CN103794802A - Method for preparing lithium battery current collector by electrostatic coating polymer composite PTC powder - Google Patents
Method for preparing lithium battery current collector by electrostatic coating polymer composite PTC powder Download PDFInfo
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- CN103794802A CN103794802A CN201410039273.7A CN201410039273A CN103794802A CN 103794802 A CN103794802 A CN 103794802A CN 201410039273 A CN201410039273 A CN 201410039273A CN 103794802 A CN103794802 A CN 103794802A
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M4/00—Electrodes
- H01M4/02—Electrodes composed of, or comprising, active material
- H01M4/64—Carriers or collectors
- H01M4/66—Selection of materials
- H01M4/665—Composites
- H01M4/667—Composites in the form of layers, e.g. coatings
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M4/00—Electrodes
- H01M4/02—Electrodes composed of, or comprising, active material
- H01M4/04—Processes of manufacture in general
- H01M4/0402—Methods of deposition of the material
- H01M4/0404—Methods of deposition of the material by coating on electrode collectors
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/05—Accumulators with non-aqueous electrolyte
- H01M10/052—Li-accumulators
- H01M10/0525—Rocking-chair batteries, i.e. batteries with lithium insertion or intercalation in both electrodes; Lithium-ion batteries
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M2200/00—Safety devices for primary or secondary batteries
- H01M2200/10—Temperature sensitive devices
- H01M2200/106—PTC
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
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- Chemical Kinetics & Catalysis (AREA)
- Electrochemistry (AREA)
- General Chemical & Material Sciences (AREA)
- Composite Materials (AREA)
- Materials Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Battery Electrode And Active Subsutance (AREA)
Abstract
The invention discloses a method for preparing lithium battery current collector by electrostatic coating polymer composite PTC powder. The method comprises the steps of (1) preparing the polymer composite PTC powder; (2) heating the lithium battery current collector up to 100-300 DEG C by a heating device, and coating the lithium battery current collector with the polymer composite PTC powder obtained in the step (1) through an electrostatic coating device to form a polymer composite PTC powder coating on the lithium battery current collector; (3) baking the lithium battery current collector coated with the polymer composite PTC powder coating in the step (2), and carrying out a recrystallization technology to obtain the lithium battery current collector provided with the polymer composite PTC powder coating. After the method is adopted, the problems of damage and explosion caused by heating of a lithium battery can be solved, so that the problems of combustion and explosion caused by rapid heating and chain reaction since the current of the current collector is overhigh due to overheating of the interior of the lithium battery can be further solved.
Description
Technical field
The present invention relates to the preparation field of lithium battery collector, relate in particular to the method that the compound PTC powder of a kind of electrostatic coating macromolecule is prepared lithium battery collector.
Background technology
In lithium battery applications process, in the time that inside battery is short-circuited as the situation such as acupuncture, sharp impacts, immediate current sharply increases, cause battery-heating, cause thus a series of chain reaction, finally cause lithium battery blast on fire, for tackling this phenomenon, someone pastes and prevents at the connecting circuit of battery or the housing of battery with PTC transducer, because these devices and parts are the outsides at lithium battery, can not obtain in time lithium battery interior intensification information and react in time, causing prevention to lag behind, can not meet the object of lithium battery security protection.
Along with scientific and technical develop rapidly, social every profession and trade is composite material, electronic material particularly, and decorative material etc. increase day by day to the demand of functional lithium battery collector.Functional lithium battery collector has become the critical material of the PCB that plays support, interconnection components and parts effect in the functional energy and electronic system product at present, and it is called " neural net " of electronic product signal and electric power transfer, communication.Lithium battery collector is as the basic material of electronics industry, and the development of PCB technology is being followed in its development always, and PCB technology is along with the with rapid changepl. never-ending changes and improvements of electronic product improves constantly.The development of IT product technology has promoted PCB towards multiple stratification, slimming, densification, high speed, highly reliableization, functionalization future development, and it is boundless that therefore exploitation has the lithium battery collector market prospects of high-performance, high-quality, high reliability, functionalization more.
Since the people such as the Heyman of Philips company of nineteen fifty Holland find can to obtain positive temperature coefficient (PTC) characteristic after BaTiO3 is ceramic semiconducting, people are more and more deep to its understanding.Meanwhile, also just increasingly extensive in its application aspect, be penetrated into the every field such as daily life, industrial or agricultural technology, military science, communication, aerospace.PTC thermistor heater element is the modern product down to high-tech tip in future.It is widely used in light industry, house, traffic, space flight, agricultural, medical treatment, environmental protection, mining, civilian apparatus etc., and it,, compared with the heater elements such as nickel, chromium silk or far infrared, has advantages of remarkable.When apply interchange or direct voltage intensification at PTC element, below Curie-point temperature, resistivity is very low; Once when surmounting Curie-point temperature, resistivity increases suddenly, make its electric current drop to stationary value, reach A.T.C, constant temperature object.Not rubescent when PTC element heating, the flames of anger (resistance wire rubescent and have naked light), nonflammable.When PTC component ambient temperature exceeds limit value, its power drops to equilibrium valve automatically, can not produce danger of combustion.The energy input adoption rate formula of PTC element, current limiting effect, also saves electric power than the switching regulator energy input of the heater elements such as nickel filament.Ptc material has two kinds of macromolecular material class and ceramic-like, ceramic-like PTC element this as oxide, the high-temperature oxydation drawback of Ni-Cr free silk, does not have the frangible phenomenon of infrared tube yet, the life-span is long.And porous type is longer than the anapsid life-span.PTC element itself is temperature automatically controlled, does not need separately to add A.T.C line unit.Porous type PTC does not more need other heat abstractors, does not need to use conducting resinl yet.PTC element can normally use under low pressure (6-36 volt) and high pressure (110-240 volt).Low pressure PTC element is applicable to all kinds of low-voltage heaters, instrument low temp compensating, the heater on automobile and on computer peripheral device.High pressure P TC element is applicable to the heating of following electric equipment: electric thermal-insulation plate, shoe baking device, thermosol gelgun, electric cooker, electric shoes, electric mosquito heater, intravenous injection heating, light-weight plastic closing machine, steam hair comb, steam generator, humidifier, curler, video tape recorder, photocopier, automatic vending machine, hot-air screen, hand warmer, tea drier, Water pipe heating device, travelling dryer, finish-baking room for automobile, liquefied gas bottle heater, shower, beauty care device, Electric heating table, baby bottle thermostat, electric heating moxibustion instrument, electric hot water bottle, electric blanket etc.
The appearance of ptc material, the fast not and capacity problem of this two aspect not greatly of the speed that can solve traditional switch.Along with updating of scientific and technical development and technique, the characteristic of PTC element will be more and more perfect, its normality can will be further improved by galvanization, may cause a field technology revolution of traditional switch in AC and DC field, also have a wide range of applications for linear quadratic control equipment, it will reduce the manufacturing cost of electronic equipment greatly, improves economy, the reliability of electronic system operation.
Ptc material is processed due to barium titanate ceramics material, and the control of tradition processing homogeneity is more difficult, has limited the application of ptc material.
Tradition preparation PTC components and parts are due to the restriction of technique, and PTC components and parts and electrode are processed respectively, then weld or are cemented to device with pole plate, take Miniature component as main, there are no the report of jumbo ultra-thin function lithium battery collector processing.
Summary of the invention
For problems of the prior art, the invention provides the method that the compound PTC powder of a kind of electrostatic coating macromolecule is prepared lithium battery collector, the method course of processing is easy, can enhance productivity and acceptance rate.
For achieving the above object, the present invention is by the following technical solutions:
The compound PTC powder of electrostatic coating macromolecule is prepared a method for lithium battery collector, comprises the following steps: (1) prepares the compound PTC powder of macromolecule; (2) by heater, lithium battery collector is heated to 100-300 ℃, utilizes the compound PTC powder of the electrostatic coating equipment macromolecule that coating step (1) makes on lithium battery collector, on lithium battery collector, form the compound PTC powder of macromolecule coating; (3) baking procedure (2) applied the lithium battery collector of the compound PTC powder of macromolecule coating, obtained the lithium battery collector with the compound PTC powder of macromolecule coating through recrystallization technique.
Described lithium battery collector is Copper Foil or aluminium foil.
Described step (1) macromolecule is polypropylene, polyethylene, polyvinyl chloride, polyester, Kynoar, polyimides, polyamide, epoxy resin, polyurethane, polyethers or acrylate.
Described step (1) PTC powder is carbon black, carbon fiber, graphite flake, silver, copper sheet, silver-colored copper-clad nano particle, barium titanate micro mist, the leaded mass percent barium titanate micro mist that is 0.3-1.5% or the barium titanate micro mist that is 0.5-2.2% containing strontium mass percent.
The middle macromolecule of described step (1) and PTC powder carry out compound with the ratio of 1:10-10:1, adopt screw machine or ball mill to carry out composite.
In described step (2), the thickness of lithium battery collector is 3-60 μ m.
The thickness of the compound PTC powder of the macromolecule coating forming on lithium battery collector in described step (2) is 1-20 μ m.
Recrystallization technical process is carried out recrystallization according to the crystallization temperature of different macromolecular materials for the lithium battery collector that step (2) is made in imperial kiln in described step (3), and each humidity province heating time is 10-20 minute.
If polyethylene kind is successively through 80 ℃, 130 ℃, 90 ℃, heat 30 ℃ of humidity provinces; Polypropylene type experiences 80 ℃ successively, and 150 ℃, 90 ℃, heat 30 ℃ of humidity provinces; Polyimide experiences 180 ℃ successively, and 290 ℃, 190 ℃, 130 ℃ are heated; Polyesters experiences 180 ℃ successively, and 250 ℃, 190 ℃, 130 ℃ are heated, complete recrystallization process.
The thickness of the lithium battery collector that described step (3) makes is 5-100 μ m.
Compared with prior art, the course of processing of the present invention is easy, can enhance productivity and acceptance rate, and product thickness consistency is strong, make with the property of fine qualities of the lithium battery collector of the compound PTC powder of macromolecule coating highly, thermosensitive response speed is fast, accurately and capacity easy to adjust; The present invention is take ultra-thin lithium cell collector as base material, utilize electrostatic coating technology, process respectively one deck ptc material on lithium battery collector two sides, form the lithium battery collector functional material with the compound PTC powder of macromolecule coating, meet the application demand of the every field such as daily life, industrial or agricultural technology, military science, communication, aerospace; And the present invention can solve because of lithium battery the heat up destruction causing, the problem of blast, in the time that internal temperature of battery exceedes 70 ℃, PTC layer resistance between lithium battery collector and lithium battery positive and negative pole material sharply raises, the electric current passing through on collector reduces, until off state, thereby solve, lithium battery interior is overheated causes that collector electric current is excessive and steep temperature rise and chain reaction cause the problem of burning and blast.
Accompanying drawing explanation
Fig. 1 is spraying coating process flow chart of the present invention.
Fig. 2 is recrystallization process chart of the present invention.
Embodiment
As depicted in figs. 1 and 2, the compound PTC powder of the present embodiment electrostatic coating macromolecule is prepared the method for lithium battery collector, comprises the following steps: (1) gets 100g polyethylene and 100g carbon black, transfers in ball mill in nitrogen protection, ball milling mixes 5 hours, makes the compound PTC powder of macromolecule; (2) be that the Copper Foil of 5 μ m is emitted through unwinding device 1 by thickness, by heater 2, the Copper Foil of emitting is heated to 100 ° of C, 1.3 meters of fabric widths, on the electrostatic applications machine 3 of long 5 meters, with 600 meters of the speed continuous coatings of 50 ms/min, it is 2.5 μ m that the flow control valve 4 being provided with by electrostatic applications machine is controlled the compound PTC powder of macromolecule coating thickness, through cooling device 5 crystallisation by cooling, then enter wrap-up 6, complete the two-sided electrostatic coating of the compound PTC powder of macromolecule at Copper Foil; (3) Copper Foil in wrap-up is batched out in the imperial kiln that is contained in 10 meters long, experience successively 80 ℃, 130 ℃, 90 ℃, 30 ℃ are heated, the each baking in each humidity province 10 minutes, cooling, complete recrystallization processing, make 600 meters of packages long, 1.3 meters of fabric widths, thickness is the Copper Foil with the compound PTC powder of macromolecule coating of 10 μ m.
The compound PTC powder of the present embodiment electrostatic coating macromolecule is prepared the method for lithium battery collector, comprise the following steps: (1) gets 10g polypropylene and 100g barium titanate micro mist, under nitrogen protection, put into three screw rod blending reaction devices, mix 4 hours, make the compound PTC powder of macromolecule; (2) be that the aluminium foil of 3 μ m is emitted through unwinding device by thickness, by heater, the aluminium foil of emitting is heated to 150 ° of C, 1.3 meters of fabric widths, on the electrostatic applications machine of long 5 meters, with 600 meters of the speed continuous coatings of 50 ms/min, the compound PTC powder of the flow control valve control macromolecule coating thickness being provided with by electrostatic applications machine is 1 μ m, through cooling device crystallisation by cooling, then enter wrap-up, complete the electrostatic spraying of the compound PTC powder of macromolecule on aluminium foil; (3) aluminum foil coil in wrap-up is taken out in the imperial kiln that is contained in 10 meters long, experience successively 80 ℃, 150 ℃, 90 ℃, 30 ℃ are heated, the each baking in each humidity province 15 minutes, cooling, complete recrystallization processing, make 600 meters of packages long, 1.3 meters of fabric widths, thickness is the aluminium foil with the compound PTC powder of macromolecule coating of 5 μ m.
Embodiment 3
The compound PTC powder of the present embodiment electrostatic coating macromolecule is prepared the method for lithium battery collector, comprise the following steps: (1) gets the barium titanate micro mist that 50g polyimides and the leaded mass percent of 100g are 0.3%, under nitrogen protection, put into three screw rod blending reaction devices, mix 5 hours, make the compound PTC powder of macromolecule; (2) be that the Copper Foil of 15 μ m is emitted through unwinding device by thickness, by heater, the Copper Foil of emitting is heated to 180 ° of C, 1.3 meters of fabric widths, on the electrostatic applications machine of long 5 meters, with 600 meters of the speed continuous coatings of 50 ms/min, the compound PTC powder of the flow control valve control macromolecule coating thickness being provided with by electrostatic applications machine is 2.5 μ m, through cooling device crystallisation by cooling, then enter wrap-up, complete the two-sided electrostatic coating of the compound PTC powder of macromolecule on Copper Foil; (3) Copper Foil in wrap-up is batched out in the imperial kiln that is contained in 10 meters long, experience successively 180 ℃, 290 ℃, 190 ℃, 130 ℃ are heated, the each baking in each humidity province 15 minutes, cooling, complete recrystallization processing, make 600 meters of packages long, 1.3 meters of fabric widths, thickness is the Copper Foil with the compound PTC powder of macromolecule coating of 20 μ m.
Embodiment 4
The compound PTC powder of the present embodiment electrostatic coating macromolecule is prepared the method for lithium battery collector, comprise the following steps: (1) gets the barium titanate micro mist that 100g polyimides and the leaded mass percent of 10g are 1.0%, under nitrogen protection, put into three screw rod blending reaction devices, mix 5 hours, make the compound PTC powder of macromolecule; (2) be that the Copper Foil of 60 μ m is emitted through unwinding device by thickness, by heater, the Copper Foil of emitting is heated to 220 ° of C, 1.3 meters of fabric widths, on the electrostatic applications machine of long 5 meters, with 600 meters of the speed continuous coatings of 50 ms/min, the compound PTC powder of the flow control valve control macromolecule coating thickness being provided with by electrostatic applications machine is 20 μ m, through cooling device crystallisation by cooling, then enter wrap-up, complete the two-sided electrostatic coating of the compound PTC powder of macromolecule on Copper Foil; (3) Copper Foil in wrap-up is batched out in the imperial kiln that is contained in 10 meters long, experience successively 180 ℃, 290 ℃, 190 ℃, 130 ℃ are heated, the each baking in each humidity province 18 minutes, cooling, complete recrystallization processing, make 600 meters of packages long, 1.3 meters of fabric widths, thickness is the Copper Foil with the compound PTC powder of macromolecule coating of 100 μ m.
The compound PTC powder of the present embodiment electrostatic coating macromolecule is prepared the method for lithium battery collector, comprise the following steps: (1) gets 100g polyester and 100g carbon fiber, under nitrogen protection, put into three screw rod blending reaction devices, mix 5 hours, make the compound PTC powder of macromolecule; (2) be that the aluminium foil of 30 μ m is emitted through unwinding device by thickness, by heater, the aluminium foil of emitting is heated to 300 ° of C, 1.3 meters of fabric widths, on the electrostatic applications machine of long 5 meters, with 600 meters of the speed continuous coatings of 50 ms/min, be 15 μ m by the compound PTC powder of the flow control valve control macromolecule coating thickness arranging on electrostatic applications machine, through cooling device crystallisation by cooling, then enter wrap-up, complete the vacuum covering of the compound PTC powder of macromolecule on aluminium foil; (3) aluminum foil coil in wrap-up is taken out in the imperial kiln that is contained in 10 meters long, experience successively 180 ℃, 250 ℃, 190 ℃, 130 ℃ are heated, the each baking in each humidity province 20 minutes, cooling, complete recrystallization processing, make 600 meters of packages long, 1.3 meters of fabric widths, thickness is the aluminium foil with the compound PTC powder of macromolecule coating of 60 μ m.
Claims (9)
1. the compound PTC powder of electrostatic coating macromolecule is prepared a method for lithium battery collector, it is characterized in that comprising the following steps: (1) prepares the compound PTC powder of macromolecule; (2) by heater, lithium battery collector is heated to 100-300 ℃, utilizes the compound PTC powder of the electrostatic coating equipment macromolecule that coating step (1) makes on lithium battery collector, on lithium battery collector, form the compound PTC powder of macromolecule coating; (3) baking procedure (2) applied the lithium battery collector of the compound PTC powder of macromolecule coating, obtained the lithium battery collector with the compound PTC powder of macromolecule coating through recrystallization technique.
2. the compound PTC powder of electrostatic coating macromolecule according to claim 1 is prepared the method for lithium battery collector: it is characterized in that: described lithium battery collector is Copper Foil or aluminium foil.
3. the compound PTC powder of electrostatic coating macromolecule according to claim 1 is prepared the method for lithium battery collector, it is characterized in that: described step (1) macromolecule is polypropylene, polyethylene, polyvinyl chloride, polyester, Kynoar, polyimides, polyamide, epoxy resin, polyurethane, polyethers or acrylate.
4. the compound PTC powder of electrostatic coating macromolecule according to claim 1 is prepared the method for lithium battery collector, it is characterized in that: described step (1) PTC powder is carbon black, carbon fiber, graphite flake, silver, copper sheet, silver-colored copper-clad nano particle, barium titanate micro mist, the leaded mass percent barium titanate micro mist that is 0.3-1.5% or the barium titanate micro mist that is 0.5-2.2% containing strontium mass percent.
5. the compound PTC powder of electrostatic coating macromolecule according to claim 1 is prepared the method for lithium battery collector, it is characterized in that: the middle macromolecule of described step (1) and PTC powder carry out compound with the ratio of 1:10-10:1, adopt screw machine or ball mill to carry out composite.
6. the compound PTC powder of electrostatic coating macromolecule according to claim 1 is prepared the method for lithium battery collector, it is characterized in that: in described step (2), the thickness of lithium battery collector is 3-60 μ m.
7. the compound PTC powder of electrostatic coating macromolecule according to claim 1 is prepared the method for lithium battery collector, it is characterized in that: the thickness of the compound PTC powder of the macromolecule coating forming on lithium battery collector in described step (2) is 1-20 μ m.
8. the compound PTC powder of electrostatic coating macromolecule according to claim 1 is prepared the method for lithium battery collector, it is characterized in that: recrystallization technical process is carried out recrystallization according to the crystallization temperature of different macromolecular materials for the lithium battery collector that step (2) is made in imperial kiln in described step (3), each humidity province heating time is 10-20 minute.
9. the method for preparing lithium battery collector according to the arbitrary described compound PTC powder of electrostatic coating macromolecule of claim 1-8, is characterized in that: the thickness of the lithium battery collector that described step (3) makes is 5-100 μ m.
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Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
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CN106558676A (en) * | 2017-01-17 | 2017-04-05 | 上海长园维安电子线路保护有限公司 | Lithium battery collector with defencive function |
CN106784603A (en) * | 2016-12-28 | 2017-05-31 | 珠海银隆新能源有限公司 | A kind of preparation method of current collector coatings |
CN107565137A (en) * | 2017-07-03 | 2018-01-09 | 北京卫蓝新能源科技有限公司 | A kind of collector and pole piece, solid state battery containing the collector |
CN108511761A (en) * | 2017-04-13 | 2018-09-07 | 万向二三股份公司 | A kind of collector of the coating containing PTC and the lithium ion battery containing the collector |
CN110193989A (en) * | 2019-07-09 | 2019-09-03 | 郭凯华 | Lithium battery heat-resistant fireproof self-heating Soft Roll material fabrication process |
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CN102107176A (en) * | 2010-09-02 | 2011-06-29 | 中油管道防腐工程有限责任公司 | Coating process for pipeline three-layer structural anticorrosive coating |
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Publication number | Priority date | Publication date | Assignee | Title |
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CN106784603A (en) * | 2016-12-28 | 2017-05-31 | 珠海银隆新能源有限公司 | A kind of preparation method of current collector coatings |
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CN108511761A (en) * | 2017-04-13 | 2018-09-07 | 万向二三股份公司 | A kind of collector of the coating containing PTC and the lithium ion battery containing the collector |
CN108511761B (en) * | 2017-04-13 | 2020-09-15 | 万向一二三股份公司 | Current collector with PTC coating and lithium ion battery with current collector |
CN107565137A (en) * | 2017-07-03 | 2018-01-09 | 北京卫蓝新能源科技有限公司 | A kind of collector and pole piece, solid state battery containing the collector |
CN110193989A (en) * | 2019-07-09 | 2019-09-03 | 郭凯华 | Lithium battery heat-resistant fireproof self-heating Soft Roll material fabrication process |
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Application publication date: 20140514 |