Summary of the invention
Technical problem to be solved by this invention is to provide the hard and soft compound pile foundation ditch of a kind of folder hard formation Soft Clay construction method for supporting, solves the high problem of traditional foundation ditch cost.
Technological principle of the present invention adopts as follows:
Utilize convolution boring through hard interbedded layer, while getting into projected depth, by swirl vanes cutting weak soil, drilling rod is carried on rotary water jet mud limit, limit, thereby forms flexible pile.Utilize convolution boring through hard interbedded layer, while getting into projected depth, by swirl vanes, concrete is pumped by drill bit bottom, drilling rod is carried to ground in perfusion limit, limit, thereby forms pump pressure plain concrete pile.Sling the subsequently vibrating device that connects, large rigidity core pipe and reinforcing cage, reinforcing cage lower end is inserted in concrete pile body, rely on gravity and vibrating device to drive large rigidity core pipe to vibrate reinforcing cage lower end, make reinforcing cage sink down into projected depth, thereby form rigid pile.The flexible pile of first constructing, the rigid pile of then constructing, rigid pile and flexible pile snap-fit arrangement, form water-stop curtain, and rigid pile not only plays the effect of sealing, has also played the effect of bank protection.
Construction sequence of the present invention comprises:
1 measures unwrapping wire location
Cleaning construction plant after, basic point and the baseline of answering repetition measurement Party A to provide, determine errorless after, according to basic point and baseline, emit concrete stake position again, measuring order in stake position is undertaken by sequence of construction, and stake position should fix, the little 10mm of pile center's line deviation, and carry out surveying record, can construct after accurate.
2 rigs are in place
Rig is answered held stationary, guarantees that in construction, any inclination not occurring moves.For the accurate keyhole degree of depth, control scale should be set in frame, so that observation.
3 rigs draw hole
Pile verticality does not reach requirement, and stake bottom water-stop curtain there will be seepage, does not reach the effect of sealing.In order to control pile verticality, take following measure: on the slideway of rig pile frame, two casings with orientation are set, internal diameter is only greater than drill pipe diameter 10mm, has solved friction and the vibration problems of drilling rod.Self-control gravity Verticality gauge is set in tappet bottom.After a stake centering, in tappet bottom bolster wood compacting, guarantee when the stressed swing of tappet, the frictional force opposing by rig around axle self-locking device and tappet and sleeper generation swings, and stake position is not changed.After pile center's contraposition, drilling rod Uprightness adjusting degree, with transit, detect again drilling rod verticality, and monitoring at any time in boring procedure, guarantee that position error is less than 5mm, construction error is less than 10mm.
Pumps water mud is crept on 4 limits
Get into after desired depth, the soil clearly that must dally in bottom, hole, then stops operating, and pumps water mud limit, limit is carried and is drilled into ground, carries while boring and carries out uniform rotation, makes evenly mix of pumps water mud and soil, forms flexible pile.Soft Soil Layer rate of penetration is 0.8~1m/min, and hard interbedded layer position rate of penetration will slow down, and rate of penetration is 0.2~0.4m/min, if swag phenomenon appears in rig, rate of penetration also will slow down.
5 guncretings
After flexible pile construction, at rigid pile design position, hole at once, get into after desired depth, soil clearly must dally in bottom, hole, then stop operating, pumping of concrete limit, limit is carried and is drilled into ground, and carry while boring and must not rotate, and the lifting that remains a constant speed, guarantee that drill bit is embedded in concrete all the time, prevents broken pile.Because may there be certain intensity at rigid pile and flexible pile interlock position, rate of penetration will slow down, and Soft Soil Layer rate of penetration is 0.5~0.7m/min, and hard interbedded layer position rate of penetration also will slow down, rate of penetration is 0.1~0.3m/min, if swag phenomenon appears in rig, rate of penetration slows down again.
6 insert reinforcing cage
After concreting, by vibrating device, reinforcing cage is inserted to concrete, form rigid pile.Vibrating device adopts low and medium frequency vibrating hammer, and isolation mounting has been installed; Suspension ring are arranged at vibrating hammer top, for lifting by crane vibrating device and large rigidity core pipe; Reinforcing cage aligns circle and is used for fixing and aligns reinforcing cage; Lifting rope lies on vibrating hammer, and for crane lifting, the verticality of guaranteeing that reinforcing cage is laid is handled in employment simultaneously; On vibrating hammer bottom and reinforcing cage, be welded with 2~4 steel loops, penetrate wire rope clamping, lifting reinforcing cage location.The large effective flange of rigidity core is connected on vibrating device, and large rigidity core pipe lower end is pressed in reinforcing cage end, and reinforcing cage upper end and vibrating device flexibly connect, large rigidity core pipe lower ending opening, and pore is opened on middle part, top.
7 do a top concrete capping beam
Stake top concrete capping beam intensity adopts C25 or C30, and stake top concrete capping beam arranges preformed hole at anchor pole position, so that rig is holed.
8 anchor bolt constructions
Adopt down-the-hole drill to hole according to design inclination angle, pitch-row error is not more than 150mm, and hole depth error is not more than 50mm.Holed rear with mortar pump to grout injection in hole, grouting pressure is 0.1~0.2MPa.During slip casting, Grouting Pipe should be inserted apart from about 100mm place at the bottom of hole, with cement paste, inject and slowly extract, to hole full till.Then the reinforcing bar body of rod is inserted and filled with in the boring of cement paste.
9 sprayed mortars for the first time
Bury φ 6 bar dowels of controlling thickness sign underground, use high pressure water washing side slope, moistening side slope surface.First after sieve, pack cement, sand, rubble into spraying machine after by match ratio dry mixing evenly, then start to spray first floor concrete.Spraying operation is answered segmentation and slicing, is carried out successively from top to bottom, during injection shower nozzle be subject to the spray plane should be vertical, keep the distance of 0.8m~1.0m, spray pistol and do Rotating with Uniform motion, even with the concrete compaction that guarantees to eject.Control water/binder ratio well, rebound degree should not be greater than 15%, wet curing after sprayed mortar final set 2h simultaneously.
10 hang gauze wire cloth
With thin wire, 6 reinforcing bar bindings of the φ through straightening are become to reinforced mesh, the crosspoint of steel mesh reinforcement answers colligation solid.
11 sprayed mortars for the second time
With water under high pressure, first floor sprayed mortar face is rinsed well and wetted surface.Second layer concrete injection order is identical with first floor with method of operating.While starting to spray, should reduce shower nozzle and be subject to the distance of spray plane, and adjusting spray angle, to guarantee the density of second layer sprayed mortar.If have in injection, by bar frame, firmly being occurred that concrete comes off should remove in time.Injection personnel should adjust the water supply valve of spray gun, control water/binder ratio, make concrete surface smooth, and moistening gloss, without trickling dry spot phenomenon.Wet curing 7d after sprayed mortar final set 2h.Every day, the number of times of water spray should be able to keep sprayed mortar surface wettability.
Cement for flexible pile adopts Portland cement, and label is 42.5, and incorporation is 15%, and water/binder ratio is 1.0.Cement paste water must clean, pollution-free, before slip casting, 30min left and right starts to prepare cement paste.In agitator, fully stir, after stirring, from grout outlet, flow out, net filtration, removes and in slurries, there is no the particle of aquation and magazine after filtration.The slurries that filter enter slush pump, then are pumped into Grouting Pipe.
Cement for rigid pile adopts Portland cement, and label is 42.5, and water/binder ratio is 0.45~0.5.Fines optional stage coordinates reason, quality is hard, particle is pure natural in, coarse sand; Coarse aggregate is selected hard cobble or rubble, and particle diameter is 5mm~15mm.
Work progress quality control method adopts as follows:
1 rig must be smooth firm when in place, and vertical missing is not more than 1%.
2 reinforcing cages are comprised of main muscle and lateral tie, every 2m left and right, reinforcing rib are set.The main tendon protective layer thickness of reinforcing cage should not be less than 35mm, and main tendon protective layer allowable variation is 10mm, and the main muscle of reinforcing cage outside adds piston shoes, to guarantee reinforcement cover.
3 reinforcing cages bottoms lengthen 6 main muscle, interior curved be connected to form bowl-shape, as being connected of vibration core tube and reinforcing cage, bottom transverse stirrup and the reinforcement of main muscle solder joint simultaneously.2~4 Heave Heres are set, and Heave Here lateral tie should be made two hoop reinforcements, while avoiding occurring hanging, snaps.
After 4 rigid pile concretings, concrete strength should meet design requirement, and concrete coagulation is good, must not have the bad phenomenon such as honeycomb, cavity, segregation, crack, interlayer, and concrete must not have unsticking to reveal reinforcing cage phenomenon.
5 rigid pile concrete slumps meet 180mm~220mm, have good workability, caking property and water retention, and the initial setting time take and meets infusion time as principle.
The present invention has significant economic benefit, conventional method is that water-stopping structure is separated with soil-baffling structure, conventionally adopt flexible pile to form water-stop curtain, and being set in flexible pile inner side, rigid pile keeps off soil, and rigid pile can be kept off soil on the one hand in the present invention, again can sealing, rigid pile and flexible pile quantity are far smaller than conventional method, have obvious economic benefit.When rigid pile and flexible pile are constructed in the present invention, do not produce soil compaction effect, when construction, foundation is produced to any subsidiary stress hardly, thereby reduce soil disturbance, very little on surrounding enviroment impact.
The present invention has following characteristics: construction quality is easily guaranteed, and engineering cost is low.Construction Vibration, noise are little, and surrounding enviroment are affected to little short construction period, and supporting effect is better.The present invention is applicable to shallow-layer and has the pattern foundation pit supporting structure in the Soft Clay situation of the hard interbedded layers such as rubble or cobble.
The specific embodiment
Below in conjunction with accompanying drawing, the present embodiment is described in detail.
Cheng Feng mansion, Wenzhou height is 33m, overall floorage 57880m
2, adopt shear force of frame wall construction, this project excavation of foundation pit degree of depth 5.3m, excavation of foundation pit area is about 5330m
2, geologic report reflection Site Soil has the approximately rubble interlayer of 0.8~1.5m of thickness in 8m left and right, and pattern foundation pit supporting structure is taked hard and soft compound pile foundation ditch construction method for supporting.
Fig. 1 is process chart, and construction sequence comprises:
1 measures unwrapping wire location
Cleaning construction plant after, basic point and the baseline of answering repetition measurement Party A to provide, determine errorless after, according to basic point and baseline, emit concrete stake position again, measuring order in stake position is undertaken by sequence of construction, and stake position should fix, the little 10mm of pile center's line deviation, and carry out surveying record, can construct after accurate.
2 rigs are in place
Rig is answered held stationary, guarantees that in construction, any inclination not occurring moves.For the accurate keyhole degree of depth, control scale should be set in frame, so that observation.
3 rigs draw hole
Pile verticality does not reach requirement, and stake bottom water-stop curtain there will be seepage, does not reach the effect of sealing.In order to control pile verticality, take following measure: on the slideway of rig pile frame, two casings with orientation are set, internal diameter is only greater than drill pipe diameter 10mm, has solved friction and the vibration problems of drilling rod.Self-control gravity Verticality gauge is set in tappet bottom.After a stake centering, in tappet bottom bolster wood compacting, guarantee when the stressed swing of tappet, the frictional force opposing by rig around axle self-locking device and tappet and sleeper generation swings, and stake position is not changed.After pile center's contraposition, drilling rod Uprightness adjusting degree, with transit, detect again drilling rod verticality, and monitoring at any time in boring procedure, guarantee that position error is less than 5mm, construction error is less than 10mm.
Pumps water mud is crept on 4 limits
Get into after desired depth, the soil clearly that must dally in bottom, hole, then stops operating, and pumps water mud limit, limit is carried and is drilled into ground, carries while boring and carries out uniform rotation, makes evenly mix of pumps water mud and soil, forms flexible pile.Soft Soil Layer rate of penetration is 0.8~1m/min, and hard interbedded layer position rate of penetration will slow down, and rate of penetration is 0.2~0.4m/min, if swag phenomenon appears in rig, rate of penetration also will slow down.
5 guncretings
After flexible pile construction, at rigid pile design position, hole at once, get into after desired depth, soil clearly must dally in bottom, hole, then stop operating, pumping of concrete limit, limit is carried and is drilled into ground, and carry while boring and must not rotate, and the lifting that remains a constant speed, guarantee that drill bit is embedded in concrete all the time, prevents broken pile.Because may there be certain intensity at rigid pile and flexible pile interlock position, rate of penetration will slow down, and Soft Soil Layer rate of penetration is 0.5~0.7m/min, and hard interbedded layer position rate of penetration also will slow down, rate of penetration is 0.1~0.3m/min, if swag phenomenon appears in rig, rate of penetration slows down again.
6 insert reinforcing cage
After concreting, by vibrating device, reinforcing cage is inserted to concrete, form rigid pile.Rigid pile and flexible pile plane of arrangement schematic diagram are as shown in Figure 2.Vibrating device adopts low and medium frequency vibrating hammer, and isolation mounting has been installed; Suspension ring are arranged at vibrating hammer top, for lifting by crane vibrating device and large rigidity core pipe; Reinforcing cage aligns circle and is used for fixing and aligns reinforcing cage; Lifting rope lies on vibrating hammer, and for crane lifting, the verticality of guaranteeing that reinforcing cage is laid is handled in employment simultaneously; On vibrating hammer bottom and reinforcing cage, be welded with 2~4 steel loops, penetrate wire rope clamping, lifting reinforcing cage location.The large effective flange of rigidity core is connected on vibrating device, and large rigidity core pipe lower end is pressed in reinforcing cage end, and reinforcing cage upper end and vibrating device flexibly connect, large rigidity core pipe lower ending opening, and pore is opened on middle part, top.
7 do a top concrete capping beam
Stake top concrete capping beam intensity adopts C25 or C30, and stake top concrete capping beam arranges preformed hole at anchor pole position, so that rig is holed.
8 anchor bolt constructions
Adopt down-the-hole drill to hole according to design inclination angle, pitch-row error is not more than 150mm, and hole depth error is not more than 50mm.Holed rear with mortar pump to grout injection in hole, grouting pressure is 0.1~0.2MPa.During slip casting, Grouting Pipe should be inserted apart from about 100mm place at the bottom of hole, with cement paste, inject and slowly extract, to hole full till.Then the reinforcing bar body of rod is inserted and filled with in the boring of cement paste.
9 sprayed mortars for the first time
Bury φ 6 bar dowels of controlling thickness sign underground, use high pressure water washing side slope, moistening side slope surface.First after sieve, pack cement, sand, rubble into spraying machine after by match ratio dry mixing evenly, then start to spray first floor concrete.Spraying operation is answered segmentation and slicing, is carried out successively from top to bottom, during injection shower nozzle be subject to the spray plane should be vertical, keep the distance of 0.8m~1.0m, spray pistol and do Rotating with Uniform motion, even with the concrete compaction that guarantees to eject.Control water/binder ratio well, rebound degree should not be greater than 15%, wet curing after sprayed mortar final set 2h simultaneously.
10 hang gauze wire cloth
With thin wire, 6 reinforcing bar bindings of the φ through straightening are become to reinforced mesh, the crosspoint of steel mesh reinforcement answers colligation solid.
11 sprayed mortars for the second time
With water under high pressure, first floor sprayed mortar face is rinsed well and wetted surface.Second layer concrete injection order is identical with first floor with method of operating.While starting to spray, should reduce shower nozzle and be subject to the distance of spray plane, and adjusting spray angle, to guarantee the density of second layer sprayed mortar.If have in injection, by bar frame, firmly being occurred that concrete comes off should remove in time.Injection personnel should adjust the water supply valve of spray gun, control water/binder ratio, make concrete surface smooth, and moistening gloss, without trickling dry spot phenomenon.Wet curing 7d after sprayed mortar final set 2h.Every day, the number of times of water spray should be able to keep sprayed mortar surface wettability.
In work progress, foundation ditch is monitored, monitoring result shows that foundation pit deformation amount is in prescribed limit, and sedimentation phenomenon does not appear in surrounding road and ground, and implementation result is desirable.