whole foaming process is completed after the double-track laminating machine system 5 that difference in height is 3cm, temperature is 30 DEG C.In foaming process, poly- ammonia
Ester insulation combination material pass through its own reaction complete heat-insulation layer 6 shaping, by the permeability of its own, cementability realize with
Marble plate, coiled material 1 it is compound, final integrated board is dual in the pressure and temperature that double-track laminating machine system is provided
Under effect, complete shaping and cure and exported by rear transport platform 9.
Embodiment 2：
The present embodiment difference from Example 1 is that inorganic decorating facestock uses aluminium-plastic panel decoration panel, its production technology
Concrete operation step is：
Transport platform 3, double-track laminating machine system 5, the linkage speed of coiled material uncoiling mechanism is 4.5m/s before setting, by 1.2m
Before × 0.6m aluminium-plastic panel decoration panel is placed in transport platform 3, regulation pipette tips 2 pressure is 16MPa, and flow is 208g/s, A material and B
Material ratio is 1:2.1 are evenly distributed in the polyurethane heat-insulation combination material of 24 DEG C of material temperature on aluminium-plastic panel decoration panel, and now polyurethane is protected
Temperature combination material penetrate into aluminium-plastic panel decoration panel micropore simultaneously start to rise, by preceding transport platform 3 bring into above and below Link plate height difference be 4cm, temperature
Whole foaming process is completed after spending the double-track laminating machine system 5 for 45 DEG C.In foaming process, polyurethane heat-insulation combination material is logical
Cross its own reaction complete heat-insulation layer 6 shaping, by the permeability of its own, cementability realize with aluminium-plastic panel decoration panel,
Coiled material 1 it is compound, final integrated board is completed under the pressure and temperature double action that double-track laminating machine system is provided
Type and curing are simultaneously exported by rear transport platform 9.
Embodiment 3：
The present embodiment difference from Example 1 is that inorganic decorating facestock uses flexible stone, and its production technology is specific
Operating procedure is：
Transport platform 3, double-track laminating machine system 5, the linkage speed of coiled material uncoiling mechanism is 30m/s before setting, by 0.9m
Before × 0.73m flexible stone is placed in transport platform 3, regulation pipette tips 2 pressure is 10MPa, and flow is 1500g/s, and A material are expected with B
Ratio is 1:4.3,40 DEG C of polyurethane heat-insulation combination material of material temperature is evenly distributed on flexible stone, now polyurethane heat-insulation is combined
Material penetrates into flexible stone micropore and simultaneously starts to rise, by preceding transport platform 3 bring into above and below Link plate height difference be that 9cm, temperature are 55 DEG C
Whole foaming process is completed after double-track laminating machine system 5.In foaming process, polyurethane heat-insulation combination material passes through its own
Reaction completes the shaping of heat-insulation layer 6, by the permeability of its own, cementability realize with flexible stone, coiled material 1 it is compound, most
Whole integrated board completes shaping and curing and by rear under the pressure and temperature double action that double-track laminating machine system is provided
Transport platform 9 is exported.
Claims (2)
1. a kind of inorganic ornamental surface heat insulation decoration board, it is characterised in that the inorganic decorating facestock (4) including a decoration and fireproofing function,
Stick on heat-insulation layer (6) that the inorganic decorating facestock back side is combined as a whole with inorganic decorating facestock and to stick on heat-insulation layer another
The coiled material (1) in face；The coiled material (1) is to be rolled up with any of non-woven fabrics, glass, polypropylene fibre, terylene for the cementitious composite of base material
Material；
The continuous production method of the inorganic ornamental surface heat insulation decoration board, which is used, includes high low pressure expander system (7), preceding conveying
Platform (3), rear transport platform (9), double-track laminating machine system (5), coiled material uncoiling mechanism, the tinuous production of teeming stage composition；
Concrete operation step：
1) polyurethane heat-insulation, is combined into the white material expected and black material adds corresponding batch can and carries out temperature control, standby, white material and black material
Mixed proportion is 1:0.2 to 1:5；
2), coiled material (1) is arranged on coiled material uncoiling mechanism, then before the inorganic decorating facestock (4) for needing composite heat-insulating layer is placed in
In transport platform (3), run and transmitted by preceding transport platform, send into cloth system；
3), during inorganic decorating facestock feeding cloth system, the polyurethane heat-insulation combination material mixed is by high low pressure expander system
Pipette tips (2) directly on decoration plane material (4) cloth；
4) after, cloth material process terminates, the decoration plane material for being furnished with polyurethane heat-insulation combination material is sent into double crawler belt layers by preceding transport platform (3)
Press system (5), and complete in double-track laminating machine system polyurethane heat-insulation combination material shaping and curing, heat-insulation layer and decoration
Facestock and coiled material are combined, the type-approval process of integrated board, and inorganic ornamental surface heat insulation decoration board is made and is led by rear transport platform (9)
Go out；
The inorganic decorating facestock (4) is stone material, calcium silicate board with microporous, porcelain tendre, flexible stone, high pressure cement fiberboard, ceramic plate, metal
Any of plate, composite metal plate；
The step 3) in polyurethane heat-insulation combination material cloth when the amount of pouring be 10-2000g/s；
Temperature control is at 10-40 DEG C during the polyurethane heat-insulation combination material cloth；
Step 3) described in pipette tips (2) cloth through high low pressure expander system of mixed polyurethane heat-insulation combination material when, rifle
Head Stress control is in 3-20MPa；
Step 4) described in double-track laminating machine system (5) carrier bar temperature control at 15-80 DEG C；
Step 4) described in polyurethane heat-insulation combination material curing temperature control at 35 DEG C -65 DEG C, the curing time is controlled in 5-
60min。
2. according to a kind of continuous production method of inorganic ornamental surface heat insulation decoration board described in claim 1, it is characterised in that described
Preceding transport platform (3), double-track laminating machine system (5), the control of the linkage speed of coiled material uncoiling mechanism are 1-60m/s.
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| CN105464316A (en) * | 2015-08-26 | 2016-04-06 | 马玉新 | Making method of integrated board |
| CN105317190B (en) * | 2015-12-05 | 2018-03-02 | 万华节能科技集团股份有限公司 | A kind of polyurethane-modified rock wool heat-preservation decorative panel and its continuous production device, continuous production method |
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| CN105672509B (en) * | 2016-01-30 | 2018-01-19 | 万华节能科技集团股份有限公司 | A kind of rock wool-steel plywood and its continuous production method |
| CN107288301A (en) * | 2017-07-01 | 2017-10-24 | 武汉金牛经济发展有限公司 | A kind of fast-assembling floor heating module and its manufacture method |
| CN107327104A (en) * | 2017-08-15 | 2017-11-07 | 新疆西部蓝天新材料股份有限公司 | A kind of novel metal heat-insulating decorative composite board combination process and its production line |
| CN108274679A (en) * | 2018-04-02 | 2018-07-13 | 沈阳未来新型板材有限公司 | A kind of thermal insulation board process units and method |
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| CN112537106A (en) * | 2020-12-02 | 2021-03-23 | 宁波耀众模塑科技有限公司 | Polyurethane board and processing technology and application thereof |
| CN113635574A (en) * | 2021-07-15 | 2021-11-12 | 山东源沣新材料科技有限公司 | Production method of fireproof and dampproof indoor decorative plate with high plasticity |
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| CN102587609A (en) * | 2012-03-23 | 2012-07-18 | 烟台市顺达聚氨酯有限责任公司 | Method for producing rigid foam polyurethane heat-insulation and decorative integrated plate |
| CN203947712U (en) * | 2014-05-08 | 2014-11-19 | 盛德罗宝节能材料科技股份有限公司 | A kind of inorganic non-metallic finish coat modified polyurethane thermal insulating composite panel |
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