CN103787125B - In-situ cutting assembling and clamping machine and assembling and clamping method - Google Patents
In-situ cutting assembling and clamping machine and assembling and clamping method Download PDFInfo
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- CN103787125B CN103787125B CN201410027531.XA CN201410027531A CN103787125B CN 103787125 B CN103787125 B CN 103787125B CN 201410027531 A CN201410027531 A CN 201410027531A CN 103787125 B CN103787125 B CN 103787125B
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Abstract
The invention discloses an in-situ cutting assembling and clamping machine and an assembling and clamping method. The in-situ cutting assembling and clamping machine comprises a first driving mechanism and a transmission mechanism. The transmission mechanism is driven by the first driving mechanism to do directional movement and comprises a first conveying device and a second conveying device, the second conveying device is arranged on the follow-up portion of the first conveying part, and the tail end of the second conveying device inclines downwards. The in-situ cutting assembling and clamping machine has the advantages that a cut material is conveyed in an inclined mode by being clamped by an upper conveyer belt and a lower conveyer belt and moves in a single direction towards a plastic bottom clamp, repeated movement of a mechanical arm is avoided, and working efficiency can be greatly improved. Meanwhile, one end of the cut material is clamped by the conveyer belts, the other end of the cut material stretches into a horizontal groove in the plastic bottom clamp first, and then the test paper is completely pressed into the horizontal groove; in this way, the method of cutting the upper surface of the material in a vacuum absorption mode is avoided, and the system can be adapted to automatic assembly of cut materials with various widths.
Description
Technical field
The present invention relates to a kind of test paper process units, more particularly to a kind of original position cuts card-loading machine, it particularly relates to one
Plant the original position for cutting into bar and being conveyed to diagnosing Test paper and cut card-loading machine；Moreover, it relates to using the original
The method that position cuts card-loading machine for being installed.
Background technology
There are two methods in current test paper production technology, one kind is rolling cut mode, and one kind is to cut mode, it is existing normal
All it is by the big plate of test paper of diagnosis detection thin slice strip in rule cutting production（Thin slice strip）Cut into bar（For example：It is long × a width of
After 60mm*5mm), test strips slide downwards from the position of cut-out along lower knife face, in falling to a container, then by people
After work is to test paper quality discrimination, finished product test strips are manually placed into into plastic clip.
Above two mode all can occur in process of production test strips overturn during chopping, can not accurate dropping place
Defect.A kind of paper cutter with platen unit is provided in Japan Patent JP3113949, as shown in figure 9, the two ends of track 52
The supporting member for being configured to be fixed on base plate 51 by a pair can be vertically movable.Below track 52, pressboard independence
Arrange in track 52, so, pressboard is configured to it and can vertically be moved vertically into base plate 51.Additionally, slider
（It is not shown）On track 52, and rotating blade is arranged on slider.Pilot hole 57 is formed in each paired supporting
In part 54, as shown in Figure 10, the two ends of this pair of supporting track 52 of supporting member 54, so, track 52 is by inserting pilot hole
57 and track 52 in pin P2（See Fig. 9）Rise/fall.
As shown in figure 9, one of supporting member 54 is made up of a movable part 61 and a fixed component 62.With regard to movable part
For part 61, tongue 64 is approximately perpendicular to cover plate 63 and is integrally formed, and tongue 64 is fixed to fixed component 62, enables it to lead to
Cross pin P1 pivots.Track 52 and movable part 61 pass through the (bindiny mechanism of a connection member 58）It is connected with pin P2 and pin P3.
As shown in Figure 10, fixed component 62 has the shape of, wherein, two side plates 65 form one by ceiling 66
Body, and it is fixed on base plate 51.Pilot hole 57 is formed in each side plate 65, and pilot hole 57 is inclined and has a drop H, and with edge
The horizontal component that base plate 51 extends（Holding meanss）.
Pressboard is arranged on base plate 51 independently of track 52, and passes through the (pressing device of compression spring 59 all the time）Pressure
To track 52.Additionally, pressboard is vertically pressed by the compression pin being arranged on track 52 relative to base plate 51.By fixation
Guiding parts 60 on pressboard realizes the fixation of platen Board position, so that they are clipped in the middle on track 52.
If movable part 61 is around pin P1 from state（Ⅰ）To state（Ⅱ）It is rotated in the clockwise direction, then is arranged on
Pin P2 at the front end of track 52 is moved by connection member 58 along pilot hole 57.Now, track 52 moves to the dextrad in Fig. 9,
The state parallel with base plate 51 is kept simultaneously, is risen along pilot hole 57.When track 52 rises, by pushing away for compression spring 59
The guiding pressboard of pressure guiding parts 60 vertically rises, till stop member is contacted with track 52.As a result,
Parallel gap is formed between the top surface of pressboard and base plate 51.
By the way that paper to be cut is inserted in the gap, it is easy to the cutting position along the edge locating paper sheets of pressboard.
After paper cutting location matches, movable part 61 is rotated in the counterclockwise direction around pin P1.Now, the two ends of track 52 are borrowed
Help to be moved through the pin P2 of pilot hole 57, the left-hand that pin P3 is shifted in Fig. 9 and decline.
Due to the vertical movement of track 52, track 52 is in state（Ⅳ）With state（Ⅴ）Between flatly move.Now, rail
Road 52 is flatly moved, and the front end of the compression pin being arranged on track 52 is rubbed in the top surface of pressboard due to pressure, because
It is detached for track 52 and pressboard.
The horizontal movement of pressboard is limited by fixed component 62 and supporting member 54, then, pressboard along perpendicular to
The vertical direction movement of base plate 51.When pressboard is moved down, the paper on base plate 51 is piled up because pressure is maintained at pressure
Between cardboard and base plate 51, so, the stacked state for keeping paper does not go to pot.
Paper compressing unit according to disclosed in the patent document, even if as described above, paper to be cut is stacked in large quantities
On base plate 51, paper is also easily positioned on a cutting position, meanwhile, prevent paper position to be cut from shifting, because
Move solely in the vertical direction for pressboard.
However, when track 52 is moved down, track 52 is flatly mobile to be moved down simultaneously.Specifically, by adding to slider
Pressure, slider slides on track 52 and does not rotate movable part 61, thus declines track 52, slides in such situation
Device is flatly moved relative to paper to be cut, because track 52 is flatly moved.
The patent attempt provide it is a kind of pressboard by paper to be cut compress compacting by way of to realize cutting paper
The mode being accurately positioned, but the paper being placed on base plate 51 is maintained at a final cutting position not over pressure by pressboard
On, and when paper slip requirement narrower width is cut, paper slip can occur crimp due to the retractility of itself, therefore, it is this kind of
Mode solve well test strips overturn during chopping, can not accurate dropping place a difficult problem.
At present the U.S. has part producer also to research and develop and automatically cuts original position and cut the machine that is installed, and big plate is sent in the machine
Test strips are held and picked up from test paper upper surface positioning by manipulator by metal flats before being cut, after test strips are cut off,
Lift on after being held by manipulator vacuum, along the movement of big plate feeding identical direction, directly transfer is placed into plastic clip, then
Return to be picked up again, if test strips are defective, midway abandons.
The greatest problem of this mode is when test strips are very narrow（Such as less than 5mm) when, the upper surface very little of test strips, machinery
Hand is difficult positioning pickup, and the test paper of this width is current output the best part.Meanwhile, when test strips upper surface is compared
When coarse, it is also difficult to carry out positioning by way of vacuum suction and pick up and be installed.
The content of the invention
In view of the problem that above-mentioned prior art is present, it is proposed that the present invention.
Therefore, one of the technical problem to be solved in the present invention is how still can to realize when test strips are very narrow
The positioning of test strips is picked up and carries out follow-up entering box-packed card.
In addition, the present invention technical problem further to be solved is how to overcome test strips of the prior art chopping
During upset, can not accurate dropping place problem, to reach subsequent operation in the purpose for choosing to install card is accurately selected to test strips.
To solve above-mentioned technical problem, the invention provides following technical scheme：
In one aspect of the invention, there is provided a kind of original position cuts card-loading machine, including the first drive mechanism and transmission mechanism, institute
Stating the first drive mechanism drives the transmission mechanism to be oriented movement；The transmission mechanism includes the first conveying arrangement and second
Conveying arrangement, second conveying arrangement is arranged at the further part of first conveying arrangement, and its end is downward-sloping, inclines
Angle is 3-60 degree；First drive mechanism drives the first conveying arrangement and the linkage of the second conveying arrangement；First transport
Device includes conveyer belt, and second conveying arrangement includes conveyer belt.
As preferred technical scheme, the several blocks of interval setting on the conveyer belt；First drive mechanism is located at
First conveying arrangement side.
In another aspect of this invention, there is provided a kind of original position cuts card-loading machine, including the first conveying arrangement and the second transport
Device, second conveying arrangement is arranged at the further part of first conveying arrangement, and its end is downward-sloping, angle of inclination
For 3-60 degree；First conveying arrangement includes the first drive component and the first conveying assembly, and the first drive component drives first
Conveying assembly is oriented movement, and a plurality of blocks are provided with first conveying assembly, between the block between
Every the length more than material；Second conveying arrangement includes the second drive component and the second conveying assembly, second conveying
Component includes upper conveyor belt and lower conveyer belt, and the upper conveyor belt and lower conveyer belt fit, and second drive component drives
Upper conveyor belt and lower conveyer belt are oriented motion.
Used as preferred technical scheme, the lower conveyer belt is fitted with the upper conveyor belt part, the lower conveyer belt
Arrange in the upper conveyor belt before a part is prominent.
Used as preferred technical scheme, the upper conveyor belt, by upper conveyor belt drive wheel, end is provided with upper conveyor belt
Driven pulley, middle part is provided with upper conveyor belt tensioning wheel and upper conveyor belt elastic wheel；The lower conveyer belt, by lower conveyer belt wheel driving is driven
Dynamic, end is provided with lower conveyer belt driven pulley, and middle part is provided with lower conveyer belt tensioning wheel；The upper conveyor belt driving wheel is in lower conveyer belt
There is a segment distance in driving wheel left side, can lean on the resilient engagement of two conveyer belts to the test strips clamping conveying of different-thickness, upper defeated
Send the gap having with driven pulley and lower conveyer belt driven pulley more than maximum gauge test strips；It is provided with adjustable before upper conveyor belt driven pulley
Pinch roller, adjusts the pressure to upper conveyor belt under the pressure of briquetting, so as to adjust chucking power when output end is exported to test strips
Degree.
Used as preferred technical scheme, the overlapping portion bottom of the upper conveyor belt and lower conveyer belt is provided with roller, some
Individual roller is arcuately arranged, and the overlapping portion of upper conveyor belt and lower conveyer belt can be allowed arcuately to convey downwards.
Used as preferred technical scheme, the second conveying arrangement end is provided with the mechanism that the test strips to exporting are arranged, bullet
Property can adjustable block arrange in end and can adjust its position horizontal with the second conveying arrangement in the slit of block, it is and flexible, work as test paper
Bar export when, elasticity can adjustable block test strips are extruded so as to have more preferable linearity when exporting, it is ensured that dress bar it is more accurate.
As preferred technical scheme, the second drive component of the second conveying arrangement, double cog synchronous belt is additionally provided with, it is driven
Take turns and when being driven, steering is contrary, and tensioning wheel tensioning double cog synchronous belt, driven pulley drives upper conveyor belt driving wheel,
Driven pulley drives lower conveyer belt driving wheel, upper conveyor belt driving wheel and lower conveyer belt driving wheel to reversely rotate, the superposition face of biobelt
Just in the same direction clamping conveys test strips.
Used as preferred technical scheme, the part downside that the lower conveyer belt fits with the upper conveyor belt is provided with arc
Shape supporting plate.
Used as preferred technical scheme, the first conveying assembly side is provided with identifying device, the identifying device energy
Enough carrying out detection to material according to information set in advance recognizes and feeds back corresponding information；The identifying device includes image sensing
Device, described image sensor carries out optical image information sensing to the material on first conveying assembly, and is converted into can use
Output signal.
Additionally, the present invention technical problem further to be solved is, how to cut card-loading machine using the original position of the present invention and set
It is standby to be oriented the problem for conveying and completing to be installed to cutting material.
In another aspect of this invention, a kind of method for cutting card-loading machine for being installed using above-mentioned original position, bag are also provided
Include following operations：
（1）The first conveying arrangement material cut by the original position in card-loading machine is sent to the second conveying arrangement；
（2）Material is inclined at an angle conveying by second conveying arrangement；
（3）Material is delivered to one by one the position of setting.
As preferred technical scheme, the operation（2）In, second conveying arrangement by material by upper conveyor belt and
The clamping of lower conveyer belt, is inclined at an angle conveying.
A kind of preferred version of card-loading machine is cut as original position of the present invention, the original position cuts card-loading machine also includes the
Three conveying arrangements, the 3rd conveying arrangement is arranged at the further part of the second conveying arrangement, and the cartridge to being installed into box is oriented
Transport；The component that is installed is provided with 3rd conveying arrangement, the component that is installed adjusts platform including cartridge, and the cartridge is adjusted
Leveling platform can pass through the position of the lower cartridge of mobile adjustment；Dress seaming element, the dress are additionally provided with 3rd conveying arrangement
Seaming element includes power set, lower cartridge positioning pushing block and upper cartridge limit mounting block, and the lower cartridge positioning pushing block will be conveyed
The lower cartridge come shifts the upper cartridge limit mounting block lower section onto, and the upper cartridge on the upper cartridge limit mounting block is by described dynamic
Power apparatus pressing is arranged in lower cartridge.
Used as preferred technical scheme, the component that is installed also includes pinch roller, and the pinch roller is arranged at the cartridge adjustment
The top of platform, compacting can be carried out to the material in lower cartridge smooth.
As preferred technical scheme, positioner is provided with the 3rd conveying arrangement, the positioner is arranged
In the side of the 3rd conveying arrangement, it can be positioned and be fed back corresponding letter to the material on the 3rd conveying arrangement
Breath.
Used as preferred technical scheme, the positioner is imageing sensor, and described image sensor can detect institute
Stating the existing position of the second conveying assembly and lower cartridge then carries out signal feedback.
Used as preferred technical scheme, the side of the first conveying arrangement is additionally provided with deviation correcting device, its include limiting plate,
Swing arm and correction block, the correction block can be moved back and forth on swing arm, thus, by the position for adjusting correction block.
As preferred technical scheme, detection sensor and device for eliminating are additionally provided with the 3rd conveying arrangement, institute
State detection sensor and the device for eliminating is arranged at the further part of the dress seaming element, the detection sensor can be detected
The quality that is installed then is fed back, and the device for eliminating can reject unqualified product according to the feedback information of the detection sensor
Product.
As preferred technical scheme, pressure card component, pressure Ka Zujianbao are additionally provided with the 3rd conveying arrangement
Include pressure card upper roller, the pressure card upper roller is synchronized with the movement with the 3rd conveying arrangement, can by upper cartridge and lower cartridge extrude to
Finished product state.
In another aspect of this invention, a kind of method for cutting card-loading machine for being installed using the original position, bag are also provided
Include following operations：
（1）Material is cut the first conveying arrangement and the second conveying arrangement in card-loading machine by the original position and is transported to
In the lower cartridge of three conveying arrangement conveyor surfaces；
（2）Lower cartridge is delivered at dress seaming element 3rd conveying arrangement dress conjunction for carrying out upper cartridge and lower cartridge；
（3）The cartridge that dress gets togather is delivered to into one by one the position of setting.
As preferred technical scheme, the operation（1）In, lower cartridge adjusts the mobile adjustment position of platform by cartridge
To adapt to transfer position of second conveying arrangement to material so that material can accurately be loaded second conveying arrangement lower card
In box.
A kind of preferred version of card-loading machine is cut as original position of the present invention, the original position cuts card-loading machine also to be included cutting
Mechanism is cut, the mechanism that cuts includes cutting driving means and cuts device；The device that cuts is described to cut drive including upper slitter
Dynamic device drives the upper slitter to move back and forth；Compacting part is provided with the upper slitter, the compacting part includes compacting
Portion, the compacting portion is not less than upper slitter edge line.
In another aspect of this invention, a kind of method for cutting card-loading machine for being installed using the original position, bag are also provided
Include following operations：
（1）The material for cutting is cut into mechanism by described（4）In compacting part be densified to the first conveying arrangement（1）'s
On conveyor surface；
（2）The material for cutting is passed through into the first conveying arrangement（1）It is sent to the second conveying arrangement（2）；
（3）Second conveying arrangement（2）Material is inclined at an angle and is delivered to the 3rd conveying arrangement（3）Conveyor surface
Lower cartridge in；
（4）3rd conveying arrangement（3）Lower cartridge is delivered to into dress seaming element（33）Place carries out cartridge and lower cartridge
Dress close；
（5）The cartridge that dress gets togather is delivered to into one by one the position of setting.
The present invention has the advantages that:Big plate is fed forward out the width of needs, and the material of the cutting is cut by cutter
In disconnected process, there is the inclination similar with upper knife edge gradient in its position, while also there is lateral minute movement, but in cut-out
Afterwards, it is placed in the conveying device plane of adjacent lower edge line by blade fixture concora crush, the conveying device toward with big plate feeding
Direction direction at a right angle exceedes test paper transverse shifting after the distance of the material length of cutting, and cutting machine is just conveyed immediately again
The test paper width for going out needs is cut again, and conveying device is repeatedly by test paper transverse shifting.The horizontal shifting of the material of cutting
The material movement that can carry cutting by conveying device when dynamic is realized, it is also possible to carried out by an end of the material for cutting
Promote.Therefore, the width of test paper and the coarse situation of its upper surface are no longer key constraints.Cutting with mass defect
Material sensing will be carried out in horizontal moving process and recognizes and kick out of, the parallel essence along moving direction of the material of cutting
Fine positioning is put can be adjusted during transverse shifting by mechanical deflection correcting.Cutting card-loading machine using original position of the present invention can be accurately right
Cutting material is positioned, selected, meanwhile, the width of the material of cutting and the coarse situation of its upper surface are no longer major limitations
Factor, the material of cutting is conveyed by the clamping rake angle of upper lower conveyer belt, is unidirectionally moved, and there is no manipulator repeatedly
Motion, can be greatly enhanced operating efficiency.
The present invention is advantageous in that test strips are conveyed by the clamping rake angle of upper and lower belt, and toward plastic bottom card list is carried out
To movement, there is no the motion repeatedly of manipulator, operating efficiency can be greatly enhanced.Simultaneously the present invention clamps test paper using belt
Bar one end, the other end is first stretched into the hugging of plastic bottom card, and then test paper is all pressed into hugging, is also avoided by vacuum
The mode of absorption test strips upper surface, makes the system adapt to the test strips automatic assembling of various width.
Description of the drawings
Fig. 1 is the schematic front view that the original position of embodiments of the invention 1 cuts card-loading machine.
Fig. 2 is that the original position of embodiments of the invention 2 cuts card-loading machine schematic perspective view.
Fig. 3 is the second conveying arrangement partial schematic diagram described in embodiment illustrated in fig. 2 of the present invention 2.
Fig. 4 is the spacing schematic diagram in the conveying arrangement end of embodiment illustrated in fig. 2 of the present invention 2 second.
Fig. 5 is the second conveying arrangement part schematic rear view described in embodiment illustrated in fig. 2 of the present invention 2, while being also described
Second drive component drives upper and lower driving wheel schematic diagram.
Fig. 6 is that the original position of embodiments of the invention 3 cuts card-loading machine main body schematic diagram.
Fig. 7 is the 3rd conveying arrangement part schematic rear view described in embodiment illustrated in fig. 6 of the present invention 3.
Fig. 8 is that the original position of the embodiment of the present invention 4 cuts card-loading machine main body and partial cutaway view schematic.
Fig. 9 is prior art（Japan Patent JP3113949）The sectional view of middle paper cutter main part, illustrates that one may move
The mode of operation of part.
Figure 10 is prior art（Japan Patent JP3113949）The longitdinal cross-section diagram of middle paper cutter main part, illustrates one
The structure of support member.
Specific embodiment
Below in conjunction with accompanying drawing, the invention will be further described.
Embodiments of the invention are described below in detail, the example of the embodiment is shown in the drawings, wherein from start to finish
Same or similar label represents same or similar element or the element with same or like function.Below with reference to attached
The embodiment of figure description is exemplary, is only used for explaining the present invention, and is not considered as limiting the invention.
In description of the invention, term " interior ", " outward ", " on ", D score, "front", "rear", indicating position or the position such as " end "
Relation is, based on orientation shown in the drawings or position relationship, to be for only for ease of the description present invention rather than require that the present invention is necessary
With specific azimuth configuration and operation, therefore it is not considered as limiting the invention.
Embodiment 1
The original position for describing one embodiment of the invention below with reference to Fig. 1 cuts card-loading machine.
As shown in figure 1, the original position cuts card-loading machine includes the first drive mechanism and transmission mechanism, in the first drive mechanism
In the presence of drive the transmission mechanism to be oriented mobile transmission；In this embodiment, the first described drive mechanism A includes
Motor and driving wheel, and the transmission mechanism includes the first conveying arrangement 1 and the second conveying arrangement 2, the second conveying arrangement 2 is arranged
In the further part of first conveying arrangement 1, the second conveying arrangement 2 is downward-sloping, and the card that enters in order to material is installed.First
Drive mechanism A is located at the side of the first conveying arrangement 1, and the first drive mechanism A drives the first conveying arrangement 1 and the second conveying arrangement 2
Linkage；
First conveying arrangement 1 and second conveying arrangement 2 all include conveyer belt, it is preferred that being spaced on conveyer belt
A number of block is set, and the transport in order to material is accurately sent to.
When card-loading machine is cut using the original position described in the embodiment, material is cut in card-loading machine by the original position first
The first conveying arrangement 1 be sent to the second conveying arrangement 2；Then using second conveying arrangement 2 by material at a certain angle
（3-60 degree）Incline conveying；Material is finally delivered to one by one the position of setting.
Embodiment 2
Embodiment 2 is main to be improved the means of transportation provided in embodiment 1, in embodiment 1, to the defeated of material
Send, one is to carry material movement by the first conveying arrangement 1 and the second conveying arrangement 2 to realize that two is the end by block
Carry out promoting conveying to realize.
In this embodiment, as shown in Fig. 2 the first described conveying arrangement includes the first drive component 11 and the first conveying
Component 12, the first drive component 11 drives the first conveying assembly 12 to be oriented movement, it is preferred that first conveying assembly 12
Conveyor surface on be provided with block, several blocks spacing between any two more than material length, thus, material is in transverse shifting
When can by the first conveying assembly 12 carry material movement realize, it is also possible to promotion is carried out by material end and is able to
Realize.The first described drive component 11 includes the driver of motor and controlled motor.
In this embodiment, in order to accurately be selected choosing to standard compliant material, in first conveying assembly 12
Side is additionally provided with identifying device 14, and the identifying device 14 includes imageing sensor and Fibre Optical Sensor, imageing sensor pair
Material on the conveyor surface of the first conveying assembly 12 carries out optical image information sensing, and is converted into usable output signal, and institute
State Fibre Optical Sensor and the light of the block on the conveyor surface of first conveying assembly 12 is sent into into modulator through optical fiber, make
After parameter to be measured interacts with the light for entering modulator zone, the optical property for causing light changes, then sends into light through optical fiber
Detector, it is demodulated, measured parameter is obtained, so that the position of the material accepted to the conveyor surface of the first conveying assembly 12 is entered
Row judges.
When the feedack of identifying device 14 does not meet with the standard information for setting in advance, device for eliminating is according to the information
Make the operation that the material for cutting to falling short of specifications is rejected；And work as the feedack of identifying device 14 and set in advance
Standard information when matching, device for eliminating will not make any operation.
In this embodiment, deviation correcting device 13 is additionally provided with the side of first conveying arrangement 1, it includes limited location
Plate, swing arm and correction block, the correction block can be moved back and forth on swing arm, thus, by the position for adjusting correction block, be entered
And the accuracy of the material passed through on the conveyor surface of restriction first conveying assembly 12, it is that it can accurately enter follow-up work
Sequence is ready.
As shown in Fig. 3, Fig. 4 and Fig. 5, second conveying arrangement 2 includes the second drive component 21 and the second conveying group
Part 22, and the second conveying assembly 22 includes upper conveyor belt 22a1 and lower conveyer belt 22b1, upper conveyor belt 22a1 and lower conveyer belt
Arrange in the upper conveyor belt 22a1 before 22b1 fits, and a part for lower conveyer belt 22b1 is prominent, be arranged such, be in order to more
The material that the undertaking conveying of the first conveying arrangement 1 well comes, is easy to move in parallel be converted into clamp and moves.Described second drives
Dynamic component 21 drives upper conveyor belt 22a1 and lower conveyer belt 22b1 is oriented motion.The second described drive component 21 includes
Motor and and controlled motor driver.
The main body of second conveying arrangement 2 is Dual-conveying tall band structure, and by being superimposed up and down, clamping conveying is tried exactly two conveyer belts
Paper slip, the superposition face of two conveyer belts by one group of roller or arcwall face are round and smooth downward-sloping and terminally positioned can be right
Test strips carry out aiding in arranging the output for making its more straight line.
As shown in figure 3, upper conveyor belt 22a1, is driven by upper conveyor belt driving wheel 22a2, it is driven that end is provided with upper conveyor belt
Wheel 22a3, middle part is provided with upper conveyor belt tensioning wheel 22a6 and upper conveyor belt elastic wheel 22a7, upper conveyor belt tensioning wheel 22a6 conveyings
Band tensioning.Upper conveyor belt elastic wheel 22a7 has been prevented after multiple test strips entrance, and carrying out extruding to conveyer belt causes it to rupture.
Lower conveyer belt 22b1, is driven by lower conveyer belt driving wheel 22b2, and end is provided with lower conveyer belt driven pulley 22b3, middle part
It is provided with lower conveyer belt tensioning wheel 22b4, lower conveyer belt tensioning wheel 22b4 conveying belt tensions.
Utilizations of the upper conveyor belt tensioning wheel 22a6 and lower conveyer belt tensioning wheel 22b4 in second conveying arrangement 2, its
The reason for middle one side is the convenience for changing upper conveyor belt 22a1 and lower conveyer belt 22b1.
The overlapping portion bottom of upper conveyor belt 22a1 and lower conveyer belt 22b1 is provided with roller 23, and several rollers 23 are arcuately
Arrange, the overlapping portion of upper conveyor belt 22a1 and lower conveyer belt 22b1 can be allowed arcuately to convey downwards, this group of roller 23 can also
It is the supporting surface of an arc.
Upper conveyor belt driving wheel 22a2 has a segment distance on the left of lower conveyer belt driving wheel 22b2, can lean on two conveyer belts
Test strips clamping conveying of the resilient engagement to different-thickness, upper conveyor belt driven pulley 22a3 and lower conveyer belt driven pulley 22b3 has greatly
In the gap of maximum gauge test strips.
Adjustable pinch roller 22a4 is provided with before upper conveyor belt driven pulley 22a3, can be adjusted under the pressure of briquetting 22a5 defeated on
The pressure with 22a1 is sent, so as to adjust clamping dynamics when output end is exported to test strips.
As shown in figure 4, the end of the second conveying arrangement 2 is provided with the mechanism that the test strips to exporting are arranged, elasticity can adjustable block
Its position horizontal with the second conveying can be adjusted in 241 slits 242 that block 24 is arranged in end, and it is flexible, work as test strips
During output, elasticity can adjustable block 241 test strips are extruded so as to have more preferable linearity when exporting, it is ensured that dress bar it is more accurate.
As shown in figure 5, the second drive component 21 of the second conveying arrangement 2, is additionally provided with double cog synchronous belt 211, driven pulley
When being driven, steering is contrary to 212a and 212b, and the tensioning double cog synchronous belt 211 of tensioning wheel 213, driven pulley 212a drives
Upper conveyor belt driving wheel 22a2, driven pulley 212b drive lower conveyer belt driving wheel 22b2, and upper conveyor belt driving wheel 22a2 is defeated with
Band driving wheel 22b2 is sent to reversely rotate, just in the same direction clamping conveys test strips in the superposition face of biobelt.
When card-loading machine is cut using the original position described in this embodiment, material is cut in card-loading machine by the original position first
The first conveying arrangement 1 be sent to the second conveying arrangement 2；Then utilize second conveying arrangement 2 by material by upper conveying
With 22a1 and lower conveyer belt 22b1 are in the way of accommodating and are inclined at an angle conveying；Material is finally delivered to one by one setting
Position.
Embodiment 3
As shown in fig. 6, in this embodiment, original position cuts card-loading machine except including the first conveying arrangement 1 and the second fortune
Defeated device 2, also including the 3rd conveying arrangement 3.3rd conveying arrangement 3 is arranged at the further part of the second conveying arrangement 2, to being installed
The cartridge for entering box is oriented transport.
Referring to Fig. 7, the component 31 that is installed is provided with the 3rd conveying arrangement 3, the component 31 that is installed is flat including cartridge adjustment
Platform 311 and pinch roller 312, cartridge adjusts platform 311 by Motor drive, and cartridge under adjustment can be moved under the driving of motor
Position, and pinch roller 312 is then arranged at the top that cartridge adjusts platform 311, in the case where material is entered, pinch roller 312 enters to material after cartridge
Row compacting is smooth.
In this embodiment, positioner 32 is additionally provided with the 3rd conveying arrangement 3, it is arranged at the 3rd conveying arrangement
3 side, can be positioned and be fed back corresponding information to the material on the 3rd conveying arrangement 3, so that cartridge adjustment
Make corresponding adjustment in the position of 311 pairs of lower cartridges of platform.The positioner 32 can be imageing sensor, using image sensing
Device can detect second conveying assembly 22 and the existing position of lower cartridge and then carry out signal feedback.
It is preferred that being additionally provided with dress seaming element 33 on the 3rd conveying arrangement 3, the dress seaming element 33 includes power set
331st, lower cartridge positioning pushing block 332 and upper cartridge limit mounting block 333, lower cartridge positioning pushing block 332 will convey the lower cartridge of coming
Shift the lower section of the upper cartridge limit mounting block 333 onto, the upper cartridge on the upper cartridge limit mounting block 333 is filled by the power
331 pressings are put in lower cartridge, being installed for upper and lower cartridge is completed.
Also, detection sensor and device for eliminating, detection sensor and device for eliminating are additionally provided with the 3rd conveying arrangement 3
The further part of the dress seaming element 33 is arranged at, the detection sensor can detect that the quality that is installed then is fed back, institute
Stating device for eliminating can reject substandard product according to the feedback information of the detection sensor.On the end of 3rd conveying arrangement 3
Pressure card component 34 is additionally provided with, the pressure card component 34 includes pressure card upper roller, the pressure card upper roller and the 3rd conveying arrangement 3
It is synchronized with the movement, upper cartridge and lower cartridge can be extruded to finished product state.
When using, first material is cut into the first conveying arrangement 1 in card-loading machine and the by original position described in the embodiment
Two conveying arrangements 2 are transported in the lower cartridge of the conveyor surface of the 3rd conveying arrangement 3, and now, lower cartridge adjusts platform 311 by cartridge
Mobile adjustment position adapting to transfer position of second conveying arrangement 2 to material so that second conveying arrangement 2 can be by
Material accurately loads in lower cartridge；Then, lower cartridge is delivered at dress seaming element 33 and carries out upper card by the 3rd conveying arrangement 3
The dress of box and lower cartridge is closed；Finally, the cartridge that dress gets togather is delivered to one by one the position of setting.
Embodiment 4
As shown in figure 8, the original position cuts card-loading machine and cutting card-loading machine relative to the original position shown in embodiment 3 and increased and cut
Mechanism 4 is cut, this cuts the part body that mechanism 4 includes existing paper cutter；In this embodiment, mechanism 4 is cut including upper slitter
43 and driving means 44 are cut, and cutting driving means 44 can drive the upper slitter 43 to be pumped, to realize
Material to be cut is cut, that is, realizes being processed material in the way of cutting.The driving means 44 that cut include
Cut motor and driver.
In this embodiment, upper slitter 43 is arranged on expansion bracket 41, and with the driving for cutting driving means 44, upper slitter 43 does
Up and down reciprocatingly cut motion；Compacting part 42 is provided with the upper slitter 43, it includes compacting portion, the compacting portion is higher than upper slitter knife
Sword line is parallel with upper slitter edge line, and during being cut, compacting portion be able to will cut with cutting under upper slitter 43
The material cut is compacted and positions, it is to avoid occur jumping the problems such as paper, upset.When upper slitter 43 is cut, material outlet
Lower edge due to parallel with the interior tangent plane of upper slitter 43 and fit with the interior tangent plane of upper slitter when being cut, actually rise
The effect of similar " lower knife " or " chopping block " is arrived, has been easy to upper slitter 43 to cut material.
It is preferred that upper slitter 43 is at an angle with the lower edge of material outlet, material is cut in order to upper slitter 43.
When using, first the material for cutting is densified to into the by the compacting part cut in mechanism 4 described in the present embodiment
On the conveyor surface of one conveying arrangement 1；Then the material for cutting is sent to into the second conveying arrangement 2 by the first conveying arrangement 1；Connect
Second conveying arrangement 2 and be inclined at an angle material and be delivered in the lower cartridge of the conveyor surface of the 3rd conveying arrangement 3；Again
Lower cartridge is delivered at dress seaming element secondary 3rd conveying arrangement 3 the dress conjunction for carrying out upper cartridge and lower cartridge；Finally will dress
The cartridge for getting togather is delivered to one by one the position of setting.
Referring to Fig. 1～Fig. 8, one of innovative point of the present invention is that the material for cutting is differentiated and it by sensor mass
After parallel position is rectified a deviation, it will be admitted to two consistent upper lower conveyer belts of linear velocity and clamps forward, along a camber line
Track is conveyed downwards forward（This design helps to maintain pressure of the upper conveyor belt 22a1 to lower conveyer belt 22b1）.The material for cutting
Finally from two conveyer belts（Upper conveyor belt 22a1 and lower conveyer belt 22b1）Clamping in transport out, with modeling in the bottom
Material bottom card belt system forms less oblique angle.After the material for cutting is appeared from the clamping of two conveyer belts, it horizontal
Position is immediately by sensor（Identifying device 14）Differentiate, plastic bottom card with test paper hugging can be motor driven laterally immediately below it
Carry out position adjustment.After receiving the material lateral position information for cutting appeared from belt, the thing for cutting of plastic bottom card
Material hugging will laterally be moved to the underface of the material for cutting automatically.In the conveyer belt of the material conveyer belt and plastic bottom card for cutting
After carrying out the automatic sensing control of certain position and speed, the head end of the material for cutting will be entered the hugging head of plastic bottom card by oblique cutting
End, the material for cutting for being now inserted into modeling card hugging is pushed down by the soft roller that surface is landed, when the material and plastics that cut
Bottom card is synchronously continued to move along in the same direction, and the another part for the material for cutting smoothly will be pressed into hugging by soft roller, complete to cut
The action that is installed of the material cut.
The invention is advantageous in that the material for cutting is conveyed by the clamping rake angle of upper lower conveyer belt, toward plastic bottom card
Unidirectionally moved, there is no the motion repeatedly of manipulator, operating efficiency can be greatly enhanced.The invention simultaneously utilizes conveyer belt
The material one end for cutting is clamped, the other end is first stretched into the hugging of plastic bottom card, then test paper is all pressed into hugging, also just kept away
Exempted from by way of the material upper surface that vacuum suction cuts, make the system adapt to various width the material for cutting it is automatic
Assembling.
Meanwhile, from research how to the material be accurately positioned cut, creative devises to cutting the present invention
The material compacting cut and the device for orienting conveying.The use range of the present invention, width and its upper surface of the material of cutting
Coarse situation is no longer key constraints, and the material of cutting is conveyed by the clamping rake angle of upper lower conveyer belt, carried out unidirectional
It is mobile, there is no the motion repeatedly of manipulator, operating efficiency can be greatly enhanced.
It should be noted that above example is only unrestricted to illustrate technical scheme, although with reference to preferably
Embodiment has been described in detail to the present invention, it will be understood by those within the art that, can be to the technology of the present invention
Scheme is modified or equivalent, and without deviating from the spirit and scope of technical solution of the present invention, it all should cover at this
In the middle of bright right.
Claims (22)
1. a kind of original position cuts card-loading machine, including,
First drive mechanism and transmission mechanism,
First drive mechanism (A) drives the transmission mechanism to be oriented movement,
The transmission mechanism includes the first conveying arrangement (1) and the second conveying arrangement (2), and second conveying arrangement (2) is arranged
In the further part of first conveying arrangement (1), its end is downward-sloping, and angle of inclination is 3-60 degree；Described first drives
Mechanism (A) drives the first conveying arrangement (1) and the second conveying arrangement (2) linkage；First conveying arrangement (1) is including conveying
Band, second conveying arrangement (2) is including conveyer belt；It is characterized in that：The original position cuts card-loading machine also includes the 3rd transport
Device (3), the 3rd conveying arrangement (3) is arranged at the further part of the second conveying arrangement (2), and the cartridge to being installed into box carries out fixed
To transport；The component that is installed (31) is provided with 3rd conveying arrangement (3), the component that is installed (31) is flat including cartridge adjustment
Platform (311), cartridge adjustment platform (311) can pass through the position of the lower cartridge of mobile adjustment；3rd conveying arrangement (3)
On be additionally provided with dress seaming element (33), it is described dress seaming element (33) include power set (331), lower cartridge positioning pushing block (332)
With upper cartridge limit mounting block (333), lower cartridge positioning pushing block (332) will convey the lower cartridge come and shifts the upper cartridge onto
Limit mounting block (333) lower section, the upper cartridge on the upper cartridge limit mounting block (333) is pressed by the power set (331)
Pressure is arranged in lower cartridge.
2. original position as claimed in claim 1 cuts card-loading machine, it is characterised in that：The several gears of interval setting on the conveyer belt
Block；First drive mechanism (A) is located at the first conveying arrangement (1) side.
3. a kind of original position cuts card-loading machine, including, the first conveying arrangement (1) and the second conveying arrangement (2), the second transport dress
The further part that (2) are arranged at first conveying arrangement (1) is put, its end is downward-sloping, angle of inclination is 3-60 degree；It is described
First conveying arrangement (1) includes the first drive component (11) and the first conveying assembly (12), and the first drive component (11) drives the
One conveying assembly (12) is oriented movement, is provided with a plurality of blocks on first conveying assembly (12), the block that
Length of the interval between this more than material；Second conveying arrangement (2) includes the second drive component (21) and the second conveying
Component (22), second conveying assembly (22) includes upper conveyor belt (22a1) and lower conveyer belt (22b1), the upper conveyor belt
(22a1) fit with lower conveyer belt (22b1), second drive component (21) drives upper conveyor belt (22a1) and lower conveyer belt
(22b1) it is oriented motion；It is characterized in that：
The original position cuts card-loading machine also includes the 3rd conveying arrangement (3), and the 3rd conveying arrangement (3) is arranged at the second conveying arrangement
(2) further part, the cartridge to being installed into box is oriented transport；The group that is installed is provided with 3rd conveying arrangement (3)
Part (31), the component that is installed (31) includes cartridge adjustment platform (311), and cartridge adjustment platform (311) can be by moving
The position of the lower cartridge of dynamic adjustment；Dress seaming element (33), dress seaming element (33) are additionally provided with 3rd conveying arrangement (3)
Including power set (331), lower cartridge positioning pushing block (332) and upper cartridge limit mounting block (333), the lower cartridge positioning is pushed away
Block (332) will convey next lower cartridge and shift upper cartridge limit mounting block (333) lower section, the upper cartridge limit mounting block onto
(333) the upper cartridge on is arranged in lower cartridge by the power set (331) pressing.
4. original position as claimed in claim 3 cuts card-loading machine, it is characterised in that：The lower conveyer belt (22b1) is defeated with described
Send band (22a1) part to fit, arrange in the upper conveyor belt (22a1) before a part for the lower conveyer belt (22b1) is prominent.
5. original position as claimed in claim 3 cuts card-loading machine, it is characterised in that：The upper conveyor belt (22a1), by upper conveying
Band driving wheel (22a2) drives, and end is provided with upper conveyor belt driven pulley (22a3), and middle part is provided with upper conveyor belt tensioning wheel (22a6)
With upper conveyor belt elastic wheel (22a7)；The lower conveyer belt (22b1), is driven by lower conveyer belt driving wheel (22b2), and end is provided with
Lower conveyer belt driven pulley (22b3), middle part is provided with lower conveyer belt tensioning wheel (22b4)；The upper conveyor belt driving wheel (22a2) exists
There is a segment distance in lower conveyer belt driving wheel (22b2) left side, can lean on test strips of the resilient engagement of two conveyer belts to different-thickness
Clamping conveying, upper conveyor belt driven pulley (22a3) has the seam more than maximum gauge test strips with lower conveyer belt driven pulley (22b3)
Gap；Adjustable pinch roller (22a4) is provided with before upper conveyor belt driven pulley (22a3), is adjusted under the pressure of briquetting (22a5) to upper conveying
The pressure of band (22a1), so as to adjust clamping dynamics when output end is exported to test strips.
6. original position as claimed in claim 3 cuts card-loading machine, it is characterised in that：The upper conveyor belt (22a1) and lower conveyer belt
(22b1) overlapping portion bottom is provided with roller (23), and several rollers (23) are arcuately arranged, and can allow upper conveyor belt (22a1)
Arcuately convey downwards with the overlapping portion of lower conveyer belt (22b1).
7. original position as claimed in claim 4 cuts card-loading machine, it is characterised in that：It is right that second conveying arrangement (2) end is provided with
The mechanism that the test strips of output are arranged, elasticity can adjustable block (241) the slit (242) that end arranges block (24) it is inner can adjust its with
The horizontal position of second conveying arrangement (2), and flexible, when test strips are exported, elasticity can adjustable block (241) test strips are carried out
Extruding so as to have more preferable linearity when exporting, it is ensured that dress bar is more accurate.
8. original position as claimed in claim 5 cuts card-loading machine, it is characterised in that：Second driving group of the second conveying arrangement (2)
Part (21), is additionally provided with double cog synchronous belt (211), under driving the driven pulley (212a) of upper conveyor belt driving wheel (22a2) and driving
When being driven, steering is contrary, tensioning wheel (213) tensioning double cog to the driven pulley (212b) of conveyer belt driving wheel (22b2)
Timing Belt (211), upper conveyor belt driving wheel (22a2) and lower conveyer belt driving wheel (22b2) are reversely rotated, and the superposition face of biobelt is just
Clamping in the same direction conveys test strips.
9. the original position as described in claim 3 or 4 cuts card-loading machine, it is characterised in that：The lower conveyer belt (22b1) with it is described
The part downside that upper conveyor belt (22a1) fits is provided with arc pallet.
10. original position as claimed in claim 3 cuts card-loading machine, it is characterised in that：First conveying assembly (12) side sets
Identifying device (14) is equipped with, it is simultaneously anti-that the identifying device (14) can carry out detection identification to material according to information set in advance
Feedback corresponding information；The identifying device (14) includes imageing sensor, and described image sensor is to first conveying assembly
(12) material on carries out optical image information sensing, and is converted into usable output signal.
11. original positions as described in claim 1 or 3 cut card-loading machine, it is characterised in that：The component that is installed (31) also includes pressure
Wheel (312), the pinch roller (312) is arranged at the top of cartridge adjustment platform (311), and the material in lower cartridge can be entered
Row compacting is smooth.
12. original positions as claimed in claim 3 cut card-loading machine, it is characterised in that：It is provided with 3rd conveying arrangement (3)
Positioner (32), the positioner (32) is arranged at the side of the 3rd conveying arrangement (3), and it can be to the described 3rd
Material on conveying arrangement (3) is positioned and is fed back corresponding information.
13. original positions as claimed in claim 12 cut card-loading machine, it is characterised in that：The positioner (32) is image sensing
Device, described image sensor can detect second conveying assembly (22) and the existing position of lower cartridge and then carry out signal
Feedback.
14. original positions as described in claim 1 or 3 cut card-loading machine, it is characterised in that：The side of the first conveying arrangement (1) is also
Deviation correcting device (13) is provided with, it includes limiting plate, swing arm and correction block, the correction block can back and forth be transported on swing arm
It is dynamic, thus, adjust the position of correction block.
15. original positions as described in claim 1 or 3 cut card-loading machine, it is characterised in that：On 3rd conveying arrangement (3) also
Detection sensor and device for eliminating are provided with, the detection sensor and the device for eliminating are arranged at dress seaming element (33)
Further part, the detection sensor can detect that the quality that is installed then is fed back, and the device for eliminating can be according to institute
The feedback information for stating detection sensor rejects substandard product.
16. original positions as described in claim 1 or 3 cut card-loading machine, it is characterised in that：On 3rd conveying arrangement (3) also
Pressure card component (34) is provided with, pressure card component (34) includes pressure card upper roller, the pressure card upper roller and the described 3rd transport dress
Put (3) to be synchronized with the movement, upper cartridge and lower cartridge can be extruded to finished product state.
17. original positions as described in claim 1 or 3 cut card-loading machine, it is characterised in that：
The original position cuts card-loading machine also to be included cutting mechanism (4),
The mechanism (4) that cuts is including cutting driving means (44) and cut device；
Including upper slitter (43), the driving means (44) that cut drive the upper slitter (43) back and forth to be transported to the device that cuts
It is dynamic；
Compacting part (42) is provided with the upper slitter (43), including compacting portion, the compacting portion is or not compacting part (42)
Less than upper slitter edge line.
A kind of 18. usage rights require the method that original position described in 3～8,10 or 13 any one cuts card-loading machine for being installed, including
Following operations：
(1) the first conveying arrangement (1) cut material by the original position in card-loading machine is sent to the second conveying arrangement (2)；
(2) material is inclined at an angle conveying by second conveying arrangement (2)；
(3) material is delivered to one by one the position of setting.
19. methods as claimed in claim 18, it is characterised in that：In the operation (2), second conveying arrangement (2) will
Material is inclined at an angle conveying by the clamping of upper conveyor belt (22a1) and lower conveyer belt (22b1).
A kind of 20. usage rights require the method that original position described in 1 or 3 cuts card-loading machine for being installed, including following operations：
(1) material is cut the first conveying arrangement (1) and the second transport in card-loading machine by original position described in claim 1 or 3
Device (2) is transported in the lower cartridge of the 3rd conveying arrangement (3) conveyor surface；
(2) lower cartridge is delivered to dress seaming element (33) place and carries out the dress of upper cartridge and lower cartridge by the 3rd conveying arrangement (3)
Close；
(3) cartridge that dress gets togather is delivered to one by one the position of setting.
21. methods as claimed in claim 20, it is characterised in that：In the operation (1), lower cartridge adjusts platform by cartridge
(311) mobile adjustment position is adapting to transfer position of the second conveying arrangement (2) to material so that second conveying arrangement
(2) material can accurately be loaded in lower cartridge.
A kind of 22. usage rights require the method that original position described in 17 cuts card-loading machine for being installed, including following operations：
(1) material for cutting is densified to into the first transport dress by the compacting part cut in mechanism (4) described in claim 17
Put on the conveyor surface of (1)；
(2) material for cutting is sent to into the second conveying arrangement (2) by the first conveying arrangement (1)；
(3) material is inclined at an angle and is delivered under the 3rd conveying arrangement (3) conveyor surface by second conveying arrangement (2)
In cartridge；
(4) lower cartridge is delivered to dress seaming element (33) place and carries out the dress of upper cartridge and lower cartridge by the 3rd conveying arrangement (3)
Close；
(5) cartridge that dress gets togather is delivered to one by one the position of setting.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410027531.XA CN103787125B (en) | 2014-01-21 | 2014-01-21 | In-situ cutting assembling and clamping machine and assembling and clamping method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410027531.XA CN103787125B (en) | 2014-01-21 | 2014-01-21 | In-situ cutting assembling and clamping machine and assembling and clamping method |
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| Publication Number | Publication Date |
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| CN103787125A CN103787125A (en) | 2014-05-14 |
| CN103787125B true CN103787125B (en) | 2017-04-12 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201410027531.XA Expired - Fee Related CN103787125B (en) | 2014-01-21 | 2014-01-21 | In-situ cutting assembling and clamping machine and assembling and clamping method |
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| Country | Link |
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Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN105398603B (en) * | 2015-12-28 | 2019-04-12 | 上海金标生物科技有限公司 | A kind of elongate body package system |
| CN111805969A (en) * | 2020-08-17 | 2020-10-23 | 孙同昂 | Die cutting equipment for carton processing and working method thereof |
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| GB1086460A (en) * | 1964-07-30 | 1967-10-11 | Jagenberg Werke Ag | Apparatus for conveying and stacking paper sheets |
| US3994221A (en) * | 1975-10-02 | 1976-11-30 | World Color Press, Inc. | Sheeter for use with printing press and adding provision for arresting, squaring and diverting of sheet |
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|---|---|
| CN103787125A (en) | 2014-05-14 |
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Granted publication date: 20170412 Termination date: 20210121 |