CN104525028A - Equipment and process of carrying out overlay mixing on materials by two movement mechanisms - Google Patents
Equipment and process of carrying out overlay mixing on materials by two movement mechanisms Download PDFInfo
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- CN104525028A CN104525028A CN201410816967.7A CN201410816967A CN104525028A CN 104525028 A CN104525028 A CN 104525028A CN 201410816967 A CN201410816967 A CN 201410816967A CN 104525028 A CN104525028 A CN 104525028A
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- charging basket
- mixing
- revolving body
- rotating shaft
- rotation
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Abstract
The invention discloses equipment and a process of carrying out overlay mixing on materials by two movement mechanisms. The process comprises the following steps: configuring a material bucket to be a revolution-solid material bucket, fixing two concentric horizontal rotation half shafts outside the both ends of the material bucket respectively, driving a speed reducer through a motor to drive the revolution-solid material bucket to rotate along a horizontal axis, so as to enable the material bucket to carry out an eccentric movement, arranging a self-rotation rotary shaft and an attached full-scale revolution blade assembly at the interior axis of the revolution-solid material bucket, arranging bearings at the both ends of the revolution-solid material bucket for location for the self-rotation rotary shaft in the material bucket, installing a conical movable gear at the outer end of the self-rotation rotary shaft, fixing a fixed gear engaged with the movable gear on a rack through a bearing seat, and driving the movable gear at the outer end of the self-rotation rotary shaft to accelerate rotation by the fixed gear, thus overlay mixing for the materials to be mixed is finished by driving two movement mechanisms by virtue of one power. The equipment and the process disclosed by the invention have the following beneficial effects that the mixing uniformity of powder is improved, the process problem that ultrafine powder and ultralight powder are not easy to mix in the existing powder mixing process is solved, and the production efficiency is increased.
Description
Technical field
The present invention relates to equipment and process material being done to hybrid motion, be specifically related to employing power and drive two cover motions to carry out superposing the instrument and supplies of mixing to material.
Background technology
At present, the mixing apparatus on market is roughly divided into two large classes, and the first kind is the method adopting charging basket motion, and the material in charging basket is mixed by impact, convective motion.As V-type machine, bipyramid machine, three-dimensional machine etc., there is not dead angle in this kind of mixer, but incorporation time is longer, charging ratio is low, mixing quality is undesirable in mixed process in charging basket, and volume is comparatively large, and the radius of gyration is large, has certain danger to workman.Equations of The Second Kind arranges agitating device in the inside of fixing charging basket, by the rotation of agitating device, and then material is stirred, shear-mixed.As spiral ribbon mixer, coulter type mixer etc., the charging basket due to this kind of mixer is designed to fix, and makes bowl interior certainly exist mixing dead angle, to the mixing of materials weak effect adding trace element.Currently used hybrid technique all relies on these two kinds of mixing apparatus on Vehicles Collected from Market to carry out, so in general, and the current hybrid technique defects such as all ubiquity mixture homogeneity is not high, mixing efficiency is low, energy ezpenditure is large.Hybrid technique reaches perfect condition: 1. " general goal is even " refers to that macroscopically can not there be dead angle mixed material barrel inside, and " general goal is even " is also embodied in charging basket space internal upper part and bottom, uniformity is wanted in the powder mixing on the left side and the right; 2. " little place is abundant " refers to that different powder is full and uniform between microscopic ranges endoparticle and particle.If our former powder is nanoscale or close to nanoscale, this requirement is then higher, and conventional mixer does not reach this technological requirement at all, even if lengthen incorporation time also do not reach desirable admixture, so mixing apparatus in the market and technique are difficult to reach desirable mixing object.
Summary of the invention
A kind of employing power is the object of the present invention is to provide to drive two cover motions to carry out superposing the instrument and supplies of mixing to material, make that the useful load of mixing apparatus increases, incorporation time shortens, mixture homogeneity improves, energy ezpenditure reduces, security increases, thus reach the desirable object of hybrid technique.
In order to reach above-mentioned hybrid technique requirement, the technical solution used in the present invention is to provide a kind of use two and overlaps motion carries out superposing mixing instrument and supplies to material, it is characterized in that: comprise and material barrel is arranged to revolving body charging basket, respectively outside charging basket two ends fix one and horizontally rotate semiaxis, with one heart and level, reductor is driven by motor, reductor drives the semiaxis that horizontally rotates of charging basket to drive revolving body charging basket along horizontal axis rotation, make charging basket eccentric motion, rotation rotating shaft and attached full-scale rotary vane assembly are set at revolving body bowl interior axle center place, bowl interior rotation rotating shaft arranges bearing location at revolving body charging basket two ends, tapered moving gear is settled in rotation rotating shaft outer end, when revolving body charging basket rotates, this tapered moving gear just carries out circular motion along the semiaxis that horizontally rotates of charging basket, the fixed gear engaged with it is fixed in frame by bearing block, simultaneously unsettled be enclosed within charging basket horizontally rotate on semiaxis, by engagement, fixed gear just drives the moving gear of rotation rotating shaft outer end to accelerate to rotate, the attached full-scale rotary vane assembly in rotation rotating shaft is impelled to rotate with higher speed, thus drive two cover motions to complete the superposition mixing treating mixed material by a power.
Beneficial effect of the present invention is:
1. improve the uniformity of powder mixing, reach desirable compound target: by the eccentric gyration of charging basket, make bowl interior not have dead angle, powder rolling, left and right convection current up and down in charging basket space simultaneously, has accomplished that " general goal is even " is consistent; Moved by the high-speed stirred of full-scale rotary vane, make fine homogeneous between the particle of powder in charging basket and particle, namely accomplish " little place is abundant ".
2. solve superfine powder in existing powder hybrid technique, the not miscible process difficulties of ultralight powder, by the superimposed motion of revolving body charging basket and full-scale blade, the ultralight powder swum in above material, superfine powder can be swept along in main body powder.
3. improve production efficiency: the eccentric gyration of charging basket and the stirring movement of full-scale rotary vane carry out superposition mixing to material, thus make the useful load of equipment improve 60% than conventional mixing equipment, incorporation time also shortens more than 50% than conventional mixing equipment simultaneously, substantially increases production efficiency.
4. reduce production cost: just can realize two kinds of motions owing to adopting a power and act on material to be mixed simultaneously, improve mixing quality, improve mixing efficiency, thus significantly reduce energy consumption, reduce production cost.
Accompanying drawing explanation
Fig. 1 be barrel of the present invention upper and lower time structural representation
Structural representation when Fig. 2 is barrel level of the present invention
Fig. 3 is the front view of rotary vane assembly of the present invention
Fig. 4 is the left view of rotary vane assembly of the present invention
Fig. 5 is the top view of rotary vane assembly of the present invention
Fig. 6 is the stereogram of rotary vane assembly of the present invention
Fig. 7 is process chart of the present invention
Detailed description of the invention
Below in conjunction with accompanying drawing, the present invention is described further.
The invention provides a kind of instrument and supplies adopting two cover motions to carry out superposing mixing to material, comprise as shown in Fig. 1 ~ Fig. 6: motor (1), reductor (2), shaft coupling (3), bearing block (4), fixed gear (5), moving gear (6), horizontally rotate semiaxis (7), rotation rotating shaft (8), bearing (9), revolving body charging basket (10), full-scale rotary vane assembly (11) as shown in Figure 3, charging aperture (12), discharging opening (13), it is characterized in that: comprise and material barrel is arranged to revolving body charging basket (10), respectively outside charging basket two ends fix one and horizontally rotate semiaxis (7), with one heart and level, reductor (2) is driven by motor (1), reductor (2) drives the semiaxis (7) that horizontally rotates of charging basket to drive revolving body charging basket (10) along horizontal axis rotation, make charging basket eccentric motion, rotation rotating shaft (8) and attached full-scale rotary vane assembly (11) are set at revolving body charging basket (10) internal axis place, bowl interior rotation rotating shaft (8) arranges bearing (9) location at revolving body charging basket (10) two ends, tapered moving gear (6) is settled in rotation rotating shaft (8) outer end, when revolving body charging basket (10) rotates, this tapered moving gear (6) just carries out circular motion along the semiaxis (7) that horizontally rotates of charging basket, the fixed gear (5) engaged with it is fixed in frame by bearing block (4), simultaneously unsettled be enclosed within charging basket horizontally rotate on semiaxis (7), by engagement, fixed gear (5) just drives the moving gear (6) of rotation rotating shaft (8) outer end to accelerate to rotate, the attached full-scale rotary vane assembly (11) in rotation rotating shaft (8) is impelled to rotate with higher speed, thus drive two cover motions to complete the superposition mixing treating mixed material by a power.
With two cover motions, the technique superposing mixing is carried out to material, it is characterized in that:
Step 1: preparation work, treats mixed material and analyses scientifically, must detect the proportion, mobility, granule size etc. of material, according to the incorporation time that arranges of testing result science; Cleaning bowl interior, opens discharging opening (13), charging aperture (12), is cleaned out by bowl interior, to prevent the impurity when mixing from entering mixed material, is closed by discharging opening (13);
Step 2: material loading work, loads in charging basket by material to be mixed from charging aperture (12), installs to about 70% of charging basket volume for best, close charging aperture (12) with material;
Step 3: hybrid working, open motor (1), utilize charging basket gyration macroscopically treat mixed material carry out upper and lower tumble mixed, left and right convection current mixing, eliminate dead angle mixing, make the material in charging basket accomplish unanimously; The simultaneously rotation rotating shaft (8) of bowl interior and attached full-scale rotary vane assembly (11) are also freely rotated, and rotating speed is faster than the velocity of rotation of charging basket, motions such as material pressure in charging basket being sheared, interts, stir, sweep along, on microcosmic, make to accomplish abundant displacement between the particle of powder and particle, fine homogeneous;
Step 4: discharging work, pass through control button, the discharging opening (13) of equipment is rested on vertical downward direction, receiving hopper is placed on discharging opening (13) below, open discharging opening (13), take out the material having completed mixing, close discharging opening (13), and the material completing mixing is tested.
Claims (7)
1. one kind is carried out to material the instrument and supplies superposing mixing with two cover motions, can mix two or more material, comprise: motor (1), reductor (2), shaft coupling (3), bearing block (4), fixed gear (5), moving gear (6), horizontally rotate semiaxis (7), rotation rotating shaft (8), bearing (9), revolving body charging basket (10), full-scale rotary vane assembly (11) as shown in Figure 3, charging aperture (12), discharging opening (13), it is characterized in that: comprise and material barrel is arranged to revolving body charging basket (10), respectively outside charging basket two ends fix one and horizontally rotate semiaxis (7), with one heart and level, but do not pass through charging basket, reductor (2) is driven by motor (1), reductor (2) drives the semiaxis (7) that horizontally rotates of charging basket to drive revolving body charging basket (10) along horizontal axis rotation, make charging basket eccentric motion, rotation rotating shaft (8) and attached full-scale rotary vane assembly (11) are set at revolving body charging basket (10) internal axis place, bowl interior rotation rotating shaft (8) arranges bearing (9) location at revolving body charging basket (10) two ends, tapered moving gear (6) is settled in rotation rotating shaft (8) outer end, when revolving body charging basket (10) rotates, this tapered moving gear (6) just carries out circular motion along the semiaxis (7) that horizontally rotates of charging basket, the fixed gear (5) engaged with it is fixed in frame by bearing block (4), simultaneously unsettled be enclosed within charging basket horizontally rotate on semiaxis (7), by engagement, fixed gear (5) just drives the moving gear (6) of rotation rotating shaft (8) outer end to accelerate to rotate, the attached full-scale rotary vane assembly (11) in rotation rotating shaft (8) is impelled to rotate with higher speed.
2. with two cover motions, the equipment superposing mixing is carried out to material as claimed in claim 1, it is characterized in that: mixed material charging basket is revolving body charging basket (10), the gyroaxis of described revolving body charging basket (10) is crossing with the axle center of the external turning cylinder of charging basket, intersection clip angle 0 ° ~ 90 °, respectively outside charging basket two ends fix one and horizontally rotate semiaxis (7), with one heart and level, but do not pass through charging basket, reductor (2) is driven by motor (1), reductor (2) drives the semiaxis (7) that horizontally rotates of charging basket to drive revolving body charging basket (10) to do eccentric rotary along horizontal axis.
3. with two cover motions, the equipment superposing mixing is carried out to material as claimed in claim 1 or 2, it is characterized in that: rotation rotating shaft (8) and attached full-scale rotary vane assembly (11) are set at revolving body charging basket (10) gyroaxis place.
4. with two cover motions, the equipment superposing mixing is carried out to material as claimed in claim 1, it is characterized in that: its full-scale rotary vane assembly (11) adopted, described blade assembly (11) is single-screw blade, double helix blade, plough coulter type blade etc., preferred double helix vane group.
5. as claim 1 two cover motions carry out to material the equipment superposing mixing, it is characterized in that: settle tapered moving gear (6) in rotation rotating shaft (8) outer end, tapered fixed gear (5) is fixed in frame, and unsettled be enclosed within charging basket horizontally rotate on semiaxis (7), when the moving gear (6) of self revolve round the sun (charging basket rotation) is engaged on fixed gear (5), moving gear (6) will be driven rotation by fixed gear (5), thus drive rotation rotating shaft (8) and attached full-scale rotary vane assembly (11) to accelerate to rotate with the rotating speed being different from charging basket.
6. with two cover motions, the equipment superposing mixing is carried out to material as claimed in claim 3, it is characterized in that: revolving body charging basket (10) is arranged charging aperture (12), discharging opening (13) equipment.
7. with two cover motions, the technique superposing mixing is carried out to material, it is characterized in that: adopt a kind of equipment adopting two cover motions to carry out superposing mixing to material according to claim 1, comprise following step:
Step 1: preparation work, treats mixed material and analyses scientifically, must detect the proportion, mobility, granule size etc. of material, according to the incorporation time that arranges of testing result science; Cleaning bowl interior, opens discharging opening (13), charging aperture (12), is cleaned out by bowl interior, to prevent the impurity when mixing from entering mixed material, is closed by discharging opening (13);
Step 2: material loading work, loads in charging basket by material to be mixed from charging aperture (12), installs to about 70% of charging basket volume for best, close charging aperture (12) with material;
Step 3: hybrid working, opens motor (1), and utilize charging basket gyration to carry out upper and lower tumble mixed, left and right convection current mixing, eliminate dead angle mixing macroscopically treating mixed material, the material in charging basket is accomplished, and " general goal is even " is consistent; The simultaneously rotation rotating shaft (8) of bowl interior and attached full-scale rotary vane assembly (11) are also freely rotated, and rotating speed is faster than the velocity of rotation of charging basket, motions such as material pressure in charging basket being sheared, interts, stir, sweep along, on microcosmic, make between the particle of powder and particle, to accomplish abundant displacement, fine homogeneous, accomplishes " little place is abundant ";
Step 4: discharging work, pass through control button, the discharging opening (13) of equipment is rested on vertical downward direction, receiving hopper is placed on discharging opening (13) below, open discharging opening (13), take out the material having completed mixing, close discharging opening (13), and the material completing mixing is tested.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410816967.7A CN104525028A (en) | 2014-12-19 | 2014-12-19 | Equipment and process of carrying out overlay mixing on materials by two movement mechanisms |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410816967.7A CN104525028A (en) | 2014-12-19 | 2014-12-19 | Equipment and process of carrying out overlay mixing on materials by two movement mechanisms |
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| CN104525028A true CN104525028A (en) | 2015-04-22 |
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| CN201410816967.7A Pending CN104525028A (en) | 2014-12-19 | 2014-12-19 | Equipment and process of carrying out overlay mixing on materials by two movement mechanisms |
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Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106422912A (en) * | 2016-10-13 | 2017-02-22 | 无锡市金武助剂厂有限公司 | Uniform mixing type mixing machine for line cutting fluid |
| CN106732073A (en) * | 2017-03-23 | 2017-05-31 | 烟台工程职业技术学院 | A kind of powder metallurgy mixing device |
| CN107596994A (en) * | 2017-10-02 | 2018-01-19 | 徐州蓝湖信息科技有限公司 | A kind of medicine pill shakes up mixing arrangement |
| CN108211933A (en) * | 2018-03-19 | 2018-06-29 | 郑州金合粉体科技有限公司 | A kind of powder mixing plant using dynamic charging basket |
| CN109158025A (en) * | 2018-09-28 | 2019-01-08 | 黄楚芳 | V-type mixing apparatus for medicament processing |
| CN109453699A (en) * | 2018-09-28 | 2019-03-12 | 黄楚芳 | A kind of medicament processing method based on a V-type mixing apparatus |
| CN112279658A (en) * | 2020-10-24 | 2021-01-29 | 郑州金泰科技特种耐火材料有限公司 | Environment-friendly refractory castable and production process thereof |
| CN114870693A (en) * | 2022-05-31 | 2022-08-09 | 同创(丽水)特种材料有限公司 | Automatic powder mixing system device, powder mixing method and application |
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| CN201380061Y (en) * | 2009-04-14 | 2010-01-13 | 刘宏林 | Double movement rotating drum stirring mixer |
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Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106422912A (en) * | 2016-10-13 | 2017-02-22 | 无锡市金武助剂厂有限公司 | Uniform mixing type mixing machine for line cutting fluid |
| CN106732073A (en) * | 2017-03-23 | 2017-05-31 | 烟台工程职业技术学院 | A kind of powder metallurgy mixing device |
| CN106732073B (en) * | 2017-03-23 | 2019-07-09 | 中山市中东精密金属制品有限公司 | A kind of powder metallurgy mixing device |
| CN107596994A (en) * | 2017-10-02 | 2018-01-19 | 徐州蓝湖信息科技有限公司 | A kind of medicine pill shakes up mixing arrangement |
| CN108211933A (en) * | 2018-03-19 | 2018-06-29 | 郑州金合粉体科技有限公司 | A kind of powder mixing plant using dynamic charging basket |
| CN109158025A (en) * | 2018-09-28 | 2019-01-08 | 黄楚芳 | V-type mixing apparatus for medicament processing |
| CN109453699A (en) * | 2018-09-28 | 2019-03-12 | 黄楚芳 | A kind of medicament processing method based on a V-type mixing apparatus |
| CN112279658A (en) * | 2020-10-24 | 2021-01-29 | 郑州金泰科技特种耐火材料有限公司 | Environment-friendly refractory castable and production process thereof |
| CN112279658B (en) * | 2020-10-24 | 2023-03-14 | 郑州金泰科技特种耐火材料有限公司 | Environment-friendly refractory castable and production process thereof |
| CN114870693A (en) * | 2022-05-31 | 2022-08-09 | 同创(丽水)特种材料有限公司 | Automatic powder mixing system device, powder mixing method and application |
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Address after: The North Industrial District of Xinzheng City, Henan province Zhengzhou City 450000 Applicant after: ZHENGZHOU JINHE MACHINERY MANUFACTURE CO., LTD. Address before: The North Industrial District of Xinzheng City, Henan province Zhengzhou City 450000 Applicant before: Zhengzhou Jin Tai metallic material Co., Ltd |
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Application publication date: 20150422 |
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