The process equipment of garnish bolt
Technical field
The present invention relates to a kind of process equipment of garnish bolt, belong to nonstandard bolt technical field of processing equipment in fastening piece.
Background technique
On furniture and lamp decoration; often can see that some are prismyly interspersed or handle; these garnish bolts are mostly threaded; usually encapsulate process outside bolt is used during making; or; use Shooting Technique formed outside intersperse body while, by bolt injection moulding therein, these are all that bolt and the plastic cement that is coated on outside have been combined into one.Working life of bolt is usually longer, and along with the change of people's aesthetic conceptions, or when liking fresh handle, time people want to change handle, just all abandons together with bolt, cause waste.
Inventor is through research, develop a kind of modular garnish bolt, as shown in Figure 1, this garnish bolt mainly comprises the outer-hexagonal body of bolt 1, the outer-hexagonal body of bolt 1 have set gradually thread head 11, column extension part 12 and hexagon head end 13, during making, outer-hexagonal bolt common on market can be selected, special bolt need not be processed separately, thus reduce cost of production; Also comprise the housing 2 and lid 3 that snap together, usual housing 2 and lid 3 select plastic material injection molded, one end relative with lid 3 on housing 2 has at the bottom of shell, the open at one end that housing 2 and lid 3 are interlocked, the hexagonal depression 22 holding hexagon head end 13 is provided with at the bottom of shell, the central position being positioned at hexagonal depression 22 at the bottom of shell is provided with the through hole 23 suitable with column extension part 12, the outer-hexagonal body of bolt 1 is flush-mounted at the bottom of shell and thread head 11 passes at the bottom of shell, and hexagon head end 13 flushes with the surface at the bottom of shell; Between housing 2 and lid 3 and the end position being positioned at housing 2 is provided with a snap device, snap device comprises the annular ridge 21 be arranged on housing 2, corresponding, and lid 3 is provided with the annular groove holding annular ridge 21; Lid 3 is provided with a presser feet extended at the bottom of shell, and presser feet is actual is exactly a projection extended at the bottom of shell by lid 3, and the end face of presser feet and hexagon head end 13 offsets.Presser feet is annular presser feet 31, annular presser feet 31 race diameter is less than the uncovered diameter of housing, annular presser feet 31 around lid 3 on there is a cavity, this cavity extends to annular groove position on lid 3, when lid 3 fastens, utilize the plastic deformation of lid 3, annular ridge 21 is made to snap in annular groove, in the axial direction simultaneously, the outer-hexagonal body of bolt 1 is positioned in housing 2 by annular presser feet 31, and diametrically, the hexagonal depression 22 of housing 2 coordinates with hexagon head end 13, no matter install or dismounting time, the torque force that thread head 11 is enough can both be given.This garnish bolt overcomes that traditional decoration bolt cost is high, the problem of serious waste of resources, but current this garnish bolt only has hand assembled, is difficult to the demand in enormous quantities meeting market.
Therefore, for the process equipment of a kind of new garnish bolt of exploitation, not only have urgent researching value, also have good economic benefit and commercial Application potentiality, this is the power place that is accomplished of the present invention and basis just.
Summary of the invention
In order to overcome the defect of the process equipment of above-mentioned pointed existing garnish bolt, the present inventor, to this has been further investigation, after having paid a large amount of creative work, thus completes the present invention.
Specifically, technical problem to be solved by this invention is: the process equipment providing a kind of garnish bolt, improves the manufacturing efficiency of garnish bolt processing, reduces cost of production.
For solving the problems of the technologies described above, technological scheme of the present invention is: the process equipment providing a kind of garnish bolt, the process equipment of described garnish bolt comprises for by the housing feedway of the housing of garnish bolt along conveyor track downstream transport one by one, in course of conveying, the open-mouth end of housing upward and the conveying limit rotation of housing limit; The downstream of described housing feedway is provided with the countercheck mechanism stopping housing downstream transport, and under the stop of described countercheck mechanism, housing is a fixed position rotation on conveyor track; Described conveyor track is provided with by the outer-hexagonal body of bolt one by one to the body of bolt feedway that described conveyor track is carried, and in course of conveying, down, described body of bolt feedway is corresponding with described countercheck mechanism position for the thread head of the outer-hexagonal body of bolt; Described countercheck mechanism position be provided with make the hexagon head end of the outer-hexagonal body of bolt be flush-mounted in housing hexagonal depression in correcting device, after correcting, the outer-hexagonal body of bolt and housing are combined into assembly, continue downstream transport and stopped by another countercheck mechanism in a position, make assembly in this position rotation, be provided with lid one by one to the lid feedway that described conveyor track is carried with this corresponding section, position, in course of conveying, the annular presser feet of lid down, and send in an assembly in this position, make annular presser feet be inserted into the open-mouth end of housing; Described lid feedway and conveyor track intersection location place are provided with pressure cover device lid and housing pressed together, the annular ridge of housing is made to be installed in the annular groove of lid, and the hexagon head end of the annular presser feet of lid and the outer-hexagonal body of bolt offsets, after gland, the finished parts after assembling is delivered to finished product box, described finished product box is positioned at the end of described conveyor track; Described housing feedway, countercheck mechanism, body of bolt feedway, correcting device, lid feedway and the equal connection control unit of pressure cover device.
In the process equipment of described garnish bolt of the present invention, improve as one, described conveyor track has a smooth bottom, and described bottom is provided with the opening slot consistent with described conveyor track bearing of trend, and the thread head of the described outer-hexagonal body of bolt is through described opening slot; The both sides that the top of described bottom is positioned at described opening slot are equipped with gear rail, and be provided with between described gear rail and bottom for clamping housing and making the conveyor belt of rotation limit, housing limit downstream transport, described conveyor belt is around the both sides of described opening slot.
In the process equipment of described garnish bolt of the present invention, as further improvement, described housing feedway comprises hull vibration dish, housing is positioned in described hull vibration dish and outwards carries one by one, be provided with housing transfer passage between described hull vibration dish and conveyor track, described housing transfer passage near one end of described hull vibration dish higher than near one end of described conveyor track.
In the process equipment of described garnish bolt of the present invention, as further improvement, described countercheck mechanism comprises and to be positioned at below described opening slot and by the pin of air cylinder driven, and the bearing of trend of described pin is perpendicular to the bearing of trend of described opening slot.
In the process equipment of described garnish bolt of the present invention, as further improvement, described body of bolt feedway comprises body of bolt vibrating disk, the outer-hexagonal body of bolt is positioned in described body of bolt vibrating disk and outwards carries one by one, when the outer-hexagonal body of bolt is exported by described body of bolt vibrating disk, the axis of the outer-hexagonal body of bolt is consistent with outbound course, body of bolt transfer passage is provided with between described body of bolt vibrating disk and conveyor track, described body of bolt transfer passage comprises two plate rails be oppositely arranged, the bolt conveying gap of the column extension part holding the outer-hexagonal body of bolt is provided with between plate rail described in two, plate rail described in every bar is all arranged in parallel the some feeding rollers driven by the first power plant, described in every root, the upper surface of feeding roller all exceeds the upper surface of described plate rail.
In the process equipment of described garnish bolt of the present invention, as further improvement, the below that described correcting device is included in described conveyor track arranges a proximity switch, the position of described proximity switch is corresponding with the position of thread head, the top being positioned at described conveyor track is provided with a friction plate relative with described proximity switch position, described friction plate is connected on a lifting support vertically slided by Compress Spring, and the external diameter of described friction plate is less than the uncovered of housing and suitable with the hexagon head end size of the outer-hexagonal body of bolt.
In the process equipment of described garnish bolt of the present invention, as further improvement, described lid feedway comprises lid vibrating disk, lid is positioned in described lid vibrating disk and outwards carries one by one, when lid is exported by described lid vibrating disk, the axis of lid is consistent with outbound course, lid transfer passage is provided with between described lid vibrating disk and conveyor track, described lid transfer passage comprises two level gauges be oppositely arranged, the lid conveying gap of the annular presser feet holding lid is provided with between level gauge described in two, level gauge described in every bar is all arranged in parallel the some deflector rolls driven by the second power plant, described in every root, the upper surface of deflector roll all exceeds the upper surface of described level gauge.
In the process equipment of described garnish bolt of the present invention, as further improvement, described pressure cover device comprises the Die for pressing cap be arranged at above described conveyor track, described Die for pressing cap is provided with the die cavity suitable with the exterior edge face of described lid, described die cavity is towards described conveyor track, and described Die for pressing cap is connected on a slide plate vertically slided by a Compress Spring.
In the process equipment of described garnish bolt of the present invention, improve as another kind, be provided with another countercheck mechanism in described housing feedway downstream and stop housing downstream transport, then use glue-jetting device toward glue spraying in hexagonal depression, described glue-jetting device comprises and to be arranged at above described conveyor track and the vertical location cover body slided, described location cover body has a positioning chamber, the internal surface of described positioning chamber is provided with the lower large little conical surface, the cover body upper central position in described positioning chamber in described location is provided with glue spraying shower nozzle, described glue spraying shower nozzle is towards described conveyor track, the below of described conveyor track is vertically slidably fitted with a plug relative with described glue spraying nozzle position, the through hole of described plug and housing is suitable.
In the process equipment of described garnish bolt of the present invention, as further improvement, described glue spraying shower nozzle comprises the plunger pump connecting organic gel, and the discharge port of described plunger pump connects a shower nozzle, and described nozzle surface is provided with some glue spraying mouths.
After have employed technique scheme, the invention has the beneficial effects as follows: owing to have employed the conveyor track, housing feedway, countercheck mechanism, body of bolt feedway, correcting device, lid feedway and a series of structure of pressure cover device that are connected with control unit, achieve the full-automatic process being assembled garnish bolt by each finished product single-piece, compared with traditional technique by man-made assembly, the present invention is novel, decrease labour force, improve manufacturing efficiency, reduce labor intensity, thus reduce the cost of production of garnish bolt.
Whether employ proximity switch detection hexagon head end is flush-mounted in hexagonal depression, if do not detected, then friction plate can be pressed in hex head end portion under the effect of elevator mechanism, make to produce relative displacement between the outer-hexagonal body of bolt and housing, until proximity switch detects thread head, friction plate just departs from hexagon head end, and assembly continues, toward downstream conveying, to avoid in the capping process in downstream and cause reject.
Due at hexagonal sunk surface gluing, the outer-hexagonal body of bolt is combined with housing more firm, extends the working life of garnish bolt.
Accompanying drawing explanation
Fig. 1 is the structural representation of garnish bolt;
Fig. 2 is the structural representation of the embodiment of the present invention;
Fig. 3 is the structural representation of body of bolt feedway in the embodiment of the present invention;
Fig. 4 is the phase diagram that Fig. 3 China and foreign countries hex head bolt body is carried on body of bolt transfer passage;
Fig. 5 is the structural representation of correcting device in the embodiment of the present invention;
Fig. 6 is correcting device correcting state schematic diagram in the embodiment of the present invention;
Fig. 7 is the structural representation of pressure cover device in the embodiment of the present invention;
Fig. 8 is the structural representation (not showing countercheck mechanism) of glue-jetting device in the embodiment of the present invention;
Fig. 9 is the side-looking structural representation of Fig. 8.
Wherein, in Fig. 1-9, each number designation refers to following concrete meaning, element and/or parts respectively.
In figure: 1, the outer-hexagonal body of bolt, 11, thread head, 12, column extension part, 13, hexagon head end, 2, housing, 21, annular ridge, 22, hexagonal caves in, and 23, through hole, 3, lid, 31, annular presser feet, 4, conveyor track, 41, bottom, 42, gear rail, 43, conveyor belt, 5, housing feedway, 51, hull vibration dish, 52, housing transfer passage, 6, body of bolt feedway, 61, body of bolt vibrating disk, 62, body of bolt transfer passage, 621, plate rail, 622, feeding roller, 623, sprocket wheel, 7, lid feedway, 71, lid vibrating disk, 72, lid transfer passage, 80, countercheck mechanism, 801, pin, 802, cylinder, 81, correcting device, 811, friction plate, 812, Compress Spring, 813, lifting support, 814, cylinder, 815, proximity switch, 82, pressure cover device, 821, Die for pressing cap, 822, Compress Spring, 823, slide plate, 83, glue-jetting device, 831, location cover body, 832, glue spraying shower nozzle, 833, plug, 834, cylinder, 9, finished product box.
Embodiment
Below in conjunction with drawings and Examples, the present invention is further described.But the purposes of these exemplary mode of executions and object are only used for exemplifying the present invention, not any type of any restriction is formed to real protection scope of the present invention, more non-protection scope of the present invention is confined to this.
The present invention is based on and reduce costs consideration of enhancing productivity, before assembling, first get out outer-hexagonal bolt, housing and lid, wherein conventional fastening piece selected by outer-hexagonal bolt, and housing and lid adopt the working of plastics of molding and forming.
As shown in common in Fig. 2, Fig. 3, Fig. 4, Fig. 5, Fig. 6, Fig. 7, Fig. 8 and Fig. 9, the invention provides a kind of process equipment of garnish bolt, the process equipment of described garnish bolt mainly comprises for by the housing feedway 5 of the housing 2 of garnish bolt along conveyor track 4 downstream transport one by one, in course of conveying, the open-mouth end of housing 2 upward and the conveying limit rotation of housing 2 limit, the downstream of housing feedway 5 is provided with the countercheck mechanism 80 stopping housing 2 downstream transport, and under the stop of countercheck mechanism 80, housing 2 is a fixed position rotation on conveyor track 4, conveyor track 4 is provided with by the outer-hexagonal body of bolt 1 one by one to the body of bolt feedway 6 that conveyor track 4 is carried, and in course of conveying, down, body of bolt feedway 6 is corresponding with countercheck mechanism 80 position for the thread head 11 of the outer-hexagonal body of bolt 1, countercheck mechanism 80 position be provided with make the hexagon head end 13 of the outer-hexagonal body of bolt 1 be flush-mounted in housing 2 hexagonal depression 22 in correcting device 81, after correcting, the outer-hexagonal body of bolt 1 and housing 2 are combined into assembly, continue downstream transport and stopped by another countercheck mechanism 80 in a position, make assembly in this position rotation, be provided with lid 3 one by one to the lid feedway 7 that conveyor track 4 is carried with this corresponding section, position, in course of conveying, the annular presser feet 31 of lid 3 down, and send in an assembly in this position, annular presser feet 31 is made to be inserted into the open-mouth end of housing 2, lid feedway 7 and conveyor track 4 intersection location place are provided with the pressure cover device 82 lid 3 and housing 2 pressed together, the annular ridge 21 of housing 2 is made to be installed in the annular groove of lid 3, and the annular presser feet 31 of lid 3 offsets with the hexagon head end 13 of the outer-hexagonal body of bolt 1, after gland, the finished parts after assembling is delivered to finished product box 9, finished product box 9 is positioned at the end of conveyor track 4, housing feedway 5, countercheck mechanism 80, body of bolt feedway 6, correcting device 81, lid feedway 7 and pressure cover device 82 be connection control unit all, and control unit generally includes PLC and some corresponding sensors.
Conveyor track 4 has a smooth bottom 41, bottom 41 is provided with the opening slot consistent with conveyor track 4 bearing of trend, the thread head 11 of the outer-hexagonal body of bolt 1 is through opening slot, the both sides that the top of bottom 41 is positioned at opening slot are equipped with gear rail 42, be provided with between gear rail 42 and bottom 41 for clamping housing 2 and making the conveyor belt 43 of rotation limit, housing 2 limit downstream transport, conveyor belt 43 is around the both sides of opening slot.
Housing feedway 5 comprises hull vibration dish 51, housing 2 to be positioned in hull vibration dish 51 one by one outwards conveying, and (this vibrating disk is usual products on market, do not repeat them here), housing transfer passage 52 is provided with between hull vibration dish 51 and conveyor track 4, housing transfer passage 52 is near one end of hull vibration dish 51 higher than the one end near conveyor track 4, and housing 2 directly slips into conveyor track 4 by housing transfer passage 52.
Countercheck mechanism 80 comprises the pin 801 being positioned at and driving below opening slot and by cylinder 802, the bearing of trend of pin 801 is perpendicular to the bearing of trend of opening slot, conveyor track 4 stops housing 2 downstream transport, while housing 2 is transferred band 43 nip rotation, be subject to the stop of pin 801, make housing 2 in a fixed position rotation.
It is usual products on market that body of bolt feedway 6 comprises this vibrating disk of body of bolt vibrating disk 61(, do not repeat them here), the outer-hexagonal body of bolt 1 is positioned in body of bolt vibrating disk 61 and outwards carries one by one, when the outer-hexagonal body of bolt 1 is exported by body of bolt vibrating disk 61, the axis of the outer-hexagonal body of bolt 1 is consistent with outbound course, body of bolt transfer passage 62 is provided with between body of bolt vibrating disk 61 and conveyor track 4, body of bolt transfer passage 62 comprises two plate rails 621 be oppositely arranged, the bolt conveying gap of the column extension part 12 holding the outer-hexagonal body of bolt 1 is provided with between two plate rails 621, every bar plate rail 621 is all arranged in parallel the some feeding rollers 622 driven by the first power plant, first power plant can select the sprocket wheel 623 of driven by motor, also the Timing Belt of driven by motor (some other driving mechanism can certainly be used) can be selected, the upper surface of every root feeding roller 622 all exceeds the upper surface of plate rail 621, after the outer-hexagonal body of bolt 1 exported by body of bolt vibrating disk 61 arrives body of bolt transfer passage 62, under gravity, thread head 11 falls into bolt conveying gap automatically, the lower surface of hexagon head end 13 is then supported on feeding roller 622, the outer-hexagonal body of bolt 1 is carried to conveyor track 4 one by one, in course of conveying, the thread head 11 of the outer-hexagonal body of bolt 1 all the time down, and an outer-hexagonal body of bolt 1 is sent into accordingly in a housing 2.
The below that correcting device 81 is included in conveyor track 4 arranges a proximity switch 815, the position of proximity switch 815 is corresponding with the position of thread head 11, the top being positioned at conveyor track 4 is provided with a friction plate 811 relative with proximity switch 815 position, friction plate 811 is connected on a lifting support 813 vertically slided by Compress Spring 812, usually, lifting support 813 connects cylinder 814, cylinder 814 connects solenoid directional control valve, solenoid directional control valve connects PLC, proximity switch 815 also connects PLC, after the sensor of upstream detects that the outer-hexagonal body of bolt 1 falls into housing 2, within a period of time, if proximity switch 815 can't detect signal, then PLC provides instruction, cylinder 814 drives lifting support 813 to move down, external diameter due to friction plate 811 is less than the uncovered of housing 2 and suitable with hexagon head end 13 size of the outer-hexagonal body of bolt 1, friction plate 811 applies a pressure to hexagon head end 13, making between the outer-hexagonal body of bolt 1 and housing 2 can not synchronous axial system, produce a relative displacement, the hexagon head end 13 of the outer-hexagonal body of bolt 1 is made to be flush-mounted in the hexagonal depression 22 of housing 2, Compress Spring 812 avoids the corresponding component of the excessive damage of external force in trimming process, now proximity switch 815 detects corresponding signal, lifting support 813 rises.
It is usual products on market that lid feedway 7 comprises this vibrating disk of lid vibrating disk 71(, do not repeat them here), lid 3 is positioned in lid vibrating disk 71 and outwards carries one by one, when lid 3 is exported by lid vibrating disk 71, the axis of lid 3 is consistent with outbound course, lid transfer passage 72 is provided with between lid vibrating disk 71 and conveyor track 4, lid transfer passage 72 comprises two level gauges be oppositely arranged, the lid conveying gap of the annular presser feet 31 holding lid 3 is provided with between two level gauges, every bar level gauge is all arranged in parallel the some deflector rolls driven by the second power plant, the upper surface of every root deflector roll all exceeds the upper surface of level gauge, lid 3 is carried to conveyor track 4 one by one, in course of conveying, the annular presser feet 31 of lid 3 down, a lid 3 is sent in frame set after an assembling outer-hexagonal body of bolt 1, annular presser feet 31 is made to be inserted into the open-mouth end of housing.(lid transfer passage 72 and body of bolt transfer passage 62 structure basic simlarity, be not described in detail in figure, and those skilled in the art can implement by reference bolt transfer passage.)
Pressure cover device 82 comprises the Die for pressing cap 821 be arranged at above conveyor track 4, Die for pressing cap 821 is provided with the die cavity suitable with the exterior edge face of lid 3, die cavity is towards conveyor track 4, Die for pressing cap 821 is connected on a slide plate 823 vertically slided by a Compress Spring 822, usual slide plate 823 is also controlled by the cylinder of a connection PLC, after upstream sensor detects that lid 3 puts in place, PLC provides instruction, cylinder drives slide plate 823 to move down, by lid 3 and housing 2 pressing, the annular ridge 21 of housing 2 is made to be installed in the annular groove of lid 3, and the annular presser feet 31 of lid 3 offsets with the hexagon head end 13 of the outer-hexagonal body of bolt 1, Compress Spring 822 avoids the corresponding component of the excessive damage of external force in capping process.
Be provided with another countercheck mechanism in housing feedway downstream and stop housing downstream transport, then use glue-jetting device toward glue spraying in hexagonal depression, glue-jetting device 83 comprises and to be arranged at above conveyor track 4 and the vertical location cover body 831 slided, location cover body 831 has a positioning chamber, the internal surface of positioning chamber is provided with the lower large little conical surface, central position location cover body 831 being positioned at positioning chamber is provided with glue spraying shower nozzle 832, glue spraying shower nozzle 832 is towards conveyor track 4, the below of conveyor track 4 is vertically slidably fitted with a plug 833 relative with glue spraying shower nozzle 832 position, plug 833 is suitable with the through hole 23 of housing 2, usual plug 833 is also controlled by the cylinder 834 of a connection PLC.Glue spraying shower nozzle 832 comprises the plunger pump connecting organic gel, and the discharge port of plunger pump connects a shower nozzle, and nozzle surface is provided with some glue spraying mouths.
Its production process is as follows:
(1) send housing, be mainly used for by the housing 2 of garnish bolt along conveyor track 4 downstream transport one by one, in course of conveying, the open-mouth end of housing 2 upward and the conveying limit rotation of housing 2 limit.
(2) housing location, uses countercheck mechanism 80 to stop housing 2 downstream transport.
(3) send the outer-hexagonal body of bolt, use body of bolt feedway 6 to export the outer-hexagonal body of bolt 1 one by one.
(4) correct, use correcting device 81 carry out hexagon head end 13 and hexagonal cave in 22 setting-in.
(5) assembly location, in assembly downstream transport process, uses another countercheck mechanism 80 barrier assembly downstream transport in a position, makes the frame set after assembling the outer-hexagonal body of bolt 1 in this position rotation.
(6) send lid, use lid feedway 7 to export lid 3 one by one.
(7) gland, uses pressure cover device 82 to carry out gland.
(8) collect, the finished parts after assembling is delivered to finished product box 9.
In addition, combine firmly to make the outer-hexagonal body of bolt 1 and housing 2, the hexagonal sunk surface glue application step of housing 2 is also provided with between step (1) and step (2), hexagonal sunk surface glue application step is as follows: use another countercheck mechanism 80 to stop housing 2 downstream transport, then uses glue-jetting device 83 toward glue spraying in hexagonal depression 22.This glue uses organic gel usually, and bonding force is strong at normal temperatures, and under high temperature more than 80 degree, decomposition will be softened, the outer-hexagonal body of bolt 1 is separated with housing 2, and the state before each self-sustaining separation, the outer-hexagonal body of bolt 1 or housing 2 can be made to continue to re-use.
Certainly, those skilled in the art need to arrange corresponding sensor in place, to give PLC instruction, allow corresponding device make action, complete corresponding function, realize full-automatic operation, concrete layout those skilled in the art can designed, designed, does not describe in detail at this.
The full-automation that whole process implementation assembles garnish bolt by each finished product single-piece is produced, and The present invention reduces labour force, improves manufacturing efficiency, reduce labor intensity, thus reduce the cost of production of garnish bolt.
Should be appreciated that the purposes of these embodiments is only not intended to for illustration of the present invention limit the scope of the invention.In addition; also should understand; after having read technology contents of the present invention, those skilled in the art can make various change, amendment and/or modification to the present invention, and these all equivalent form of values fall within the protection domain that the application's appended claims limits equally.