CN104495622B - Wind load control system, method and device and hoisting equipment - Google Patents
Wind load control system, method and device and hoisting equipment Download PDFInfo
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- CN104495622B CN104495622B CN201410763452.5A CN201410763452A CN104495622B CN 104495622 B CN104495622 B CN 104495622B CN 201410763452 A CN201410763452 A CN 201410763452A CN 104495622 B CN104495622 B CN 104495622B
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- 238000000034 method Methods 0.000 title claims abstract description 25
- 238000005259 measurement Methods 0.000 claims description 18
- 230000000694 effects Effects 0.000 claims description 14
- 238000012545 processing Methods 0.000 claims description 13
- 239000000725 suspension Substances 0.000 claims description 10
- 210000000245 forearm Anatomy 0.000 claims description 5
- 230000000630 rising effect Effects 0.000 claims description 3
- 230000001276 controlling effect Effects 0.000 description 21
- 238000004445 quantitative analysis Methods 0.000 description 7
- 238000013461 design Methods 0.000 description 4
- 238000005516 engineering process Methods 0.000 description 4
- 238000004364 calculation method Methods 0.000 description 3
- 238000012986 modification Methods 0.000 description 3
- 230000004048 modification Effects 0.000 description 3
- 238000012360 testing method Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66C—CRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
- B66C13/00—Other constructional features or details
- B66C13/16—Applications of indicating, registering, or weighing devices
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66C—CRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
- B66C23/00—Cranes comprising essentially a beam, boom, or triangular structure acting as a cantilever and mounted for translatory of swinging movements in vertical or horizontal planes or a combination of such movements, e.g. jib-cranes, derricks, tower cranes
- B66C23/62—Constructional features or details
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66C—CRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
- B66C2700/00—Cranes
- B66C2700/08—Electrical assemblies or electrical control devices for cranes, winches, capstans or electrical hoists
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Jib Cranes (AREA)
Abstract
The invention discloses a wind load control system, a method, a device and a hoisting device, which can determine the current boom attitude of the hoisting device according to the current boom elevation angle of the hoisting device and boom combination information of the hoisting device, calculate the current wind load of the hoisting device by combining the current boom head wind speed, the current hook position and the current sling weight, and determine whether the hoisting device can safely operate by comparing the current wind load with the maximum wind load which can be borne under the current boom attitude, thereby achieving the purposes of quantitatively analyzing the wind load of the hoisting device according to different boom attitudes, improving the accuracy and safety of hoisting control under the action of the wind load, further expanding the operating range of the hoisting device and improving the attendance rate, namely the utilization rate of the hoisting device. In addition, the influence of various factors such as the current hoisting weight on the wind load can be comprehensively considered, so that the accuracy of hoisting control is further improved compared with the prior art that the influence of the factor of the wind speed on the wind load is only considered.
Description
Technical field
The present invention relates to crane gear safety control technology field, particularly relate to a kind of wind load control system, side
Method, device and crane gear.
Background technology
Crawler crane is as a kind of job that requires special skills machinery, owing to the combination of its jib is many, lift heavy amount big, shifting
The features such as dynamic property is strong, are widely used in the field such as nuclear power, wind-powered electricity generation.In above-mentioned field, lifting operation is basic
Out of doors, the uncertainty of environment has the biggest shadow to the safety of lifting operation, the progress of construction operation
Ringing, on this basis, wind load obtains at crane safety control field as a environmental factors main
To paying close attention to widely.
Specifically, at present, in order to monitor the wind load impact on crane job, it is ensured that crane job safety
While expand the job area of crane, industry mainly uses by installing wind speed at crane arm support head
The mode of instrument, monitors wind speed size in real time, and carries out with the maximum wind velocity of crane structure design institute foundation
Can contrast, determine carry out lifting operation.
The most i.e. as a example by the existing wind load control system of the crawler crane shown in Fig. 1, to existing wind load
The operation principle of control program is briefly described.Wherein, described wind load control system mainly can include installing
Anemobiagraph 11 and control display floater 12 (being contained within limiter of moment) at crane arm support head.
Its operation principle is: anemobiagraph 11 carries out the measurement of wind speed, and air speed data measurement obtained is sent to institute
State control display floater 12, by described control display floater 12 by the wind speed obtained when pre-test and according to lifting
The critical wind velocity set by structure design of machine compares, however, it is determined that the wind speed obtained when pre-test is less than setting
Fixed critical wind velocity, then can determine that lifting lifting can proceed, and can carry out difference by the size of wind speed
The early warning of degree;Otherwise, then can limit crane job, and carry out security alarm, to point out operation dangerous
And prevent the generation of lifting operation accident.
It is to say, in existing wind load control program, be by arrange a fixing wind speed reference value,
And whether the mode that the jib head wind speed it obtained with anemobiagraph measurement compares is to judge crane
Lifting operation can be carried out, the maximum that can bear due to different jib combinations or different jib attitudes
Wind speed is the most different, thus results in judgment mode the most general, i.e. the lifting operation of crane is only capable of into
Row judges qualitatively so that judged result is inaccurate.It addition, in existing wind load control program, by
In actually having taken into consideration only the impact on wind load of this factor of wind speed, do not consider other data of crane
(such as current lift heavy etc.) impact on wind load, thus further increase the inaccuracy controlling result.
Therefore, a kind of control program of wind load more accurately of offer is needed badly to monitor wind load to crane job
Impact, to reach expand the job area of crane while ensureing crane job safety and improve
The purpose of the utilization rate of crane.
Summary of the invention
Embodiments provide a kind of wind load control system, method, device and crane gear, in order to solve
Certainly the control mode of existing wind load control program the most generally causes controlling the problem that result is inaccurate.
Embodiments provide a kind of wind load control system, including:
Wind speed measuring device, for measuring the current arm support head wind speed of crane gear;
Lift hook position measurement apparatus, for measuring the current lift hook position of crane gear;
Jib elevation angle measuring device, for measuring the current arm support elevation angle of crane gear;
Lift heavy measurement apparatus, for measuring the current lift heavy of crane gear;
Wind load controls device, for the current arm support elevation angle according to described crane gear and described crane gear
Jib combined information, determine the current arm support attitude of described crane gear, and according to described crane gear
Current arm support attitude, the current arm support head wind speed of described crane gear, the current suspension hook of described crane gear
The current lift heavy of position and described crane gear calculates the current wind load of described crane gear, and will calculate
To current wind load and the current arm support attitude of the described crane gear pre-set under the maximum that can bear
Wind load compares, however, it is determined that calculated current wind load can bear less than under current arm support attitude
Big wind load, it is determined that described crane gear can safety work, otherwise, it is determined that described crane gear cannot
Safety work.
Further, the embodiment of the present invention additionally provides a kind of crane gear, and described crane gear includes this
Wind load control system described in bright embodiment.
Further, the embodiment of the present invention additionally provides a kind of wind load control method, including:
Obtain the current arm support head wind speed of crane gear, current lift hook position, the current arm support elevation angle and work as
Front lift heavy;
The current arm support elevation angle according to the described crane gear got and the jib group of described crane gear
Conjunction information, determines the current arm support attitude of described crane gear, and according to the described crane gear got
Current arm support attitude, the current arm support head wind speed of described crane gear, the current suspension hook of described crane gear
The current lift heavy of position and described crane gear calculates the current wind load of described crane gear, and will calculate
To current wind load and the current arm support attitude of the described crane gear pre-set under the maximum that can bear
Wind load compares, however, it is determined that calculated current wind load can bear less than under current arm support attitude
Big wind load, it is determined that described crane gear can safety work, otherwise, it is determined that described crane gear cannot
Safety work.
Further, the embodiment of the present invention additionally provides a kind of wind load and controls device, including:
Acquisition module, for obtaining the current arm support head wind speed of crane gear, current lift hook position, current
The jib elevation angle and current lift heavy;
Processing module, the current arm support elevation angle of the described crane gear for getting according to described acquisition module
And the jib combined information of described crane gear, determine the current arm support attitude of described crane gear, and root
The current arm support attitude of described crane gear got according to described acquisition module, described crane gear current
The current lift heavy meter of jib head wind speed, the current lift hook position of described crane gear and described crane gear
Calculate the current wind load of described crane gear, and by calculated current wind load and the described lifting pre-set
The maximum wind load that can bear under the current arm support attitude of equipment compares, however, it is determined that calculated currently
Wind load is less than the maximum wind load that can bear under current arm support attitude, it is determined that described crane gear can safety
Operation, otherwise, it is determined that described crane gear cannot safety work.
The present invention has the beneficial effect that:
Embodiments provide a kind of wind load control system, method, device and crane gear, at this
In technical scheme described in bright embodiment, working as of crane gear can be determined according to the current arm support elevation angle of crane gear
Front jib attitude, and combine current arm support head wind speed, the current lift hook position of crane gear and currently hang
The current wind load of re-computation crane gear, and by by under calculated current wind load and current arm support attitude
The maximum wind load that can bear be compared to determine crane gear can safety work, thus relative to existing
Described in technology by arranging a fixing wind speed reference value the arm it obtained with anemobiagraph measurement
The mode that frame head wind speed compares to judge whether crane can carry out the mode of lifting operation and compare,
Can reach according to different jib attitudes, the wind load of crane gear is carried out quantitative analysis, to improve wind load work
The accuracy of the hoist controlling under with and safety and then reach expand the job area of crane gear and
And improve the purpose of the rate of attendance (i.e. utilization rate) of crane gear.Further, since in embodiment of the present invention institute
State in technical scheme, it is possible to consider the current arm support elevation angle of crane gear, current arm support head wind speed,
Each factor impacts on wind load such as current lift hook position and current lift heavy, thus relative to institute in prior art
This factor of wind speed that taken into consideration only stated, for the impact of wind load, can further improve the standard of hoist controlling
Really property.
Accompanying drawing explanation
For the technical scheme being illustrated more clearly that in the embodiment of the present invention, institute in embodiment being described below
The accompanying drawing used is needed to briefly introduce, it should be apparent that, the accompanying drawing in describing below is only the present invention's
Some embodiments, from the point of view of those of ordinary skill in the art, on the premise of not paying creative work,
Other accompanying drawing can also be obtained according to these accompanying drawings.
Fig. 1 show the structural representation of existing wind load control system;
Fig. 2 show the structural representation of wind load control system described in the embodiment of the present invention one;
Fig. 3 show the schematic flow sheet of wind load control method described in the embodiment of the present invention two;
Fig. 4 show wind load described in the embodiment of the present invention three and controls the structural representation of device.
Detailed description of the invention
In order to make the object, technical solutions and advantages of the present invention clearer, below in conjunction with accompanying drawing to this
Bright it is described in further detail, it is clear that described embodiment is only a part of embodiment of the present invention,
Rather than whole embodiments.Based on the embodiment in the present invention, those of ordinary skill in the art are not doing
Go out all other embodiments obtained under creative work premise, broadly fall into the scope of protection of the invention.
Embodiment one:
The embodiment of the present invention one provides a kind of wind load control system, as in figure 2 it is shown, it is implemented for the present invention
The structural representation of wind load control system described in example one, described wind load control system comprises the steps that
Wind speed measuring device 21, can be used for measuring the current arm support head wind speed of crane gear, i.e. measures lifting
The current wind speed of the jib head of equipment;
Lift hook position measurement apparatus 22, can be used for measuring the current lift hook position of crane gear, i.e. measures lifting
The current location of the suspension hook of equipment, wherein, the current location of the suspension hook of crane gear typically refers to crane gear
The height of suspension hook distance crane gear place horizontal plane;
Jib elevation angle measuring device 23, can be used for measuring the current arm support elevation angle of crane gear, i.e. measures lifting
The current elevation angle of the jib of equipment;
Lift heavy measurement apparatus 24, can be used for measuring the current lift heavy of crane gear, i.e. measures crane gear current
The weight of institute's handling article;
Wind load controls device 25, can be used for the current arm support elevation angle according to described crane gear and described lifting
The jib combined information of equipment, determines the current arm support attitude of described crane gear, and resets according to described
Standby current arm support attitude, the current arm support head wind speed of described crane gear, described crane gear current
The current lift heavy of lift hook position and described crane gear calculates the current wind load of described crane gear, and will meter
Can bear under the current wind load obtained and the current arm support attitude of the described crane gear pre-set
Maximum wind load compares, however, it is determined that calculated current wind load can bear less than under current arm support attitude
Maximum wind load, then can determine that described crane gear can safety work, otherwise (i.e. determine calculated
Current wind load is not less than the maximum wind load that can bear under current arm support attitude), then can determine that described rising is reseted
Standby cannot safety work.
Wherein, the maximum wind load that can bear under the current arm support attitude of described crane gear can be according to institute
State the jib rollover stability under the current arm support attitude of crane gear and jib structure intensity comprehensively obtains
Arrive.Wherein, the jib rollover stability under the current arm support attitude of described crane gear refers to work as forearm
The resistance to capsizing of the jib of described crane gear under frame attitude, this is not repeated by the embodiment of the present invention.
It is further to note that when determining that calculated current wind load is not less than institute under current arm support attitude
During the maximum wind load that can bear, described wind load controls device 25 can be by declining suspension hook so that lift heavy is liftoff more
Closely or abandon lifting and after wind speed diminishes, restart the modes such as operation lifting operation is controlled, this
This is not limited in any way by inventive embodiments.Further, when determining that calculated current wind load is not less than current
During the maximum wind load that can bear under jib attitude, described wind load controls device 25 also can carry out security alarm,
To point out operation dangerous and to prevent the generation of lifting operation accident.
Alternatively, in embodiment of the present invention, described wind load controls device 25 and is particularly used in basis
The current arm support attitude of described crane gear, the current arm support head wind speed of described crane gear, described lifting
The current lift hook position of equipment and the current lift heavy of described crane gear calculate and act on described crane gear
On current operating state wind load, and act on the wind load on described crane gear current institute handling article,
And by the calculated current operating state wind load acted on described crane gear and act on described
Wind load sum on crane gear current institute handling article is as the current wind load of described crane gear.
It is to say, when calculating the current wind load of described crane gear, can consider and include described lifting
Equipment and described crane gear institute handling article in the interior whole wind load situation hanging loading system, thus up to
Accurately analyze to the wind load of crane gear, with improve the accuracy of the hoist controlling under wind load effect with
And the purpose of safety.
Further, described wind load control device 25 is particularly used in employing the first formula calculating and acts on institute
State the current operating state wind load on crane gear, and, use the second formula to calculate and act on described lifting
Wind load on equipment current institute handling article;
Wherein, described first formula is Pw=CPA, described PwCurrent for act on described crane gear
Duty wind load, C be set wind factor (and its value can be set according to practical situation, or
Person, specifically refers to hoist design specification, depending on the related data in GB3811-83 etc.), P is
Current operating state blast, A is that described crane gear (or each component of described crane gear) is perpendicular to wind
To entity front face area (its value can be set according to practical situation), and P=0.625V0 2, V0For
The current arm support head wind speed of the described crane gear that anemobiagraph measurement obtains (it should be noted that in order to fill
Divide the safety of consideration crane gear operation, in embodiment of the present invention, the wind that anemobiagraph can be recorded
Fast acting on along the worst horizontal direction of crane gear as wind load includes described crane gear and institute
State the Lift-on/Lift-off System of crane gear institute handling article);
Described second formula is PwQ=1.2PhAQ, described PwQFor acting on the handling of described crane gear current institute
Wind load on article, PhAccording to height and the described crane gear of described crane gear current institute handling article
Current arm support height of head between ratio current operating state blast is converted after obtained by wind
Pressure, AQThe entity front face area of wind direction, wherein, institute it is perpendicular to for described crane gear current institute handling article
The height stating crane gear current institute handling article can be the current lift hook position according to described crane gear
Determined by, the current arm support height of head of described crane gear can be current according to described crane gear
Determined by the current arm support elevation angle of jib attitude or described crane gear, the handling of described crane gear current institute
It can be the current lift heavy according to described crane gear or the external world that article are perpendicular to the entity front face area of wind direction
(such as hoisting personnel etc.) according to as described in the state of crane gear current institute handling article (such as institute's handling article
Quality, shape or volume etc.) determined by the entity front face area that inputted.
It is to say, in embodiment of the present invention, determining described crane gear current institute handling article
When being perpendicular to the entity front face area of wind direction, the mode with reference to respective standard can be used to reset according to described
The weight (or quality) of standby current institute handling article estimation described crane gear current institute handling article automatically hang down
Straight in the entity front face area of wind direction, or, also can use and control to arrange phase on device 25 in described wind load
The outer input interface answered, to work as according to described crane gear by this outer input interface reception hoisting personnel
The mode of the front face area that the practical situation of front institute handling article is inputted, estimates that described crane gear is current
Institute's handling article are perpendicular to the entity front face area of wind direction, and this is not limited in any way by the embodiment of the present invention.
Specifically, according to the incidence relation (specifically referring to the 3rd formula) between wind speed and height, described Ph
May be used to down the 4th formula represent:
Ph=0.625V2=0.625 [V0(H/H0)n]2=0.625V0 2(H/H0)2n=P (H/H0)2n;
Wherein, V0For the current arm support head wind speed of described crane gear, H0Working as described crane gear
Front jib height of head;V is that the height by described crane gear current institute handling article is to jib head wind speed
Carry out converting obtained wind speed, will the height of described crane gear current institute handling article see as accordingly
Jib height of head time corresponding jib head wind speed;H is described crane gear current institute handling article
Height, n is that (and its value can be set according to practical situation, as logical for the earth's surface coefficient of friction that sets
Often may be configured as any number etc. being positioned at 0.1~0.4 interval and comprising this interval endpoint).
Wherein, above-mentioned relate to for reflecting that the 3rd formula of the incidence relation between wind speed and height can table
It is shown as:
Vx=V0(Hx/H0)n, wherein, V0For the current arm support head wind speed of described crane gear, H0For institute
State the current arm support height of head of crane gear, VxFor the jib head corresponding with setting jib height of head
Wind speed information, HxFor setting jib height of head, n is the earth's surface coefficient of friction set.
Further, it should be noted that in embodiment of the present invention, described wind load controls device 25
Can be additionally used according to the incidence relation (specifically referring to the 3rd formula) between wind speed and height and described
The current arm support height of head of crane gear and the current arm support head wind speed of described crane gear, determine described
The jib of crane gear is in jib head wind speed corresponding during the different jib elevation angle, and combines corresponding jib
The lift hook position of the described crane gear under the elevation angle and the current lift heavy of described crane gear, calculate and currently hang
Described crane gear wind load under the different jib elevations angle under heavily, and, by currently hanging calculated
Under heavily, described crane gear wind load under each jib elevation angle and the described crane gear pre-set are in phase
Answer the maximum wind load that can bear under the jib attitude corresponding to the jib elevation angle to compare, determine and currently hang
Safe change angle scope corresponding to the jib of described crane gear under heavily.
It is to say, owing to jib jib head when setting change angle range of motion is in different height
Degree, therefore, the current arm support head under the known current arm support elevation angle or under the height of current arm support head place
Under wind speed premise, by the incidence relation between the jib elevation angle and jib height of head, and wind speed with height
Between incidence relation, arm head wind speed (under the i.e. different jib elevations angle) under available different change angles,
And and then can according to embodiments of the present invention described in wind load calculation, obtain under same lift heavy (the most current
Under lift heavy) described crane gear wind load under the different jib elevations angle, and, can be by by calculated
Under current lift heavy, described crane gear wind load under each jib elevation angle rises and resets described in pre-setting
The standby maximum wind load that can bear under the jib attitude corresponding to the corresponding jib elevation angle compares, and determines
The safe change angle scope corresponding to jib of described crane gear under current lift heavy.
Further, it should be noted that in embodiment of the present invention, wind load controls device 25 also
The maximum wind load that can be used for showing calculated current wind load to occupy under current arm support attitude and can bear
The safe change angle model corresponding to jib of described crane gear under percentage size, and current lift heavy
Enclose;And the percentage ratio of the maximum wind load that can bear under current arm support attitude is occupied according to the current wind load of display
Under size and current lift heavy, the safe change angle scope corresponding to jib of described crane gear, controls
Described crane gear runs in respective secure areas.
Further, it should be noted that wind load to control device 25 calculated except can be used for showing
Current wind load occupies outside the percentage size of the maximum wind load that can bear under current arm support attitude, can also be used with
In the real-time change of the jib attitude according to described crane gear, after showing this change calculated in real time
Wind load under jib attitude occupies institute under the described crane gear pre-set jib attitude after this change
The percentage size of the maximum wind load that can bear, this is not repeated by the embodiment of the present invention.
Further, it should be noted that in embodiment of the present invention, wind load controls device 25 also
Can be used for working as the current arm support head wind speed of described crane gear and the described crane gear pre-set
The maximum wind velocity that can bear under front jib attitude compares, however, it is determined that the current arm support of described crane gear
Head wind speed less than the maximum wind velocity that can bear under the current arm support attitude of described crane gear, then can determine that
Described crane gear can safety work, otherwise, then can determine that described crane gear cannot safety work.
It is to say, in embodiment of the present invention, similarly to the prior art, described wind load controls device
Lifting operation also can be controlled accordingly by 25 merely with wind speed, but, unlike the prior art,
In embodiment of the present invention, when utilizing wind speed that lifting operation is controlled accordingly, for different
Jib attitude generally can set the different wind speed reference values meeting security control, to reach according to different arms
Frame attitude, carries out quantitative analysis to the wind load of crane gear, to improve accuracy and the safety of hoist controlling
The purpose of property.
Further, it should be noted that in embodiment of the present invention, described wind speed measuring device 21
Generally can be the anemobiagraph of the jib head being positioned at crane gear, described lift hook position measurement apparatus 22 is usual
Can be to be positioned at the angular encoder at the elevator that hoists of crane gear, described jib elevation angle measuring device 23 leads to
Chang Kewei is positioned at the angular transducer bottom the jib of crane gear, and described lift heavy measurement apparatus 24 generally may be used
For being positioned at the limiter of moment of crane gear.That is, described wind load controls device 25 and is particularly used in from position
The current arm support head wind speed of crane gear is obtained, from being positioned at the anemobiagraph of the jib head of crane gear
The current lift hook position of crane gear is obtained, from being positioned at angular encoder at the elevator that hoists of crane gear
The current arm support elevation angle of crane gear is obtained and from position at angular transducer bottom the jib of crane gear
The current lift heavy of crane gear is obtained at limiter of moment in crane gear.
It should be noted that owing to anemobiagraph, angular encoder, angular transducer, limiter of moment etc. are logical
Is often the standard configuration device in crane gear, therefore, in technical scheme described in the embodiment of the present invention, also can be
On the basis of increasing any extra sensing equipment, reach to give full play to the effect of the performance of crane.
May generally reside in it is further to note that the wind load described in the embodiment of the present invention controls device 25
The position controlling display floater 12 place in existing wind load control system, i.e. after can being equivalent to improve
Control display floater, this is not repeated by the embodiment of the present invention.
Further, described limiter of moment, the most described lift heavy measurement apparatus 24 generally can be positioned at described
Wind load controls the integrated equipment in device 25;Certainly, it should be noted that described limiter of moment, i.e.
Described lift heavy measurement apparatus 24 can be also to control the autonomous device of device 25, the present invention independent of described wind load
This is not repeated by embodiment.Specifically, in fig. 2, with described limiter of moment, the most described lift heavy is surveyed
Amount device 24 be positioned at described wind load control device 25 integrated equipment as a example by it is carried out schematically illustrate.
Further, based on same inventive concept, the embodiment of the present invention one additionally provides a kind of crane gear,
Described crane gear can include the wind load control system described in the embodiment of the present invention one, the embodiment of the present invention pair
This does not repeats.Wherein, concrete structure and the function of described wind load control system can be found in the embodiment of the present invention
Associated description in one, repeats no more in place of repetition.
The embodiment of the present invention one provides a kind of wind load control system and crane gear, in the embodiment of the present invention one
In described technical scheme, the current arm support appearance of crane gear can be determined according to the current arm support elevation angle of crane gear
State, and combine the current arm support head wind speed of crane gear, current lift hook position and current lift heavy and calculate
The current wind load of heavy equipment, and by calculated current wind load be can bear under current arm support attitude
Maximum wind load be compared to determine crane gear can safety work, thus relative to institute in prior art
State by arranging a fixing wind speed reference value the jib head wind it obtained with anemobiagraph measurement
The mode that speed compares is to judge whether crane can carry out the mode of lifting operation and compare, and can reach root
According to different jib attitudes, the wind load of crane gear is carried out quantitative analysis, to improve hanging under wind load effect
The accuracy of dress control and the purpose of safety, and, due to accuracy and the safety of hoist controlling
All it is greatly improved, thus on this basis, also be can reach expansion crane gear, such as crane
Deng job area and improve the purpose of the rate of attendance (i.e. utilization rate) of crane gear.Further, since
In technical scheme described in the embodiment of the present invention one, it is possible to consider crane gear the current arm support elevation angle,
Each factor impacts on wind load such as current arm support head wind speed, current lift hook position and current lift heavy, thus
Relative to this factor of wind speed that taken into consideration only described in the prior art for the impact of wind load, one can be entered
Step improves the accuracy of hoist controlling.Further, owing to, in technical scheme described in the embodiment of the present invention one, dividing
Yong Yu not measure the current arm support elevation angle of crane gear, current arm support head wind speed, current lift hook position and
The anemobiagraph of current lift heavy etc., angular encoder, angular transducer, limiter of moment etc. have been usually to be reseted
Standard configuration device in Bei, therefore, also can reach on the basis of without increasing any extra sensing equipment
Give full play to the effect of the performance of crane.
Embodiment two:
Based on same inventive concept, the embodiment of the present invention two provides a kind of wind load control method, such as Fig. 3 institute
Showing, it is the schematic flow sheet of wind load control method described in the embodiment of the present invention two, described wind load controlling party
Method can comprise the following steps that
Step 301: obtain the current arm support head wind speed of crane gear, current lift hook position, current arm support
The elevation angle and current lift heavy.
Specifically, the executive agent of each step in the embodiment of the present invention two generally can be the embodiment of the present invention one
Described in wind load control device, this is not repeated by the embodiment of the present invention.
Alternatively, the acquisition current arm support head wind speed of crane gear, current lift hook position, current arm support are faced upward
Angle and current lift heavy, may include that
The current arm support head wind of crane gear is obtained at the anemobiagraph of the jib head being positioned at crane gear
The current suspension hook position of crane gear is obtained at speed, angular encoder at the elevator that hoists being positioned at crane gear
Put, obtain at the angular transducer bottom the jib being positioned at crane gear the current arm support elevation angle of crane gear
And at the limiter of moment being positioned at crane gear, obtain the current lift heavy of crane gear.
It should be noted that owing to anemobiagraph, angular encoder, angular transducer, limiter of moment etc. are logical
It is often the standard configuration device in crane gear, therefore, in technical scheme described in the embodiment of the present invention, can be in nothing
On the basis of need to increasing any extra sensing equipment, reach to give full play to the effect of the performance of crane.
Step 302: according to the current arm support elevation angle and the described crane gear of the described crane gear got
Jib combined information, determine the current arm support attitude of described crane gear, and rise according to getting
The current arm support attitude of heavy equipment, the current arm support head wind speed of described crane gear, described crane gear
The current lift heavy of current lift hook position and described crane gear calculates the current wind load of described crane gear.
Alternatively, according to the current arm support attitude of the described crane gear got, described crane gear work as
Front jib head wind speed, the current lift hook position of described crane gear and the current lift heavy of described crane gear
Calculate the current wind load of described crane gear, may include that
Current arm support attitude according to the described crane gear got, the current arm support head of described crane gear
The current lift heavy calculating effect of portion's wind speed, the current lift hook position of described crane gear and described crane gear
Current operating state wind load on described crane gear, and act on the handling of described crane gear current institute
Wind load on article, and by the calculated current operating state wind load acted on described crane gear with
And act on wind load sum the working as described crane gear on described crane gear current institute handling article
Front wind load.
It is to say, when calculating the current wind load of described crane gear, can consider and include described lifting
Equipment and described crane gear institute handling article in the interior whole wind load situation hanging loading system, thus up to
Accurately analyze to the wind load of crane gear, with improve the accuracy of the hoist controlling under wind load effect with
And the purpose of safety.
Further, according to the current arm support attitude of the described crane gear got, described crane gear
Current arm support head wind speed, the current lift hook position of described crane gear and currently hanging of described crane gear
Re-computation acts on the current operating state wind load on described crane gear, and acts on described crane gear
Wind load on current institute handling article, may include that
The first formula is used to calculate the current operating state wind load and employing acting on described crane gear
Second formula calculates and acts on the wind load on described crane gear current institute handling article;
Wherein, described first formula is Pw=CPA, described PwCurrent for act on described crane gear
Duty wind load, C be set wind factor (and its value can be set according to practical situation, or
Person, specifically refers to hoist design specification, depending on the related data in GB3811-83 etc.), P is
Current operating state blast, A is that described crane gear (or each component of described crane gear) is perpendicular to wind
To entity front face area, and P=0.625V0 2, V0Current arm support head wind speed for described crane gear;
Described second formula is PwQ=1.2PhAQ, described PwQFor acting on the handling of described crane gear current institute
Wind load on article, PhAccording to height and the described crane gear of described crane gear current institute handling article
Current arm support height of head between ratio current operating state blast is converted after obtained by wind
Pressure, AQThe entity front face area of wind direction, wherein, institute it is perpendicular to for described crane gear current institute handling article
The height stating crane gear current institute handling article can be the current lift hook position according to described crane gear
Determined by, the current arm support height of head of described crane gear can be current according to described crane gear
Determined by the current arm support elevation angle of jib attitude or described crane gear, the handling of described crane gear current institute
It can be the current lift heavy according to described crane gear or the external world that article are perpendicular to the entity front face area of wind direction
(such as hoisting personnel etc.) according to as described in the state of crane gear current institute handling article (such as institute's handling article
Quality, shape or volume etc.) determined by the entity front face area that inputted.
It is to say, in embodiment of the present invention, determining described crane gear current institute handling article
When being perpendicular to the entity front face area of wind direction, the mode with reference to respective standard can be used to reset according to described
The weight (or quality) of standby current institute handling article estimation described crane gear current institute handling article automatically hang down
Straight in the entity front face area of wind direction, or, also can use and control to arrange corresponding outside on device in wind load
Input interface, to receive hoisting personnel according to the handling of described crane gear current institute by this outer input interface
The mode of the front face area that the practical situation of article is inputted, estimates described crane gear current institute handling thing
Product are perpendicular to the entity front face area of wind direction, and this is not limited in any way by the embodiment of the present invention.
Specifically, according to the incidence relation (specifically referring to the 3rd formula) between wind speed and height, described Ph
May be used to down the 4th formula represent:
Ph=0.625V2=0.625 [V0(H/H0)n]2=0.625V0 2(H/H0)2n=P (H/H0)2n;
Wherein, V0For the current arm support head wind speed of described crane gear, H0Working as described crane gear
Front jib height of head;V is that the height by described crane gear current institute handling article is to jib head wind speed
Carry out converting obtained wind speed, will the height of described crane gear current institute handling article see as accordingly
Jib height of head time corresponding jib head wind speed;H is described crane gear current institute handling article
Height, n is that (and its value can be set according to practical situation, as logical for the earth's surface coefficient of friction that sets
Often may be configured as any number etc. being positioned at 0.1~0.4 interval and comprising this interval endpoint).
Wherein, above-mentioned relate to for reflecting that the 3rd formula of the incidence relation between wind speed and height can table
It is shown as:
Vx=V0(Hx/H0)n, wherein, V0For the current arm support head wind speed of described crane gear, H0For institute
State the current arm support height of head of crane gear, VxFor the jib head corresponding with setting jib height of head
Wind speed information, HxFor setting jib height of head, n is the earth's surface coefficient of friction set.
Step 303: by the current arm support of calculated current wind load with the described crane gear pre-set
The maximum wind load that can bear under attitude compares, however, it is determined that calculated current wind load is less than working as forearm
The maximum wind load that can bear under frame attitude, it is determined that described crane gear can safety work, otherwise, then
Determine that described crane gear cannot safety work.
Wherein, the maximum wind load that can bear under the current arm support attitude of described crane gear can be according to institute
State the jib rollover stability under the current arm support attitude of crane gear and jib structure intensity comprehensively obtains
Arrive.Wherein, the jib rollover stability under the current arm support attitude of described crane gear refers to work as forearm
The resistance to capsizing of the jib of described crane gear under frame attitude, this is not repeated by the embodiment of the present invention.
It is further to note that when determining that calculated current wind load is not less than institute under current arm support attitude
During the maximum wind load that can bear, described wind load controls device can be by declining suspension hook so that lift heavy is liftoff more
Closely or abandon lifting and after wind speed diminishes, restart the modes such as operation lifting operation is controlled, this
This is not limited in any way by inventive embodiments.Further, when determining that calculated current wind load is not less than current
During the maximum wind load that can bear under jib attitude, described wind load controls device also can carry out security alarm, with
Point out operation dangerous and prevent the generation of lifting operation accident.
Further, in embodiment of the present invention, described method may also include that
Current arm support height of head according to the incidence relation between wind speed and height and described crane gear
With the current arm support head wind speed of described crane gear, determine that the jib of described crane gear is in different jib
Jib head wind speed corresponding during the elevation angle;And
In conjunction with the lift hook position of the described crane gear under the corresponding jib elevation angle and working as of described crane gear
Front lift heavy, calculates described crane gear wind load under the different jib elevations angle under current lift heavy;And,
By by described crane gear wind load under each jib elevation angle under calculated current lift heavy with
Crane gear that pre-set, described can bear under the jib attitude corresponding to the corresponding jib elevation angle
Strong wind carries and compares, and determines the safe variable phase angle corresponding to the jib of described crane gear under current lift heavy
Degree scope.
It is to say, owing to jib jib head when setting change angle range of motion is in different height
Degree, therefore, the current arm support head under the known current arm support elevation angle or under the height of current arm support head place
Under wind speed premise, by the incidence relation between the jib elevation angle and jib height of head, and wind speed with height
Between incidence relation, arm head wind speed (under the i.e. different jib elevations angle) under available different change angles,
And and then can according to embodiments of the present invention described in wind load calculation, obtain under same lift heavy (the most current
Under lift heavy) described crane gear wind load under the different jib elevations angle, and, can be by by calculated
Under current lift heavy, described crane gear wind load under each jib elevation angle rises and resets described in pre-setting
The standby maximum wind load that can bear under the jib attitude corresponding to the corresponding jib elevation angle compares, and determines
The safe change angle scope corresponding to jib of described crane gear under current lift heavy.
Further, in embodiment of the present invention, described method may also include that
The percentage size of the maximum wind load showing current wind load to occupy under current arm support attitude to can bear, with
And the safe change angle scope corresponding to jib of described crane gear under current lift heavy;And
Current wind load according to display occupies the percentage ratio of the maximum wind load that can bear under current arm support attitude
Under size and current lift heavy, the safe change angle scope corresponding to jib of described crane gear, controls
Described crane gear runs in respective secure areas.
Further, in embodiment of the present invention, described method may also include that
Current by the current arm support head wind speed of described crane gear and the described crane gear pre-set
The maximum wind velocity that can bear under jib attitude compares;
If it is determined that the current arm support head wind speed of described crane gear is less than the current arm support of described crane gear
The maximum wind velocity that can bear under attitude, it is determined that described crane gear can safety work, otherwise, the most really
Fixed described crane gear cannot safety work.
It is to say, in embodiment of the present invention, similarly to the prior art, also can come merely with wind speed
Lifting operation is controlled accordingly, but, unlike the prior art, in embodiment of the present invention
In, when utilizing wind speed that lifting operation is controlled accordingly, generally can set for different jib attitudes
The different wind speed reference values meeting security control, to reach according to different jib attitudes, to crane gear
Wind load carry out quantitative analysis, the purpose of accuracy and safety to improve hoist controlling, especially to gently
The Hoisting Program carrying lifting higher with terrain clearance has obvious security advantages.
The embodiment of the present invention two provides a kind of wind load control method, technical side described in the embodiment of the present invention two
In case, the current arm support attitude of crane gear can be determined according to the current arm support elevation angle of crane gear, and combine
The current arm support head wind speed of crane gear, current lift hook position and current lift heavy calculate working as of crane gear
Front wind load, and by the maximum wind load that will can bear under calculated current wind load and current arm support attitude
Be compared to determine crane gear can safety work, thus relative to described in the prior art by setting
Put a fixing wind speed reference value and the jib head wind speed that itself and anemobiagraph measurement obtained compares
Mode judge whether crane can carry out the mode of lifting operation and compare, and can reach according to different arms
Frame attitude, carries out quantitative analysis to the wind load of crane gear, to improve the standard of the hoist controlling under wind load effect
Really property and the purpose of safety, and, owing to accuracy and the safety of hoist controlling have all obtained greatly
The raising of amplitude, thus on this basis, also can reach and expand the job area of crane gear and improve
The purpose of the rate of attendance (i.e. utilization rate) of crane gear.Further, since in skill described in the embodiment of the present invention two
In art scheme, it is possible to consider the current arm support elevation angle of crane gear, current arm support head wind speed, current
Each factor impacts on wind load such as lift hook position and current lift heavy, thus relative to described in the prior art
Take into consideration only this factor of wind speed for the impact of wind load, can further improve the accurate of hoist controlling
Property.Further, owing to, in technical scheme described in the embodiment of the present invention two, being respectively used to measure crane gear
The anemobiagraph of the current arm support elevation angle, current arm support head wind speed, current lift hook position and current lift heavy etc.,
Standard configuration device in the usually crane gear such as angular encoder, angular transducer, limiter of moment, therefore,
Also can, on the basis of without increasing any extra sensing equipment, reach to give full play to the performance of crane
Effect.
Embodiment three:
Based on same inventive concept, the embodiment of the present invention three provides a kind of wind load and controls device, such as Fig. 4 institute
Showing, it is the structural representation that wind load described in the embodiment of the present invention three controls device, and described wind load controls dress
Put and comprise the steps that
Acquisition module 41, can be used for obtain the current arm support head wind speed of crane gear, current lift hook position,
The current arm support elevation angle and current lift heavy.Alternatively, described acquisition module 41 is particularly used in from being positioned at
The current arm support head wind speed of crane gear is obtained, from being positioned at lifting at the anemobiagraph of the jib head of heavy equipment
The current lift hook position of crane gear is obtained, from being positioned at lifting at angular encoder at the elevator that hoists of equipment
The current arm support elevation angle of crane gear is obtained and from being positioned at angular transducer bottom the jib of equipment
The current lift heavy of crane gear is obtained at limiter of moment in heavy equipment;Wherein, described limiter of moment is
It is positioned at described wind load and controls the integrated equipment of device, or, for controlling the only of device independent of described wind load
Erect standby.
Processing module 42, the described crane gear that can be used for getting according to described acquisition module 41 current
The jib combined information of the jib elevation angle and described crane gear, determines the current arm support appearance of described crane gear
State, and get according to described acquisition module the current arm support attitude of described crane gear, described reset
Working as of standby current arm support head wind speed, the current lift hook position of described crane gear and described crane gear
Front lift heavy calculates the current wind load of described crane gear, and by calculated current wind load with pre-set
The maximum wind load that can bear under the current arm support attitude of described crane gear compares, however, it is determined that calculate
To current wind load less than the maximum wind load that can bear under current arm support attitude, it is determined that described crane gear
Can safety work, otherwise, it is determined that described crane gear cannot safety work.
Wherein, the maximum wind load that can bear under the current arm support attitude of described crane gear can be according to institute
State the jib rollover stability under the current arm support attitude of crane gear and jib structure intensity comprehensively obtains
Arrive.Wherein, the jib rollover stability under the current arm support attitude of described crane gear refers to work as forearm
The resistance to capsizing of the jib of described crane gear under frame attitude, this is not repeated by the embodiment of the present invention.
Alternatively, described in described processing module 42 is particularly used in and gets according to described acquisition module 41
The current arm support attitude of crane gear, the current arm support head wind speed of described crane gear, described crane gear
Current lift hook position and described crane gear current lift heavy calculate act on described crane gear
Current operating state wind load, and act on the wind load on described crane gear current institute handling article, and will
The calculated current operating state wind load acted on described crane gear and act on described lifting
Wind load sum on equipment current institute handling article is as the current wind load of described crane gear.
It is to say, when calculating the current wind load of described crane gear, can consider and include described lifting
Equipment and described crane gear institute handling article in the interior whole wind load situation hanging loading system, thus up to
Accurately analyze to the wind load of crane gear, with improve the accuracy of the hoist controlling under wind load effect with
And the purpose of safety.
Specifically, described processing module 42 is particularly used in employing the first formula calculating and acts on described lifting
Current operating state wind load on equipment and use the second formula to calculate to act on described crane gear current
Wind load on institute's handling article;
Wherein, described first formula is Pw=CPA, described PwCurrent for act on described crane gear
Duty wind load, C is the wind factor set, and P is current operating state blast, and A is described lifting
Equipment is perpendicular to the entity front face area of wind direction, and P=0.625V0 2, V0Current for described crane gear
Jib head wind speed;
Described second formula is PwQ=1.2PhAQ, described PwQFor acting on the handling of described crane gear current institute
Wind load on article, PhAccording to height and the described crane gear of described crane gear current institute handling article
Current arm support height of head between ratio current operating state blast is converted after obtained by wind
Pressure, AQThe entity front face area of wind direction, wherein, institute it is perpendicular to for described crane gear current institute handling article
The height stating crane gear current institute handling article can be the current lift hook position according to described crane gear
Determined by, the current arm support height of head of described crane gear can be current according to described crane gear
Determined by the current arm support elevation angle of jib attitude or described crane gear, the handling of described crane gear current institute
It can be the current lift heavy according to described crane gear or the external world that article are perpendicular to the entity front face area of wind direction
(such as hoisting personnel etc.) according to as described in the state of crane gear current institute handling article (such as institute's handling article
Quality, shape or volume etc.) determined by the entity front face area that inputted.
It is to say, in embodiment of the present invention, determining described crane gear current institute handling article
When being perpendicular to the entity front face area of wind direction, the mode with reference to respective standard can be used to reset according to described
The weight (or quality) of standby current institute handling article estimation described crane gear current institute handling article automatically hang down
Straight in the entity front face area of wind direction, or, also can use and control to arrange corresponding outside on device in wind load
Input interface, to receive hoisting personnel according to the handling of described crane gear current institute by this outer input interface
The mode of the front face area that the practical situation of article is inputted, estimates described crane gear current institute handling thing
Product are perpendicular to the entity front face area of wind direction, and this is not limited in any way by the embodiment of the present invention.
Specifically, according to the incidence relation (specifically referring to the 3rd formula) between wind speed and height, described Ph
May be used to down the 4th formula represent:
Ph=0.625V2=0.625 [V0(H/H0)n]2=0.625V0 2(H/H0)2n=P (H/H0)2n;
Wherein, V0For the current arm support head wind speed of described crane gear, H0Working as described crane gear
Front jib height of head;V is that the height by described crane gear current institute handling article is to jib head wind speed
Carry out converting obtained wind speed, will the height of described crane gear current institute handling article see as accordingly
Jib height of head time corresponding jib head wind speed;H is described crane gear current institute handling article
Height, n is that (and its value can be set according to practical situation, as logical for the earth's surface coefficient of friction that sets
Often may be configured as any number etc. being positioned at 0.1~0.4 interval and comprising this interval endpoint).
Wherein, above-mentioned relate to for reflecting that the 3rd formula of the incidence relation between wind speed and height can table
It is shown as:
Vx=V0(Hx/H0)n, wherein, V0For the current arm support head wind speed of described crane gear, H0For institute
State the current arm support height of head of crane gear, VxFor the jib head corresponding with setting jib height of head
Wind speed information, HxFor setting jib height of head, n is the earth's surface coefficient of friction set.
Further, described processing module 42 can be additionally used according to the incidence relation between wind speed and height,
And the current arm support head wind speed of the current arm support height of head of described crane gear and described crane gear,
Determine that the jib of described crane gear is in jib head wind speed corresponding during the different jib elevation angle, and combine
The lift hook position of the described crane gear under the corresponding jib elevation angle and the current lift heavy of described crane gear, meter
Calculate described crane gear wind load under the different jib elevations angle under current lift heavy, and, by being calculated
Current lift heavy under described crane gear wind load under each jib elevation angle and lifting that pre-set, described
The maximum wind load that equipment can bear under the jib attitude corresponding to the corresponding jib elevation angle compares, and comes really
Safe change angle scope corresponding to the jib of described crane gear under settled front lift heavy.
It is to say, owing to jib jib head when setting change angle range of motion is in different height
Degree, therefore, the current arm support head under the known current arm support elevation angle or under the height of current arm support head place
Under wind speed premise, by the incidence relation between the jib elevation angle and jib height of head, and wind speed with height
Between incidence relation, arm head wind speed (under the i.e. different jib elevations angle) under available different change angles,
And and then can according to embodiments of the present invention described in wind load calculation, obtain under same lift heavy (the most current
Under lift heavy) described crane gear wind load under the different jib elevations angle, and, can be by by calculated
Under current lift heavy, described crane gear wind load under each jib elevation angle rises and resets described in pre-setting
The standby maximum wind load that can bear under the jib attitude corresponding to the corresponding jib elevation angle compares, and determines
The safe change angle scope corresponding to jib of described crane gear under current lift heavy.
Further, described wind load controls device and may also include display module 43:
Described display module 43 can be used for showing current wind load to occupy under current arm support attitude and can bear
The safe luffing corresponding to jib of described crane gear under the percentage size of big wind load, and current lift heavy
Angular range.
Correspondingly, described processing module 42 can be additionally used in the current wind load according to the display of described display module 43
Occupy under the percentage size of the maximum wind load that can bear under current arm support attitude and current lift heavy described
Safe change angle scope corresponding to the jib of crane gear, controls described crane gear in corresponding place of safety
Run in territory.
Further, it should be noted that described display module 43 is calculated except can be used for showing
Current wind load occupies outside the percentage size of the maximum wind load that can bear under current arm support attitude, can also be used with
In the real-time change of the jib attitude according to described crane gear, after showing this change calculated in real time
Wind load under jib attitude occupies institute under the described crane gear pre-set jib attitude after this change
The percentage size of the maximum wind load that can bear, this is not repeated by the embodiment of the present invention.
Further, in embodiment of the present invention, described processing module 42 can be additionally used in described
The current arm support head wind speed of heavy equipment and institute under the current arm support attitude of the described crane gear pre-set
The maximum wind velocity that can bear compares, however, it is determined that the current arm support head wind speed of described crane gear is less than institute
State the maximum wind velocity that can bear under the current arm support attitude of crane gear, it is determined that described crane gear can
Safety work, otherwise, it is determined that described crane gear cannot safety work.
It is to say, in embodiment of the present invention, similarly to the prior art, described wind load controls device
Also merely with wind speed, lifting operation can be controlled accordingly, but, unlike the prior art,
In embodiment of the present invention, when utilizing wind speed that lifting operation is controlled accordingly, for different arms
Frame attitude generally can set the different wind speed reference values meeting security control, to reach according to different jibs
Attitude, carries out quantitative analysis to the wind load of crane gear, to improve accuracy and the safety of hoist controlling
Purpose.
The embodiment of the present invention three provides a kind of wind load and controls device, technical side described in the embodiment of the present invention three
In case, the current arm support attitude of crane gear can be determined according to the current arm support elevation angle of crane gear, and combine
The current arm support head wind speed of crane gear, current lift hook position and current lift heavy calculate working as of crane gear
Front wind load, and by the maximum wind load that will can bear under calculated current wind load and current arm support attitude
Be compared to determine crane gear can safety work, thus relative to described in the prior art by setting
Put a fixing wind speed reference value and the jib head wind speed that itself and anemobiagraph measurement obtained compares
Mode judge whether crane can carry out the mode of lifting operation and compare, and can reach according to different arms
Frame attitude, carries out quantitative analysis to the wind load of crane gear, to improve the standard of the hoist controlling under wind load effect
Really property and the purpose of safety, and, owing to accuracy and the safety of hoist controlling have all obtained greatly
The raising of amplitude, thus on this basis, also can reach and expand the job area of crane gear and improve
The purpose of the rate of attendance (i.e. utilization rate) of crane gear.Further, since in skill described in the embodiment of the present invention three
In art scheme, it is possible to consider the current arm support elevation angle of crane gear, current arm support head wind speed, current
Each factor impacts on wind load such as lift hook position and current lift heavy, thus relative to described in the prior art
Take into consideration only this factor of wind speed for the impact of wind load, can further improve the accurate of hoist controlling
Property.Further, owing to, in technical scheme described in the embodiment of the present invention three, being respectively used to measure crane gear
The anemobiagraph of the current arm support elevation angle, current arm support head wind speed, current lift hook position and current lift heavy etc.,
Standard configuration device in the usually crane gear such as angular encoder, angular transducer, limiter of moment, therefore,
Also can, on the basis of without increasing any extra sensing equipment, reach to give full play to the performance of crane
Effect.
Although preferred embodiments of the present invention have been described, but those skilled in the art once know base
This creativeness concept, then can make other change and amendment to these embodiments.So, appended right is wanted
Ask and be intended to be construed to include preferred embodiment and fall into all changes and the amendment of the scope of the invention.
Obviously, those skilled in the art can carry out various change and modification without deviating from the present invention's to the present invention
Spirit and scope.So, if the present invention these amendment and modification belong to the claims in the present invention and etc.
Within the scope of technology, then the present invention is also intended to comprise these change and modification.
Claims (19)
1. a wind load control system, it is characterised in that including:
Wind speed measuring device, for measuring the current arm support head wind speed of crane gear;
Lift hook position measurement apparatus, for measuring the current lift hook position of crane gear;
Jib elevation angle measuring device, for measuring the current arm support elevation angle of crane gear;
Lift heavy measurement apparatus, for measuring the current lift heavy of crane gear;
Wind load controls device, for the current arm support elevation angle according to described crane gear and described crane gear
Jib combined information, determine the current arm support attitude of described crane gear, and according to described crane gear
Current arm support attitude, the current arm support head wind speed of described crane gear, the current suspension hook of described crane gear
The current lift heavy of position and described crane gear calculates the current wind load of described crane gear, and will calculate
To current wind load and the current arm support attitude of the described crane gear pre-set under the maximum that can bear
Wind load compares, however, it is determined that calculated current wind load can bear less than under current arm support attitude
Big wind load, it is determined that described crane gear can safety work, otherwise, it is determined that described crane gear cannot
Safety work.
2. wind load control system as claimed in claim 1, it is characterised in that
Described wind load control device, specifically for the current arm support attitude according to described crane gear, described
The current arm support head wind speed of heavy equipment, the current lift hook position of described crane gear and described crane gear
Current lift heavy calculate and act on the current operating state wind load on described crane gear, and act on described
Wind load on crane gear current institute handling article, and act on calculated on described crane gear
Current operating state wind load and act on wind load sum on described crane gear current institute handling article and make
Current wind load for described crane gear.
3. wind load control system as claimed in claim 2, it is characterised in that
Described wind load controls device, acts on described crane gear specifically for using the first formula to calculate
Current operating state wind load and employing the second formula calculate and act on described crane gear current institute handling thing
Wind load on product;
Wherein, described first formula is Pw=CPA, described PwCurrent for act on described crane gear
Duty wind load, C is the wind factor set, and P is current operating state blast, and A is described lifting
Equipment is perpendicular to the entity front face area of wind direction, and P=0.625V0 2, V0Current for described crane gear
Jib head wind speed;
Described second formula is PwQ=1.2PhAQ, described PwQFor acting on the handling of described crane gear current institute
Wind load on article, PhAccording to height and the described crane gear of described crane gear current institute handling article
Current arm support height of head between ratio current operating state blast is converted after obtained by wind
Pressure, AQThe entity front face area of wind direction, wherein, institute it is perpendicular to for described crane gear current institute handling article
The height stating crane gear current institute handling article is that the current lift hook position institute according to described crane gear is true
Fixed, the current arm support height of head of described crane gear is the current arm support attitude according to described crane gear
Or determined by the current arm support elevation angle of described crane gear, described crane gear current institute handling article are vertical
Entity front face area in wind direction is that the current lift heavy according to described crane gear or the external world are according to described lifting
Determined by the entity front face area that the state of equipment current institute handling article is inputted.
4. wind load control system as claimed in claim 1, it is characterised in that
Described wind load controls device, is additionally operable to according to the incidence relation between wind speed and height and described
The current arm support height of head of heavy equipment and the current arm support head wind speed of described crane gear, determine described rising
The jib of heavy equipment is in jib head wind speed corresponding during the different jib elevation angle, and combines corresponding jib and face upward
The lift hook position of the described crane gear under angle and the current lift heavy of described crane gear, calculate current lift heavy
Under described crane gear wind load under the different jib elevations angle, and, by by calculated current lift heavy
Under described crane gear wind load under each jib elevation angle to crane gear that pre-set, described corresponding
The maximum wind load that can bear under jib attitude corresponding to the jib elevation angle compares, and determines current lift heavy
Under the safe change angle scope corresponding to jib of described crane gear;Wherein, described crane gear work as
Front jib height of head is the current of the current arm support attitude according to described crane gear or described crane gear
Determined by the jib elevation angle.
5. wind load control system as claimed in claim 4, it is characterised in that
Described wind load controls device, is additionally operable to show that current wind load occupies and can bear under current arm support attitude
Under the percentage size of maximum wind load, and current lift heavy, the safety corresponding to jib of described crane gear becomes
Width angular range, and occupy, according to the current wind load of display, the maximum wind load that can bear under current arm support attitude
Percentage size and current lift heavy under the safe change angle model corresponding to jib of described crane gear
Enclose, control described crane gear and run in respective secure areas.
6. wind load control system as claimed in claim 1, it is characterised in that
Described wind load control device, be additionally operable to by the current arm support head wind speed of described crane gear with set in advance
The maximum wind velocity that can bear under the current arm support attitude of the described crane gear put compares, however, it is determined that institute
State that the current arm support head wind speed of crane gear is lower less than the current arm support attitude of described crane gear can be held
The maximum wind velocity being subject to, it is determined that described crane gear can safety work, otherwise, it is determined that reset for described
Standby cannot safety work.
7. a crane gear, it is characterised in that include that the arbitrary described wind load of claim 1~6 controls
System.
8. a wind load control method, it is characterised in that including:
Obtain the current arm support head wind speed of crane gear, current lift hook position, the current arm support elevation angle and work as
Front lift heavy;
The current arm support elevation angle according to the described crane gear got and the jib group of described crane gear
Conjunction information, determines the current arm support attitude of described crane gear, and according to the described crane gear got
Current arm support attitude, the current arm support head wind speed of described crane gear, the current suspension hook of described crane gear
The current lift heavy of position and described crane gear calculates the current wind load of described crane gear, and will calculate
To current wind load and the current arm support attitude of the described crane gear pre-set under the maximum that can bear
Wind load compares, however, it is determined that calculated current wind load can bear less than under current arm support attitude
Big wind load, it is determined that described crane gear can safety work, otherwise, it is determined that described crane gear cannot
Safety work.
9. wind load control method as claimed in claim 8, it is characterised in that according to getting
The current arm support attitude of crane gear, the current arm support head wind speed of described crane gear, described crane gear
Current lift hook position and described crane gear current lift heavy calculate described crane gear current wind load,
Including:
Current arm support attitude according to the described crane gear got, the current arm support head of described crane gear
The current lift heavy calculating effect of portion's wind speed, the current lift hook position of described crane gear and described crane gear
Current operating state wind load on described crane gear, and act on the handling of described crane gear current institute
Wind load on article, and by the calculated current operating state wind load acted on described crane gear with
And act on wind load sum the working as described crane gear on described crane gear current institute handling article
Front wind load.
10. wind load control method as claimed in claim 9, it is characterised in that according to getting
The current arm support attitude of crane gear, the current arm support head wind speed of described crane gear, described crane gear
Current lift hook position and described crane gear current lift heavy calculate act on described crane gear
Current operating state wind load, and act on the wind load on described crane gear current institute handling article, including:
The first formula is used to calculate the current operating state wind load and employing acting on described crane gear
Second formula calculates and acts on the wind load on described crane gear current institute handling article;
Wherein, described first formula is Pw=CPA, described PwCurrent for act on described crane gear
Duty wind load, C is the wind factor set, and P is current operating state blast, and A is described lifting
Equipment is perpendicular to the entity front face area of wind direction, and P=0.625V0 2, V0Current for described crane gear
Jib head wind speed;
Described second formula is PwQ=1.2PhAQ, described PwQFor acting on the handling of described crane gear current institute
Wind load on article, PhAccording to height and the described crane gear of described crane gear current institute handling article
Current arm support height of head between ratio current operating state blast is converted after obtained by wind
Pressure, AQThe entity front face area of wind direction, wherein, institute it is perpendicular to for described crane gear current institute handling article
The height stating crane gear current institute handling article is that the current lift hook position institute according to described crane gear is true
Fixed, the current arm support height of head of described crane gear is the current arm support attitude according to described crane gear
Or determined by the current arm support elevation angle of described crane gear, described crane gear current institute handling article are vertical
Entity front face area in wind direction is that the current lift heavy according to described crane gear or the external world are according to described lifting
Determined by the entity front face area that the state of equipment current institute handling article is inputted.
11. wind load control methods as claimed in claim 8, it is characterised in that described method also includes:
Current arm support height of head according to the incidence relation between wind speed and height and described crane gear
With the current arm support head wind speed of described crane gear, determine that the jib of described crane gear is in different jib
Jib head wind speed corresponding during the elevation angle;And
In conjunction with the lift hook position of the described crane gear under the corresponding jib elevation angle and working as of described crane gear
Front lift heavy, calculates described crane gear wind load under the different jib elevations angle under current lift heavy;And,
By by described crane gear wind load under each jib elevation angle under calculated current lift heavy with
Crane gear that pre-set, described can bear under the jib attitude corresponding to the corresponding jib elevation angle
Strong wind carries and compares, and determines the safe variable phase angle corresponding to the jib of described crane gear under current lift heavy
Degree scope;Wherein, the current arm support height of head of described crane gear is current according to described crane gear
Determined by the current arm support elevation angle of jib attitude or described crane gear.
12. wind load control methods as claimed in claim 11, it is characterised in that described method also includes:
The percentage size of the maximum wind load showing current wind load to occupy under current arm support attitude to can bear, with
And the safe change angle scope corresponding to jib of described crane gear under current lift heavy;And
Current wind load according to display occupies the percentage ratio of the maximum wind load that can bear under current arm support attitude
Under size and current lift heavy, the safe change angle scope corresponding to jib of described crane gear, controls
Described crane gear runs in respective secure areas.
13. wind load control methods as claimed in claim 8, it is characterised in that described method also includes:
Current by the current arm support head wind speed of described crane gear and the described crane gear pre-set
The maximum wind velocity that can bear under jib attitude compares;
If it is determined that the current arm support head wind speed of described crane gear is less than the current arm support of described crane gear
The maximum wind velocity that can bear under attitude, it is determined that described crane gear can safety work, otherwise, the most really
Fixed described crane gear cannot safety work.
14. 1 kinds of wind load control device, it is characterised in that including:
Acquisition module, for obtaining the current arm support head wind speed of crane gear, current lift hook position, current
The jib elevation angle and current lift heavy;
Processing module, the current arm support elevation angle of the described crane gear for getting according to described acquisition module
And the jib combined information of described crane gear, determine the current arm support attitude of described crane gear, and root
The current arm support attitude of described crane gear got according to described acquisition module, described crane gear current
The current lift heavy meter of jib head wind speed, the current lift hook position of described crane gear and described crane gear
Calculate the current wind load of described crane gear, and by calculated current wind load and the described lifting pre-set
The maximum wind load that can bear under the current arm support attitude of equipment compares, however, it is determined that calculated currently
Wind load is less than the maximum wind load that can bear under current arm support attitude, it is determined that described crane gear can safety
Operation, otherwise, it is determined that described crane gear cannot safety work.
15. wind load as claimed in claim 14 control device, it is characterised in that
Described processing module, current specifically for the described crane gear that gets according to described acquisition module
Jib attitude, the current arm support head wind speed of described crane gear, the current lift hook position of described crane gear
And the current lift heavy of described crane gear calculates and acts on the current operating state wind on described crane gear
Carry, and act on the wind load on described crane gear current institute handling article, and by calculated effect
Current operating state wind load on described crane gear and act on the handling of described crane gear current institute
Wind load sum on article is as the current wind load of described crane gear.
16. wind load as claimed in claim 15 control device, it is characterised in that
Described processing module, act on described crane gear specifically for using the first formula to calculate is current
Duty wind load and employing the second formula calculate and act on described crane gear current institute handling article
Wind load;
Wherein, described first formula is Pw=CPA, described PwCurrent for act on described crane gear
Duty wind load, C is the wind factor set, and P is current operating state blast, and A is described lifting
Equipment is perpendicular to the entity front face area of wind direction, and P=0.625V0 2, V0Current for described crane gear
Jib head wind speed;
Described second formula is PwQ=1.2PhAQ, described PwQFor acting on the handling of described crane gear current institute
Wind load on article, PhAccording to height and the described crane gear of described crane gear current institute handling article
Current arm support height of head between ratio current operating state blast is converted after obtained by wind
Pressure, AQThe entity front face area of wind direction, wherein, institute it is perpendicular to for described crane gear current institute handling article
The height stating crane gear current institute handling article is that the current lift hook position institute according to described crane gear is true
Fixed, the current arm support height of head of described crane gear is the current arm support attitude according to described crane gear
Or determined by the current arm support elevation angle of described crane gear, described crane gear current institute handling article are vertical
Entity front face area in wind direction is that the current lift heavy according to described crane gear or the external world are according to described lifting
Determined by the entity front face area that the state of equipment current institute handling article is inputted.
17. wind load as claimed in claim 14 control device, it is characterised in that
Described processing module, is additionally operable to reset according to the incidence relation between wind speed and height and described
Standby current arm support height of head and the current arm support head wind speed of described crane gear, determine that described rising is reseted
Standby jib is in jib head wind speed corresponding during the different jib elevation angle;And combine under the corresponding jib elevation angle
The lift hook position of described crane gear and the current lift heavy of described crane gear, calculate institute under current lift heavy
State crane gear wind load under the different jib elevations angle;And, by by institute under calculated current lift heavy
State crane gear wind load under each jib elevation angle to crane gear that pre-set, described at corresponding jib
The maximum wind load that can bear under jib attitude corresponding to the elevation angle compares, and determines institute under current lift heavy
State the safe change angle scope corresponding to the jib of crane gear;Wherein, described crane gear work as forearm
Frame height of head is the current arm support attitude according to described crane gear or the current arm support of described crane gear
Determined by the elevation angle.
18. wind load as claimed in claim 17 control device, it is characterised in that described wind load controls dress
Put and also include display module:
Described display module, for showing that current wind load occupies the strong wind that can bear under current arm support attitude
The safe change angle corresponding to jib of described crane gear under the percentage size carried, and current lift heavy
Scope;
Described processing module, is additionally operable to the current wind load according to described display module shows and occupies current arm support appearance
The jib of described crane gear under the percentage size of the maximum wind load that can bear under state and current lift heavy
Corresponding safe change angle scope, controls described crane gear and runs in respective secure areas.
19. wind load as claimed in claim 14 controls device, it is characterised in that
Described processing module, be additionally operable to by the current arm support head wind speed of described crane gear with pre-set
The maximum wind velocity that can bear under the current arm support attitude of described crane gear compares;If it is determined that described
The current arm support head wind speed of heavy equipment can bear less than under the current arm support attitude of described crane gear
Maximum wind velocity, it is determined that described crane gear can safety work, otherwise, it is determined that described crane gear without
Method safety work.
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CN105152015A (en) * | 2015-08-22 | 2015-12-16 | 徐禄勇 | Intelligent tower crane system |
CN109534247A (en) * | 2019-01-04 | 2019-03-29 | 湖南五新隧道智能装备股份有限公司 | A kind of tunnel arch installation vehicle |
CN110077972B (en) * | 2019-05-09 | 2021-10-26 | 徐州重型机械有限公司 | Crane and wind-resistant processing method and system thereof |
CN111332967B (en) * | 2020-03-17 | 2022-08-02 | 中国建筑一局(集团)有限公司 | Tower crane early warning monitoring system and early warning monitoring method thereof |
CN114044452B (en) * | 2021-10-27 | 2023-06-23 | 浙江三一装备有限公司 | Work machine work control method and device and work machine |
CN114772466A (en) * | 2022-04-12 | 2022-07-22 | 浙江三一装备有限公司 | Crane stability analysis method, crane anti-overturning control method and device |
CN118550234A (en) * | 2024-05-22 | 2024-08-27 | 美通重工有限公司 | Aerial work platform safety control method and system based on luffing angle |
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