CN104300091B - Oled device packaging structure and manufacturing method thereof - Google Patents

Oled device packaging structure and manufacturing method thereof Download PDF

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Publication number
CN104300091B
CN104300091B CN201410475529.9A CN201410475529A CN104300091B CN 104300091 B CN104300091 B CN 104300091B CN 201410475529 A CN201410475529 A CN 201410475529A CN 104300091 B CN104300091 B CN 104300091B
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oled
lower substrate
array pattern
layer
polystyrene
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CN104300091A (en
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徐德智
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BOE Technology Group Co Ltd
Hefei BOE Optoelectronics Technology Co Ltd
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BOE Technology Group Co Ltd
Hefei BOE Optoelectronics Technology Co Ltd
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Priority to CN201410475529.9A priority Critical patent/CN104300091B/en
Priority to PCT/CN2014/092540 priority patent/WO2016041253A1/en
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    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10KORGANIC ELECTRIC SOLID-STATE DEVICES
    • H10K71/00Manufacture or treatment specially adapted for the organic devices covered by this subclass
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10KORGANIC ELECTRIC SOLID-STATE DEVICES
    • H10K50/00Organic light-emitting devices
    • H10K50/80Constructional details
    • H10K50/84Passivation; Containers; Encapsulations
    • H10K50/841Self-supporting sealing arrangements
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10KORGANIC ELECTRIC SOLID-STATE DEVICES
    • H10K77/00Constructional details of devices covered by this subclass and not covered by groups H10K10/80, H10K30/80, H10K50/80 or H10K59/80
    • H10K77/10Substrates, e.g. flexible substrates
    • H10K77/111Flexible substrates

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Laminated Bodies (AREA)
  • Electroluminescent Light Sources (AREA)
  • Chemical Vapour Deposition (AREA)

Abstract

The invention relates to the technical field of displaying, and discloses an OLED device packaging structure and a manufacturing method thereof to solve the problems that according to an OLED structure in the prior art, an OLED working layer is damaged easily in the process of manufacturing a barrier layer, and an OLED device is out of operation. The OLED device packaging structure comprises an upper substrate and a lower substrate, an OLED working layer is arranged between the upper substrate and the lower substrate, a packaging layer is arranged on the surface of the OLED working layer and attached to the inner surface of the upper substrate and the inner surface of the lower substrate, and moisture barrier layers are arranged on the outer surface of the upper substrate and the outer surface of the lower substrate. The OLED device packaging structure and the manufacturing method thereof are used in liquid crystal displays.

Description

OLED encapsulating structure and preparation method thereof
Technical field
The present invention relates to display technology field, more particularly, to a kind of OLED encapsulating structure and preparation method thereof.
Background technology
Organic electroluminescent LED (Organic Light-Emitting Diode, OLED), OLED display with LCD display device is compared, have thin, light, wide viewing angle, actively luminous, glow color continuously adjustabe, low cost, fast response time, The advantages of energy consumption is little, driving voltage is low, operating temperature range width, simple production process, luminous efficiency are high.Because OLED shows dress Put and there is the incomparable advantage of other display, there is fine application prospect, therefore obtained industrial circle and scientific circles Greatly pay close attention to.
OLED includes upper and lower substrate, anode, organic thin film layer, negative electrode, OLED working lining, encapsulated layer etc..Due to Electronics to be injected from negative electrode, this requires that cathode work function number is more low better during OLED work, but, for making negative electrode Material is typically metal, the such as metal such as aluminum, magnesium, calcium, due to these metals general relatively more active it is easy to penetrate There is chemical reaction in steam, lead to OLED disabler.Therefore OLED must be packaged, so that OLED Each functional layer becomes to separate with the steam in air, oxygen etc..
At present, it is typically employed in setting barrier layer between the encapsulated layer of OLED and substrate, to stop steam, oxygen etc. The infiltration of composition.Because barrier layer must be attached to the surface of encapsulated layer, therefore it is easy to make during making barrier layer Become the damage of OLED working lining, lead to OLED to lose efficacy.
Content of the invention
Embodiments of the invention provide a kind of OLED encapsulating structure and preparation method thereof, of the prior art to solve OLED structure easily causes OLED working lining and damages when making barrier layer, leads to the problem that OLED lost efficacy.
For reaching above-mentioned purpose, embodiments of the invention adopt the following technical scheme that:
A kind of OLED encapsulating structure, including upper and lower substrate, is provided with OLED working lining between described upper and lower substrate, institute State OLED working lining surface and be provided with encapsulated layer, described encapsulated layer is fitted with the inner surface of described upper and lower substrate respectively, described upper, The outer surface of infrabasal plate is equipped with water vapor barrier layer.
Wherein, described water vapor barrier layer includes the micrometer structure layer fitted with described upper substrate or infrabasal plate, described micron Structure sheaf is provided with array pattern, and described array pattern is coated with the nanostructured layers with water-proof function.
Preferably, described array pattern is concaveconvex structure;Described concaveconvex structure includes groove, table in the longitudinal direction of described groove Face is rectangle or trapezoidal.
Wherein, the material of described micrometer structure layer is Polyacrylate materials, and described polyacrylate material includes bearing Property polyacrylate organic film material.
Preferably, described nanostructured layers are granules of polystyrene coating or the silica dioxide granule through silicic acid anhydride Coating.
Further, described upper and lower substrate is the flexible base board of flexible polymer material.
Wherein, the material of described flexible base board is PET or PBT.
A kind of method making above-mentioned OLED encapsulating structure, all makes described in the outer surface of described upper and lower substrate Water vapor barrier layer comprises the following steps:
First, make micrometer structure layer from negativity polyacrylate organic film material, then pass through photoetching process or face Interior typography obtains described array pattern in described micrometer structure layer;
Second, polystyrene emulsion is obtained by the method for in-situ emulsion polymerization, described polystyrene emulsion is coated in The Surface Creation granules of polystyrene of described array pattern;Or, pass through Plasma-CVD from silicon dioxide Method by the surface of array pattern described in silica dioxide granule plated film.
Wherein, polystyrene emulsion is obtained by the method for in-situ emulsion polymerization, described polystyrene emulsion is coated in The Surface Creation granules of polystyrene of described array pattern comprises the following steps:
The mixture of 100 parts of styrene, 6 parts of acrylic acid and 1000 parts of distilled water is added and is furnished with reflux condensing tube, temperature In meter, the four-neck flask of agitator;It is stirred, stir speed (S.S.) is 300 rpm, logical nitrogen 2 minutes in whipping process;Add 1 Part potassium peroxydisulfate initiator;Then under nitrogen protection, in 70 DEG C of water-baths, reaction obtains polystyrene emulsion in 30 minutes;To react The described polystyrene emulsion obtaining passes through the method uniform fold of rotary coating on described array pattern, vacuum drying time 30 seconds, vacuum drying temperature was 50 DEG C, and vacuum values are 26Pa;
From silicon dioxide by the method for Plasma-CVD by array described in silica dioxide granule plated film The surface of figure comprises the following steps:
Obtain being coated with silicon dioxide substrate chemical modification in the hexane solution of 1.0 wt% silane couplers within 1 minute To super-hydrophobicity interface.
Preferably, silane coupler includes γ-methacryloxypropyl-trimethoxy silane, vinyl trichlorine silicon Alkane, γ-glycidylpropyl-trimethoxy silane.
In OLED encapsulating structure provided in an embodiment of the present invention and preparation method thereof, due to the appearance of upper and lower substrate Face is equipped with water vapor barrier layer, and this water vapor barrier layer can stop that steam, oxygen enter OLED working lining, and OLED working lining is risen Effect to protection.Because water vapor barrier layer is arranged on the outer surface of upper and lower substrate, avoid when making water vapor barrier layer Destruction to encapsulated layer, thus avoid that OLED working lining is damaged and the situation that occurs OLED to lose efficacy.
Brief description
Fig. 1 is a kind of schematic cross-section of OLED encapsulating structure provided in an embodiment of the present invention;
Fig. 2 is the enlarged drawing of part A in Fig. 1.
Specific embodiment
Below in conjunction with the accompanying drawings the embodiment of the present invention is described in detail.
In the description of this specification, specific features, structure, material or feature can be in any one or more realities Apply in example or example and combine in an appropriate manner.
Referring to Fig. 1, embodiments provide a kind of OLED encapsulating structure, this structure includes upper and lower substrate (11,12), are provided with OLED working lining 13 between upper and lower substrate (11,12), OLED working lining 13 surface is provided with encapsulated layer 14, envelope Dress layer 14 is fitted with the inner surface of upper and lower substrate (11,12) respectively, and the outer surface of upper and lower substrate (11,12) is equipped with steam resistance Barrier 15.
In OLED encapsulating structure provided in an embodiment of the present invention, the outer surface due to upper and lower substrate (11,12) is all provided with There is water vapor barrier layer 15, this water vapor barrier layer 15 can stop that steam, oxygen enter OLED working lining 13, and OLED working lining is risen Effect to protection.Because water vapor barrier layer is arranged on the outer surface of upper and lower substrate (11,12), making moisture barrier Destruction to encapsulated layer 14 is avoided, thus it is damaged and occur OLED to lose efficacy to avoid OLED working lining 13 during layer 15 Situation.
Referring to Fig. 2, specifically, in above-described embodiment, water vapor barrier layer 15 can include and upper substrate 11 or infrabasal plate 12 The micrometer structure layer 21 of laminating, micrometer structure layer 21 is provided with array pattern 211, has the micrometer structure layer of array pattern 211 The blocking effect of 21 pairs of steam or oxygen preferably, and, is coated with the nanostructured layers with water-proof function on array pattern 211 22, further improve the anti-steam function of water vapor barrier layer 15 so that the injured probability of OLED working lining 13 reduces, thus Ensure that the function of OLED did not lost efficacy.
Wherein, array pattern 211 can be concaveconvex structure;Concaveconvex structure can include groove, the longitudinal inner surface of groove For rectangle or trapezoidal.Array pattern 211 can be obtained by photoetching process, can obtain concavo-convex knot after micrometer structure layer 21 photoetching Structure, for example, concaveconvex structure can be groove, and the longitudinal inner surface of groove can be rectangle or trapezoidal.It is of course also possible to pass through it His technique obtains groove, and the longitudinal inner surface of groove can be other figures, such as circular arc.
Preferably, the material of micrometer structure layer 21 can be Polyacrylate materials, polyacrylate material includes bearing Property polyacrylate organic film material.Polyacrylate materials have good waterproof, performance of steam isolation, with respect to other classes Type Polyacrylate materials, to prepare the processing step of micrometer structure layer 21 from negativity polyacrylate organic film material Relatively simple.
As an embodiment, in above-mentioned OLED encapsulating structure, nanostructured layers 22 can be polystyrene Grain coating or the silica dioxide granule coating through silicic acid anhydride, both grain coatings are respectively provided with good waterproof, vapour proof Function, and, processing technology is by a relatively simple.
Wherein, upper and lower substrate (11,12) can be flexible polymer material.To be made upper and lower using flexible polymer material Substrate (11,12) is so that OLED is capable of Flexible Displays.Flexible OLED devices soft it is thus possible to occur shape Become and be hardly damaged, such that it is able to OLED is arranged on curved surface it might even be possible to dress.Preferably, from PET or PBT material makes flexible base board.But, the material making flexible base board is not limited to above two material.
The embodiment of the present invention additionally provides a kind of method making above-mentioned OLED encapsulating structure, in described upper and lower base The outer surface of plate has all made described water vapor barrier layer and has comprised the following steps:
First, make micrometer structure layer from negativity polyacrylate organic film material, then pass through photoetching process or face Interior typography obtains described array pattern in described micrometer structure layer;
Second, polystyrene emulsion is obtained by the method for in-situ emulsion polymerization, described polystyrene emulsion is coated in The Surface Creation granules of polystyrene of described array pattern;Or, pass through Plasma-CVD from silicon dioxide Method by the surface of array pattern described in silica dioxide granule plated film.
Wherein, polystyrene emulsion is obtained by the method for in-situ emulsion polymerization, described polystyrene emulsion is coated in The Surface Creation granules of polystyrene of described array pattern comprises the following steps:
The mixture of 100 parts of styrene, 6 parts of acrylic acid and 1000 parts of distilled water is added and is furnished with reflux condensing tube, temperature In meter, the four-neck flask of agitator;It is stirred, stir speed (S.S.) is 300 rpm, logical nitrogen 2 minutes in whipping process;Add 1 Part potassium peroxydisulfate initiator;Then under nitrogen protection, in 70 DEG C of water-baths, reaction obtains polystyrene emulsion in 30 minutes;To react The described polystyrene emulsion obtaining passes through the method uniform fold of rotary coating on described array pattern, vacuum drying time 30 seconds, vacuum drying temperature was 50 DEG C, and vacuum values are 26Pa;
From silicon dioxide by the method for Plasma-CVD by array described in silica dioxide granule plated film The surface of figure comprises the following steps:
The cover plate of silicon dioxide and substrate will be coated with through 1.0 wt% silane coupler (γ-methacryloxies third Base-trimethoxy silane, vinyl trichlorosilane, γ-glycidylpropyl-trimethoxy silane) hexane solution in change Learn modified 1min and can get super-hydrophobicity interface.
Wherein, hydrophobic treatment step includes:By the hexane solution of 1.0 wt% silane couplers to silicon dioxide chemistry Modified one minute.
One specific embodiment of present invention offer is described below in detail:Select negativity polyacrylate organic membrane first Material makes micrometer structure layer, then obtains described array in described micrometer structure layer by typography in photoetching process or face Figure;One of following two scheme of reselection is to process to described array pattern.
Scheme 1:The mixture of 100 parts of styrene, 6 parts of acrylic acid and 1000 parts of distilled water is added and is furnished with reflux condensation mode In pipe, thermometer, the four-neck flask of agitator, in whipping process, logical nitrogen 2 minutes, add 1 part of potassium peroxydisulfate initiator, then React 30 minutes in 70 DEG C of water-baths under nitrogen protection, being kept stirring for speed is 300 rpm, forms polystyrene emulsion, polyphenyl Vac emulsion passes through the method uniform fold of rotary coating on array pattern, and rotary rpm is 1000rpm, vacuum drying temperature For 50 DEG C, vacuum values are 26Pa, vacuum drying time 30 seconds.The hydrophobic performance making granules of polystyrene surface greatly enhances, So that the ability of the anti-steam of flexible base board greatly enhances.
It should be noted that granules of polystyrene can also directly be generated on array pattern 211.Pass through original position emulsion The method of polymerization is reacted on array pattern 211, generates polystyrene emulsion, thus directly giving birth on the surface of array pattern 211 Become granules of polystyrene.Adopt the step that can reduce rotary coating in this way.
Scheme 2:Silica dioxide granule is obtained by the method for the method plated film of Plasma-CVD, etc. The canonical parameter of gas ions-chemical vapor deposition is as follows:Using the standby equipment of AKT company system, using silane (SiH4) and laughing gas (N2O) react under plasmoid, technological temperature is 350 DEG C.Its reaction equation is:SiH4(gaseous state)+2N2O (gaseous state) → SiO2(solid-state)+2N2(gaseous state)+H2(gaseous state), afterwards, will be even through 1.0 wt% silane for the array pattern being coated with silicon dioxide Connection agent (γ-methacryloxypropyl-trimethoxy silane, vinyl trichlorosilane, γ-glycidylpropyl-trimethoxy Base silane) hexane solution in chemical modification can get super-hydrophobicity interface within 1 minute.
The above, the only specific embodiment of the present invention, but protection scope of the present invention is not limited thereto, and any Those familiar with the art the invention discloses technical scope in, change or replacement can be readily occurred in, all should contain Cover within protection scope of the present invention.Therefore, protection scope of the present invention should described be defined by scope of the claims.

Claims (8)

1. a kind of OLED encapsulating structure, including upper and lower substrate, is provided with OLED working lining between described upper and lower substrate, described OLED working lining surface is provided with encapsulated layer, and described encapsulated layer is fitted with the inner surface of described upper and lower substrate respectively, and its feature exists In the outer surface of described upper and lower substrate is equipped with water vapor barrier layer;Described water vapor barrier layer includes and described upper substrate or lower base The micrometer structure layer of plate laminating, described micrometer structure layer is provided with the array pattern of concaveconvex structure, and described array pattern covers There are the nanostructured layers with water-proof function;Described concaveconvex structure includes groove, and the longitudinal inner surface of described groove is rectangle, ladder Shape or circular arc.
2. OLED encapsulating structure according to claim 1 is it is characterised in that the material of described micrometer structure layer is poly- Acrylate materials, described polyacrylate material includes negativity polyacrylate organic film material.
3. the OLED encapsulating structure according to any one of claim 1-2 is it is characterised in that described nanostructured layers are Granules of polystyrene coating or the silica dioxide granule coating through silicic acid anhydride.
4. OLED encapsulating structure according to claim 3 is it is characterised in that described upper and lower substrate is flexible gathering The flexible base board of compound material.
5. OLED encapsulating structure according to claim 4, the material of described flexible base board is PET or PBT.
6. a kind of method making the OLED encapsulating structure described in any one of the claims 3-5 it is characterised in that The outer surface of described upper and lower substrate all make with the water vapor barrier layer described in length identical of described upper and lower substrate include following Step:
First, make micrometer structure layer from negativity polyacrylate organic film material, then print by photoetching process or face Dataller's skill obtains the array pattern of concaveconvex structure in described micrometer structure layer, and described concaveconvex structure includes groove, described groove Longitudinal inner surface be rectangle, trapezoidal or circular arc;
Second, polystyrene emulsion is obtained by the method for in-situ emulsion polymerization, described polystyrene emulsion is coated in described The Surface Creation granules of polystyrene of array pattern;
Or, from silicon dioxide by the method for Plasma-CVD by battle array described in silica dioxide granule plated film The surface of row figure.
7. the method making OLED encapsulating structure according to claim 6 is it is characterised in that gathered by original position emulsion The method closed obtains polystyrene emulsion, described polystyrene emulsion is coated in the Surface Creation polyphenyl second of described array pattern Alkene granule comprises the following steps:
The mixture of 100 parts of styrene, 6 parts of acrylic acid and 1000 parts of distilled water is added and is furnished with reflux condensing tube, thermometer, stirs Mix in the four-neck flask of device;It is stirred, stir speed (S.S.) is 300 rpm, logical nitrogen 2 minutes in whipping process;Add 1 part of over cure Sour potassium initiator;Then under nitrogen protection, in 70 DEG C of water-baths, reaction obtains polystyrene emulsion in 30 minutes;Reaction is obtained Described polystyrene emulsion passes through the method uniform fold of rotary coating on described array pattern, vacuum drying time 30 seconds, Vacuum drying temperature is 50 DEG C, and vacuum values are 26Pa;
From silicon dioxide by the method for Plasma-CVD by array pattern described in silica dioxide granule plated film Surface comprise the following steps:
Surpassed being coated with silicon dioxide substrate chemical modification in the hexane solution of 1.0wt% silane coupler within 1 minute Hydrophobic interface.
8. the method making OLED encapsulating structure according to claim 7 is it is characterised in that silane coupler includes γ-methacryloxypropyl-trimethoxy silane, vinyl trichlorosilane, γ-glycidylpropyl-trimethoxy silicon Alkane.
CN201410475529.9A 2014-09-17 2014-09-17 Oled device packaging structure and manufacturing method thereof Active CN104300091B (en)

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