CN103009055B - The assembly production chain of isostatic pressed filter core mould - Google Patents
The assembly production chain of isostatic pressed filter core mould Download PDFInfo
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Abstract
The invention discloses a kind of assembly production chain of efficient isostatic pressed filter core mould.The assembly production chain of the isostatic pressed filter core mould of the application, comprises the die-filling system with at least one die-filling carrier unit, and at least one described die-filling carrier unit can move to different stations respectively in order under the guiding of die-filling system; The assembling of mould is on same die-filling carrier unit and complete after at least two stations.Die-filling carrier unit assume responsibility for the carrier function of die assembly, transport, thus saves a dead lift and mould is placed in again the work on mounting plate, improves packaging efficiency thus.
Description
Technical field
The present invention relates to the isostatic compaction field in sintered porous material preparation process, be specifically related to the industrial high efficiency assembling scheme of isostatic pressed filter core mould.
Background technology
The publication number applied for by the applicant of the application is describe multiple isostatic pressed filter core mould in the patent document of CN102078962A, CN102133768A.It is no matter the inner pressed mould (namely forming core rod can radial contraction) with good stripping result mentioned in these patent documents, or the multiple external-compression type mould existed in prior art (i.e. outer forming die sleeve can radial contraction), also no matter this mould is for shaping single channel filter core or forming multichannel filter element, in a word, current isostatic pressed filter core mould all can be summarized as the structure comprising outer forming die sleeve, interior forming core rod, compacted under keeper and the several part of upper shaping keeper.During use, a closed cylindrical container is formed by outer forming die sleeve, interior forming core rod, compacted under keeper and upper shaping keeper, shaping powder stock used is filled in the mold cavity in this cylindrical container, and now, this mould is in the state of assembling complete wait pressure forming; After this, hung in by mould in the pressure vessel of isostatic pressing machine, namely the external world of mould is full of pressure medium, and by the pressurization of pressure medium, pressurize and stress-relief process, powder stock is able to compressing in mold cavity.Usually, both mold ends is also overlapped sealing shroud, and during to avoid isostatic compaction, pressure medium infiltrates and pollutes filter core.
In the past, be no matter the manufacture of ceramic element or metal filtering core, the assembling of isostatic pressed filter core mould completely by workman manual come.To certainly exist the problems such as efficiency is lower, assembly precision is not high in the middle of this.For the control of assembly precision, key to guarantee the uniformity in gap between outer forming die sleeve and interior forming core rod, and this will determine the uniformity of the wall thickness of shaping rear filter core.If the wall unevenness of filter core is even, so just easily occur causing whole filter core to be scrapped because of filter core partial failure in the use procedure of filter core.For the problem of assembly precision, the main angle from optimizing mould structure design sets about improving at present.And for the problem of mould packaging efficiency, because die industry always adopts people's working group mould, therefore the corrective measure on technological layer does not almost have, and the way usually taked in the industry strengthens skilled worker's training exactly, refinement is divided the work.The applicant of the application once just took and workman was divided into groups, a part of workman is made to be responsible for group mould specially, part workman is responsible for specially and the mould being assembled into intermediateness is carried out formwork erection, part workman is responsible for material feeding specially, and, in order to avoid the carrying of mould as far as possible, the operations such as group mould, formwork erection, material feeding are concentrated in the same area in factory building to be carried out.Though above-mentioned way can be increased work efficiency to a certain extent, still lack some technical ancillary methods, be unfavorable for standardization and the procedure of filter core production process.
In addition, the outer forming die sleeve of isostatic pressed filter core mould and interior forming core rod are all the structures of long column shape, for convenience of operation, all outer forming die sleeve and sleeping being placed on work top of interior forming core rod are assembled traditionally.But because the length of outer forming die sleeve and interior forming core rod is general longer, what have reaches more than 1.5 meters, therefore just need during assembling to take wider area, thus bring certain difficulty for the design of isostatic pressed filter core mould pipeline system assembling scheme.
Summary of the invention
The technical problem that the application is intended to solve is to provide a kind of pipeline system assemble method of efficient isostatic pressed filter core mould and the assembly production chain of isostatic pressed filter core mould.
The pipeline system assemble method of the isostatic pressed filter core mould of the application, have employed the die-filling system comprising at least one die-filling carrier unit, at least one described die-filling carrier unit can move to different stations respectively in order under the guiding of die-filling system, if be assembled into the procedure definition of an only intermediateness for the container of upper end open for " first half term " by making mould on same die-filling carrier unit, and by being positioned at the mould material feeding that this die-filling carrier unit is in described intermediateness until set of molds installs complete procedure definition for " the second half ", then described first half term completes at least one station, and described the second half completes at least one other station.
Need point out, " die-filling carrier unit " refers to the carrier realizing mould assembling and transport.The first half term of being assembled by mould due to this method and the second half are arranged at least two different stations carries out, the transport of mould must be experienced in the middle of this, and the die-filling carrier unit in this method just in time assume responsibility for the carrier function of die assembly, transport, thus save a dead lift and mould is placed in again the work on mounting plate, improve packaging efficiency thus.Because this area is always artificial leading group mould mode, therefore, the die-filling system that this support that the application proposes comprises at least one die-filling carrier unit has initiative to the technical thought of carrying out the assembling of pipeline system mould in this area.
What illustrate is; the said first half term of the application and the second half all do not comprise the operation being nested with sealing shroud to both mold ends; namely no matter be the operation being nested with sealing shroud is arranged in first half term and the second half respectively carry out; or the operation being nested with sealing shroud is arranged in mould assembling to carry out afterwards, all within the application's protection domain.
As further improvement of these options, described die-filling carrier unit comprises the vertical assembling holding area of the mould be made up of the lower support member be arranged on supporting body and side supporting member; Described first half term comprises makes the interior forming core rod being equipped with compacted under keeper in mould be placed in lower support member, to be then placed on downwards by the outer forming die sleeve of mould in described mould vertical assembling holding area on interior forming core rod and to realize the operation of assembling with compacted under keeper; The material hole that described the second half comprises on the upper material feeding keeper by being arranged between the outer forming die sleeve of mould and interior forming core rod injects powder stock in mold cavity, and between the outer forming die sleeve of mould and interior forming core rod, install the operation of the upper shaping keeper substituting material feeding keeper after material feeding.
Horizontal die-filling than in the past, above-mentioned improvement project achieves vertical die-filling.Lower support member in die-filling carrier unit and side supporting member can ensure outer forming die sleeve, interior forming core rod stands up in the vertical assembling holding area of mould.Certainly, outer forming die sleeve, interior forming core rod might not be kept upright state in the vertical assembling holding area of mould, also can be standing up in certain angle of inclination.Vertical die-filling main advantage one can be saved space width that station arranges and facilitate the transport of mould; Two be can avoid outer forming die sleeve and interior forming core rod sleeping put state under the problem that easily deforms, improve the assembly precision between outer forming die sleeve and interior forming core rod.
Die-filling carrier unit is being designed on the basis of said structure, in die-filling first half term, both can adopt and first outer forming die sleeve put into the vertical assembling holding area of mould downwards and assemble with the compacted under keeper be placed in advance in lower support member, and then interior forming core rod put into the mode that outer forming die sleeve and compacted under keeper carry out assembling, also can adopt and first interior forming core rod put into the vertical assembling holding area of mould downwards and assemble with the compacted under keeper be placed in advance in lower support member, and then outer forming die sleeve to be inserted on interior forming core rod and to carry out the mode of assembling with compacted under keeper.Certainly, compacted under keeper also can just be assembled together with outer forming die sleeve or interior forming core rod in advance, then the outer forming die sleeve or interior forming core rod that are equipped with compacted under keeper are put into the vertical assembling holding area of mould, put into forming core rod or outer forming die sleeve afterwards again.In a word, vertical die-filling time, the assemble sequence between part mould part can adjust as the case may be.But, nonetheless, the application still advises preferentially adopting the mode of the outer forming die sleeve of dress after forming core rod in the first dress that provides in above-mentioned improvement project, so that operator can make compacted under keeper be assemblied between interior forming core rod and outer forming die sleeve more fast and accurately.
As a kind of concrete scheme of the pipeline system assemble method of the isostatic pressed filter core mould of the application, the program is provided with five stations along the direction of motion of die-filling carrier unit, and by the sequence of motion of die-filling carrier unit, these five stations are distinguished called after the 1st stations, 2nd station, 3rd station, 4th station and the 5th station, wherein, the action of the 1st station comprises and is placed in the lower support member of die-filling carrier unit by the compacted under keeper of mould, then forming core rod in mould is loaded the operation of compacted under keeper in the vertical assembling holding area of described mould downwards, the action of the 2nd station is included in described mould vertical assembling holding area and is placed on downwards by the outer forming die sleeve of mould on interior forming core rod and realizes the operation of assembling with compacted under keeper, the action of the 3rd station is included between the outer forming die sleeve of mould and interior forming core rod installs material feeding keeper, then in mold cavity, inject powder stock by the material hole on upper material feeding keeper, and after material feeding, dismantle the operation of upper material feeding keeper, the action of the 4th station is included in the operation of installing shaping keeper between the outer forming die sleeve of mould and interior forming core rod, the action of the 5th station comprises the operation complete mould of assembling being transported to appointment placement location.
Above-mentioned concrete scheme be present inventor when considered production efficiency, personnel depaly quantity, output, labour intensity, assemble sequence the many factors such as reasonability and assembly precision check by many experiments the preferred version obtained.In the production process of the program, contain the creative work that inventor makes, just can obtain not by simple experiment.
Improve as to the another step of such scheme, described die-filling carrier unit is provided with Anti-inclining clamping device, before load outer forming die sleeve in mould vertical assembling holding area, mould vertical assembling holding area forming core rod is firmly positioned at by described Anti-inclining gripper mechanism grips, when loading outer forming die sleeve, then by outer forming die sleeve that Anti-inclining gripper mechanism grips residence is stated.Wherein, described Anti-inclining clamping device can be that an impulse stroke is not only satisfied with the outer forming die sleeve of clamping mould but also is satisfied with the dual-purpose clamping device of forming core rod in clamping; Or, described Anti-inclining clamping device also can comprise the upper clamping device for clamping outer forming die sleeve and the lower clamping device for clamping interior forming core rod, when loading outer forming die sleeve, lower clamping device outwards opens to and does not collide with outer forming die sleeve.Visible, adopting the scheme of dual-purpose clamping device and adopting the scheme that upper clamping device and lower clamping device combinationally use is the two kinds of detailed description of the invention arranging Anti-inclining clamping device.
Anti-inclining clamping device can be arranged separately, also can be doubled as by the side supporting member of die-filling carrier unit.The setting of Anti-inclining clamping device, interior forming core rod is made in the vertical assembling holding area of described mould, to be in relative upright state by the lateral support effect of this Anti-inclining clamping device with outer forming die sleeve, improve the uniformity in gap between outer forming die sleeve and interior forming core rod, thus the assembling be convenient between interior forming core rod and outer forming die sleeve, save manpower.
Be further, the annular trace that described die-filling carrier unit closes along one under the guiding of die-filling system moves, described die-filling system is provided with the die-filling carrier unit suitable with described station quantity, when wherein any one die-filling carrier unit is on certain station, remaining die-filling carrier unit is just in time on respective corresponding station.Obviously, this set can reduce the stand-by period of workman on each station, increases work efficiency.Wherein, described die-filling carrier unit preferably under the guiding of die-filling system along a horizontally disposed circular motion, to save the floor space of die-filling system.
As the concrete structure of die-filling system, described die-filling system comprises base, be positioned at support post on this base and with described support post at the cantilever circumferentially rotatably coordinated along this support post, described die-filling carrier unit is arranged on cantilever; When there being multiple die-filling carrier unit, support post be provided with respective numbers and circumferentially arrange cantilever, these die-filling carrier units are separately positioned on corresponding cantilever.This design reduces the floor space of die-filling system as much as possible and die-filling carrier unit moves to the movement travel of another station from a station, and each station is periphery around die-filling system, is conducive to the coordinated of each station manipulation.
In addition, as the another improvement of the pipeline system assemble method to the application's isostatic pressed filter core mould, described the second half comprises the operation of inserting gap detection stopper from the openend of mould to mold cavity.Present inventor finds, because one of them of the outer forming die sleeve of isostatic pressed filter core mould and interior forming core rod is by can the material of radial contraction make, the outer forming die sleeve of such as existing external-compression type mould just adopts rubber to make, therefore, if implement the location between outer forming die sleeve and interior forming core rod when injecting powder stock in mold cavity only by compacted under keeper and upper material feeding keeper, the gap after easily causing mould to be assembled between outer forming die sleeve and interior forming core rod is uneven.Especially for the making of the thinner filter core of wall thickness, the gap between outer forming die sleeve and interior forming core rod is uneven will be affected greatly filter core quality.Therefore, the application advises to mold cavity, inserting gap detection stopper from the openend of mould in shot process, the width of gap detection stopper is consistent with the design gap width between outer forming die sleeve and interior forming core rod, like this, after inserting gap detection stopper respectively to the diverse location in mold cavity, the elasticity just can inserted according to these gap detection stoppers judges the gap situation of relevant position, so that the relative position of the outer forming die sleeve of artificial adjustment and interior forming core rod.Therefore, by inserting the operation of gap detection stopper, the uniformity in gap between outer forming die sleeve and interior forming core rod can be improved, thus make filter core wall thickness evenly.
The assembly production chain of the isostatic pressed filter core mould of the application, comprises the die-filling system with at least one die-filling carrier unit, and at least one described die-filling carrier unit can move to different stations respectively in order under the guiding of die-filling system; The assembling of mould is on same die-filling carrier unit and complete after at least two stations.
Further, described die-filling carrier unit comprises the vertical assembling holding area of the mould be made up of the lower support member be arranged on supporting body and side supporting member.Concrete, described supporting body is respectively arranged with as the pallet of lower support member and the side plate as side supporting member.
Further, described die-filling carrier unit is provided with the Anti-inclining clamping device for the outer forming die sleeve and interior forming core rod clamping mould.Wherein, described Anti-inclining clamping device is that an impulse stroke is not only satisfied with the outer forming die sleeve of clamping mould but also is satisfied with the dual-purpose clamping device of forming core rod in clamping; Or described Anti-inclining clamping device comprises the upper clamping device for clamping outer forming die sleeve and the lower clamping device for clamping interior forming core rod, when loading outer forming die sleeve, lower clamping device outwards opens to and does not collide with outer forming die sleeve.
Further, described side supporting member doubles as described clamping device.
Further, the annular trace that described die-filling carrier unit closes along one under the guiding of die-filling system moves, described die-filling system is provided with the die-filling carrier unit suitable with described station quantity, when wherein any one die-filling carrier unit is on certain station, remaining die-filling carrier unit is just in time on respective corresponding station.
Further, described die-filling carrier unit under the guiding of die-filling system along a horizontally disposed circular motion.
Further, described die-filling system comprises base, be positioned at support post on this base and with described support post at the cantilever circumferentially rotatably coordinated along this support post, described die-filling carrier unit is arranged on cantilever; When there being multiple die-filling carrier unit, support post is provided with respective numbers and the cantilever circumferentially arranged, and these die-filling carrier units are separately positioned on corresponding cantilever.
Below in conjunction with the drawings and specific embodiments, the present invention is described further.The aspect that the application adds and advantage will part provide in the following description, and part will become obvious from the following description, or be recognized by the practice of the application.
Accompanying drawing explanation
Fig. 1 is the schematic perspective view of the die-filling system of the application.
Fig. 2 is the D direction view of Fig. 1.
Fig. 3 is the pipeline system assemble method schematic diagram based on system die-filling shown in Fig. 1.
In Fig. 3, a place is the 1st station operating diagram based on system die-filling shown in Fig. 1.
In Fig. 3, b place is the 2nd station operating diagram based on system die-filling shown in Fig. 1.
In Fig. 3, c place is the 3rd station work (the inserting gap detection stopper) schematic diagram based on system die-filling shown in Fig. 1.
In Fig. 3, d place is the 3rd station work (the carrying out material feeding) schematic diagram based on system die-filling shown in Fig. 1.
In Fig. 3, e place is the 4th station operating diagram based on system die-filling shown in Fig. 1.
Fig. 4 is a kind of using state figure of dual-purpose clamping device in the application.
Fig. 5 is the another kind of using state figure of dual-purpose clamping device in the application.
Fig. 6 is upper clamping device and a kind of using state figure of lower clamping device in the application.
Fig. 7 is upper clamping device and the another kind of using state figure of lower clamping device in the application.
Detailed description of the invention
As shown in Figure 3, assembled and waited for the powder stock that the isostatic pressed filter core mould entering isostatic compaction operation comprises compacted under keeper 210, interior forming core rod 200, outer forming die sleeve 230, upper shaping keeper 250, lower sleeve gasket 220, upper sleeve gasket 230 and is filled in mold cavity for existing one.Wherein, as in Fig. 3 shown in b, compacted under keeper 210 is arranged between interior forming core rod 200 with outer forming die sleeve 230 and also coordinates with the lower end of interior forming core rod 200 lower end and outer forming die sleeve 230 respectively, thus the sealing process played mold cavity lower end, and play the lower positioning action of internal forming core rod 200, lower sleeve gasket 220 is wrapped in the outside of outer forming die sleeve 230 lower end, thus prevents pressure medium from outer forming die sleeve 230 and coordinating gap to enter and polluting the powder stock in mold cavity between compacted under keeper 210; As in Fig. 3 shown in e, upper shaping keeper 250 is arranged between interior forming core rod 200 with outer forming die sleeve 230 and also coordinates with the upper end of interior forming core rod 200 upper end and outer forming die sleeve 230 respectively, thus the sealing process played mold cavity upper end, and play the upper positioning action of internal forming core rod 200, upper sleeve gasket 230 is wrapped in the outside of outer forming die sleeve 230 upper end, thus prevents pressure medium from outer forming die sleeve 230 and coordinating gap to enter and polluting the powder stock in mold cavity between compacted under keeper 210; Interior forming core rod 200 is by compacted under keeper 210 and gap that between upper shaping keeper 250 and outer forming die sleeve 230, stroke is certain, and this gap also determine the filling thickness of powder stock in mold cavity.The operation being nested with lower sleeve gasket 220 and upper sleeve gasket 230 can be integrated into and complete on the die-filling carrier unit of the die-filling system of the application by detailed description of the invention below, but can not think the restriction to the application's scope of patent protection.
As shown in Figure 1, 2, die-filling system 1 comprises base 110, be positioned at support post 120 on this base 110 and with described support post 120 at five cantilevers 130 circumferentially rotatably coordinated along this support post 120, these five cantilevers 130 are arranged along one week uniform intervals of support post 120, each cantilever 130 are provided with a die-filling carrier unit 100; Shown in composition graphs 3, rotate circumferentially at die-filling carrier unit 100, altogether be furnished with five stations, called after the 1st station, the 2nd station, the 3rd station, the 4th station and the 5th station respectively, when wherein any one die-filling carrier unit 100 is just in time on some stations, remaining die-filling carrier unit 100 is just in time on respective corresponding station.The rotation centerline RA of die-filling carrier unit 100 has been shown in Fig. 1,2, these five die-filling carrier units 100 just with this rotation centerline RA for axle horizontally rotates.In Fig. 1, die-filling carrier unit 100 is made up of supporting body 101, lower support member 103 and side supporting member 102; Wherein, supporting body 101 is connected to the end of cantilever 130, and lower support member 103 is arranged on the lower end of supporting body 101, and side supporting member 102 is arranged on the side of supporting body 101; Lower support member 103 is specifically made up of pallet 103A, and side supporting member 102 is specifically made up of side plate 102A, forms the vertical assembling holding area 104 of mould between them.Supporting body 101, lower support member 103 and side supporting member 102 3 parts can be independently removable parts, also can be the integral structures by welding or directly machine-shaping.Also show mould 2 in Fig. 2 and be positioned over situation in the vertical assembling holding area 104 of mould.
The use procedure of above-mentioned die-filling system 1 as shown in Figure 3.When a certain die-filling carrier unit 100 is in the 1st station, as a place in Fig. 3, first lower sleeve gasket 220 is placed in the lower support member 103 of this die-filling carrier unit 100, and then the compacted under keeper 210 of mould is placed on lower sleeve gasket 220, in the vertical assembling holding area 104 of described mould, forming core rod in mould 200 is loaded compacted under keeper 210 downwards more afterwards.After this, rotate this die-filling carrier unit 100 and make it to move to the 2nd station from the 1st station, by the hand steered firmly interior forming core rod 200 of operator, can tilt to prevent interior forming core rod 200 in moving process.After die-filling carrier unit 100 moves to the 2nd station, as b place in Fig. 3, interior forming core rod 200 can be buttressed by a staff, the outer forming die sleeve 230 of mould is placed on interior forming core rod 200 downwards by another people, when outer forming die sleeve 230 is about to arrive compacted under keeper 210, make outer forming die sleeve 230 accurately load compacted under keeper 210 by operator's manual setting, realize the assembling of compacted under keeper 210 and outer forming die sleeve 230.Need point out, hand steered firmly interior forming core rod 200 prevents its inclination from being not the operation that must take; After this, lower sleeve gasket 220 will turn over the lower end making it be placed on outer forming die sleeve 230.
Afterwards, rotate this die-filling carrier unit 100 again and make it to move to the 3rd station from the 2nd station, equally can by the hand steered firmly outer forming die sleeve 230 of operator in moving process.After movement, as c place in Fig. 3, material feeding keeper 240 is installed between the outer forming die sleeve 230 and interior forming core rod 200 of mould, upper material feeding keeper 240 is for being supported in outer forming die sleeve 230 by the upper end of interior forming core rod 200, make interior forming core rod 200 substantially parallel with outer forming die sleeve 230, because the extruding of powder stock causes interior forming core rod 200 to offset when preventing material feeding, simultaneously, upper material feeding keeper 240 is provided with material hole 241, after installing upper material feeding keeper 240, a few interradicular space is detected stopper 3 and inserts mold cavity from material hole 241 respectively, this a few interradicular space detects the periphery of stopper 3 along interior forming core rod 200, by checking that gap detection stopper 3 can judge the relative position of interior forming core rod 200 and outer forming die sleeve 230 with the elasticity that coordinates in gap between interior forming core rod 200 and outer forming die sleeve 230, so that internally the position of forming core rod 200 adjusts, until the cooperation elasticity of these gap detection stoppers 3 is basically identical, at this moment, namely interior forming core rod 200 is positioned at the center of outer forming die sleeve 230.Gap detection stopper 3 can be extracted out in shot process, also can as first extracted out shown in d in Fig. 3 and then carrying out material feeding.During material feeding, preferably a material feeding bucket 4 is installed in the upper end of forming die sleeve 230 outside, and like this, powder stock enters mold cavity from material feeding bucket 4 through material hole 241, thus completes material feeding operation, dismantle subsequently material feeding bucket 4 and upper material feeding keeper 240 again.After material feeding, can also by vibrating device by the powder stock jolt ramming in mold cavity.After this, rotate this die-filling carrier unit 100 again to make it to move to the 4th station from the 3rd station, as e place in Fig. 3, now, shaping keeper 250 should be installed between the outer forming die sleeve 230 of mould and interior forming core rod 200, and then upper sleeve gasket 230 is placed on the upper end of outer forming die sleeve 230.Finally, rotate this die-filling carrier unit 100 and make it to move to the 5th station from the 4th station, the complete mould of assembling is transported to appointment placement location by the 5th station.
For above-mentioned whole process, wherein belong to the application's said " first half term " in the operation of the 1st station and the 2nd station, belong to the application's said " the second half " in the 3rd station to the operation of the 4th station.Visible, said process first half term and the second half is assigned on different stations to complete.Should be noted that, if outer forming die sleeve 230 and interior forming core rod 200 length longer, station in first half term can configure suspender as required, to hang in the vertical assembling holding area 104 of mould by this suspender by outer forming die sleeve 230 and interior forming core rod 200; Meanwhile, the station in the second half can configure high-order workbench, so that the carrying out of the installation of material feeding bucket 4, upper material feeding keeper 240 and upper shaping keeper 250 and material feeding operation.
In addition, as shown in Fig. 4 to 7, die-filling carrier unit 100 can also configure Anti-inclining clamping device 5.Anti-inclining clamping device 5 can be arranged separately, also can be doubled as by the side supporting member 102 of die-filling carrier unit 100.As shown in Figure 4,5, Anti-inclining clamping device 5 can adopt Anti-inclining clamping device to be that an impulse stroke is not only satisfied with the outer forming die sleeve 230 of clamping mould but also is satisfied with the design of the dual-purpose clamping device 2A clamping interior forming core rod 200, also Anti-inclining clamping device can be adopted to comprise the upper clamping device 5B1 for clamping outer the forming die sleeve 230 and lower clamping device 5B2 for clamping interior forming core rod 200, when loading outer forming die sleeve 230, lower clamping device 5B2 outwards opens to the design do not collided with outer forming die sleeve 230.
When being configured with Anti-inclining clamping device 5, above-mentioned pipeline system assembling mode will do following adjustment: first, when after forming core rod 200 in loading in the vertical assembling holding area 104 of mould, interior forming core rod 200 can be clamped by the dual-purpose clamping device 2A shown in Fig. 4, also interior forming core rod 200 can be clamped by the lower clamping device 5B2 shown in Fig. 6, thus prevent interior forming core rod 200 from tilting, like this, die-filling carrier unit 100 is being moved to the process of the 2nd station and when being inserted in outer forming die sleeve 230 toward interior forming core rod 200 employment need not carry out hand steered support again from the 1st station, saving personnel attach troops to a unit, secondly, after be inserted in outer forming die sleeve 230 on interior forming core rod 200, outer forming die sleeve 230 can be clamped by clamping device 2A dual-purpose shown in Fig. 5, also outer forming die sleeve 230 can be clamped by the upper clamping device 5B1 shown in Fig. 7, thus prevent outer forming die sleeve 230 from tilting so that the movement of die-filling carrier unit and the 3rd, operation on 4 stations.
When have employed above-mentioned Anti-inclining clamping device 5, according to above-mentioned 1st station, the 2nd station, the 3rd station, the 4th station to the order of the 5th station and job content, continuous print carries out mould and assembles 1 hour, and test result is as shown in 1# in table 1.In addition, applicant has also carried out the test of three stations, four stations and six stations, and result is as shown in 2#-4# in table 1.Result shows, no matter above-mentioned five station work patterns are weigh from aspects such as production efficiency, personnel depaly quantity, output or labour intensity to be preferred plan.
Table 1
Claims (8)
1. the assembly production chain of isostatic pressed filter core mould, it is characterized in that: comprise the die-filling system (1) with at least one die-filling carrier unit (100), at least one described die-filling carrier unit (100) can move to different stations respectively in order under the guiding of die-filling system (1); The assembling of mould is gone up same die-filling carrier unit (100) and completes after at least two stations; Described die-filling carrier unit (100) comprises the vertical assembling holding area (104) of the mould be made up of the lower support member (103) be arranged on supporting body (101) and side supporting member (102); Described die-filling carrier unit (100) is provided with the Anti-inclining clamping device (5) for the outer forming die sleeve (230) and interior forming core rod (200) clamping mould.
2. the assembly production chain of isostatic pressed filter core mould as claimed in claim 1, is characterized in that: described supporting body (101) is respectively arranged with the pallet (103A) as lower support member (103) and the side plate (102A) as side supporting member (102).
3. the assembly production chain of isostatic pressed filter core mould as claimed in claim 1, is characterized in that: described Anti-inclining clamping device (5) is that an impulse stroke is not only satisfied with the outer forming die sleeve (230) of clamping mould but also is satisfied with the dual-purpose clamping device (5A) of forming core rod (200) in clamping.
4. the assembly production chain of isostatic pressed filter core mould as claimed in claim 1, it is characterized in that: described Anti-inclining clamping device (5) comprises the upper clamping device (5B1) for clamping outer forming die sleeve (230) and the lower clamping device (5B2) for clamping interior forming core rod (200), when loading outer forming die sleeve (230), lower clamping device (5B2) outwards opens to and does not collide with outer forming die sleeve (230).
5. the assembly production chain of isostatic pressed filter core mould as claimed in claim 1, is characterized in that: described side supporting member (102) doubles as described Anti-inclining clamping device (5).
6. as the assembly production chain of the isostatic pressed filter core mould in claim 1 to 5 as described in any one claim, it is characterized in that: the annular trace that described die-filling carrier unit (100) closes along under the guiding of die-filling system (1) moves, described die-filling system (1) is provided with the die-filling carrier unit (100) suitable with described station quantity, when wherein any one die-filling carrier unit (100) is on certain station, remaining die-filling carrier unit (100) is just in time on respective corresponding station.
7. the assembly production chain of isostatic pressed filter core mould as claimed in claim 6, is characterized in that: described die-filling carrier unit (100) under the guiding of die-filling system (1) along a horizontally disposed circular motion.
8. as the assembly production chain of the isostatic pressed filter core mould in claim 1 to 5 as described in any one claim, it is characterized in that: described die-filling system (1) comprises base (110), be positioned at support post (120) on this base (110) and with described support post (120) at the cantilever (130) circumferentially rotatably coordinated along this support post (120), described die-filling carrier unit (100) is arranged on cantilever (130); When there being multiple die-filling carrier unit (100), support post (120) is provided with respective numbers and the cantilever (130) circumferentially arranged, and these die-filling carrier units (100) are separately positioned on corresponding cantilever (130).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210293572.4A CN103009055B (en) | 2012-08-17 | 2012-08-17 | The assembly production chain of isostatic pressed filter core mould |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210293572.4A CN103009055B (en) | 2012-08-17 | 2012-08-17 | The assembly production chain of isostatic pressed filter core mould |
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| Publication Number | Publication Date |
|---|---|
| CN103009055A CN103009055A (en) | 2013-04-03 |
| CN103009055B true CN103009055B (en) | 2016-02-24 |
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| CN201210293572.4A Active CN103009055B (en) | 2012-08-17 | 2012-08-17 | The assembly production chain of isostatic pressed filter core mould |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN107900674A (en) * | 2015-02-03 | 2018-04-13 | 朱玉兵 | A kind of filter core assembly equipment with clamping device |
| CN108500879A (en) * | 2018-06-12 | 2018-09-07 | 当涂县金龙机械有限公司 | A kind of assembling positioner for the anti-side formula of ship part |
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| US2218456A (en) * | 1938-02-12 | 1940-10-15 | Owens Illinois Glass Co | Apparatus for molding plastic materials |
| US3677673A (en) * | 1970-08-25 | 1972-07-18 | Pennwalt Corp | Rotary press |
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| CN103009055A (en) | 2013-04-03 |
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