CN104266034A - Rapid repair device and repair method for leakage of pipeline flange connection - Google Patents

Rapid repair device and repair method for leakage of pipeline flange connection Download PDF

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Publication number
CN104266034A
CN104266034A CN201410511316.7A CN201410511316A CN104266034A CN 104266034 A CN104266034 A CN 104266034A CN 201410511316 A CN201410511316 A CN 201410511316A CN 104266034 A CN104266034 A CN 104266034A
Authority
CN
China
Prior art keywords
flange
composite refractory
casing
interface
leakage
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201410511316.7A
Other languages
Chinese (zh)
Inventor
李国保
曾宗浪
陈锡通
徐英彪
罗拥军
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
SGIS Songshan Co Ltd
Shaogang Songshan Co Ltd Guangdong
Original Assignee
Shaogang Songshan Co Ltd Guangdong
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Shaogang Songshan Co Ltd Guangdong filed Critical Shaogang Songshan Co Ltd Guangdong
Priority to CN201410511316.7A priority Critical patent/CN104266034A/en
Publication of CN104266034A publication Critical patent/CN104266034A/en
Pending legal-status Critical Current

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16LPIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L55/00Devices or appurtenances for use in, or in connection with, pipes or pipe systems
    • F16L55/16Devices for covering leaks in pipes or hoses, e.g. hose-menders
    • F16L55/168Devices for covering leaks in pipes or hoses, e.g. hose-menders from outside the pipe

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Sealing Material Composition (AREA)

Abstract

The invention relates to a rapid repair device for the leakage of a pipeline flange connection. The rapid repair device comprises a box; a flange with a plurality of bolts arranged at equal intervals is arranged in the box; the box is filled with a composite refractory material which is capable of penetrating into the leakage position of the flange connection. The rapid repair device for the leakage of the pipeline flange connection is capable of quickly handling the leakage point of the pipeline flange connection on the spot without shutting down the pipeline, and therefore, the normal production is not affected, the time and the labor are saved and the low is relatively low; the composite refractory material has excellent penetrability, cohesive force, acid resistance and corrosion resistance; the box and the refractory material can be detached quickly in future without damaging pipeline equipment; as a result, the rapid repair device can be popularized and utilized to the leakage of the facilities of various medium pipelines, such as inspection manholes and expansion joints.

Description

A kind of piping flange interface reveals quick-restoring device and restorative procedure thereof
Technical field
The invention belongs to pipe-line equipment restorative procedure technical field, relate to one piping flange interface reveals quick-restoring device and restorative procedure thereof.
Background technique
Flange is interconnective part between pipe and pipe, for the connection between pipe end.Piping flange means the flange of pipe arrangement in tube equipment, is used in import and export flange equipment meaning equipment.Flange joint refers to and is interconnected releasable connection as one group of combined sealing structure by flange, pad and bolt three.Perforation on flange, bolt makes two flanges be close to, and uses liner containment between flange.Shrink by pipeline, the factor such as the corrosion of pipeline internal medium affects, flange-interface may produce leakage.Flange-interface leaks the bolt hole mainly containing leakage, flange between flange plate and leaks two kinds of situations.Existing common repair methods is closing duct, readjusts or mounting flange.Some vital process pipes, may need the continuous service keeping twenty four hours, if closing duct, part run then must stop production, and cost is larger.Meanwhile, closing duct needs the regular hour, and has certain danger.Therefore, common repair methods not only affects the normal use of pipeline, increases cost of production, and inconvenient operation, consuming time longer.
Summary of the invention
For overcoming above-mentioned technical disadvantages, the invention provides a kind of when without the need to closing duct, completing flange-interface fast and revealing reparation, reduction labor intensity piping flange interface reveals quick-restoring device and restorative procedure thereof.
The present invention solves the technological method that its technical problem adopts: a kind of piping flange interface reveals quick-restoring device, comprises a casing, is provided with one with the flange of the bolt of several equidistant arrangement, is filled with in casing in casingcomposite refractory, this composite refractory and then infiltrate into flange-interface leakage place.
above-mentioned piping flange interface reveals the restorative procedure of quick-restoring device, and its reparation step is:
The first step: according to flange size and pipeline pressure size, makes a sizeable casing with steel plate, is wrapped by flange-interface;
Second step: preparation composite refractory, choose component and weight proportion is: clay chamotte 50 ~ 57, clay brick particle 30 ~ 35, alumina cement 3 ~ 5,85% phosphoric acid 5, water 3 ~ 5, size according to pipeline pressure chooses suitable material according to above weight proportion, then above-mentioned material is put into stirrer and stirs the composite refractory making suitable consistency;
3rd step: the composite refractory prepared is poured in the casing of the first step, make composite refractory can infiltrate into flange-interface leakage place, till composite refractory fills whole casing, depending on pipeline working temperature, just can bond in composite refractory a few minutes, elimination flange-interface is revealed, solid in about one to two hour, strengthens repairing effect further.
The invention has the beneficial effects as follows: can when without the need to closing duct, administer piping flange interface leak point fast at the scene, do not affect normal production, save time, laborsaving, cost is lower; Composite refractory possesses excellent degree of oozing power, cohesive force, acid resistance, corrosion-resistant, can not damage pipe-line equipment by fast dismantling from now on except casing and refractory material, and the facility such as inspection manhole, expansion joint can promoted the use of to various medium pipeline is revealed.
Accompanying drawing explanation
Fig. 1 is embodiments of the invention schematic diagram;
Fig. 2 is the side view of the embodiment of the present invention.
In figure: 1-flange, 2-casing, 3-composite refractory, 4-bolt, 5-flange-interface.
embodiment
Below in conjunction with drawings and Examples, the present invention is further described.
See Fig. 1 and Fig. 2, a kind of piping flange interface reveals quick-restoring device, comprises a casing 2, is provided with one with the flange 1 of the bolt 4 of several equidistant arrangement, is filled with in casing 2 in casing 2composite refractory 3, this composite refractory 3 and then infiltrate into flange-interface 5 leakage place.
above-mentioned piping flange interface reveals the restorative procedure of quick-restoring device, and its reparation step is:
The first step: according to flange 1 size and pipeline pressure size, makes a sizeable casing 2 with steel plate, is wrapped by flange-interface 5;
Second step: preparation composite refractory 3, choose component and weight proportion is: clay chamotte 50 ~ 57, clay brick particle 30 ~ 35, alumina cement 3 ~ 5,85% phosphoric acid 5, water 3 ~ 5, size according to pipeline pressure chooses suitable material according to above weight proportion, then above-mentioned material is put into stirrer and stirs the composite refractory 3 making suitable consistency;
3rd step: the composite refractory 3 prepared is poured in the casing 2 of the first step, make composite refractory 3 can infiltrate into flange-interface 5 leakage place, till composite refractory 3 fills whole casing 2, depending on pipeline working temperature, just can bond in composite refractory 3 a few minutes, eliminate flange-interface 5 to reveal, solid in about one to two hour, strengthen repairing effect further.
The invention has the beneficial effects as follows: can when without the need to closing duct, administer piping flange interface 5 leak point fast at the scene, do not affect normal production, save time, laborsaving, cost is lower; Composite refractory 3 possesses excellent degree of oozing power, cohesive force, acid resistance, corrosion-resistant, can not damage pipe-line equipment by fast dismantling from now on except casing 2 and refractory material, and the facility such as inspection manhole, expansion joint can promoted the use of to various medium pipeline is revealed.

Claims (2)

1. a piping flange interface reveals quick-restoring device, comprise a casing, it is characterized in that: in casing, be provided with one in casing, be filled with composite refractory with the flange of the bolt of several equidistant arrangement, this composite refractory and then infiltrate into flange-interface leakage place.
2. above-mentioned piping flange interface reveals the restorative procedure of quick-restoring device, it is characterized in that repairing step is:
The first step: according to flange size and pipeline pressure size, makes a sizeable casing with steel plate, is wrapped by flange-interface;
Second step: preparation composite refractory, choose component and weight proportion is: clay chamotte 50 ~ 57, clay brick particle 30 ~ 35, alumina cement 3 ~ 5,85% phosphoric acid 5, water 3 ~ 5, size according to pipeline pressure chooses suitable material according to above weight proportion, then above-mentioned material is put into stirrer and stirs the composite refractory making suitable consistency;
3rd step: the composite refractory prepared is poured in the casing of the first step, make composite refractory can infiltrate into flange-interface leakage place, till composite refractory fills whole casing, depending on pipeline working temperature, just can bond in composite refractory a few minutes, elimination flange-interface is revealed, solid in about one to two hour, strengthens repairing effect further.
CN201410511316.7A 2014-09-29 2014-09-29 Rapid repair device and repair method for leakage of pipeline flange connection Pending CN104266034A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201410511316.7A CN104266034A (en) 2014-09-29 2014-09-29 Rapid repair device and repair method for leakage of pipeline flange connection

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201410511316.7A CN104266034A (en) 2014-09-29 2014-09-29 Rapid repair device and repair method for leakage of pipeline flange connection

Publications (1)

Publication Number Publication Date
CN104266034A true CN104266034A (en) 2015-01-07

Family

ID=52157588

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201410511316.7A Pending CN104266034A (en) 2014-09-29 2014-09-29 Rapid repair device and repair method for leakage of pipeline flange connection

Country Status (1)

Country Link
CN (1) CN104266034A (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104962678A (en) * 2015-06-12 2015-10-07 江苏永钢集团有限公司 Quick repair structure of pipe red burnt wind leaking place

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2327865Y (en) * 1998-04-22 1999-07-07 王明岐 Structure for repairing and connecting steel pipe with turnable glass fiber reinforced plastic lining
WO2005111493A1 (en) * 2004-04-28 2005-11-24 Boulet D Auria Vincent Method of repairing a leak in a flange of a gas pipe
CN202176876U (en) * 2011-07-21 2012-03-28 天津渤大硫酸工业有限公司 Pipeline provided with pressure plugging device
CN202327510U (en) * 2011-11-24 2012-07-11 四川德源石油天然气工程有限公司 Flange pressurized leak stoppage structure
CN202708462U (en) * 2012-06-11 2013-01-30 洛阳栾川钼业集团股份有限公司 Pulping pipeline reinforcing structure

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2327865Y (en) * 1998-04-22 1999-07-07 王明岐 Structure for repairing and connecting steel pipe with turnable glass fiber reinforced plastic lining
WO2005111493A1 (en) * 2004-04-28 2005-11-24 Boulet D Auria Vincent Method of repairing a leak in a flange of a gas pipe
CN202176876U (en) * 2011-07-21 2012-03-28 天津渤大硫酸工业有限公司 Pipeline provided with pressure plugging device
CN202327510U (en) * 2011-11-24 2012-07-11 四川德源石油天然气工程有限公司 Flange pressurized leak stoppage structure
CN202708462U (en) * 2012-06-11 2013-01-30 洛阳栾川钼业集团股份有限公司 Pulping pipeline reinforcing structure

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104962678A (en) * 2015-06-12 2015-10-07 江苏永钢集团有限公司 Quick repair structure of pipe red burnt wind leaking place

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Application publication date: 20150107