Embodiment
Although the embodiment here can be revised as various improvement and alternative form, as example, its details is shown in the accompanying drawings, and will be described in detail.Yet it should be understood that and be not intended to limit the invention to described specific embodiment.On the contrary, be intended to cover all improvement, the equivalence in the scope of the invention that drops on the various aspects that comprise that claim limits and substitute.In addition the term " example " that, runs through this application use is just in order to illustrate rather than to limit.
Device, system and the structure of the number of different types that the aspect of be sure oing various embodiment can be applied to comprise pressure-sensing.Although the present invention needn't limit like this, by using context to should be appreciated that various aspects to the discussion of example.
Various embodiment relate to the pressure transducer based on barrier film, and the excitation of its septation has changed the volume of the chamber of its septation formation sidewall.Barrier film comprises a plurality of openings, and the excitation frequency of described opening based on barrier film (or excitation frequency do not exist) is convenient to and alleviated gas inflow and outflow chamber.Particularly, for example, when barrier film while being static (or, operate under low frequency), described opening is convenient to pressure in chamber and the pressure equilibrium of forces of chamber outside.When more promptly encouraging barrier film, described opening alleviates air-flow via the viscous interaction of gas and opening, and in the resonance frequency of barrier film or near resonance frequency, stops air-flow.Therefore, detect the characteristic based on frequency of barrier film, and used as the indication to air pressure in chamber.
In one implementation, under resonance frequency, encourage barrier film, and the indication for detection of pressure in chamber by the skew of resonance frequency.In another kind of implementation, encourage barrier film being less than under the frequency of resonance frequency, and the indication as pressure in chamber by (viscous) flow resistance of the gas by opening.This method is used air pumping effect, and the frequency of barrier film amplitude while starting to decline and/or the barrier film amplitude under specific one or several frequency for detection of chamber in the indication of pressure.
For example, when encouraging the barrier film of chamber, change the volume of chamber and the air of compression or expansion chamber inside.Compression or the air expanding carry out the poor trend of equalized pressure by flowing through air vent and flowing out or flow into chamber.Finite size via shear viscosity and air vent has slowed down this balance.Pressure relaxation time T depends on many factors, for example the number of air pressure, air vent and size.Flow resistance and pressure differential by hole have provided by the air-flow of tubulose air vent, and described flow resistance has R=8 η L/ π r
4form, wherein r be pipe radius, L is length of tube (L > > r), and is that η is the shear viscosity of air.The chamber for the movement along with barrier film with thin clearance, air, along this Clearance Flow, causes the larger flow resistance that needs consideration.
In various embodiments, in the pressure limit between approximately 0 bar to 1 bar, realized the larger skew (for example, about 2.2x) of barrier film resonance frequency.Under higher excitation frequency, little air vent prevents that air from flowing into significantly and flowing out chamber in an Energizing cycle.In (chamber) very little volume, the compressibility of gas has produced the additional springs constant for tuned mass spring system, and described additional springs constant moves to higher frequency by resonance frequency.Due to barrier film vibration, temporarily reduce cavity volume, and increased resulting pressure, this produces clean power in opposite direction.During oscillation period, in chamber, molecule number keeps constant, therefore via little volume, has promoted above-mentioned situation.
Can be by resonance frequency T
resinverse (cycle length) remain and be less than pressure relaxation time T, barrier film has the particular resonant frequency f that depends on barrier film geometric configuration and material (ignoring viscosity) in this case
res, to adapt to various implementations.When excitation barrier film, the air of chamber interior and the effect of air viscosity are for being characterized pressure.Periodicity or short pulse excitation are used for encouraging barrier film.Under the abundant frequency lower than 1/ τ, because being pumping, barrier film enters with pumping to go out air, the movement of barrier film is not subject to the impact of increased air.Under the higher frequency in 1/ τ left and right, the viscosity of air is as the resistance for air pumping effect and diaphragm stimuli.Phase differential between diaphragm stimuli amplitude and diaphragm stimuli and barrier film move reduces.Under upper frequency, air can not be followed pump action, and in essence not by pumping, but instead compressed and expansion.Meanwhile, reduced damping, because the effect of gas volume viscosity is conventionally much smaller than their shear viscosity.
Have threshold frequency, due to the impact increase of shear viscosity, barrier film amplitude starts at this threshold frequency place to decline.Along with frequency increases, barrier film amplitude can be for zero, because bulk viscosity is conventionally much smaller than shear viscosity.Meanwhile, phase differential declines, and gets back to zero, has represented the loss reducing.When frequency further increases, reach the resonance frequency of barrier film.The compression and expansion of volume of air also causes spring force except the elastic force of barrier film, and it causes the skew of the resonance frequency that depends on air pressure.For the general information relevant with MEMS sensor, and for the specifying information relevant with air stream/damping aspect with MEMS resonator types device, can be with reference to Suijlen, Koning, van Gils and Beijerinck " Squeeze film damping in the free molecular flow regime with full thermal accommodation ", Sens.Actuators A:Phys. (2009), is all incorporated in this as a reference by it.In addition, for the relevant general information of the detection with resonance frequency and for the relevant specifying information of the method for the skew with detection resonance frequency, described method can be combined with one or more example embodiment, can be with reference to T.Nakamoto and T.Kobayashi at IEEE Trans.Ultrasonics, Ferroelectrics and Frequency control, vol.41, p.806 " the Development of Circuit for Measuring both Q-variation and resonant frequency shift of quartz crystal Microbalance " of (Nov.1994), it is all incorporated in to this as a reference.
In conjunction with various example embodiment, sensor device compression or expanding gas, and detect the velocity characteristic of gas, and by the velocity characteristic that detect for detection of pressure.The barrier film in specific embodiment Zhong, pressure chamber with vibrating membrane (diaphragm) type that comprises opening, described opening allows gas to flow into and flows out chamber.Described opening is enough little, in Fast Compression with between the phase of expansion, can not affect significantly the pressure differential that barrier film two ends produce, but makes gas flow for example, the long-term pressure differential at barrier film two ends is carried out to balance (as mentioned above).To the barrier film of vibrating membrane type encourage promptly to compress or expansion chamber in gas, and for example by the variation by capacitance detecting, detect the equilibrium rate of gas in compression or after expanding.Pressure by the speed detecting for definite barrier film outside.
Compression discussed here can be positive or negative.For example, during gas in barrier film forward ground compression chamber, when gas makes barrier film move/increase the volume of chamber, the aspect of other that detect the speed of expansion of gas or diaphragm stimuli based on frequency.When barrier film negative sense ground pressure gas the volume of chamber (, increase), other of the speed of the gas that detects compression when discharging or diaphragm stimuli are based on aspect frequency.In each situation, pressure influence expands or the gained speed of gas during compression, and can the indication as pressure in chamber by the speed detecting, and the indication of the pressure of chamber outside (because balance).
In some implementations, sensor device is formed to a part for Semiconductor substrate, a part for Semiconductor substrate forms cavity.Barrier film and cavity are configured to form chamber and gas are trapped in chamber.In this case, etching cavity or formation cavity in the substrate that barrier film extends thereon, for example, in the layer of the Semiconductor substrate forming on insulation course.When (for example, with respect to substrate) excitation barrier film outside plane, change the volume of chamber, the gas in compression or expansion chamber.
According to various embodiment, sensor device is according to one or more operations of various ways.In one embodiment, sensor device is associated with the number of gas molecule in chamber by the speed of the characteristic based on frequency of barrier film and/or gas.The number of gas molecule is for being characterized the pressure of chamber.For example, the number of gas molecule affects the amplitude of barrier film, the molecular velocity after the damping of barrier film and compression.In some implementations, sensor device is associated with the time average environmental pressure in a plurality of compression-expansion cycle upper chamber by the number of gas molecule in chamber.
In another embodiment, the spring constant of detection system, and used as the indication of (and chamber outside) pressure in chamber, because the number of gas molecule affects the needed power of pressure gas.In some implementation, by detecting resonance frequency, carry out this method, described resonance frequency depends on spring constant, and is therefore the function of pressure.In certain embodiments, use the compression and expansion time more much longer than the mechanical resonant cycle of chamber to be convenient to the method based on resonance.In a word, can, in the situation that not using fixing/known (specification (gauge)) pressure and not carrying out sensing based on friction force, carry out the said method for pressure-sensing.
Multiple barrier film is for adapting to different application.Engineering properties based on barrier film and the geometric configuration of chamber arrange device performance.Select the composition of barrier film and the barrier film deposition parameter such as temperature and plasma power that internal stress is set.The engineering properties of barrier film (for example, mechanical stress, rigidity and membrane thicknesses) is provided with barrier film hardness, is therefore provided with the sensitivity of pressure transducer.
With one or more of several different methods, encourage barrier film.In some implementations, via electrostatic force excitation barrier film.In other implementations, via piezoelectric forces excitation barrier film.In other implementations, use other (for example physics) power to encourage barrier film.
In the device of number of different types, realize circuit described herein and correlation technique to adapt to various application.For example, some application relate to the device of MEMS (micro electro mechanical system) (MEMS) type, for example MEMS sensor platform, MEMS stream electric switch and MEMS microphone.Other application relate to mobile phone (for example,, for microphone), weather station, GPS application (for example height above sea level) and wrist-watch is one or more.Some embodiment based on automobile relates to one or more in detecting of tire pressure monitoring system (TPMS), air bag, impact registration (registration) device, exhaust and engine/fuel related pressure.Other embodiment relate to the application of environment and intelligent building, for example, for example, at heating, heating ventilation and air-conditioning (HVAC) system, air-flow, gas detection (CO
2) and air strainer in pressure drop in one or more in pressure detection.Medical application comprises the pressure-sensing for respirator, breathing equipment, osophone or gaseous tension.
Referring now to accompanying drawing, Fig. 1 shows according to the sectional view of the pressure sensor apparatus 100 of another example embodiment.Equipment 100 comprises the integrated circuit substrate 110 wherein with cavity 112.Barrier film 120 is suspended on cavity, and utilizes the sidewall of cavity to define for holding the cavity area of gas, for example air or other gas (and for example can comprise steam).Barrier film 20 comprises a plurality of openings, as example mark opening 124 and 126.These openings transmit gas (for example, the gas such as air) between cavity area and the volume adjacent with chamber.The size of opening can be set for different application, and in certain embodiments, the diameter of described opening is between about 100nm and 2000nm, and in other embodiments, the diameter of described opening is less than about 2nm.
Barrier film 120 operation is for respect to chamber and deflection, to regulate the volume of chamber, has been shown in dotted line the diaphragm position corresponding with example deflection 122, and described deflection has reduced the volume of chamber.For example, described excitation can be by comprising that the driver of biasing circuit 130 realizes, and can realize Sing plus (for example, for as shown deflection barrier film) or time the cycle motivation that becomes, wherein according to concrete one or more frequency excitation barrier films 120.For example, can control this biasing via (be directly connected or be connected via the interconnection) control circuit in integrated circuit substrate, and this biasing can be carried out excitation with the pressure equilibrium of chamber outside by the pressure in chamber afterwards.Because the promotion via air vent geometric configuration and viscous effect, the balance that opening in chamber has promoted chamber interior and outside gaseous tension (for example, under stable state), while encouraging barrier film under relatively low speed/frequency, allow the viscous flow of gas, and ought be under higher speed/frequency (for example, being greater than threshold frequency, near resonance frequency) excitation suppresses approximately all air-flows during barrier film and passes through opening.In this case, barrier film 120 operation, as sealed the volume of chamber in high-frequency, is convenient to the wherein detection of gaseous tension, and is therefore convenient to the detection of corresponding (balance) pressure of chamber outside.Under low frequency, barrier film 120 operation is for via opening viscous ground flowing gas, and the viscosity of gas and the flow resistance of the opening number of opening (and comprise) are for detection of the pressure characteristic of gas in chamber.In some instances, use known pressure, viscosity and flow resistance are also used as the indication of gas componant.
Detect the frequency characteristic of barrier film, and be used as the indication of pressure in chamber.For example, can detect this specific character via biasing circuit 130 or via separated sensor 140.In some implementations, the skew of the resonance frequency that is barrier film by frequency characteristic detection (for example, when opening passes through a small amount of gas or does not pass through gas), or detect for relevant to the pumping effect of gas in chamber (for example, frequency while starting to decline by identifying the amplitude of barrier film 120, or barrier film amplitude under concrete frequency, as the electrical impedance via sensing element represents).These aspects also can with the velocity correlation of the expansion/compression of gas in chamber.
Fig. 2 shows according to the sectional view of another pressure sensor apparatus 200 of another example embodiment.Equipment 200 comprises barrier film 203, and described barrier film has opening 207 and 208, and forms the sidewall of the chamber/gap area 205 being limited by barrier film and substrate region 204,206 and 209, wherein 204 and 206 barrier film is anchored to substrate 209 below.Electrode 201 on barrier film 203 and substrate 209 and 202 operations are for (in the situation that biasing is applied to electrode 202 and 201) excitation barrier film 203 respectively.In various implementations, the indication by the impedance representing between electrode as the frequency characteristic of barrier film 203, for example deflection of barrier film, and for detection of the pressure in chamber.
In a vacuum, spring constant depends on barrier film 203 material parameter and the geometric configuration of (comprising opening wherein).Under higher external pressure, gas enters into narrower gap area 205 via opening.If the resonance frequency of barrier film is enough high, the aperture in 203 and narrower gap area 205 combine with the viscosity of gas, prevent that gas from leaving in fact cavity region in a harmonic period.Therefore, the amount of gas keeps constant, makes perfect gas law can be applied to equipment 200.For rapid expanding and compression, can ignore heat interchange, make adiabatic ground compression and expansion gas.Therefore, P*V
γ=constant is effectively approximate, and wherein γ is adiabatic exponent, and for diatomic gas (as airborne nitrogen and oxygen), adiabatic exponent is approximate 7/5.If downward diaphragm deflection (as 122 of Fig. 1 represented) equals Δ z (piston mode model) in whole area A, this with there is spring constant k
gasadP/dz=A*d (the P*V of==-
γ/ V
γ)/dz=-A*P*V
γd ((Az)
-γthe spring of)/dz=γ P*A/z is corresponding.As example, for thering is z
0the gap of=300nm and 100 microns of radius barrier films under atmospheric pressure (P=100kPa), k
gas=15000N/m.
In the more unequal embodiment of every bit displacement on barrier film, use as follows correction factor α therein.
k
gas=αγP*A/z
0 (1)
Model shape based on resonance is selected correction factor.
Therefore, resonance frequency depends on external pressure, because the gas-operated of inside cavity is spring.Total spring constant of gas and barrier film is approximate providing as follows:
k
total=k
mem+k
gas (2)
Because effectively (or distribution) quality m and spring constant k of barrier film
memwith pressure independent, and k
gasbe directly proportional to pressure, so resonance frequency f
resalso depend on pressure, as shown in equation 3 and 4:
F
res=((k
mem+ γ PA/z
0)/(4 π
2m))
1/2=f
0(1+ α γ PA/ (k
memz
0))
1/2(3) and
df
res/dP=f
0 2αγA/(2f
resk
memz
0) (4)
Wherein, f
0it is the resonance frequency of true Overhead Sensor.Equation (3) shows for area A and gap z
0larger ratio and less spring constant k
mem(for example, for less membrane thicknesses and/or lower stress), the pressure sensitivity of device is maximum.In order to alleviate/prevent gas, in one-period, leave cavity, use upper frequency f
0(low m and high k
mem) and less gap z
0, and the aperture of relatively small amount ( hole 207 and 208 shown in the xsect of Fig. 2), shown in aperture spaced apart and fully spaced apart with the center of barrier film fully each other.
If barrier film 203 is at frequency f resonance, described frequency is high enough to prevent that gas from fleeing from the cavity that comprises gap area 205 if having time, the amplitude being directly proportional to diaphragm displacement according to frequency f utilization (| Δ P|=k
gas| Δ z|/A) carry out the pressure P of gas in modulation gap 205
g, make P
g(t)=P
0+ | Δ P|sin (2 π ft).Pressure differential Pg-P
0cause the power (F=(P that depends on amplitude on barrier film
g-P
0) A), described power is as effective spring constant k
gas.
In certain embodiments, barrier film 203 comprises the SiN layer of the 700nm that uses PECVD formation, and electrode 201 and 202 comprises the metal electrode that 250nm is thick, for example, comprise W, TiN or Al, and gap size z
0(205 place) is 300nm.Hole has (comprising 207,208) diameter of approximately 2 μ m, and along the marginal distribution of barrier film 203.In some implementations, barrier film 203 is the circular diaphragm with the diameter within the scope of 25 μ m to 90 μ m.In other implementations, barrier film 203 is rectangle or square barrier film, and can be implemented as and the similar surface area of above-mentioned diameter about circular diaphragm.
Fig. 3 shows the top view of the resonance pressure sensor 300 of another example embodiment according to the present invention, and described pressure transducer comprises having the resonant iris 310 of sacrificing hole 312.Sensor 300 comprise with barrier film 310 on electrode (for example, similar with the electrode 201 of Fig. 2) the top electrodes contact 320 of coupling and with the bottom electrode contact 330 of bottom/bias electrode (for example, similar with the electrode 202 of Fig. 2) coupling of sensor 300.Ground-electrode 340 couplings, with by substrate ground connection, form sensor 300 in described substrate.As example, show eight air vents (being labeled as 312), and described air vent is positioned near the outer perimeter of barrier film 310.
Fig. 4 shows resonance frequency as realized according to one or more embodiment with respect to the curve of barrier film radius.With respect to larger diameter, for less diameter, resonance frequency increases, because barrier film shows according to the mode of rigidity more.Curve 410 shows the resonance frequency for the mechanical stress of 0MPa in barrier film, and curve 420 shows the resonance frequency (tension stress (tensile stress)) for 100MPa.Curve 430 shows the resonance frequency for the measurement of example diaphragm diameter.
Fig. 5 A shows according to the deflection of the diaphragm center for static excitation of other example embodiment, and Fig. 5 B shows the relevant phase place according to other embodiment.Particularly, with respect to the excitation frequency of 90 μ m radius barrier films under environmental pressure, drawn deflection amplitude and phase place, described barrier film can be realized as shown in Fig. 1,2 and/or 3.Near the noise increasing 50Hz is the mechanical vibration due to measure setup.Line 510 and 520 both point of crossing represent cutoff frequency (530).Sinusoidal excitation has the amplitude of 2V, and bias voltage is 8V (top square) and 10V (bottom square).
Under low frequency, deflection amplitude is not subject to the restriction of gas in chamber, and deflection and excitation homophase.Movement is so slow, for example makes gas pumping, by hole (, 207 of Fig. 2,208).Under the frequency of about 200Hz, the damping of the increase of gas in the time of for example, due to the thin gap in flowing through chamber (, Fig. 2 205), amplitude starts to decline.Described damping depends on the geometric configuration in gap and the shear viscosity of internal table surface properties and gas.Described damping also causes the increase of phase delay.These damping effects that detection applies via pulse or the periodic excitation of barrier film, and for detection of the characteristic based on frequency of the barrier film that pressure is represented.Under frequency more than 10kHz, the damping of gas is so high, makes the gas in one-period can not inflow and outflow gap area.Therefore,, along with frequency increases, reduced the lateral airflow by gap.Because Air Flow still less, and due to the low bulk viscosity of gas, damping force reduces again.Under these frequencies, the force of compression of the air of inside, gap becomes overriding.Because bulk viscosity is less than shear viscosity conventionally, so the phase place of deflection gets back to 0, represent the damping reducing.Under frequency more than 10Hz, the compression of measurement gas is measured as to constant deflection amplitude.
For the device with small radii, center and the distance between hole of barrier film are less, have made to increase the cutoff frequency (530) of line 510 and 520 infalls, and under this cutoff frequency, gas does not have time enough to leave resonator gap.Fig. 6 shows cutoff frequency as realized in conjunction with barrier film with respect to the curve of barrier film radius.
Fig. 7 shows the curve for frequency for the impedance phase of 90 μ m diaphragm diameters, shows the skew of the resonance frequency that the variation due to the clearance pressure of realizing according to one or more embodiment causes.Show at atmospheric pressure (710), more than 900mbar (720), more than 860mbar (730), 860mbar (740), 200mbar (750), 60mbar (760) and 2e
-2response curve under mbar (770).When pressure is increased to 100kPa from 0, the increase factor of resonance frequency is 2.2.For example,, by apply DC bias voltage V at barrier film two ends
dctime measure exciting electrode (for example, as shown in Figure 2) between with respect to the electrical impedance of frequency, measure resonance frequency.By electrostatic force, stimulate barrier film, and (electric capacity between electrode 201 and 202 is distance z by measuring capacitive current
0the function of+Δ z) detect the motion of barrier film.
In certain embodiments, have the feedback loop of amplifier for generation of MEMS oscillator, described MEMS oscillator produces the AC output signal of the frequency with the external pressure of depending on continuously.The frequency of output signal is measuring of pressure.With various ways one or more, determine frequency, wherein measure the resonance frequency of MEMS, mechanical resonator or rlc circuit.
As shown in above equation (3), can under pressure in a big way, carry out described measurement, and described measurement can become sensitiveer under higher pressure.Yet under lower pressure, can make the gap z in chamber
0less, area A is large, k
memless and frequency f
0be high enough to prevent that the barrier film due to resonance from causing pushing out gas.In certain embodiments, the array that the physical property with respect to such as vibrating membrane size, bore dia and chamber size is had to the pressure transducer of different sensitivity scope combines the range of sensitivity that provides broad.In certain embodiments, the implementation that the Q factor of pressure-sensing discussed here and resonance is measured combines, for example, in conjunction with reference paper Nakamoto cited above, discuss.
According to various example embodiment, calibration steps is for calibrating pressure transducer as discussed here, for example compensate the skew of the resonance frequency of barrier film, described skew may be the variation generation due to process conditions, for example, can relate to inhomogeneous membrane thicknesses.In some implementations, the resonance frequency of determining barrier film under reference pressure is to look at whether there is skew.Other implementation relates to the device that has different size or hole density by use and checks whether " basis " pressure resonance frequency is offset; If the distance of Kong Yukong is enough little, fundamental resonance frequency will become and pressure independent, and the XOR any of poor quality in barrier film changes and can accurately determine, and for the calibration of pressure sensitive barrier film is proofreaied and correct.Other implementation relates to frequency of utilization and scans and determine that pressure (for example starts spring constant for the oeverall quality spring system cutoff frequency while working, in above Fig. 5 A 530), to determine the calibration curve under reference pressure and to use subsequently described curve to determine environmental pressure according to for example cutoff frequency.
In other embodiments, calibration is for considering that temperature is for the impact of resonance frequency, and as thermal expansivity that can be based on material, thermal expansion has caused the skew (temperature variation of Young modulus is more much smaller than thermal expansion effects) of resonance frequency.Can serviceability temperature sensor and look-up table proofread and correct this skew.In some cases, humidity may have the impact on the quality of device or spring constant.Because the variation that humidity causes also can be proofreaied and correct by humidity sensor and look-up table.According to calibration or model, obtain the calibration data in look-up table.
In certain embodiments, alleviate humidity and change the impact for pressure transducer.For example, in some implementations, with hydrophobic coating, apply resonator barrier film.In other implementations, reduce surfaceness and the poriness of barrier film.
In another embodiment, measure a plurality of upper resonance frequency (f of identical barrier film
1, f
2, f
3...) and for realizing calibration.Because it is different for the impact of resonance frequency from pressure for the impact of resonance frequency that quality or spring constant change, the ratio of resonance frequency (f for example
2/ f
1, f
3/ f
2) for the impact of mass loading and pressure variation are distinguished.In fact, minimum barrier film pattern (f
1) will than the higher mode cavity volume of much less (require change) for pressure sensitive many.All patterns all depend on quality and spring constant approx as sqrt (k/m).
Several different methods can be for the manufacture of sensor device discussed here.In certain embodiments, deposit bottom metal electrode (for example thick PVDAl of 200nm) and on substrate, carry out subsequently composition, the common separation layer of the monox on naked silicon or silicon nitride for example, or there is the separation layer on the CMOS wafer top of integrated circuit below.Use PECVD or LPCVD on top, conformally to deposit isolation silicon nitride or monox, then be sacrifice layer (for example, the thick metal level of 300-500nm such as Mo, Al or Cr) deposition, sacrifice layer is patterned into have wing flap (flap) suitable round-shaped, to access this one deck to sacrifice etching at circular diaphragm region exterior.Larger expendable film thickness can, for generation of larger gap and less spring constant, have less generally sensitivity.Less thickness can be for measuring lower gaseous tension.After sacrifice layer deposition, it is then the deposition (for example 200-300nm is thick) of silicon nitride or the monox cap rock of uniform deposition.Thin top electrodes (Al) is deposited on top and carry out subsequently composition.More thin electrodes (for example 100nm-200nm) can be for realizing less temperature expansion coefficient.Then with PECVD silicon nitride or silicon oxide layer, cover electrode.
Fig. 8 shows the press device 800 in the step of technological process that forms resonance pressure sensor according to specific embodiment.Can, according to said method forming device 800, start from substrate 810, insulation course 820, each nitride layer 830 and 840, bottom electrode 850, sacrifice layer 860, top electrodes 870 and nitride cap 880.Technological process continues, on sacrifice layer 860, stop at barrier film around according to circumference form for example, to the composition in hole and dry etching (, the opening of all openings 312 as shown in Figure 3 and so on, diameter is 2 μ m).
Equipment 800 when Fig. 9 shows other step has wherein formed cavity via opening 990 during the etching of sacrifice layer 860.In certain embodiments, utilize PES etching (potpourri of phosphoric acid, sulfuric acid and acetic acid) optionally to remove the sacrifice layer based on Mo.In some implementations, equipment 800 be also further coated with on layer 880 layer (for example, SiN), to alleviate the pollution of resonant iris.With top for encouraging and bottom electrode be electrically connected to and bond pad produces by follow-up composition, etching and deposition.
Multiple diaphragm type is used for adapting to concrete application.In certain embodiments, thickness be less than about 2nm only have the Graphene of several atomic thickness or other barrier films (for example boron nitride or molybdenum disulfide) for expecting the application of less flexible rigidity.Tension force/spring constant in barrier film may be lower due to less thickness (h), makes built-in stress (σ) be multiplied by the product very little (k=4 π σ h) of thickness.Therefore, the barrier film of much smaller size can be for realizing similar spring constant.For example, realize Graphene barrier film to obtain and the similar pressure sensitivity of barrier film (dz/dP) with much smaller (little 100-1000 doubly) area.In other embodiments, use semi permeability barrier film or there is the barrier film of micropore/nano-pore.Because these barrier films have the different permeability for gas with various, can make barrier film is optionally for the partial pressure of gas with various, thereby for by the pressure reading of sensor is compared to the ratio of determining potpourri gas from different semi permeability barrier films.
Other embodiment relate to the equipment that comprises pressure transducer and ohm mems switch, can use similar technological process to process.By sensor and switch are combined, can in identical device, realize several pressure transducers with different-diameter.Described switch is then for switching between different pressure transducers, because larger barrier film is sensitiveer under lower pressure, and less barrier film is sensitiveer under higher pressure.Profit can realize the low-cost processes with low electric capacity in this way, wherein in little Substrate Area, has the stray capacitance and the very broad pressure limit that reduce.
Figure 10 shows the equipment 1000 that pressure transducer and MEMS microphone are combined according to another example embodiment.Equipment 1000 is included in for example, MEMS pressure transducer and MEMS microphone on common integrated circuit substrate 1005 (silicon), described MEMS pressure transducer comprises the barrier film 1020 with opening 1022, and described MEMS microphone comprises the barrier film 1040 with opening 1042.Described barrier film is supported by silica material 1007 and 1008.Backboard has the region in pressure transducer and microphone diaphragm 1010 and 1030 (for example, polysilicon) respectively, and composition has opening 1012 and 1032 therein.Electrode (for example gold) 1051-1057 locates as shown.When being made by silicon, barrier film in order to obtain larger resonance frequency, the diameter of pressure transducer can be chosen between 50-100 μ m.The biasing that for example, can apply via backboard 1010 encourages barrier film 1020.In some implementations, pressure transducer is for example, than the diameter of microphone (1mm) more much smaller, and is manufactured on the corner of MEMS microphone tube core.
Figure 11 shows also another equipment 1100 that pressure transducer and MEMS microphone are combined.Equipment 1100 is similar with the equipment shown in Figure 10, and carries out mark with similar reference number, does not have the backplane region on barrier film 1,020 1010 as shown in figure 10 on pressure-sensing equipment.In this embodiment, between substrate 1005 and barrier film 1020, carry out below excitation.Substrate 1005 comprises the conductive material such as highly doped silicon, and for measuring the impedance between resonant iris and substrate.
Figure 12 shows the equipment 1200 with processed wafer (for example,, via CMOS) 1230 as realized in conjunction with one or more example embodiment.CMOS rear end 1232 comprises metal layer at top 1234, and sensor, on CMOS rear end, is passivation layer 1236 therebetween.Pressure transducer comprises plane bottom electrode, and described plane bottom electrode comprises Al layer 1238 or the silit cap rock 1240 of the SiN with rich Si in this example.In some implementations, use Ti/TiN or tungsten bottom electrode.Bottom electrode is connected with CMOS metal layer at top by through-hole interconnection.Top and bottom electrode are spaced apart by sacrifical oxide 1241, remove this sacrifical oxide 1241 while processing in the region between electrode for capacitors subsequently.By mineralization pressure sensor on the top such as integrated circuit such as cmos circuits, realized fully integrated scheme.The metal layer at top 1234 of cmos circuit can be used as for the barricade that above covers the bottom electrode of (overlying), and also for enabling the formation of interconnection.
The integrated elimination of being convenient to bonding wire of CMOS, this has reduced stray capacitance.Use the as directed through hole that extends through passivation layer 1236 below bottom electrode, also via being positioned at metal interconnected 1234 below bottom electrode, realized and being electrically connected to of pressure transducer bottom electrode, described through hole also extend up through passivation layer 1236 with oxide 1242 to be connected contact pad 1248.
Top contact pad can be for the input and output of circuit.Figure 12 shows the contact pad that (connecting by the side direction in metal layer at top) contacts with bottom capacitor electrodes.In some implementations, omitted this direct contact, and electrode for capacitors is realized and the contacting of IC below of processing for signal.So described contact pad is for IC input and output.
Equipment 1200 comprises tungsten top electrodes 1244 and dielectric sealant 1246.For example, top electrodes can comprise the combination of titanium-tungsten, titanium, titanium nitride, aluminium, SiGe and/or these materials.Multiple deposition process for electrode 1234,1238 and 1244 is used for adapting to various embodiment, and can comprise physical vapour deposition (PVD), high-density plasma sputter, plasma reinforced chemical vapour deposition (PECVD), chemical vapor deposition (CVD) and ald (ALD).
After sacrifical oxide is removed, deposit sealant 1246, and sealant 1246 is for being partially or fully filled in the sacrifice etching opening forming on the cavity region of pressure transducer, this can be for reducing diameter and/or the number of air vent in barrier film.In some implementations, seal described barrier film, then at selected point, open opening to produce air vent.In other implementations, form the hole of different size, wherein, in common sealing technology, fill less hole and larger hole is diminished, obtained having the hole of the required number of required hole dimension.In certain embodiments, sealant comprises one or more among the stacked combination of silicon dioxide, silicon nitride or these materials.Deposition process for monox comprises high-density plasma oxidation (HDP oxidation), plasma reinforced chemical vapour deposition (PECVD), chemical vapor deposition (CVD) and ald (ALD).
Aluminium contact pad 1248 provides and being connected of device, and the through hole of having filled W extends downward bottom electrode layer from top aluminium contact pad, and also from bottom electrode layer, extends to CMOS metal layer at top, as mentioned above.If select different materials as top electrodes, for example, select SiGe, therefore with different materials (SiGe) filling vias and anchor point.
SiC layer 1240 alleviates/prevents the short circuit between top and bottom electrode, and avoids by sacrificing HF gas phase etching for the etching of passivation layer 1236 below.In some implementations, the SiN of rich Si is used as to etching stopping/passivation layer.Through hole is embodied as and is electrically connected to path with realization and top electrodes and contacting of electron device below.In some implementations, anchor 1250 is as cavity etching stopping protection ring around, and as mechanical anchor with the fixing diaphragm deflection at barrier film circumference place.
Technological process as above and/or for shown in and described various device used the whole bag of tricks.For example, can be by the SiN layer of rich Si, rather than SiC, be arranged on bottom electrode, to prevent the short circuit between top and bottom electrode.This Short Circuit withstand layer can be arranged on the top of sacrificial oxide layer, or can be below sacrificing etching oxide and above all use the SiN layer of rich Si.Can carry out composition to form the anti-static friction projection of device to one of these layers.In the time of on the top that the SiN layer of rich Si is arranged on to sacrificial oxide layer, the supporting layer that the SiN layer of rich Si can be used as to top metal electrode is to avoid bending.
In some implementations, the bottom electrode by electrode 1238 as excitation, is used as sensing electrode by electrode 1239.Other bipolar electrode structures are used for adapting to some embodiment.
Based on above discussion and explanation, what it should be understood by one skilled in the art that is in the situation that strictly do not follow example embodiment and the application that illustrates and describe here, can carry out various modifications and variations to embodiment.For example, can use the diaphragm material of difformity, thickness and type, and different hole dimensions, position and quantity can be used for to barrier film to adapt to different application.These improve and do not depart from true spirit of the present invention and the scope that comprises claims.