CN104142334A - Visual inspection mechanism - Google Patents
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- CN104142334A CN104142334A CN201410347296.4A CN201410347296A CN104142334A CN 104142334 A CN104142334 A CN 104142334A CN 201410347296 A CN201410347296 A CN 201410347296A CN 104142334 A CN104142334 A CN 104142334A
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- rotary table
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Abstract
The invention discloses a visual inspection mechanism. A vibrating plate (13) is installed at one end of the top of a machine table (5), and a scale division rotating plate is arranged at the other end of the top of the machine table (5). A guide rail (9) for conveying parts is arranged between the vibrating plate (13) and the scale division rotating plate and formed by a fixed conveying rail body (9a) and an adjustable conveying rail body (9b) which are arranged side by side, the outlet ends of the fixed conveying rail body (9a) and the adjustable conveying rail body (9b) are both upwards bent to form horizontal sections (9c), and a blowing device (14) is arranged on the lateral side of the outlet end of the guide rail (9). By means of the visual inspection mechanism, pictures of the parts are shot through three CCD cameras from different angles, standard fasteners can be automatically conveyed, inspected, sorted and packaged, the visual inspection mechanism can be used for inspecting the fasteners in various standards, can be suitable for the to-be-inspected parts in different specifications and is good in university and high in automation degree, the device investment is effectively reduced, and the inspection efficiency is greatly improved.
Description
Technical field
The invention belongs to pick-up unit technical field, specifically, particularly a kind of vision inspection apparatus.
Background technology
In recent years, utilizing machine vision technique to carry out having done large quantity research aspect Quality Detection abroad, and obtaining many important achievement.Vision-based detection has the advantages such as noncontact, speed is fast, precision is high, antijamming capability is strong, in modern manufacturing industry, there is important application prospect, in the fields such as machining accuracy detection, workpiece size measurement, product detection, just obtaining applying more and more widely at present, vision detection technology provides a kind of desirable means for solving on-line measurement problem.The eighties in 20th century, NBS once did prediction on the basis of investigation: 80% of industrial detection work from now on will be completed by vision detection technology.
As fundamental parts, the many industries in national economy such as auto industry, machinery manufacturing industry, building industry, electronics industries all have a wide range of applications standard fasteners.Online or the final mass of standard fasteners detects the control of the quality and the enterprise cost that directly affect standard fasteners.Take hex bolts as example, and hex bolts is as the most common a kind of connection securing member, and its manufacturing process is: wire drawing, cold-heading, thread rolling, thermal treatment, zinc-plated or blackout etc.Wire drawing is, by cold-drawn wire drawing, the diameter control of the wire rod of steel mill's production is arrived to given size, and guarantees the smooth of wire surface; Cold-heading is the wire rod cold-heading molding after wire drawing, to be polished rod bolt by mould; Thread rolling is the screw portion machining screw at polished rod bolt by automatic flat die thread-rolling machine; Thermal treatment is to eliminate cold working stress by forms such as tempering, guarantees intensity and the toughness of bolt; Zinc-plated or blackout is to get rusty for anti-, strengthens the resistance to corrosion of bolt.Each production link has corresponding detection method, to guarantee the correctness of this link.From the angle of quality control, particularly important to the detection of bolt.
For a long time, the detection of hex bolts mainly relies on artificial mode, be that operating personnel measure the physical dimension of bolt every now and then with survey instrument, this manual detection method has not only been wasted a large amount of time and manpower, and low precision, probability undetected, flase drop is also very high, greatly reduces the work efficiency of enterprise and has increased the labour cost of enterprise.
At present existing indivedual enterprise developments go out the pick-up unit based on vision, and wherein, part indexing rotary table is the important component part in this pick-up unit, and part to be checked reaches part indexing rotary table, after then being detected by testing agency, is divided into certified products and unacceptable product.Find with reality investigation by analysis, existing pick-up unit still has following deficiency:
The first, the function that testing agency can detect is less, and accommodation is narrow.As detecting to detect, screw thread has or not basic detections the such as whether tapping, length enough, can not double thread pitch, the whether qualified detection of thread form, and accuracy in detection is not high, still has higher faulty materials after detection.
The second, a kind of pick-up unit can only detect a kind of part, and standard fasteners enterprise generally produces various parts, as screw, nut, bolt etc., if all apply automatic detection device, must buy the different pick-up unit of many covers and detect, enterprise produces to drop into be increased.
The 3rd, a kind of standard fasteners part has plurality of specifications, screws as different in nominal diameter, and its size differs larger, as screws such as M1.4, M4, M8, M10, M12, M20.The detection dish of existing pick-up unit need be to each specification detection dish of part respective production, the corresponding detection dish of changing in the time of surveying different size part, like this with regard to the problem such as cause pick-up unit cost to increase, detection efficiency is not high.
The 4th, existing pick-up unit just detects faulty materials, and detecting qualified part also needs 1-2 name workman to carry out bag distribution packaging, and the work efficiency of enterprise and labour cost problem thoroughly do not solve.
Summary of the invention
Technical matters to be solved by this invention is to provide the vision inspection apparatus that a kind of versatility is good, detection efficiency is high.
Technical scheme of the present invention is as follows: a kind of vision inspection apparatus, there is board (5), vibrating disk (13) is installed in one end at described board (5) top, the other end at board (5) top arranges indexing rotary table, this indexing rotary table is by upper stepper motor (12) driven rotary of installing of board (5), above described indexing rotary table edge, be provided with a CCD camera (6), the camera lens of the one CCD camera (6) down, the 2nd CCD camera (7) and the 3rd CCD camera (8) are set on the side of indexing rotary table, described the 2nd CCD camera (7) is near the 3rd CCD camera (8), the camera lens of the 2nd CCD camera (7) and the 3rd CCD camera (8) is all towards indexing rotary table,
Between described vibrating disk (13) and indexing rotary table, be provided with the guide rail (9) of conveying parts, the high endpiece low dip of this guide rail (9) entrance point arranges, the part mouth that goes out on the entrance point of guide rail (9) and vibrating disk (13) joins, the endpiece of guide rail (9) is near described indexing rotary table, described guide rail (9) consists of the fixedly conveyor track (9a) being arranged side by side and adjustable conveyor track (9b), described fixedly conveyor track (9a) is supported on board (5) by the first bracing frame (10), adjustable conveyor track (9b) is supported on board (5) by the second bracing frame (11), the bottom of the second bracing frame (11) fixes by bolt and board (5), and the hole that the second bracing frame (11) bottom is passed through for bolt is bar hole,
The endpiece of described fixedly conveyor track (9a) and adjustable conveyor track (9b) is upwards bending all, be formed with horizontal segment (9c), and the side of guide rail (9) endpiece is provided with blowning installation (14), on described blowning installation (14), is connected to and part can be blowed to the gas blow pipe of indexing rotary table from guide rail (9).
Adopt above technical scheme, board is as workbench, and the each several part of being convenient to pick-up unit is arranged.Vibrating disk is for splendid attire standard fasteners to be checked, during vibrating disk work, under self effect of vibration, makes standard fasteners by going out part mouth, enter guide rail singly.Guide rail on board is carried for standard fasteners to be checked, and guide rail is obliquely installed, and is conducive to standard fasteners to be checked from the slippage of trend indexing rotary table; Guide rail consists of the fixedly conveyor track being arranged side by side and adjustable conveyor track, and be supported on board by bracing frame, simple in structure on the one hand, be easy to processing and fabricating, it is firm that guide rail is installed on board, on the other hand, by unclamping the bolt of the second bracing frame bottom, can move adjustable conveyor track, to change adjustable conveyor track and the fixing distance between conveyor track, thereby adapt to the needs that different batches part dimension to be checked differs, regulate not only convenient but also quick.The endpiece of guide rail is provided with horizontal segment, standard fasteners to be checked is waited at this, when indexing rotary table rotate in place, by blowning installation, by gas blow pipe, to a standard fasteners the most to be checked of close indexing rotary table, blown, make this standard fasteners to be checked enter indexing rotary table location.
Indexing rotary table is in the process of the stepper motor driven rotary of installing on board, the standard fasteners to be checked of locating on it is along the circumferential direction carried, standard fasteners to be checked detects station by vision sensor successively, by three CCD cameras, take part picture, because these three CCD cameras are arranged in the different azimuth of indexing rotary table, thereby can treat zero-detection part and take pictures from different perspectives, thereby form comprehensively, accurately, part picture clearly, then these part pictures being sent to vision-based detection recognition software system analyzes and judges that whether part is qualified, when part to be checked rotates to separation station, under the stopping of disengaging yoke, part is separated with indexing rotary table, fall into slideway, the part sorting shutter of ways-end is according to the differentiation result of vision-based detection recognition software system, part is divided into certified products and faulty materials, faulty materials fall in faulty materials case, certified products enter part subpackage mechanism, according to the quantity per unit pack specification setting in advance, automatically package certified products, then splitting enters in certified products case.
Described indexing rotary table is comprised of Moving plate (1) and price fixing (2), the disc structure that Moving plate (1) and price fixing (2) are equal diameters, Moving plate (1) be positioned at price fixing (2) directly over, both fit fixing, at the edge of described Moving plate (1), offer the first breach (1a) distributing by even circumferential, between two adjacent the first breach (1a), form the first lug (1b), the edge of price fixing (2) offers the second breach (2a) distributing by even circumferential, between two adjacent the second breach (2a), form the second lug (2b), described the second breach (2a) is corresponding one by one with the first breach (1a), and the second breach (2a) partly overlaps with the first breach (1a), form bayonet socket (3), at the top of every the second lug (2b), be provided with cushion block (4), this cushion block (4) is pressed even circumferential and is distributed, described cushion block (4) is arranged in the first breach (1a), and the bayonet socket of adjacent correspondence (3), the end face of cushion block (4) is concordant with the end face of the first lug (1b).
Moving plate and the price fixing moulding of above structure composition indexing rotary table are simple, and processing and fabricating is easy, and cost is low; And Moving plate is combined closely with price fixing, it is firm to connect, and under stepper motor drives, synchronism and the stationarity of running are good.The first breach and the second barbed portion on price fixing on Moving plate are overlapping, form bayonet socket, this bayonet socket can be used for locating various standard fasteners, as screw, nut, bolt etc., versatility is good, enterprise adopts a set of pick-up unit can detect various standard fasteners, greatly reduces thus the equipment investment of enterprise.In localization criteria securing member, cushion block and Moving plate the first lug support standard fasteners jointly, because the end face of cushion block is concordant with the end face of Moving plate the first lug, can guarantee that like this standard fasteners is positioned in corresponding bayonet socket reposefully, has effectively avoided the generation of crooked or obscission.
In order to ensure part to be checked, can snap in smoothly to corresponding bayonet socket, and reliably locate in bayonet socket, described bayonet socket (3) from outside to inside width reduces gradually.
In order to ensure the structural strength of Moving plate, the integral middle of described Moving plate (1) end face is formed with up-small and down-big step-like boss.
In order to ensure the structural strength of price fixing, the integral middle of described price fixing (2) bottom surface is formed with up big and down small frustum.
Between described Moving plate (1) and price fixing (2), by two fastening bolts that distribute by even circumferential, be connected, the upper hole of passing for fastening bolt of Moving plate (1) is circular arc cylindrical void (1c), and the center of circle of this cylindrical void (1c) is on the axial line of Moving plate (1).Between above structure Moving plate and price fixing, be connected firmly, reliably, dismounting not only simply but also convenient.Because the hole of passing for fastening bolt on Moving plate is circular arc cylindrical void, when unclamping fastening bolt, can rotate Moving plate, to change the size of each bayonet socket, thereby the piece test that adapts to various outer diameter size, while detecting different size part like this, without changing indexing rotary table, when saving production cost, greatly improved detection efficiency.
For simplified structure, be convenient to processing and fabricating, guarantee the fixing that is connected between cushion block and price fixing, described cushion block (4) is pane, and fixes by welding and price fixing (2).
Beneficial effect: the present invention takes part picture from different perspectives by three CCD cameras, can automatically complete conveying, detection, sorting and the packing of standard fasteners, can be used for detecting various standard fasteners, and can adapt to the part to be checked of different size, versatility is good, automaticity is high, has not only effectively reduced equipment investment, and has greatly improved detection efficiency.
Accompanying drawing explanation
Fig. 1 is vertical view of the present invention.
Fig. 2 is front view of the present invention.
Fig. 3 is the structural representation of guide rail.
Fig. 4 is the vertical view of Fig. 3.
Fig. 5 is the stereographic map of indexing rotary table.
Fig. 6 is the front view of indexing rotary table.
Fig. 7 is the structural representation of Moving plate.
Fig. 8 is the structural representation of price fixing.
Embodiment
Below in conjunction with drawings and Examples, the invention will be further described:
As shown in Figure 1, Figure 2, Figure 5, in the one end at board 5 tops, vibrating disk 13 is installed, this vibrating disk 13 is driven by vibrating motor.The other end at board 5 tops arranges indexing rotary table, and indexing rotary table is comprised of Moving plate 1 and price fixing 2.Above indexing rotary table edge, be provided with a CCD camera 6, the camera lens of the one CCD camera 6 down, the 2nd CCD camera 7 and the 3rd CCD camera 8 are set on the side of indexing rotary table, described the 2nd CCD camera 7 is near the 3rd CCD camera 8, the angle between the 2nd CCD camera 7 and the 3rd CCD camera 8 with 30 ° of left and right, and the camera lens of the 2nd CCD camera 7 and the 3rd CCD camera 8 is all towards indexing rotary table.An above CCD camera 6, the 2nd CCD camera 7 and the 3rd CCD camera 8 separately by corresponding stent support on board 5.
As shown in Figure 1, Figure 2, shown in Fig. 5, Fig. 6, Fig. 7, Fig. 8, form the Moving plate 1 of indexing rotary table and the disc structure that price fixing 2 is equal diameters, Moving plate 1 be positioned at price fixing 2 directly over.The integral middle of described Moving plate 1 end face is formed with up-small and down-big step-like boss, the integral middle of price fixing 2 bottom surfaces is formed with up big and down small frustum, the end face of the bottom surface of Moving plate 1 and price fixing 2 fits, between Moving plate 1 and price fixing 2, by two fastening bolts that distribute by even circumferential, be connected, the hole of passing for fastening bolt on Moving plate 1 is circular arc cylindrical void 1c, and the center of circle of this cylindrical void 1c is on the axial line of Moving plate 1.Below described price fixing 2, be provided with stepper motor 12, this stepper motor 12 is installed on the top of board 5.The output shaft of stepper motor 12 straight up, and is connected with the center of price fixing 2 and Moving plate 1, in the time of stepper motor 12 running, can drive whole indexing rotary table to rotate together.
As shown in Fig. 5, Fig. 7, Fig. 8, at the edge of Moving plate 1, offer the first breach 1a distributing by even circumferential, the number of the first breach 1a is determined according to actual needs, between two adjacent the first breach 1a, is formed the first lug 1b.At the edge of price fixing 2, offer the second breach 2a distributing by even circumferential, between two adjacent the second breach 2a, form the second lug 2b, described the second breach 2a is corresponding one by one with the first breach 1a, and the second breach 2a and the first breach 1a partly overlap, form bayonet socket 3, this bayonet socket 3 from outside to inside width reduces gradually.Top at every the second lug 2b is provided with cushion block 4, and this cushion block 4 is pane, and cushion block 4 is pressed even circumferential and distributed, and fixes by welding and price fixing 2.Each cushion block 4 is arranged in the first breach 1a, and the bayonet socket 3 of adjacent correspondence, and the end face of cushion block 4 is concordant with the end face of the first lug 1b.
As shown in Figure 1, Figure 2, Figure 3, Figure 4, between vibrating disk 13 and indexing rotary table, be provided with the guide rail 9 of conveying parts, the high endpiece low dip of this guide rail 9 entrance point arranges, and the part mouth that goes out on the entrance point of guide rail 7 and vibrating disk 13 joins, and the endpiece of guide rail 9 is near described indexing rotary table.Guide rail 9 consists of the fixedly conveyor track 9a being arranged side by side and adjustable conveyor track 9b, fixedly between conveyor track 9a and adjustable conveyor track 9b, forms rail groove, and fixedly all upwards bendings of the endpiece of conveyor track 9a and adjustable conveyor track 9b, are formed with horizontal segment 9c.Described fixedly conveyor track 9a is supported on board 5 by two the first bracing frames 10, adjustable conveyor track 9b is supported on board 5 by two the second bracing frames 11, the bottom of the second bracing frame 11 fixes by bolt and board 5, and the hole that the second bracing frame 11 bottoms are passed through for bolt is bar hole.When unclamping the bolt of the second bracing frame 11 bottoms, adjustable adjustable conveyor track 9b and the fixedly distance between conveyor track 9a, to change the width of guide rail 9 mid-rail grooves, after adjusting puts in place, retorque.Side at described guide rail 9 endpiece is provided with blowning installation 14, on blowning installation 14, is connected to gas blow pipe, and this gas blow pipe can blow to indexing rotary table from guide rail 9 by part.
Claims (7)
1. a vision inspection apparatus, it is characterized in that: there is board (5), vibrating disk (13) is installed in one end at described board (5) top, the other end at board (5) top arranges indexing rotary table, this indexing rotary table is by upper stepper motor (12) driven rotary of installing of board (5), above described indexing rotary table edge, be provided with a CCD camera (6), the camera lens of the one CCD camera (6) down, the 2nd CCD camera (7) and the 3rd CCD camera (8) are set on the side of indexing rotary table, described the 2nd CCD camera (7) is near the 3rd CCD camera (8), the camera lens of the 2nd CCD camera (7) and the 3rd CCD camera (8) is all towards indexing rotary table,
Between described vibrating disk (13) and indexing rotary table, be provided with the guide rail (9) of conveying parts, the high endpiece low dip of this guide rail (9) entrance point arranges, the part mouth that goes out on the entrance point of guide rail (9) and vibrating disk (13) joins, the endpiece of guide rail (9) is near described indexing rotary table, described guide rail (9) consists of the fixedly conveyor track (9a) being arranged side by side and adjustable conveyor track (9b), described fixedly conveyor track (9a) is supported on board (5) by the first bracing frame (10), adjustable conveyor track (9b) is supported on board (5) by the second bracing frame (11), the bottom of the second bracing frame (11) fixes by bolt and board (5), and the hole that the second bracing frame (11) bottom is passed through for bolt is bar hole,
The endpiece of described fixedly conveyor track (9a) and adjustable conveyor track (9b) is upwards bending all, be formed with horizontal segment (9c), and the side of guide rail (9) endpiece is provided with blowning installation (14), on described blowning installation (14), is connected to and part can be blowed to the gas blow pipe of indexing rotary table from guide rail (9).
2. vision inspection apparatus according to claim 1, it is characterized in that: described indexing rotary table is comprised of Moving plate (1) and price fixing (2), the disc structure that Moving plate (1) and price fixing (2) are equal diameters, Moving plate (1) be positioned at price fixing (2) directly over, both fit fixing, at the edge of described Moving plate (1), offer the first breach (1a) distributing by even circumferential, between two adjacent the first breach (1a), form the first lug (1b), the edge of price fixing (2) offers the second breach (2a) distributing by even circumferential, between two adjacent the second breach (2a), form the second lug (2b), described the second breach (2a) is corresponding one by one with the first breach (1a), and the second breach (2a) partly overlaps with the first breach (1a), form bayonet socket (3), at the top of every the second lug (2b), be provided with cushion block (4), this cushion block (4) is pressed even circumferential and is distributed, described cushion block (4) is arranged in the first breach (1a), and the bayonet socket of adjacent correspondence (3), the end face of cushion block (4) is concordant with the end face of the first lug (1b).
3. vision inspection apparatus according to claim 2, is characterized in that: described bayonet socket (3) from outside to inside width reduces gradually.
4. according to the vision inspection apparatus described in claim 2 or 3, it is characterized in that: the integral middle of described Moving plate (1) end face is formed with up-small and down-big step-like boss.
5. vision inspection apparatus according to claim 4, is characterized in that: the integral middle of described price fixing (2) bottom surface is formed with up big and down small frustum.
6. vision inspection apparatus according to claim 2, it is characterized in that: between described Moving plate (1) and price fixing (2), by two fastening bolts that distribute by even circumferential, be connected, the upper hole of passing for fastening bolt of Moving plate (1) is circular arc cylindrical void (1c), and the center of circle of this cylindrical void (1c) is on the axial line of Moving plate (1).
7. vision inspection apparatus according to claim 2, is characterized in that: described cushion block (4) is pane, and fixes by welding and price fixing (2).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410347296.4A CN104142334A (en) | 2014-07-21 | 2014-07-21 | Visual inspection mechanism |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410347296.4A CN104142334A (en) | 2014-07-21 | 2014-07-21 | Visual inspection mechanism |
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| Publication Number | Publication Date |
|---|---|
| CN104142334A true CN104142334A (en) | 2014-11-12 |
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ID=51851569
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
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| CN201410347296.4A Pending CN104142334A (en) | 2014-07-21 | 2014-07-21 | Visual inspection mechanism |
Country Status (1)
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105352967A (en) * | 2015-11-17 | 2016-02-24 | 浙江集英工业智能机器技术有限公司 | Multi-station conveying shooting mechanism for automatic detection of soft-magnetic magnetic core |
| CN111495782A (en) * | 2019-12-22 | 2020-08-07 | 萧县华野农业科技有限公司 | Fruit sorting device |
| CN112986266A (en) * | 2021-04-21 | 2021-06-18 | 苏州鼎纳自动化技术有限公司 | Product surface defect detection equipment |
| JP7481991B2 (en) | 2020-10-16 | 2024-05-13 | 日東精工株式会社 | Inspection Equipment |
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Application publication date: 20141112 |