CN103018251B - tile detection device and method - Google Patents
tile detection device and method Download PDFInfo
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- CN103018251B CN103018251B CN201210257749.5A CN201210257749A CN103018251B CN 103018251 B CN103018251 B CN 103018251B CN 201210257749 A CN201210257749 A CN 201210257749A CN 103018251 B CN103018251 B CN 103018251B
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Abstract
The invention discloses a kind of tile detection device and method, the method comprises: sensor detects ceramic tile and whether enters detection position; If so, main control system controls light source regulator and drives backlight work, and the slide adjustment mechanism of main control system control simultaneously drives camera move to picture-taking position and take pictures; The view data collected is sent in main control system and is carried out analyzing and processing by camera.By sensor, the present invention detects whether ceramic tile enters and detects position, when ceramic tile enters into detection position, by main control system driving light source regulator and slide adjustment mechanism action simultaneously, light source is made to enter into best light filling state, so that allow camera obtain best shooting effect, view data through camera collection is finally sent into main control system and is carried out analyzing and processing, thus realizes the automatic detection of ceramic tile, and detection efficiency is high and Detection results good.
Description
Technical field
The present invention relates to technical field of mechanical automation, particularly relate to a kind of tile detection device and method.
Background technology
At present, in the ceramic wall and floor bricks of production in enormous quantities, usually adopt the method for manual detection.Because artifical influence factor during manual detection is larger, and when measuring with measurer, ceramic tile surface can be caused to wear and tear, and reduce the quality of ceramic tile, detection efficiency is low.Accidental external Test of ceramics machine, by the transmission of conveying device continuous print, and detects with probe, and it can only detect the obvious defect of size, and Detection results is poor.
Summary of the invention
For the weak point existed in above-mentioned technology, the invention provides a kind of detection efficiency is high, Detection results is good tile detection device and method.
For achieving the above object, the invention provides a kind of tile detection device, comprise frame, slide adjustment mechanism, camera, main control system, sensor, backlight and light source regulator; Described backlight is electrically connected with main control system by light source regulator; Described camera is fixed on slide adjustment mechanism, and described slide adjustment mechanism is electrically connected with main control system; Described sensor is electrically connected with main control system; When described sensor detects that ceramic tile enters detection position, main control system controls light source regulator and drives backlight work, simultaneously main control system controls slide adjustment mechanism and drives camera move to picture-taking position and take pictures or make a video recording, camera collection to view data send in main control system and carry out analyzing and processing.
Wherein, described tile detection device also comprises Qianmen, side, back door and top board, and described Qianmen, side, back door and top board enclose a holding part, and described holding part is positioned in frame; Described slide adjustment mechanism, camera, main control system, sensor, backlight and light source regulator are all placed in described holding part.
Wherein, described tile detection device also comprises the display screen for display and control host work state, and described display screen is electrically connected with main control system, and described display screen is fixed in frame.
Wherein, described tile detection device also comprises light source bracket, and described backlight is fixed in frame by described light source bracket.
Wherein, described tile detection device also comprises sensor stand, and described sensor is fixed in frame by described sensor stand.
Wherein, described tile detection device also comprises power supply, and described power supply is electrically connected with main control system.
Wherein, described tile detection device also comprises pin cup, and described pin cup is fixed on the foot of frame.
For achieving the above object, the invention provides a kind of ceramic tile detection method, comprising:
Sensor detects ceramic tile and whether enters detection position;
If so, main control system controls light source regulator and drives backlight work, and the slide adjustment mechanism of main control system control simultaneously drives camera move to picture-taking position and take pictures;
The view data collected is sent in main control system and is carried out analyzing and processing by camera.
The invention has the beneficial effects as follows: compared with prior art, tile detection device provided by the invention and method, detect whether ceramic tile enters by sensor and detect position, when ceramic tile enters into detection position, by main control system driving light source regulator and slide adjustment mechanism action simultaneously, light source is made to enter into best light filling state, so that allow camera obtain best shooting effect, view data through camera collection is finally sent into main control system and is carried out analyzing and processing, thus realizing the automatic detection of ceramic tile, detection efficiency is high and Detection results good.
Accompanying drawing explanation
Fig. 1 is the front three-dimensional structure diagram of tile detection device of the present invention;
Fig. 2 is the back side three-dimensional structure diagram of tile detection device of the present invention;
Fig. 3 is the structural drawing that tile detection device of the present invention removes back door and top board.
Main element symbol description is as follows:
10, frame 11, slide adjustment mechanism
12, camera 13, main control system
14, sensor 15, backlight
16, light source regulator 17, Qianmen
18, side 19, back door
20, top board 21, display screen
22, light source bracket 23, sensor stand
24, power supply 25, pin cup
Embodiment
In order to more clearly state the present invention, below in conjunction with accompanying drawing, the present invention is further described.
Refer to Fig. 1-3, tile detection device provided by the invention, comprise frame 10, slide adjustment mechanism 11, camera 12, main control system 13, sensor 14, backlight 15 and light source regulator 16; Backlight 15 is electrically connected with main control system 13 by light source regulator 16; Camera 12 is fixed on slide adjustment mechanism 11, and slide adjustment mechanism 11 is electrically connected with main control system 13; Sensor 14 is electrically connected with main control system 13; When sensor 14 detects that ceramic tile enters detection position, main control system 13 controls light source regulator 16 and drives backlight 15 to work, simultaneously main control system 13 controls slide adjustment mechanism 11 and drives camera 12 to move to picture-taking position and take pictures or make a video recording, and the view data that camera 12 collects is sent in main control system 13 and carried out analyzing and processing.
Compared to the situation of prior art, tile detection device provided by the invention, detect whether ceramic tile enters by sensor and detect position, when ceramic tile enters into detection position, by main control system driving light source regulator and slide adjustment mechanism action simultaneously, light source is made to enter into best light filling state, so that allow camera obtain best shooting effect, view data through camera collection is finally sent into main control system and is carried out analyzing and processing, thus realizing the automatic detection of ceramic tile, detection efficiency is high and Detection results good.
In the present embodiment, above-mentioned tile detection device also comprises Qianmen 17, side 18, back door 19 and top board 20, and Qianmen 17, side 18, back door 19 and top board 20 enclose a holding part, and this holding part is positioned in frame 10; Slide adjustment mechanism 11, camera 12, main control system 13, sensor 14, backlight 15 and light source regulator 16 are all placed in this holding part.
In the present embodiment, above-mentioned tile detection device also comprises the display screen 21 for display and control main frame 13 duty, and display screen 21 is electrically connected with main control system 13, and display screen 21 is fixed in frame 10.Display screen 21 shows human-computer interaction interface, by human-computer interaction interface, manual adjustments can be carried out to the position of camera, also can the state of manual adjustments backlight.In embodiments of the invention, the quantity of camera 12 is 2, for diagonal line is arranged.Correspondingly, slide adjustment mechanism 11 is also two, and each slide adjustment mechanism 11 drives a camera 12, and slide adjustment mechanism 11 can control camera 12 anterior-posterior translation and upper and lower translation, obtains best shooting angle.
In the present embodiment, above-mentioned tile detection device also comprises light source bracket 22, and backlight 15 is fixed in frame 10 by light source bracket 22.The present invention utilizes light source bracket 22 to fix backlight 15; and utilize backlight 15 to carry out light filling for camera 12 is taken pictures; the present invention portion are confined to the type of backlight 15; it can be LED light source; also can be flash bulb light source, as long as utilize light source bracket 22 to fix backlight, for camera 12 carries out taking pictures the embodiment of light filling; all belong to simple deformation of the present invention or conversion, fall into protection scope of the present invention.
In the present embodiment, above-mentioned tile detection device also comprises sensor stand 23, and sensor 14 is fixed in frame 10 by sensor stand 23.The present invention utilizes sensor stand 23 to fix sensor 14, and utilizes sensor 14 whether to enter into detection position to detect ceramic tile, and automaticity is high, and Detection results is good.Certainly; sensor 14 can adopt optoelectronic switch or electromagnetic detection switch; the present invention is not limited to the type of sensor 14; as long as detect ceramic tile by sensor 14 whether enter into the embodiment detecting position; all belong to simple deformation of the present invention or conversion, fall into protection scope of the present invention.
In the present embodiment, above-mentioned tile detection device also comprises power supply 24, and power supply 24 is electrically connected with main control system 13.Certainly; power supply 24 of the present invention can be that other consuming parts are powered by supplying to the mode of main control system 13 indirectly; also can directly for other consuming parts be powered; this depends on the interface type of type selecting to other consuming parts or reality; as long as controlled the embodiment of light source regulator and slide adjustment mechanism by main control system 13 simultaneously; all belong to simple deformation of the present invention or conversion, fall into protection scope of the present invention.
In the present embodiment, above-mentioned tile detection device also comprises pin cup 25, and pin cup 25 is fixed on the foot of frame 10.The object arranging pin cup 25 in the foot of frame 10 is the stability in order to anti-skidding increase frame; but the present invention portion is confined to this; also can slipmat be set in the foot of frame 10; as long as in order to the embodiment strengthening frame 10 stability; all belong to simple deformation of the present invention or conversion, fall into protection scope of the present invention.
Ceramic tile detection method provided by the invention, comprises the following steps:
Step 101, sensor detects ceramic tile and whether enters detection position;
Step 102, if so, main control system controls light source regulator and drives backlight work, and the slide adjustment mechanism of main control system control simultaneously drives camera move to picture-taking position and take pictures; If not, then continue to wait for that ceramic tile enters and detect position;
Step 103, the view data collected is sent in main control system and is carried out analyzing and processing by camera.
Correspondingly, ceramic tile detection method provided by the invention, detect whether ceramic tile enters by sensor and detect position, when ceramic tile enters into detection position, by main control system driving light source regulator and slide adjustment mechanism action simultaneously, light source is made to enter into best light filling state, so that allow camera obtain best shooting effect, view data through camera collection is finally sent into main control system and is carried out analyzing and processing, thus realizes the automatic detection of ceramic tile, and detection efficiency is high and Detection results good.
Be only several specific embodiment of the present invention above, but the present invention is not limited thereto, the changes that any person skilled in the art can think of all should fall into protection scope of the present invention.
Claims (6)
1. a tile detection device, is characterized in that, comprises frame, slide adjustment mechanism, camera, main control system, sensor, backlight and light source regulator; Described backlight is electrically connected with main control system by light source regulator; Described camera is fixed on slide adjustment mechanism, and described slide adjustment mechanism is electrically connected with main control system; Described sensor is electrically connected with main control system; When described sensor detects that ceramic tile enters detection position, main control system controls light source regulator and drives backlight work, the slide adjustment mechanism of main control system control simultaneously drives camera move to picture-taking position and take pictures or make a video recording, camera collection to view data send in main control system and carry out analyzing and processing, described tile detection device also comprises Qianmen, side, back door and top board, described Qianmen, side, back door and top board enclose a holding part, and described holding part is positioned in frame; Described slide adjustment mechanism, camera, main control system, sensor, backlight and light source regulator are all placed in described holding part;
Described tile detection device also comprises the display screen for display and control host work state, and described display screen is electrically connected with main control system, and described display screen is fixed in frame; Display screen shows human-computer interaction interface, by human-computer interaction interface, manual adjustments is carried out to the position of camera or the state of backlight; The camera quantity of this device is 2, and for diagonal line is arranged, slide adjustment mechanism is also two, and each slide adjustment mechanism drives a camera, and slide adjustment mechanism controls camera anterior-posterior translation and upper and lower translation.
2. tile detection device according to claim 1, is characterized in that, described tile detection device also comprises light source bracket, and described backlight is fixed in frame by described light source bracket.
3. tile detection device according to claim 2, is characterized in that, described tile detection device also comprises sensor stand, and described sensor is fixed in frame by described sensor stand.
4. tile detection device according to claim 1, is characterized in that, described tile detection device also comprises power supply, and described power supply is electrically connected with main control system.
5. tile detection device according to claim 3, is characterized in that, described tile detection device also comprises pin cup, and described pin cup is fixed on the foot of frame.
6. a ceramic tile detection method, is characterized in that, comprising:
Sensor detects ceramic tile and whether enters detection position;
If so, main control system controls light source regulator and drives backlight work, and the slide adjustment mechanism of main control system control simultaneously drives camera move to picture-taking position and take pictures;
The view data collected is sent in main control system and is carried out analyzing and processing by camera;
The camera quantity of the tile detection device that this method uses is 2, and for diagonal line is arranged, slide adjustment mechanism is also two, and each slide adjustment mechanism drives a camera, and slide adjustment mechanism controls camera anterior-posterior translation and upper and lower translation.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210257749.5A CN103018251B (en) | 2012-07-24 | 2012-07-24 | tile detection device and method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210257749.5A CN103018251B (en) | 2012-07-24 | 2012-07-24 | tile detection device and method |
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| Publication Number | Publication Date |
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| CN103018251A CN103018251A (en) | 2013-04-03 |
| CN103018251B true CN103018251B (en) | 2015-09-16 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201210257749.5A Expired - Fee Related CN103018251B (en) | 2012-07-24 | 2012-07-24 | tile detection device and method |
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Families Citing this family (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106323988B (en) * | 2016-08-19 | 2018-10-23 | 泉州台商投资区五季网络有限公司 | A kind of mosaic tiles Pinhole detecting device |
| CN106733690A (en) * | 2016-12-12 | 2017-05-31 | 佛山市恒力泰机械有限公司 | A kind of on-line thickness measurement method and device |
| CN107908089B (en) * | 2017-12-14 | 2024-01-12 | 苏州印象技术有限公司 | Holographic product detection device and holographic product detection equipment |
| CN109738432A (en) * | 2018-11-21 | 2019-05-10 | 上海巧视智能科技有限公司 | A kind of diagonal line detection machine |
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| CN2425360Y (en) * | 2000-04-28 | 2001-03-28 | 欧汝登 | Colour, wein and design and colour pattern chromatism detecting device for wall and floor tile |
| CN2795852Y (en) * | 2005-05-12 | 2006-07-12 | 佛山市德科机电设备有限公司 | Automatic detector for glazed tile surface property |
| CN201575972U (en) * | 2009-09-24 | 2010-09-08 | 苏州维世迅机器视觉技术有限公司 | On-line detector for products |
| CN101975557A (en) * | 2010-08-31 | 2011-02-16 | 杭州三速科技有限公司 | Ceramic plate detection equipment and detection method |
| CN202189022U (en) * | 2011-07-22 | 2012-04-11 | 格兰达技术（深圳）有限公司 | Optical inspection device of full-automatic tertiary optical inspection machine |
| CN202770783U (en) * | 2012-07-24 | 2013-03-06 | 深圳市金霆科技有限公司 | Novel ceramic tile detector |
Family Cites Families (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2000082143A (en) * | 1998-07-01 | 2000-03-21 | Sekisui Chem Co Ltd | Surface defect inspection device |
| WO2003031956A1 (en) * | 2001-10-05 | 2003-04-17 | Millennium Venture Holdings Ltd | System and method for classifying workpieces according to tonal variations |
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2012
- 2012-07-24 CN CN201210257749.5A patent/CN103018251B/en not_active Expired - Fee Related
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2425360Y (en) * | 2000-04-28 | 2001-03-28 | 欧汝登 | Colour, wein and design and colour pattern chromatism detecting device for wall and floor tile |
| CN2795852Y (en) * | 2005-05-12 | 2006-07-12 | 佛山市德科机电设备有限公司 | Automatic detector for glazed tile surface property |
| CN201575972U (en) * | 2009-09-24 | 2010-09-08 | 苏州维世迅机器视觉技术有限公司 | On-line detector for products |
| CN101975557A (en) * | 2010-08-31 | 2011-02-16 | 杭州三速科技有限公司 | Ceramic plate detection equipment and detection method |
| CN202189022U (en) * | 2011-07-22 | 2012-04-11 | 格兰达技术（深圳）有限公司 | Optical inspection device of full-automatic tertiary optical inspection machine |
| CN202770783U (en) * | 2012-07-24 | 2013-03-06 | 深圳市金霆科技有限公司 | Novel ceramic tile detector |
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| CN103018251A (en) | 2013-04-03 |
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Granted publication date: 20150916 Termination date: 20180724 |