The method of intellectual access sample system and its continuous Card Reader synchrodata
Technical field
A kind of method that the present invention discloses intellectual access sample system and its continuous Card Reader synchrodata, by International Classification of Patents
Table (IPC) is divided and belongs to sample storage and extraction system technical field, is applicable to coal sample or the automatic of other samples is deposited
Take.
Background technology
Pneumatic pipeline material flow Transmission system, is a kind of logistics delivery based on Internet of Things control technology and with air as power
Mode, the operating point that the system will be distributed in different zones is coupled together with pipe special, constitutes a piping network for closing,
Under the control of central control system, with dedicated transmissions bottle as delivery vehicle, realization will can load any article of transfer bottle
The purpose of mutual High Speed Transfer between any operating point in close network.
In power industry or iron and steel metallurgy enterprise, generally require to be sampled coal analysis, for different coal samples
Product (coal sample), are made a distinction and mark, and the quality and price of coal sample are determined by chemically examining, and coal analysis is that quality objection occur
When provide check original foundation, be related to coal look forward to and relevant enterprise economic interests, therefore, the difference of coal sample is deposited in order
To take be very important with looking into.
The Chinese A of document CN 104267655 disclose a kind of coal sample intelligent storage method and system, for being placed with
The sensing bottle of coal sample is stored, and the contactless IC card for having stored card number and coal sample information is provided with sensing bottle,
Methods described is applied to the system, and system includes, card reader, is provided with the automatic storage sample cabinet and PLC of manipulator, method bag
Include:Control card reader reads the card number and coal sample information of the contactless IC card in the sensing bottle of predeterminated position;Obtain non-
Contact the card number and coal sample information of IC-card;Search the positional information of the hollow remaining pallet of automatic storage sample cabinet;Send vacant pallet
Positional information is to PLC;Triggering PLC control machinery hand crawls sensing bottle is put into the position of vacant pallet by predeterminated position;Record non-
Contact the positional information of the card number, coal sample information and vacant pallet of IC-card.The Chinese A of document CN 104128219 disclose one
Access sampling device is planted, is related to coal test equipment field, it includes file for reference sample cabinet and the rotation being arranged in the sample cabinet of filing for reference
Device, the whirligig includes:The rotary shaft in sample cabinet of filing for reference is vertically arranged in, and is arranged in the rotary shaft, be used for
Support the multiple of sample bottle to deposit and abandon sample dish, the access sampling device disposes sample bottle by rotatable whirligig.
At present, in industrial and mining enterprises, pneumatic pipeline material flow Transmission system application is less, such as foregoing two literature protocol, only
It is related to automation to transmit or store.It is existing to deposit sampling cabinet or access sampling device, such as single storage sample frame or double storage sample frame, storage sample
Quantity is small.Robot actions are used when accessing sample bottle in the prior art, manipulator is generally by the way of (crawl) is clamped
Sample bottle is placed on access sample tank bracket, this mode can coordinate with traditional belt transmission etc., but still Shortcomings with
Shortcoming:Need captured, moved during mobile example bottle in the prior art, place a series of action, the consuming time is more long, makees
Industry efficiency is low;Prior art is so accomplished by being left between neighboring samples bottle because of the mobile example bottle by the way of crawl
Enough spaces are to facilitate the turnover of manipulator, and the space for causing each sample bottle parking space to take is larger, it is impossible to from a point profit
With the space for depositing sampling cabinet.
The content of the invention
In view of the shortcomings of the prior art, the present invention provides a kind of intellectual access sample system, by Pneumatic logistic and access cabinet,
Manipulator coordinates, and realizes safe transmission, the effect of intellectual access sample bottle.
To reach above-mentioned purpose, the present invention is achieved by the following technical solutions:
Intellectual access sample system, including sampling cabinet is deposited, its connection pneumatic channel port, the port extend into this and deposits sampling cabinet
It is interior;
Depositing in sampling cabinet, at least if side is provided with dried layer specimen holder, and specimen holder is provided with several vertical placement sample bottles
And into the sample position in storehouse of matrix arrangement, each sample position in storehouse is provided with breach;
Deposit and manipulator is provided with sampling cabinet, the manipulator front end is provided with can hold in the palm sample bottle and be engaged with the breach
Pallet, around the manipulator can respectively be carried out along cabinet longitudinal direction X-axis, horizontal Y-axis and vertical Z axis and move up and down with
Can also be positioned over sample bottle on V axle pallets by the sample bottle on access specimen holder, manipulator, and V axles pallet is moved with right along V axles
Pneumatic channel port is connect, makes sample bottle that cooperation is shifted between pneumatic channel and V axle pallets.
Further, the access sample cabinet top portion connection pneumatic channel port, is provided with motor-driven valve, the valve at access port
Can open or close so that sample bottle passes through.
Further, the both sides deposited in sampling cabinet are designed with specimen holder, and manipulator is arranged between the specimen holder, should
Manipulator can be along the rotation of W axles so that the pallet on manipulator can access the sample bottle on the specimen holder of both sides.
Further, it is described to deposit the distance between each layer of specimen holder of sampling cabinet more than its accommodating sample bottle highly.
Further, described depositing is provided with the sample rack-layer that big bottle distinguishes placement in sampling cabinet.
Further, the pallet of the manipulator is provided with card reader, and the card reader is connected with central controller and realizes letter
Number transmission, turnover is deposited each sample bottle bottom of sampling cabinet and is provided with chip to record the identity information of sample in the sample bottle, machine
Card reader reads the information of respective chip and is delivered to central controller with verification data information, machinery during tool hand access sample bottle
Hand is arranged on Y-axis slide rail, and Y-axis slide rail is arranged on rotating seat, and rotating seat is arranged in Z axis slide rail, and Z axis slide rail upper and lower side sets
Put in X-axis slide rail, and manipulator connects drive mechanism to control its sliding movement respectively on each slide rail.
Further, sensor is housed, the sensor is connected with central controller on the pallet of the manipulator.
Further, the specimen holder for depositing sampling cabinet can extend along cabinet longitudinal direction, between levels specimen holder
The holding channel of Longitudinal extending is formed, is provided with some cabinet doors, each cabinet door in specimen holder lateral surface and reality is buckled by blocking lock lever lock
Now interlocking opens the door or closes the door.
The method of the continuous Card Reader synchrodata of intellectual access sample system, depositing sampling system can not deposit automatically in outage
Take, it is necessary to the artificial access sample bottle that opens the door, when that can carry out automatic access after accessing system Power resumption, need to update central control
Data message carries out data syn-chronization with the actual storage sample information deposited in sampling system in device processed, and its step is as follows:
Manipulator tray extend into every layer of bottom of specimen holder and along cabinet longitudinally to each sample position in storehouse successively
Scanning carries out continuous Card Reader, contactless, crawl and turnover action, and whether sensor and card reader on pallet scan each position in storehouse
There is sample bottle and obtain the chip information of sample bottle bottom and be transferred to central controller and believed with updating the data of the sample position in storehouse
Breath, will so deposit each layer of sampling cabinet, synchronizes renewal per side, the sample bottle information of each sample position in storehouse repeatedly.
Around manipulator can be distinguished along cabinet longitudinal direction X-axis, horizontal Y-axis and vertical Z axis in the present invention and up and down
Motion need not be captured, moved, being placed a series of dynamic compared with prior art to access the sample bottle on specimen holder
Make, directly sample bottle can be just moved on sample position in storehouse by pallet, traveling time is shorter, high working efficiency;In addition originally
Pallet is moved in the breach coordinated with it and places sample bottle by invention, the mode that substitution is captured in the prior art, can be contracted
The space of the distance between small neighboring samples bottle and diminution each sample bottle occupancy, it is also possible to facilitate the turnover of manipulator, so that
The space for depositing sampling cabinet can be made full use of.
Brief description of the drawings
Fig. 1 is the structural representation for depositing sampling cabinet;
Fig. 2 is the structural representation of manipulator;
Fig. 3 is the front view for depositing sampling system;
Fig. 4 is the top view for depositing sampling system;
Fig. 5 is another structural representation of manipulator;
Fig. 6 is the left view for depositing sampling system.
Specific embodiment
To make the purpose, technical scheme and advantage of the embodiment of the present invention clearer, below in conjunction with the embodiment of the present invention
In accompanying drawing, the technical scheme in the embodiment of the present invention is clearly and completely described, it is clear that described embodiment is
A part of embodiment of the present invention, rather than whole embodiments.Based on the embodiment in the present invention, those of ordinary skill in the art
The every other embodiment obtained under the premise of creative work is not made, belongs to the scope of protection of the invention.
Intellectual access sample system, Fig. 1 is the structural representation for depositing sampling cabinet, as shown in figure 1, including depositing sampling cabinet 11, its
Connection pneumatic channel port, the port extend into this and deposits in sampling cabinet, and Fig. 6 is the left view for depositing sampling system, as shown in fig. 6,
V axis rails are provided with below the pneumatic channel port, V axles pallet 19 is slidably equipped with the V axis rails;
If as shown in figure 1, being provided with dried layer specimen holder 12 at least side in sampling cabinet 11 is deposited, specimen holder 12 is provided with some
Individual vertical placement sample bottle and into the sample position in storehouse 13 of matrix arrangement, each sample position in storehouse 13 is provided with breach 14;
As shown in figure 1, deposit being provided with manipulator in sampling cabinet 11, Fig. 2 is the structural representation of manipulator, as shown in Fig. 2 should
Manipulator front end is provided with the pallet 15 that can be held in the palm sample bottle and be engaged with breach 14 described in Fig. 1, and Fig. 3 is to deposit sampling system
Front view, with reference to shown in Fig. 3, the manipulator horizontal Y-axis 112 and vertical Z axis 113 can enter along the X-axis 111, Fig. 2 of cabinet longitudinal direction
Around row is distinguished and move up and down to access the sample bottle in Fig. 1 on specimen holder 12, with reference to shown in Fig. 6, manipulator may be used also
It is positioned on V axles pallet 19 with by sample bottle, V axles pallet 19 is moved along V axles 114 to dock pneumatic channel port, makes sample bottle
Shifted between pneumatic channel and V axles pallet 19 and coordinated.
It is connected with the port of pneumatic channel by the way that sampling cabinet will be deposited in the present embodiment, is so as to pneumatic pipeline material flow be transmitted
In uniting for industrial and mining enterprises field, such sample bottle can be entered into depositing sampling cabinet by pneumatic channel port, deposit sampling cabinet
In manipulator can respectively be carried out along cabinet longitudinal direction X-axis, horizontal Y-axis and vertical Z axis around and move up and down to access sample
Sample bottle on product frame, need not be captured, be moved, being placed a series of action compared with prior art, directly by support
Disk can be just moved on the sample position in storehouse of specimen holder sample bottle, and traveling time is shorter, high working efficiency;The present embodiment will hold in the palm
Disk is moved in the breach coordinated with it and places sample bottle, the mode that substitution is captured in the prior art, can reduce adjacent sample
The space of the distance between product bottle and diminution each sample bottle occupancy, it is also possible to facilitate the turnover of manipulator such that it is able to fully
Using the space for depositing sampling cabinet.
On the basis of above-described embodiment, further, Fig. 4 is the top view for depositing sampling system, as shown in figure 4, described
Deposit the top of sampling cabinet 11 connection pneumatic channel port, motor-driven valve 16 be provided with access port, the valve can open or close so that
Sample bottle passes through.
On the basis of above-described embodiment, further, as shown in figure 4, the both sides deposited in sampling cabinet 11 are designed with
Specimen holder 12, manipulator is arranged between the specimen holder 12, and the manipulator can be along the rotation of W axles so that in Fig. 2 on manipulator
Pallet 15 can access the sample bottle on both sides specimen holder 12, and Fig. 5 is another structural representation of manipulator, as shown in figure 5, described
W axles are the central shaft on rotating seat 17, and the manipulator can be rotated along the central shaft W axles on rotating seat 17.
The both sides that the present embodiment is deposited in sampling cabinet are equipped with specimen holder, while manipulator can access both sides sample by rotation
Sample bottle on product frame, so depositing sampling cabinet can access more sample bottles, make full use of the space for depositing sampling cabinet.
On the basis of above-described embodiment, further, as shown in figure 1, each layer of specimen holder for depositing sampling cabinet 11
The distance between 12 entrance for highly, on the one hand facilitating sample bottle more than its accommodating sample bottle, it is to avoid encounter specimen holder;It is another
Aspect, needs to move down and is then log out after pallet moves to sample bottle on specimen holder, and the operation that can meet pallet will
Ask.
On the basis of above-described embodiment, further, as shown in figure 1, described depositing in sampling cabinet 11 is provided with big bottle area
Divide the sample rack-layer placed, the interval of such neighboring samples frame is different, such that it is able to realize placing different size of sample bottle.
On the basis of above-described embodiment, further, as shown in Fig. 2 the pallet 15 of the manipulator is provided with Card Reader
Device, the card reader is connected with central controller and realizes signal transmission, and each sample bottle bottom that sampling cabinet 11 is deposited in turnover Fig. 1 sets
There is chip to record the identity information of sample in the sample bottle, card reader reads the letter of respective chip during manipulator access sample bottle
Central controller is ceased and is delivered to verification data information, as illustrated in fig. 2 or fig. 5, manipulator is arranged on the slide rail of Y-axis 112, Y
The slide rail of axle 112 is arranged on rotating seat 17, and rotating seat 17 is arranged on the slide rail of Z axis 113, and the slide rail upper and lower side of Z axis 113 is arranged on figure
In 3 on the slide rail of X-axis 111, and manipulator connects drive mechanism to control its sliding movement respectively on each slide rail.
On the basis of above-described embodiment, further, as shown in Fig. 2 equipped with sensing on the pallet 15 of the manipulator
Device, the sensor is connected with central controller, and by the sensor, manipulator can sense sample bottle, and then can be by sample
Product bottle is moved on specimen holder.
On the basis of above-described embodiment, further, as shown in figure 1, the specimen holder 12 for depositing sampling cabinet 11 can be with
Extend along cabinet longitudinal direction, the holding channel of Longitudinal extending is formed between levels specimen holder 12, in the lateral surface of specimen holder 12
It is provided with some cabinet doors 18, each cabinet door 18 and buckle the enabling of realization interlocking by blocking lock lever lock or close the door.
The method of the continuous Card Reader synchrodata of intellectual access sample system, depositing sampling system can not deposit automatically in outage
Take, it is necessary to the artificial access sample bottle that opens the door, when that can carry out automatic access after accessing system Power resumption, need to update central control
Data message carries out data syn-chronization with the actual storage sample information deposited in sampling system in device processed, and its step is as follows:
Manipulator tray extend into every layer of bottom of specimen holder and along cabinet longitudinally to each sample position in storehouse successively
Scanning carries out continuous Card Reader, contactless, crawl and turnover action, and whether sensor and card reader on pallet scan each position in storehouse
There is sample bottle and obtain the chip information of sample bottle bottom and be transferred to central controller and believed with updating the data of the sample position in storehouse
Breath, will so deposit each layer of sampling cabinet, synchronizes renewal per side, the sample bottle information of each sample position in storehouse repeatedly,
Recognition methods see the table below:
Finally it should be noted that:Various embodiments above is merely illustrative of the technical solution of the present invention, rather than its limitations;To the greatest extent
Pipe has been described in detail with reference to foregoing embodiments to the present invention, it will be understood by those within the art that:Its according to
The technical scheme described in foregoing embodiments can so be modified, or which part or all technical characteristic are entered
Row equivalent;And these modifications or replacement, the essence of appropriate technical solution is departed from various embodiments of the present invention technology
The scope of scheme.