CN103730212A - Continuous catalytic combustion device of intermediate speed vertical type enameling machine oven - Google Patents
Continuous catalytic combustion device of intermediate speed vertical type enameling machine oven Download PDFInfo
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- CN103730212A CN103730212A CN201310672848.4A CN201310672848A CN103730212A CN 103730212 A CN103730212 A CN 103730212A CN 201310672848 A CN201310672848 A CN 201310672848A CN 103730212 A CN103730212 A CN 103730212A
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Abstract
A continuous catalytic combustion device of an intermediate speed vertical type enameling machine oven comprises a hearth, one side of the hearth is in pipeline connection with the inlet of a main circulating fan, the outlet of the main circulating fan is in pipeline connection with a heat exchanger, the other end of the heat exchanger is connected with a first electric heating chamber with the other end connected with a first catalyst chamber, a first catalyst is arranged inside the first catalyst chamber, the other end of the first catalyst chamber is connected with a second electric heating chamber, the other end of the second electric heating chamber is connected with a second catalyst chamber internally provided with a second catalyst, and a wind port formed in the top of the hearth is connected with the second catalyst chamber. A waste discharging pipeline is arranged between the second catalyst chamber and the heat exchanger, and the suction port of a waste discharging fan is connected with the heat exchanger. A large amount of solvent steam produced in the process of baking a varnished wire can be completely and fully combusted and recycled, the energy consumption of producing the varnished wire is further reduced, energy is saved, and environmental friendliness is facilitated.
Description
Technical field
The present invention relates to enamelled wire manufacturing equipment, relate in particular to medium-speed vertical enameling machine oven continuous catalysis burner.
Background technology
Enamel wire drying oven, for curing the copper cash after japanning, makes the outer field japanning of copper cash be heated and cured into paint film, forms thus insulated conductor.Existing enameling machine oven is provided with hot air circulating system mostly, the solvent vapo(u)r producing while utilizing Baking Paint envelope curve by this circulatory system, it is carried out again enamelled wire being toasted after catalysis heating, and form and recycle, the setting of hot air circulating system, has reduced the energy consumption of producing enamelled wire.Yet existing enameling machine oven hot air circulating system, adopts a catalysis mostly, make a large amount of solvent vapo(u)rs that Baking Paint envelope curve produces can not obtain burning cmpletely, its Energy Intensity Reduction amplitude is limited.
Summary of the invention
The above-mentioned shortcoming that applicant exists for prior art is studied and is improved, a kind of medium-speed vertical enameling machine oven continuous catalysis burner is provided, it can make a large amount of solvent vapo(u)rs that Baking Paint envelope curve produces obtain burning cmpletely and recycle, further reduced the energy consumption of producing enamelled wire, energy-conserving and environment-protective.
The technical solution adopted in the present invention is as follows:
Medium-speed vertical enameling machine oven continuous catalysis burner, comprise burner hearth, burner hearth one side is connected with the inlet pipeline of major cycle blower fan, the outlet of major cycle blower fan is connected with heat-exchanger pipeline, the heat exchanger other end connects the first electric heating chamber, the first electric heating chamber other end connects the first catalyst chamber, in the first catalyst chamber, be provided with catalyst one, the first catalyst chamber other end connects the second electric heating chamber, the second electric heating chamber other end connects the second catalyst chamber, in the second catalyst chamber, be provided with catalyst two, the air port, top of burner hearth is connected with the second catalyst chamber; Between the second catalyst chamber and heat exchanger, be provided with waste discharge pipeline, the suction inlet of waste discharge blower fan is connected with heat exchanger.
Its further technical scheme is:
The port of export of the port of export of described burner hearth, the first catalyst chamber, the second catalyst chamber is equipped with temperature tube.
Pipeline between the air port, top of the port of export of described the second catalyst chamber and burner hearth is provided with bellows, and the pipeline between the air port, top of the port of export of bellows and burner hearth is provided with temperature tube.
Technique effect of the present invention:
The present invention has changed a catalysis general layout of traditional baker hot air circulating system, by the continuous catalysis effect of two-layer catalyst, the a large amount of toxic and harmfuls that produce while making baker Baking Paint envelope curve burn cmpletely, the toxic emission producing when effectively controlling and having reduced production enamelled wire, reduce the energy consumption of producing enamelled wire, reached the object of further energy-conserving and environment-protective.
Accompanying drawing explanation
Fig. 1 is structural representation of the present invention.
Wherein: 1, burner hearth; 2, major cycle blower fan; 3, heat exchanger; 4, the first electric heating chamber; 5, the first catalyst chamber; 6, catalyst one; 7, the second electric heating chamber; 8, the second catalyst chamber; 9, catalyst two; 10, air port, top; 11, waste discharge blower fan; 12, waste discharge pipeline; 13, temperature tube; 14, bellows; 15, electric heating tube.
Embodiment
Below in conjunction with accompanying drawing, the specific embodiment of the present invention is described.
See Fig. 1, the present invention includes burner hearth 1, burner hearth 1 one sides are connected with the inlet pipeline of major cycle blower fan 2, the outlet of major cycle blower fan 2 is connected with heat exchanger 3 pipelines, heat exchanger 3 other ends connect the first electric heating chamber 4, first electric heating chamber 4 other ends connect the first catalyst chamber 5, in the first catalyst chamber 5, be provided with catalyst 1, first catalyst chamber 5 other ends connect the second electric heating chamber 7, second electric heating chamber 7 other ends connect the second catalyst chamber 8, in the second catalyst chamber 8, be provided with catalyst 29, the air port, top 10 of burner hearth 1 is connected with the second catalyst chamber 8, air port, top 10 adopts damper, between the second catalyst chamber 8 and heat exchanger 3, be provided with waste discharge pipeline 12, the suction inlet of waste discharge blower fan 11 is connected with heat exchanger 3, is provided with the front electric heating tube 15 of many groups catalysis in the first electric heating chamber 4 and the second electric heating chamber 7, pipeline between the air port, top 10 of the port of export of the second catalyst chamber 8 and burner hearth 1 is provided with bellows 14.
For Real-Time Monitoring hot air temperature, at the port of export of burner hearth 1, the first catalyst chamber 5,, the port of export of the second catalyst chamber 8 is equipped with temperature tube 13, on the pipeline between the port of export of bellows 14 and the air port, top 10 of burner hearth 1, be provided with a temperature tube 13.
See Fig. 1, a large amount of solvent vapo(u)rs that baker burner hearth 1 produces while curing enamelled wire circulating path is in the present invention specific as follows:
A large amount of solvent vapo(u)rs that burner hearth 1 produces while curing enamelled wire by major cycle blower fan 2 from diagram arrow E to suction, from 2 sucking-offs of major cycle blower fan by diagram arrow A to entering heat exchanger 3, in heat exchanger 3, carry out sufficient heat exchange with waste discharge waste gas, through diagram arrow B, to entering the first electric heating chamber 4, heat again, hot-air after heating enters the first catalyst chamber 5, under the catalytic action of catalyst 1, burning is to setting technological temperature, hot-air after a catalytic combustion then enters the second electric heating chamber 7 supplementary heatings, high-temperature hot air after heating enters the second catalyst chamber 8, under the continuous catalysis effect of catalyst 29, high-temp combustion is temperature required to burner hearth 1, high-temperature hot air is via illustrating arrow C to being blown into burner hearth 1, by diagram arrow D to along the downward Baking Paint envelope curve of burner hearth 1 thorax body, finally by by E to entering major cycle blower fan 2, form hot air circulating system, the waste discharge waste gas that simultaneously burner hearth 1 produces by waste discharge pipeline 12 by diagram arrow F to entering heat exchanger 3, after heat exchange, enter waste discharge blower fan 11, outer or export next step treatment process to by waste discharge blower fan 11 discharge chambers.
Particularly, catalyst 1 of the present invention preferably adopts KATEC metallic catalyst, and catalyst 29 preferably adopts ceramic catalyst.
The present invention is by the continuous catalysis effect of catalyst 1 and catalyst 29, the a large amount of toxic and harmfuls that produce while making baker Baking Paint envelope curve burn cmpletely, effectively control and reduced the toxic emission producing while producing enamelled wire, reaching the object of further energy-conserving and environment-protective.
More than describing is explanation of the invention, is not the restriction to invention, and limited range of the present invention, referring to claim, within protection scope of the present invention, can be done any type of modification.
Claims (3)
1. medium-speed vertical enameling machine oven continuous catalysis burner, comprise burner hearth (1), burner hearth (1) one side is connected with the inlet pipeline of major cycle blower fan (2), the outlet of major cycle blower fan (2) is connected with heat exchanger (3) pipeline, heat exchanger (3) other end connects the first electric heating chamber (4), it is characterized in that: first electric heating chamber (4) other end connects the first catalyst chamber (5), in the first catalyst chamber (5), be provided with catalyst one (6), the first catalyst chamber (5) other end connects the second electric heating chamber (7), second electric heating chamber (7) other end connects the second catalyst chamber (8), in the second catalyst chamber (8), be provided with catalyst two (9), the air port, top (10) of burner hearth (1) is connected with the second catalyst chamber (8), between the second catalyst chamber (8) and heat exchanger (3), be provided with waste discharge pipeline (12), the suction inlet of waste discharge blower fan (11) is connected with heat exchanger (3).
2. according to medium-speed vertical enameling machine oven continuous catalysis burner claimed in claim 1, it is characterized in that: the port of export of described burner hearth (1), the first catalyst chamber (5), the port of export of the second catalyst chamber (8) are equipped with temperature tube (13).
3. according to the medium-speed vertical enameling machine oven continuous catalysis burner described in claim 1 or 2, it is characterized in that: the pipeline between the port of export of described the second catalyst chamber (8) and the air port, top (10) of burner hearth (1) is provided with bellows (14), the pipeline between the port of export of bellows (14) and the air port, top (10) of burner hearth (1) is provided with temperature tube (13).
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CN201310672848.4A CN103730212A (en) | 2013-12-12 | 2013-12-12 | Continuous catalytic combustion device of intermediate speed vertical type enameling machine oven |
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CN201310672848.4A CN103730212A (en) | 2013-12-12 | 2013-12-12 | Continuous catalytic combustion device of intermediate speed vertical type enameling machine oven |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104167261A (en) * | 2014-08-14 | 2014-11-26 | 陈本能 | Varnished wire producing oven and temperature control method |
CN105355336A (en) * | 2015-11-13 | 2016-02-24 | 无锡西玛梅达电工有限公司 | Double-circulation heat exchange device of oven of high-speed vertical enameling machine |
Citations (6)
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JPH08315656A (en) * | 1995-05-18 | 1996-11-29 | Hitachi Cable Ltd | Hot air circulation type horizontal enameled wire baking furnace |
KR20050005913A (en) * | 2003-07-07 | 2005-01-15 | 한국에너지기술연구원 | Enamel Coating Drying Oven Using Staged Dry System |
KR20050060212A (en) * | 2003-12-16 | 2005-06-22 | 엘에스전선 주식회사 | A horizontal type enamel oven apparatus |
CN102376401A (en) * | 2011-11-25 | 2012-03-14 | 无锡市梅达电工机械有限公司 | Heated air circulation baking device for intermediate-speed vertical wire covering machine |
CN102543321A (en) * | 2011-11-14 | 2012-07-04 | 周开勇 | Energy conservation and environmental protection vertical enamel-cover oven and control method thereof |
CN203673896U (en) * | 2013-12-12 | 2014-06-25 | 无锡市梅达电工机械有限公司 | Continuous catalytic combustion device of oven used for medium-speed vertical-type enameling machine |
-
2013
- 2013-12-12 CN CN201310672848.4A patent/CN103730212A/en active Pending
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH08315656A (en) * | 1995-05-18 | 1996-11-29 | Hitachi Cable Ltd | Hot air circulation type horizontal enameled wire baking furnace |
KR20050005913A (en) * | 2003-07-07 | 2005-01-15 | 한국에너지기술연구원 | Enamel Coating Drying Oven Using Staged Dry System |
KR20050060212A (en) * | 2003-12-16 | 2005-06-22 | 엘에스전선 주식회사 | A horizontal type enamel oven apparatus |
CN102543321A (en) * | 2011-11-14 | 2012-07-04 | 周开勇 | Energy conservation and environmental protection vertical enamel-cover oven and control method thereof |
CN102376401A (en) * | 2011-11-25 | 2012-03-14 | 无锡市梅达电工机械有限公司 | Heated air circulation baking device for intermediate-speed vertical wire covering machine |
CN203673896U (en) * | 2013-12-12 | 2014-06-25 | 无锡市梅达电工机械有限公司 | Continuous catalytic combustion device of oven used for medium-speed vertical-type enameling machine |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104167261A (en) * | 2014-08-14 | 2014-11-26 | 陈本能 | Varnished wire producing oven and temperature control method |
CN105355336A (en) * | 2015-11-13 | 2016-02-24 | 无锡西玛梅达电工有限公司 | Double-circulation heat exchange device of oven of high-speed vertical enameling machine |
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Application publication date: 20140416 |