CN104060808B - Fully-automatic intelligent patch block machine - Google Patents
Fully-automatic intelligent patch block machine Download PDFInfo
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- CN104060808B CN104060808B CN201410049554.0A CN201410049554A CN104060808B CN 104060808 B CN104060808 B CN 104060808B CN 201410049554 A CN201410049554 A CN 201410049554A CN 104060808 B CN104060808 B CN 104060808B
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Abstract
The invention discloses a kind of fully-automatic intelligent patch block machine, including frame, feeding jacking system, automatic material pulling system, automatic plastering hopper, automatic scraping ash mechanism, feeding unit, feeding automatic turning mechanism, feeding self-raising platform, Second Positioning System, patch floor tile four Shaft fixed position module and measurement and the tiling attaching mechanism that shakes, this invention is additionally provided with Wall brick system and patch floor tile and Wall brick note ash system simultaneously.This fully-automatic intelligent patch block machine can realize pasting floor tile and wall brick simultaneously, replace artificial completely, achieve the full-automatic mechanical equalization of patch block, substantially increase work efficiency, reduce labor intensity, and patch block quality is good, the brick laid is neat, smooth, attractive in appearance, it is particularly suited for the patch block of large-area ground or metope, the present invention can realize first plastering after putting brick and first put brick after expecting simultaneously and inject two kinds of patch block techniques of ash material, suitable patch block technique can be selected voluntarily according to the smooth degree on ground or metope, thus bigger performance patch block efficiency.
Description
Technical field
The present invention relates to construction and decoration technical field, be specifically related to a kind of fully-automatic intelligent patch block
Machine.
Background technology
At present in construction and decoration industry, Wall brick, floor tile are all with artificial paving or semi-automation
Paving is main, and both paving modes are required for using a lot of manpower, muscle power under one's control,
The restriction of technical ability, paving speed is slow, and efficiency is low, average paving every day 30-40 square metre, and
Paving quality is uneven, and during paving, monolithic brick rework rate is high, needs adjustment level repeatedly
Face, solves hollowing rate, and gap is uneven, flatness difference and the problems such as line is the most straight of constructing;And
And patch block industry work itself is the most arduous, labor strength is big, long campaigns patch block industry
Health is easily generated various occupation disease.More and more higher and follow-up without youngster at manpower recruitment cost
Under the background added, rely on automation equipment to carry out Wall brick, floor tile is future architecture finishing
The inexorable trend of industry development.
Summary of the invention
For solving above-mentioned technical problem, we have proposed a kind of fully-automatic intelligent patch block machine, its mesh
: can replace completely manually carrying out Wall brick or floor tile, paving efficiency is high, and quality is good.
For reaching above-mentioned purpose, technical scheme is as follows:
A kind of fully-automatic intelligent patch block machine, including frame, feeding jacking system, automatic material pulling system
System, automatic plastering hopper, automatic scraping ash mechanism, feeding unit, feeding automatic turning mechanism,
Feeding self-raising platform, Second Positioning System, patch floor tile four Shaft fixed position module and measurement and shake flat
Paving mechanism, feeding jacking system, feeding unit, automatic scraping ash mechanism, feeding automatic turning
Mechanism and feeding self-raising platform are fixed in frame along stands longitudinal successively order, automatic plastering
Hopper is positioned at automatic scraping ash mechanism front upper place, and Second Positioning System is positioned at feeding automatic turning mechanism
Lower section, patch floor tile four Shaft fixed position module is fixed in frame, is positioned at outside frame, measures and shake
Tiling attaching mechanism is fixedly connected on patch floor tile four Shaft fixed position module;
Frame include framework, first be longitudinally travelled wheel, horizontal travel wheel, lateral wheel elevating mechanism,
Second is longitudinally travelled wheel and Based Intelligent Control integrated system, and first is longitudinally travelled wheel and the second lengthwise rows
Entering wheel and be respectively and movably connected to framework end along the longitudinal direction and middle part, horizontal travel wheel has two
Group, is respectively and movably connected to framework two ends along the longitudinal direction, and lateral wheel elevating mechanism is even
Being connected on above horizontal travel wheel and be fixedly connected on framework, Based Intelligent Control integrated system is positioned at frame
On frame, and it is positioned at the other end being longitudinally travelled the relative framework of wheel with first, Based Intelligent Control collection
Touch control screen it is provided with in one-tenth system;
Feeding jacking system is adjacent with Based Intelligent Control integrated system, and feeding jacking system includes straight line
Guide rod, chain pitch wheel mechanism, driving motor and feeding lifting platform, feeding lifting platform is fixing to be connected
In framework bottom, linear guide has two groups, lays respectively at the two ends of feeding lifting platform, and is positioned at
The outside of a framework end in transverse direction, chain pitch wheel mechanism is arranged on linear guide
On, driving motor is arranged on chain pitch wheel actuator base;
Automatic material pulling system includes drawing material cylinder, horizontal linear guide rail and drawing material platform, horizontal linear
Guide rail is fixed on the side of the framework at linear guide place, and is positioned at inside linear guide, draws material
Cylinder is arranged on horizontal linear guide rail, draw material platform L-shaped, L-type with draw material cylinder
Being flexibly connected, L-type another side is made up of two boards the most in the same plane, and is positioned at framework
Interior top;
Automatic plastering hopper is positioned at horizontal linear guide rail end, and is positioned at the upper of framework centre position
Side, automatic plastering hopper includes ash hopper, rabbling mechanism and rotating discharge mechanism, rabbling mechanism
Being positioned at inside ash hopper, rotating discharge mechanism is positioned at below ash hopper, is provided with bottom ash hopper
First discharging opening;
Automatic scraping ash mechanism is positioned at the automatic plastering hopper back lower place, including vertical line slideway, tooth
Wheel rack gear, motor and material scraping plate, vertical line slideway has two groups, respectively the company of fixing
Being connected on the two ends of framework horizontal direction, the two ends of material scraping plate are sliding with two groups of vertical line slideways respectively
Being dynamically connected, the two ends of material scraping plate are respectively connected with rack and pinion drive mechanism simultaneously, the gear at two ends
Rack gear is respectively connected with motor, and two motors are each attached to base of frame;
Feeding unit includes driving sprocket mechanism, driven sprocket mechanism, power transmission shaft, conveying motor
And supporting plate, driving sprocket mechanism and driven sprocket mechanism are mounted in parallel at the two of framework horizontal direction
The top of end, driving sprocket mechanism and driven sprocket mechanism connected by power transmission shaft, conveying motor
Be connected with driving sprocket mechanism, two ends of supporting plate be separately fixed at driving sprocket mechanism and from
In movable sprocket mechanism, driving sprocket mechanism and driven sprocket mechanism are provided with along framework longitudinally
The guide plate that direction is arranged, guide plate is positioned at outside supporting plate;
Feeding automatic turning mechanism includes lifting platform, switching mechanism, chain conveying mechanism, lifting
Axle sleeve, get stuck mechanism and retainer platform, and lifting platform is fixedly mounted on framework, chain transfer
Structure is connected to inside lifting platform by connecting plate, and switching mechanism has two groups, is connected to lifting
On outside two the relative end faces of platform, and be positioned at the same lengthwise position of framework, switching mechanism with
Chain conveying mechanism is fixing to be connected, and retainer platform is fixed on the inner side of chain conveying mechanism, gets stuck
Mechanism is positioned at the outside of chain conveying mechanism, and is positioned at inside lifting platform, the fixing peace of lifting axle sleeve
It is contained in installing on the end face that end face is perpendicular with switching mechanism outside lifting platform;
Feeding self-raising platform is positioned at the other end of the framework relative with Based Intelligent Control integrated system
Portion, including guide rod, feeding chain pitch wheel mechanism and feeding motor, guide rod is two groups, along framework
Horizontal direction is fixed on framework parallel, and guide rod is also cross lifting axle sleeve and feeding automatic turning
Mechanism is flexibly connected, and feeding chain pitch wheel mechanism is connected with guide rod by support, feeding motor and
Feeding chain pitch wheel mechanism connects and is fixedly connected on base of frame;
Second Positioning System is positioned at the lower section of feeding automatic turning mechanism, including guiding mechanism, biography
Motivation structure, mobile motor and support plate, guiding mechanism is movably connected in below support plate, and the company of fixing
Being connected on base of frame, drive mechanism is connected to support plate one end along framework horizontal direction, mobile electricity
Machine is connected with drive mechanism, and support plate upper surface is provided with locating dowel;
Patch floor tile four Shaft fixed position module is arranged on the outside of framework horizontal direction, and and second positioning
System is positioned at the external place of same longitudinal direction of framework, including X-axis straight-line motion mechanism, Y-axis straight line
Motion, Z axis straight-line motion mechanism, rotary shaft and Universal active shaft coupling, X-axis straight line
Motion is fixedly connected on above framework, and it is straight that Y-axis straight-line motion mechanism is movably connected in X-axis
Above line movement mechanism, Y-axis straight-line motion mechanism is flexibly connected with Z axis straight-line motion mechanism, Z
Being provided with motor on axle straight-line motion mechanism, Universal active shaft coupling is installed on the rotary shaft, rotation
Rotating shaft is connected with motor shaft by gear;
Measure and the tiling attaching mechanism that shakes is positioned at and automatically pastes below floor tile four Shaft fixed position module, including position
Put induction system, position sensing system fixed plate, Altitude control vibrating mechanism and adsorbing mechanism,
Position sensing system fixed plate is fixedly connected on below Z axis straight-line motion mechanism, and is positioned at universal
Above movable coupling, position sensing system is arranged on below position sensing system fixed plate,
Adsorbing mechanism is positioned at below Universal active shaft coupling, is connected with rotary shaft, Altitude control bobbing machine
Structure is fixed on adsorbing mechanism, and adsorbing mechanism is additionally provided with height detection sensor.
Preferably, in frame first be longitudinally travelled wheel with second be longitudinally travelled wheel be positioned on framework
Sustained height position, the sustained height position on framework, two horizontal traveling position of wheels, and
It is longitudinally travelled wheel higher than first and is longitudinally travelled wheel height on framework with second.
Preferably, in automatic material pulling system, two ends of horizontal linear guide rail are equipped with position sensing
Device.
Preferably, in feeding automatic turning mechanism switching mechanism by rotational power source and rotating shaft group
Becoming, rotational power source is fixed on lifting platform, and rotating shaft is flexibly connected through lifting platform with lifting platform,
Rotational power source is rotary cylinder or electric rotating machine.
Preferably, in feeding automatic turning mechanism chain conveying mechanism include motor, actively chain,
Driven chain, actively chain is connected by power transmission shaft with driven chain.
Preferably, X-axis straight-line motion mechanism, Y-axis straight-line motion mechanism and Z axis linear motion
Mechanism is servomotor, leading screw and guide track system.
Preferably, fully-automatic intelligent patch block machine also includes Wall brick five Shaft fixed position module, including propping up
Erect post, Z-direction rotating mechanism, X-axis straight-line motion mechanism, Y-axis straight-line motion mechanism, Z axis
Straight-line motion mechanism, Y rotary shaft and Universal active shaft coupling, bracket upright post and Z-direction whirler
Structure is flexibly connected, and X-axis straight-line motion mechanism is fixed on Z-direction rotating mechanism, and Z axis straight line is transported
Motivation structure is flexibly connected with X-axis straight-line motion mechanism, Y-axis straight-line motion mechanism and Z axis straight line
Motion is flexibly connected, and Y-axis straight-line motion mechanism is provided with motor, Universal active shaft coupling
Device is arranged in Y rotary shaft, and Y rotary shaft is connected with motor shaft by gear.
Preferably, Wall brick five Shaft fixed position module end connects measurement and the tiling attaching mechanism that shakes.
Preferably, ash hopper is provided with the second discharging opening, the second discharging opening is provided with first
Discharge pipe, the first discharge pipe end is provided with ash material injection port, leads to and patch floor tile four axle
The measurement of alignment system connection and the tiling attaching mechanism that shakes.
Preferably, ash hopper is provided with the 3rd discharging opening, the 3rd discharging opening is provided with second
Discharge pipe, the second discharge pipe end is provided with ash material injection port, leads to and Wall brick five axle
The measurement of alignment system connection and the tiling attaching mechanism that shakes.
Beneficial effects of the present invention: the fully-automatic intelligent patch block machine of the present invention can realize patch ground simultaneously
Brick and wall brick, replace artificial completely, it is achieved that the full-automatic mechanical equalization of patch block, significantly carry
High work efficiency, reduces labor intensity, and patch block quality is good, the brick of laying is neat,
Smooth, attractive in appearance, it is particularly suited for the patch block of large-area ground or metope, the present invention can be simultaneously
Realization is first plastered after putting brick and first put brick after expecting and is injected two kinds of patch block techniques of ash material, can be according to ground
Or the smooth degree of metope selects suitable patch block technique voluntarily, thus bigger performance patch block is imitated
Rate.
Accompanying drawing explanation
In order to be illustrated more clearly that the embodiment of the present invention or technical scheme of the prior art, below
The accompanying drawing used required in embodiment or description of the prior art will be briefly described, aobvious and
Easily insight, the accompanying drawing in describing below is only some embodiments of the present invention, for this area
From the point of view of those of ordinary skill, on the premise of not paying creative work, it is also possible to according to these
Accompanying drawing obtains other accompanying drawing.
Fig. 1 is embodiment 1 structural representation of fully-automatic intelligent patch block machine of the present invention;
Fig. 2 is the structural representation of frame in fully-automatic intelligent patch block machine of the present invention;
Fig. 3 is feeding jacking system structural representation in fully-automatic intelligent patch block machine of the present invention;
Fig. 4 is automatic material pulling system structure schematic diagram in fully-automatic intelligent patch block machine of the present invention;
Fig. 5 is automatic plastering hopper construction schematic diagram in fully-automatic intelligent patch block machine of the present invention;
Fig. 6 is automatic scraping ash mechanism structure schematic diagram in fully-automatic intelligent patch block machine of the present invention;
Fig. 7 is feeding unit structural representation in fully-automatic intelligent patch block machine of the present invention;
Fig. 8 is feeding automatic turning mechanism structural representation in fully-automatic intelligent patch block machine of the present invention
Figure;
Fig. 9 is feeding self-raising platform structural representation in fully-automatic intelligent patch block machine of the present invention;
Figure 10 is Second Positioning System structural representation in fully-automatic intelligent patch block machine of the present invention;
Figure 11 is to paste floor tile four Shaft fixed position module structure in fully-automatic intelligent patch block machine of the present invention to show
It is intended to (containing measuring and shake tiling attaching mechanism);
Figure 12 is embodiment 2 structural representation of fully-automatic intelligent patch block machine of the present invention;
Figure 13 is that in fully-automatic intelligent patch block machine of the present invention, Wall brick five Shaft fixed position module structure is shown
It is intended to (containing measuring and shake tiling attaching mechanism);
Figure 14 is embodiment 3 structural representation of fully-automatic intelligent patch block machine of the present invention;
Figure 15 is embodiment 4 structural representation of fully-automatic intelligent patch block machine of the present invention.
Numeral and the corresponding component title represented by letter in figure:
1. frame 101. framework 102. first is longitudinally travelled wheel 103. horizontal travel wheel
104. lateral wheel elevating mechanisms 105. second are longitudinally travelled the wheel 106. integrated systems of Based Intelligent Control
Unite 107. touch control screen 2. feeding jacking system 201. linear guide 202. chains
Gear mechanism 203. driving motor 204. feeding lifting platform 3. automatic material pulling system
301. draw material cylinder 302. horizontal linear guide rail 303. to draw material platform 304. position sensor
4. automatic plastering hopper 401. ash hopper 402. rabbling mechanism 403. rotating discharge mechanism
404. first discharging opening 405. second discharging opening 406. the 3rd discharging opening 5. automatic scraping ashes
Mechanism 501. vertical line slideway 502. rack and pinion drive mechanism 503. motor
504. material scraping plate 6. feeding unit 601. driving sprocket mechanism 602. driven sprocket mechanism
603. power transmission shaft 604. conveying motor 605. supporting plate 606. guide plate 7. feedings are automatic
Switching mechanism 701. lifting platform 702. switching mechanism 703. chain conveying mechanism
704. lifting axle sleeves 705. get stuck mechanism 706. retainer platform 8. feeding self-raising platform
801. feeding motor 9. second positioning systems of guide rod 802. feeding chain pitch wheel mechanism 803.
Unite 901. guiding mechanism 902. drive mechanism 903. mobile motor 904. support plates
905. locating dowels 10. paste floor tile four Shaft fixed position module 1001.X axle straight-line motion mechanism
1002.Y axle straight-line motion mechanism 1003.Z axle straight-line motion mechanism 1004. rotary shaft
1005. Universal active shaft couplings 11. are measured and shake tiling attaching mechanism 1101. location sensitive system
1102. position sensing system fixed plate 1103. Altitude control vibrating mechanisms 1104. of uniting are inhaled
Random structure 1105. height detection sensor 12. Wall brick five Shaft fixed position module 1201.
Erect post 1202.Z to rotating mechanism 1203.Y rotary shaft 1204. movable pulley 13. the
One discharge pipe 14. second discharge pipe 15. ash material injection port
Detailed description of the invention
Below in conjunction with the accompanying drawing in the embodiment of the present invention, to the technical side in the embodiment of the present invention
Case is clearly and completely described, it is clear that described embodiment is only the present invention one
Divide embodiment rather than whole embodiments.Based on the embodiment in the present invention, this area is general
The every other embodiment that logical technical staff is obtained under not making creative work premise,
Broadly fall into the scope of protection of the invention.
Below in conjunction with schematic diagram, the detailed description of the invention of the present invention is described in further detail.
Embodiment 1
Fully-automatic intelligent patch block machine as shown in Figure 1, including frame 1, feeding jacking system 2,
Automatic material pulling system 3, automatic plastering hopper 4, automatic scraping ash mechanism 5, feeding unit 6, send
Material automatic turning mechanism 7, feeding self-raising platform 8, Second Positioning System 9, patch floor tile four axle
Alignment system 10 and measure and shake tiling attaching mechanism 11, feeding jacking system 2, feeding unit 6,
Automatic scraping ash mechanism 5, feeding automatic turning mechanism 7 and feeding self-raising platform 8 are along frame 1
Longitudinally order is fixed in frame 1 the most successively, and automatic plastering hopper 4 is positioned at automatic scraping ash mechanism 5
Front upper place, Second Positioning System 9 is positioned at below feeding automatic turning mechanism 7, pastes floor tile four axle
Alignment system 10 is fixed in frame 1, is positioned at outside frame 1, flat paving machine of measuring and shake
Structure 11 is fixedly connected on patch floor tile four Shaft fixed position module 10.
As in figure 2 it is shown, frame 1 includes framework 101, first is longitudinally travelled wheel 102, laterally
Travel wheel 103, lateral wheel elevating mechanism 104, second it is longitudinally travelled wheel 105 and Based Intelligent Control
Integrated system 106, first is longitudinally travelled wheel 102 and second is longitudinally travelled wheel 105 activity respectively
Being connected to framework 101 end along the longitudinal direction and middle part, horizontal travel wheel 103 has two groups,
It is respectively and movably connected to framework 101 two ends along the longitudinal direction, lateral wheel elevating mechanism
104 are connected to above horizontal travel wheel 103 and are fixedly connected on framework 101, and first longitudinally
Travel wheel 102 and second is longitudinally travelled wheel 105 and is positioned at the sustained height on framework 101, and two
Individual horizontal travel wheel 103 is positioned at the sustained height on framework 101, and higher than the first lengthwise rows
Enter wheel 102 and second and be longitudinally travelled wheel 105 height on framework 101, in original state,
Frame 1 and be connected to frame 1 upper-part and can move, by intelligence along frame 1 longitudinal direction
Control integrated system 106 and accurately control lengthwise movement distance, carry out longitudinal patch block, in longitudinal patch
After brick completes, lateral wheel elevating mechanism 104 action so that laterally travel wheel 103 moves downward
Until contacting with ground, now first be longitudinally travelled wheel 102 and second be longitudinally travelled wheel 105 hang
Sky, frame 1 and be connected to frame 1 upper-part and can move along frame 1 horizontal direction, pass through intelligence
Integrated system 106 can be controlled and accurately control frame 1 transverse movement distance, carry out horizontal patch block.
Based Intelligent Control integrated system 106 is positioned on framework 101, and is positioned at and is longitudinally travelled wheel 102 with first
Relative framework 101 the other end, Based Intelligent Control integrated system 106 is provided with touch control
Screen 107, Based Intelligent Control integrated system 106 is used for controlling whole automatizatioies action of this patch block machine,
And control action can be realized by touch control screen 107.
Feeding jacking system 2 is adjacent with Based Intelligent Control integrated system 106, as it is shown on figure 3, on
Material jacking system 2 includes linear guide 201, chain pitch wheel mechanism 202, driving motor 203
And feeding lifting platform 204, feeding lifting platform 204 is fixedly connected on framework 101 bottom, straight line
Guide rod 201 has two groups, lays respectively at the two ends of feeding lifting platform 204, and is positioned at framework 101
The outside of an end in transverse direction, chain pitch wheel mechanism 202 is arranged on linear guide
On 201, driving motor 203 is arranged on bottom chain pitch wheel mechanism 202.The brick water of paving
Flat overlay on feeding lifting platform 204, in driving motor 203 and chain pitch wheel mechanism 202
Under effect, feeding lifting platform 204 and place superincumbent brick and can linearly transport by guide rod about 201
Dynamic.
As shown in Figure 4, automatic material pulling system 3 includes drawing material cylinder 301, horizontal linear guide rail
302 and draw material platform 303, horizontal linear guide rail 302 is fixed on the frame at linear guide 201 place
The side of frame 101, and be positioned at inside linear guide 201, draw material cylinder 301 to be arranged on level
On line slideway 302, draw material platform 303 L-shaped, living with drawing material cylinder 301 of L-type
Being dynamically connected, L-type another side is made up of two boards the most in the same plane, and is positioned at framework 101
Interior top.Automatic material pulling system 3 matches with feeding jacking system 2, automatic material pulling system 3
302 two ends of middle horizontal linear guide rail are equipped with position sensor 304, feeding jacking system
2 often rise one piece of brick height, and the signal monitored is sent to intelligence control by position sensor 304
In integrated system 106 processed, draw material cylinder 301 action, by drawing material platform 303 by one piece of brick edge
Horizontal linear guide rail 302 carries at longitudinal next station of frame 1, circulates according to this,
Until the brick on feeding lifting platform 204 all being carried complete the most again toward feeding lifting platform 204
Feeding.
Automatic plastering hopper 4 is positioned at above horizontal linear guide rail 302 end, and is positioned at framework 101
Middle position, as it is shown in figure 5, automatic plastering hopper 4 includes ash hopper 401, blender
Structure 402 and rotating discharge mechanism 403, it is internal that rabbling mechanism 402 is positioned at ash hopper 401, rotation
Turn discharging mechanism 403 and be positioned at below ash hopper 401, be provided with first bottom ash hopper 401 and go out
Material mouth 404.Ash hopper 401 adds ash automatically, after ash is filled it up with, automatic by rabbling mechanism 402
Being stirred, rotating discharge mechanism 403 is provided with rotating valve, and this valve is positioned at the first discharging
At mouth 404, rotating valve, by step motor drive, is controlled by Based Intelligent Control integrated system 106
Ash hopper 401 processed opens and stops ash discharge and controls ash discharge according to motor rotational angle
Amount.In ash hopper 401, it is provided with induction apparatus, when ash material deficiency in ash hopper 401 simultaneously
Automatic alarm, reminds and adds ash.
Automatic scraping ash mechanism 5 is positioned at automatic plastering hopper 4 back lower place, as shown in Figure 6, including
Vertically line slideway 501, rack and pinion drive mechanism 502, motor 503 and material scraping plate 504,
Vertically line slideway 501 has two groups, is respectively fixedly connected with the two ends at framework 101 horizontal direction,
The two ends of material scraping plate 504 are slidably connected with two groups of vertical line slideways 501 respectively, material scraping plate 504
Two ends be respectively connected with rack and pinion drive mechanism 502 simultaneously, the rack pinion machine at two ends
Structure 502 is respectively connected with motor 503, and two motors 503 are each attached to bottom framework 101.Scrape
The motor 503 of flitch 504 both sides and rack and pinion drive mechanism 502 can independent self contained function,
With the height number of base area planar survey, adjust material scraping plate 504 two ends height relative to ground,
Thus control to plaster height to be adapted to the patch block on the most irregular ground.
As it is shown in fig. 7, feeding unit 6 includes driving sprocket mechanism 601, driven sprocket mechanism
602, power transmission shaft 603, conveying motor 604 and supporting plate 605, driving sprocket mechanism 601 and from
Movable sprocket mechanism 602 is mounted in parallel above the two ends of framework 101 horizontal direction, drive chain
Wheel mechanism 601 and driven sprocket mechanism 602 are connected by power transmission shaft 603, conveying motor 604
Being connected with driving sprocket mechanism 601, two ends of supporting plate 605 are fixedly connected on actively respectively
On chain-wheel mechanism 601 and driven sprocket mechanism 602, driving sprocket mechanism 601 and driven sprocket
The guide plate 606 arranged along framework 101 longitudinal direction, guide plate it is provided with in mechanism 602
606 are positioned at outside supporting plate 605.Feeding unit 6 will be carried by the brick of automatic material pulling system 3
Below the first discharging opening 404 bottom ash hopper 401, plastered by automatic scraping ash mechanism 5
Tailing edge guide plate 606 continues to be fed forward to next station.
As shown in Figure 8, feeding automatic turning mechanism 7 include lifting platform 701, switching mechanism 702,
Chain conveying mechanism 703, lifting axle sleeve 704, get stuck mechanism 705 and retainer platform 706, rise
Fall platform 701 is fixedly mounted on framework 101, and chain conveying mechanism 703 is movable by connecting plate
Being connected to lifting platform 701 internal, switching mechanism 702 has two groups, is connected to lifting platform 701
On outside two relative end faces, and it is positioned at the same lengthwise position of framework 101, switching mechanism
702 fixing with chain conveying mechanism 703 are connected, and retainer platform 706 is fixed on chain transfer
The inner side of structure 703, the mechanism 705 that gets stuck is positioned at the outside of chain conveying mechanism 703, and is positioned at
Lifting platform 701 is internal, lifting axle sleeve 704 be fixedly mounted on outside lifting platform 701 with upset
Mechanism 702 installs on the end face that end face is perpendicular.Chain conveying mechanism 703 includes motor, master
Dynamic chain, driven chain, actively chain is connected by power transmission shaft with driven chain, passes through chain
Conveying mechanism 703 will be transported on retainer platform 706 through the brick plastered, and with the mechanism that gets stuck
Brick is fixed by 705, and switching mechanism 702 is made up of rotational power source and rotating shaft, rotational power
Source is fixed on lifting platform 701, and rotating shaft is lived through the hole on lifting platform 701 with lifting platform 701
Being dynamically connected, in the present embodiment, rotational power source is rotary cylinder, and rotational power source can also be
Electric rotating machine, under rotary cylinder effect, drives rotating shaft thus drives and be positioned at lifting platform 701
The chain conveying mechanism 703 in portion, retainer platform 706 and be fixed on torr by the mechanism 705 that gets stuck
On material platform 706, and the brick through plastering realizes 180 degree of upsets so that plastering of brick faces
Earthward, in order to directly patch block.
Feeding self-raising platform 8 is positioned at the framework 101 relative with Based Intelligent Control integrated system 106
The other end, as it is shown in figure 9, include guide rod 801, feeding chain pitch wheel mechanism 802 and
Feeding motor 803, guide rod 801 is two groups, is fixed on frame parallel along framework 101 horizontal direction
On frame 101, guide rod 801 is lived with feeding automatic turning mechanism 7 also cross lifting axle sleeve 704
It is dynamically connected so that feeding automatic turning mechanism 7 can move up and down along guide rod 801, feeding chain
Gear mechanism 802 is connected with guide rod 801 by support, feeding motor 803 and feeding chain tooth
Wheel mechanism 802 connects and is fixedly connected on bottom framework 101.Brick through plastering passes through feeding
After automatic turning mechanism 7 realizes 180 degree of upsets, at feeding motor 803 and feeding chain pitch wheel
Under the common effect of mechanism 802 so that feeding automatic turning mechanism 7 is transported downwards along guide rod 801
Dynamic, by plastering, the brick facing to ground carries to next station, is transported to next station position
When putting, the mechanism 705 that gets stuck disengages, and brick arrives on next station, feeding automatic turning mechanism
7 move upward along guide rod 801 reset to elemental height position after, feeding automatic turning mechanism 7
Upset reset waits action next time.
Second Positioning System 9 is positioned at the lower section of feeding automatic turning mechanism 7, as shown in Figure 10,
Including guiding mechanism 901, drive mechanism 902, mobile motor 903 and support plate 904, Guiding machine
Structure 901 is movably connected in below support plate 904, and is fixedly connected on bottom framework 101, transmission
Mechanism 902 is connected to support plate 904 one end along framework 101 horizontal direction, mobile motor 903
Being connected with drive mechanism 902, support plate 904 upper surface is provided with multiple locating dowel 905.Initially
During state, Second Positioning System 9 is positioned at immediately below feeding automatic turning mechanism 7, and feeding is automatic
Switching mechanism 7 moves downward along guide rod 801 and is placed on support plate 904 by brick, and by location
The position of brick fixed by post 905, and multiple locating dowels 905 are square after being linked in sequence, and with brick
The size of outer mold surface matches, and the locating dowel 905 position on support plate 904 is adjustable, to adapt to
In the brick of fixing different size specification, locating dowel 905 is up-narrow and down-wide Rotary-table, and brick relies on
The tapering of locating dowel is directed to location and is placed on support plate 904, after brick is placed on support plate 904,
Jointly acted on by mobile motor 903 and drive mechanism 902, support plate 904 and brick edge are guided
Mechanism 901 is to the outer side shifting of framework 101, and the both direction horizontal to framework 101 is the most removable,
Amount of movement is the distance of removal framework 101 at least one piece of brick of lateral outer side, in order to next work
The operation of sequence, makes the position of brick become very by Second Positioning System 9 to unify and accurately,
To guarantee that paving position is more accurate, paving quality is high.
Patch floor tile four Shaft fixed position module 10 is arranged on the outside of framework 101 horizontal direction, and with
Second Positioning System 9 is positioned at the external place of same longitudinal direction of framework 101, as shown in figure 11, bag
Include X-axis straight-line motion mechanism 1001, Y-axis straight-line motion mechanism 1002, Z axis linear motion machine
Structure 1003, rotary shaft 1004 and Universal active shaft coupling 1005, X-axis straight-line motion mechanism 1001
Being fixedly connected on above framework 101, it is straight that Y-axis straight-line motion mechanism 1002 is movably connected in X-axis
Above line movement mechanism 1001, Y-axis straight-line motion mechanism 1002 and Z axis straight-line motion mechanism
1003 are flexibly connected, and Z axis straight-line motion mechanism 1003 is provided with motor, and Universal active joins
Axial organ 1005 is arranged in rotary shaft 1004, and rotary shaft 1004 is by gear with motor shaft even
Connect so that rotary shaft 1004 can rotate about the z axis.X-axis straight-line motion mechanism 1001, Y-axis are straight
Line movement mechanism 1002 and Z axis straight-line motion mechanism 1003 are servomotor, leading screw and lead
Rail system, X-axis straight-line motion mechanism 1001, Y-axis straight-line motion mechanism 1002 and Z axis straight line
Motion 1003 can independent role, it is possible to jointly act on, it is achieved X-axis, Y-axis and Z axis three
The translation action in individual direction.
Measure and the tiling attaching mechanism 11 that shakes be positioned at and automatically paste below floor tile four Shaft fixed position module 10,
As shown in figure 11, including position sensing system 1101, position sensing system fixed plate 1102,
Altitude control vibrating mechanism 1103 and adsorbing mechanism 1104, position sensing system fixed plate 1102
It is fixedly connected on below Z axis straight-line motion mechanism 1003, and is positioned at Universal active shaft coupling 1005
Top, position sensing system 1101 has multiple, is arranged on position sensing system fixed plate 1102
Lower section, adsorbing mechanism 1104 is positioned at below Universal active shaft coupling 1005, with rotary shaft 1004
Connecting, Altitude control vibrating mechanism 1103 is fixed on adsorbing mechanism 1104, adsorbing mechanism 1104
On be additionally provided with multiple height detection sensor 1105.Adsorbing mechanism 1104 is fixed from secondary by brick
Taking out in the system 9 of position, position sensing system 1101 is used for accurately monitoring the information of brick paving,
And accurately adjust, by patch floor tile four Shaft fixed position module 10, the brick that is positioned on adsorbing mechanism 1104
Position, makes brick paving to correct position, and height detection sensor 1105 is used for detecting paving
The brick put in place is the most identical with adjacent brick height, if any deviation, by Altitude control bobbing machine
Structure 1103 single-point or multiple spot vibration are highly consistent to ensure, Altitude control vibrating mechanism 1103 can
It is set to single or multiple according to actual needs, can single movement also concurrently-acting.
Embodiment 2
As shown in figure 12, on the basis of embodiment 1, increase Wall brick five Shaft fixed position module 12,
Wall brick five Shaft fixed position module 12 end connect have measurement and shake tiling attaching mechanism 11, measure and
The tiling attaching mechanism 11 that shakes is fixed with patch floor tile four axle with Wall brick five Shaft fixed position module 12 connected mode
Position system 10 connected mode, does not repeats them here.
As shown in figure 13, Wall brick five Shaft fixed position module 12 includes bracket upright post 1201, Z-direction
Rotating mechanism 1202, X-axis straight-line motion mechanism 1001, Y-axis straight-line motion mechanism 1002, Z
Axle straight-line motion mechanism 1003, Y rotary shaft 1203 and Universal active shaft coupling 1005, support
Column 1201 is flexibly connected with Z-direction rotating mechanism 1202, X-axis straight-line motion mechanism 1001
Being fixed on Z-direction rotating mechanism 1202, Z axis straight-line motion mechanism 1003 is transported with X-axis straight line
Motivation structure 1001 is flexibly connected, Y-axis straight-line motion mechanism 1002 and Z axis straight-line motion mechanism
1003 are flexibly connected, and Y-axis straight-line motion mechanism 1003 is provided with motor, and Universal active joins
Axial organ 1005 is arranged in Y rotary shaft 1203, and Y rotary shaft 1203 is by gear and motor shaft
Connecting, bracket upright post 1201 is made up of chassis and cylinder, and tray bottom is provided with movable pulley
1204 so that whole Wall brick five Shaft fixed position module 12 and connected measurement and tiling of shaking
Attaching mechanism 11 can move freely, and cylinder is the circular tube structure of interior sky, Z-direction rotating mechanism 1202
Including Z-direction rotary shaft and motor, Z-direction rotary shaft one end is flexibly connected with cylinder, the other end with
Motor connects so that whole Wall brick five Shaft fixed position module 12 and connected measurement and shake
Tiling attaching mechanism 11 both can realize rotating along Z-direction rotary shaft, simultaneously can be the biggest along cylinder
Amplitude moves, and during brick paving, position accurately adjusts and shakes flat identical, at this with during patch floor tile
Repeat no more.
Embodiment 3
As shown in figure 14, on the basis of embodiment 1, ash hopper 401 is provided with second
Discharging opening 405, the second discharging opening 405 is provided with the first discharge pipe 13, the first discharge nozzle
Road 13 end is provided with ash material injection port 15, and sprays to and paste floor tile four Shaft fixed position module 10
The measurement connected and the tiling attaching mechanism 11 that shakes.
Embodiment 4
As shown in figure 15, on the basis of embodiment 2, ash hopper 401 is provided with
Three discharging openings 406, the 3rd discharging opening 406 is provided with the second discharge pipe 14, the second discharging
Pipeline 14 end is provided with ash material injection port 15, and sprays to and Wall brick five Shaft fixed position module 12
The measurement connected and the tiling attaching mechanism 11 that shakes.
Four embodiments of the present invention can realize four kinds of patch block patterns, is respectively as follows:
(1) patch of plastering floor tile pattern
Corresponding to embodiment 1, first brick level is stacked on feeding lifting platform 204, by certainly
Move draws material system 3 to pull away a tile every time, is moved to by brick on the supporting plate 605 of feeding unit 6,
Brick is transported to below ash hopper 401 by feeding unit 6, ash hopper 401 automatic ash discharge, passes through
Automatic scraping ash mechanism 5 plasters complete, and brick is continued transported to feeding automatic turning by feeding unit 6
Mechanism 7, is made the brick plastered turn over turnback, plasters facing to ground, automatically risen by feeding
Brick is dropped on the support plate 904 of Second Positioning System 9 by fall platform 8, more fixed by patch floor tile four axle
Position system 10 and measurement and the tiling attaching mechanism 11 that shakes pass through adsorbing mechanism 1104 from second positioning
Taking brick in system 9, position sensing system 1101 measures paving position, ground simultaneously, with reference to base
Standard is the sideline of original brick, automatically calculates position, by Based Intelligent Control integrated system 106 by number
Replying to the topic floor tile four Shaft fixed position module 10 according to feedback, accurately adjust the paving position of brick, period is continuous
Transmission physical location, calculates the offset between physical location and setting value, automatically until paving is arrived
Position, after brick position places, then is measured the height in paving face by height detection sensor 1105
With the difference in the height face of surrounding, shaken by Altitude control vibrating mechanism 1103 single-point or multiple spot
Dynamic brick is shaken flat, period height detection sensor 1105 continual acquisition actual height value,
By Based Intelligent Control integrated system 106 and Altitude control vibrating mechanism 1103 interaction data, directly
To meeting the height specification of setting, to guarantee, patch block and neighbouring brick face are highly consistent, gap
Uniformly.
(2) plaster Wall brick pattern
Corresponding to embodiment 2, first brick level is stacked on feeding lifting platform 204, by certainly
Move draws material system 3 to pull away a tile every time, is moved to by brick on the supporting plate 605 of feeding unit 6,
Brick is transported to below ash hopper 401 by feeding unit 6, ash hopper 401 automatic ash discharge, passes through
Automatic scraping ash mechanism 5 plasters complete, and brick is continued transported to feeding automatic turning by feeding unit 6
Mechanism 7, is made the brick plastered turn over turnback, plasters facing to ground, automatically risen by feeding
Brick is dropped on the support plate 904 of Second Positioning System 9 by fall platform 8, more fixed by Wall brick five axle
Position system 12 and measurement and the tiling attaching mechanism 11 that shakes pass through adsorbing mechanism 1104 from second positioning
Taking brick in system 9, position sensing system 1101 measures metope paving position simultaneously, with reference to base
Standard is the sideline of original brick, automatically calculates position, by Based Intelligent Control integrated system 106 by number
According to being supplied to Wall brick five Shaft fixed position module 12, accurately adjusting the paving position of brick, period is continuous
Transmission physical location, calculates the offset between physical location and setting value, automatically until paving is arrived
Position, after brick position places, then is measured the height in paving face by height detection sensor 1105
With the difference in the height face of surrounding, shaken by Altitude control vibrating mechanism 1103 single-point or multiple spot
Dynamic brick is shaken flat, period height detection sensor 1105 continual acquisition actual height value,
By Based Intelligent Control integrated system 106 and Altitude control vibrating mechanism 1103 interaction data, directly
To meeting the height specification of setting, to guarantee, patch block and neighbouring brick face are highly consistent, gap
Uniformly.
(3) note ash patch floor tile pattern
Corresponding to embodiment 3, first brick level is stacked on feeding lifting platform 204, by certainly
Move draws material system 3 to pull away a tile every time, is moved to by brick on the supporting plate 605 of feeding unit 6,
Brick is transported to below ash hopper 401 by feeding unit 6, and ash hopper 401 not ash discharge, brick is by defeated
Material mechanism 6 continues transported to feeding automatic turning mechanism 7, will by feeding self-raising platform 8
Brick drops on the support plate 904 of Second Positioning System 9, then by patch floor tile four Shaft fixed position module 10
Taken from Second Positioning System 9 by adsorbing mechanism 1104 with measurement and the tiling attaching mechanism 11 that shakes
Brick, position sensing system 1101 measures paving position, ground simultaneously, and basis reference is original brick
Sideline, automatically calculate position, by Based Intelligent Control integrated system 106, data feedback replied to the topic
Floor tile four Shaft fixed position module 10, accurately adjusts the paving position of brick, and period constantly transmits actual bit
Put, automatically calculating the offset between physical location and setting value, until moving into place, moving to
After Wei, the ash material the second discharging opening 405 from ash hopper 401 flows through the first discharge pipe 13
Go out, start to inject ash material, until brick base plate is tamped, afterwards, then by height detection sensor
1105 differences measuring the height in paving face and the height face of surrounding, by Altitude control bobbing machine
Brick is shaken flat by structure 1103 single-point or multiple spot vibration, and period height detection sensor 1105 is uninterrupted
Acquisition actual height value, by Based Intelligent Control integrated system 106 and Altitude control vibrating mechanism
1103 interaction datas, until meeting the height specification of setting, patch block and neighbouring brick to guarantee
Face is highly consistent, and gap is uniform.
(4) note ash Wall brick pattern
Corresponding to embodiment 4, first brick level is stacked on feeding lifting platform 204, by certainly
Move draws material system 3 to pull away a tile every time, is moved to by brick on the supporting plate 605 of feeding unit 6,
Brick is transported to below ash hopper 401 by feeding unit 6, and ash hopper 401 not ash discharge, brick is by defeated
Material mechanism 6 continues transported to feeding automatic turning mechanism 7, will by feeding self-raising platform 8
Brick drops on the support plate 904 of Second Positioning System 9, then by Wall brick five Shaft fixed position module 12
Taken from Second Positioning System 9 by adsorbing mechanism 1104 with measurement and the tiling attaching mechanism 11 that shakes
Brick, position sensing system 1101 measures metope paving position simultaneously, and basis reference is original brick
Sideline, automatically calculate position, by Based Intelligent Control integrated system 106 serve data to patch
Wall brick five Shaft fixed position module 12, accurately adjusts the paving position of brick, and period constantly transmits actual bit
Put, automatically calculating the offset between physical location and setting value, until moving into place, moving to
After Wei, the ash material the 3rd discharging opening 406 from ash hopper 401 flows through the second discharge pipe 14
Go out, start to inject ash material, until brick base plate is tamped, afterwards, then by height detection sensor
1105 differences measuring the height in paving face and the height face of surrounding, by Altitude control bobbing machine
Brick is shaken flat by structure 1103 single-point or multiple spot vibration, and period height detection sensor 1105 is uninterrupted
Acquisition actual height value, by Based Intelligent Control integrated system 106 and Altitude control vibrating mechanism
1103 interaction datas, until meeting the height specification of setting, patch block and neighbouring brick to guarantee
Face is highly consistent, and gap is uniform.
Being exactly more than the structurally and functionally effect of fully-automatic intelligent patch block machine, its advantage is: can be real
Existing multiple patch block pattern, replaces artificial completely, and patch block efficiency is high, and quality is good.
Above-described is only the preferred embodiment of the present invention, it is noted that for this area
Those of ordinary skill for, without departing from the concept of the premise of the invention, it is also possible to do
Going out some deformation and improvement, these broadly fall into protection scope of the present invention.
Claims (10)
1. a fully-automatic intelligent patch block machine, it is characterised in that include frame (1), feeding
Jacking system (2), automatic material pulling system (3), automatic plastering hopper (4), automatic scraping machine
Structure (5), feeding unit (6), feeding automatic turning mechanism (7), feeding self-raising platform (8),
Second Positioning System (9), patch floor tile four Shaft fixed position module (10) and measurement and the flat paving machine that shakes
Structure (11), feeding jacking system (2), feeding unit (6), automatic scraping ash mechanism (5),
Feeding automatic turning mechanism (7) and feeding self-raising platform (8) longitudinally depend on along frame (1)
Secondary order is fixed in frame (1), and automatic plastering hopper (4) is positioned at automatic scraping ash mechanism (5)
Front upper place, Second Positioning System (9) is positioned at feeding automatic turning mechanism (7) lower section, patch ground
Brick four Shaft fixed position module (10) is fixed in frame (1), is positioned at frame (1) outside, surveys
Amount and tiling attaching mechanism (11) of shaking are fixedly connected in patch floor tile four Shaft fixed position module (10);
Frame (1) includes framework (101), first is longitudinally travelled wheel (102), laterally advances
Wheel (103), lateral wheel elevating mechanism (104), second it is longitudinally travelled wheel (105) and intelligence
Controlling integrated system (106), first is longitudinally travelled wheel (102) and second is longitudinally travelled wheel (105)
It is respectively and movably connected to framework (101) end along the longitudinal direction and middle part, described lateral line
Enter wheel (103) and have two groups, be respectively and movably connected to two along the longitudinal direction of framework (101)
End, lateral wheel elevating mechanism (104) is connected to horizontal travel wheel (103) top and fixes
Being connected on framework (101), Based Intelligent Control integrated system (106) is positioned at framework (101)
On, and it is positioned at the other end being longitudinally travelled the relative framework (101) of wheel (102) with first,
Touch control screen (107) it is provided with on Based Intelligent Control integrated system (106);
Feeding jacking system (2) is adjacent with Based Intelligent Control integrated system (106), and feeding lifts
System (2) includes linear guide (201), chain pitch wheel mechanism (202), driving motor (203)
And feeding lifting platform (204), feeding lifting platform (204) is fixedly connected on framework (101) end
End, linear guide (201) has two groups, lays respectively at the two ends of feeding lifting platform (204),
And it is positioned at the outside of framework (101) end in transverse direction, chain pitch wheel mechanism (202)
Being arranged on linear guide (201), driving motor (203) is arranged on chain pitch wheel mechanism (202)
Bottom;
Automatic material pulling system (3) includes drawing material cylinder (301), horizontal linear guide rail (302)
And drawing material platform (303), horizontal linear guide rail (302) is fixed on linear guide (201) place
The side of framework (101), and be positioned at linear guide (201) inner side, draw material cylinder (301)
It is arranged on horizontal linear guide rail (302), draws material platform (303) L-shaped, L-type
Being flexibly connected with drawing material cylinder (301), L-type another side is by two boards the most in the same plane
Composition, and it is positioned at framework (101) top;
Described automatic plastering hopper (4) is positioned at horizontal linear guide rail (302) end, and is positioned at
The top in framework (101) centre position, automatic plastering hopper (4) include ash hopper (401),
Rabbling mechanism (402) and rotating discharge mechanism (403), rabbling mechanism (402) is positioned at ash material
Bucket (401) is internal, and rotating discharge mechanism (403) is positioned at ash hopper (401) lower section, ash
Hopper (401) bottom is provided with the first discharging opening (404);
Automatic scraping ash mechanism (5) is positioned at automatic plastering hopper (4) back lower place, including vertical straight
Line guide rail (501), rack and pinion drive mechanism (502), motor (503) and material scraping plate (504),
Vertically line slideway (501) has two groups, is respectively fixedly connected with at framework (101) horizontal direction
Two ends, slide with two groups of vertical line slideways (501) respectively in the two ends of material scraping plate (504)
Connecting, the two ends of material scraping plate (504) are respectively connected with rack and pinion drive mechanism (502) simultaneously,
The rack and pinion drive mechanism (502) at two ends is respectively connected with motor (503), two motors (503)
It is each attached to framework (101) bottom;
Feeding unit (6) include driving sprocket mechanism (601), driven sprocket mechanism (602),
Power transmission shaft (603), conveying motor (604) and supporting plate (605), driving sprocket mechanism (601)
Upper with what driven sprocket mechanism (602) was mounted in parallel at the two ends of framework (101) horizontal direction
Side, driving sprocket mechanism (601) and driven sprocket mechanism (602) are by power transmission shaft (603)
Connecting, conveying motor (604) is connected with driving sprocket mechanism (601), supporting plate (605)
Two ends be separately fixed at driving sprocket mechanism (601) and driven sprocket mechanism (602)
On, described driving sprocket mechanism (601) and driven sprocket mechanism (602) are provided with edge
The guide plate (606) that framework (101) longitudinal direction is arranged, described guide plate (606) is positioned at
Supporting plate (605) outside;
Feeding automatic turning mechanism (7) include lifting platform (701), switching mechanism (702),
Chain conveying mechanism (703), lifting axle sleeve (704), the mechanism that gets stuck (705) and retainer are put down
Platform (706), described lifting platform (701) is fixedly mounted on framework (101), and chain carries
It is internal that mechanism (703) is connected to lifting platform (701) by connecting plate, switching mechanism (702)
There are two groups, are connected on outside two the relative end faces of lifting platform (701), and are positioned at
At framework (101) same lengthwise position, switching mechanism (702) and chain conveying mechanism (703)
Fixing connection, retainer platform (706) is fixed on the inner side of chain conveying mechanism (703), card
Material mechanism (705) is positioned at the outside of chain conveying mechanism (703), and is positioned at lifting platform (701)
Inside, described lifting axle sleeve (704) be fixedly mounted on lifting platform (701) outside with upset
Mechanism (702) installs on the end face that end face is perpendicular;
Feeding self-raising platform (8) is positioned at the frame relative with Based Intelligent Control integrated system (106)
The other end of frame (101), including guide rod (801), feeding chain pitch wheel mechanism (802)
With feeding motor (803), guide rod (801) is two groups, along framework (101) horizontal direction also
Row be fixed on framework (101), guide rod (801) also cross lifting axle sleeve (704) with
Feeding automatic turning mechanism (7) is flexibly connected, and feeding chain pitch wheel mechanism (802) is by propping up
Frame is connected with guide rod (801), feeding motor (803) and feeding chain pitch wheel mechanism (802)
Connect and be fixedly connected on framework (101) bottom;
Second Positioning System (9) is positioned at the lower section of feeding automatic turning mechanism (7), including leading
To mechanism (901), drive mechanism (902), mobile motor (903) and support plate (904),
Guiding mechanism (901) is movably connected in support plate (904) lower section, and is fixedly connected on framework (101)
Bottom, drive mechanism (902) is connected to support plate (904) along framework (101) horizontal direction
One end, mobile motor (903) is connected with drive mechanism (902), on support plate (904)
Surface configuration has locating dowel (905);
Patch floor tile four Shaft fixed position module (10) is arranged on the outside of framework (101) horizontal direction,
And it is positioned at the external place of same longitudinal direction of framework (101) with Second Positioning System (9), including X
Axle straight-line motion mechanism (1001), Y-axis straight-line motion mechanism (1002), Z axis move along a straight line
Mechanism (1003), rotary shaft (1004) and Universal active shaft coupling (1005), X-axis straight line
Motion (1001) is fixedly connected on framework (101) top, Y-axis straight-line motion mechanism (1002)
It is movably connected in X-axis straight-line motion mechanism (1001) top, Y-axis straight-line motion mechanism (1002)
It is flexibly connected with Z axis straight-line motion mechanism (1003), Z axis straight-line motion mechanism (1003)
On be provided with motor, Universal active shaft coupling (1005) is arranged in rotary shaft (1004),
Rotary shaft (1004) is connected with motor shaft by gear;
Measure and tiling attaching mechanism (11) of shaking is positioned at patch floor tile four Shaft fixed position module (10) automatically
Lower section, including position sensing system (1101), position sensing system fixed plate (1102), height
Degree controls vibrating mechanism (1103) and adsorbing mechanism (1104), and described position sensing system is solid
Determine plate (1102) and be fixedly connected on Z axis straight-line motion mechanism (1003) lower section, and be positioned at ten thousand
To movable coupling (1005) top, described position sensing system (1101) is installed in place
Putting induction system fixed plate (1102) lower section, adsorbing mechanism (1104) is positioned at Universal active connection
Axial organ (1005) lower section, is connected with rotary shaft (1004), Altitude control vibrating mechanism (1103)
Being fixed on adsorbing mechanism (1104), adsorbing mechanism is additionally provided with height detection on (1104)
Sensor (1105).
Fully-automatic intelligent patch block machine the most according to claim 1, it is characterised in that machine
In frame (1), first is longitudinally travelled wheel (102) and is longitudinally travelled wheel (105) is positioned at frame with second
Sustained height position on frame (101), two horizontal travel wheel (103) are positioned at framework (101)
On sustained height position, and be longitudinally travelled wheel (102) and the second lengthwise rows higher than first
Enter wheel (105) height on framework (101).
Fully-automatic intelligent patch block machine the most according to claim 1, it is characterised in that institute
State (302) two ends of horizontal linear guide rail in automatic material pulling system (3) and be equipped with position biography
Sensor (304).
Fully-automatic intelligent patch block machine the most according to claim 1, it is characterised in that send
In material automatic turning mechanism (7), switching mechanism (702) is made up of rotational power source and rotating shaft,
Rotational power source is fixed on lifting platform (701), and rotating shaft is through lifting platform (701) and lifting
Platform (701) is flexibly connected, and rotational power source is rotary cylinder or electric rotating machine.
Fully-automatic intelligent patch block machine the most according to claim 1, it is characterised in that send
In material automatic turning mechanism (7) chain conveying mechanism (703) include motor, actively chain,
Driven chain, actively chain is connected by power transmission shaft with driven chain.
Fully-automatic intelligent patch block machine the most according to claim 1, it is characterised in that institute
State X-axis straight-line motion mechanism (1001), Y-axis straight-line motion mechanism (1002) and Z axis straight line
Motion (1003) is servomotor, leading screw and guide track system.
Fully-automatic intelligent patch block machine the most according to claim 1, it is characterised in that institute
State fully-automatic intelligent patch block machine and also include Wall brick five Shaft fixed position module (12), erect including
Post (1201), Z-direction rotating mechanism (1202), X-axis straight-line motion mechanism (1001), Y-axis
Straight-line motion mechanism (1002), Z axis straight-line motion mechanism (1003), Y rotary shaft (1203)
And Universal active shaft coupling (1005), bracket upright post (1201) and Z-direction rotating mechanism (1202)
Being flexibly connected, X-axis straight-line motion mechanism (1001) is fixed on Z-direction rotating mechanism (1202)
On, Z axis straight-line motion mechanism (1003) is movable with X-axis straight-line motion mechanism (1001) even
Connecing, Y-axis straight-line motion mechanism (1002) is movable with Z axis straight-line motion mechanism (1003) even
Connect, Y-axis straight-line motion mechanism (1003) is provided with motor, Universal active shaft coupling (1005)
Being arranged in Y rotary shaft (1203), Y rotary shaft (1203) is by gear with motor shaft even
Connect.
Fully-automatic intelligent patch block machine the most according to claim 7, it is characterised in that patch
Wall brick five Shaft fixed position module (12) end connects measurement and tiling attaching mechanism (11) of shaking.
Fully-automatic intelligent patch block machine the most according to claim 1, it is characterised in that ash
Being provided with the second discharging opening (405) on hopper (401), the second discharging opening (405) is upper to be arranged
The first discharge pipe (13), described first discharge pipe (13) end is had to be provided with ash material note
Loophole (15), leads to the measurement and tiling of shaking being connected with patch floor tile four Shaft fixed position module (10)
Attaching mechanism (11).
Fully-automatic intelligent patch block machine the most according to claim 8, it is characterised in that ash
Being provided with the 3rd discharging opening (406) on hopper (401), the 3rd discharging opening (406) is upper to be arranged
The second discharge pipe (14), the second discharge pipe (14) end is had to be provided with ash material injection port
(15) measurement being connected with Wall brick five Shaft fixed position module (12) and the flat paving machine that shakes, are led to
Structure (11).
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CN201410049554.0A CN104060808B (en) | 2014-02-13 | 2014-02-13 | Fully-automatic intelligent patch block machine |
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