CN101993271B - Production and operation system for compound fertilizer - Google Patents

Production and operation system for compound fertilizer Download PDF

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Publication number
CN101993271B
CN101993271B CN 200910041931 CN200910041931A CN101993271B CN 101993271 B CN101993271 B CN 101993271B CN 200910041931 CN200910041931 CN 200910041931 CN 200910041931 A CN200910041931 A CN 200910041931A CN 101993271 B CN101993271 B CN 101993271B
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fertilizer
raw material
production
compound fertilizer
operation system
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CN 200910041931
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CN101993271A (en
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黄培钊
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Shenzhen Batian Ecotypic Engineering Co Ltd
Xuzhou Batian Ecology Co Ltd
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Shenzhen Batian Ecotypic Engineering Co Ltd
Xuzhou Batian Ecology Co Ltd
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Abstract

The invention discloses a production and operation system for a compound fertilizer, which comprises a raw material plant, a dealer/retailer and a user. The fertilizer raw materials for preparing the compound fertilizer are produced by the raw material plant and transferred to the dealer/retailer via a logistic system. The compound fertilizer is directly prepared by the dealer/retailer according to the needs of the user. As the compound fertilizer in the invention is prepared by the dealer/retailer, the compound fertilizer can be provided for the user pertinently, and the production process is reduced with respect to the existing production and operation system for the compound fertilizer. Furthermore, the production cost can be greatly reduced.

Description

The production of compound fertilizer operation system
Technical field
The present invention relates to a kind of production of compound fertilizer operation system, especially a kind of decentralization production of compound fertilizer operation system of low production cost.
Background technology
Existing mixing compound fertilizer generally is the raw material fertilizer with two or more, mixes by physical method with fixed proportion and makes, and its raw material fertilizer comprises that mainly the simple substance of effective constituents such as containing nitrogen, phosphorus, potassium is fertile, also comprises the composite fertilizers such as phosphorus ammonium.Production process generally is that the raw material fertilizer with 50 kilograms of packings is transported to compound fertilizer factory from raw material plant, by manpower solution bag, metering, throw in into mixing machine with predetermined proportion again and mix, make the finished product Chemical Mixed Fertilizer according to packing specifications (generally also being 50 kilograms of packings) metering packing afterwards, and be transported to dealer/retailer place and be sold to the user and use, that is to say, whole production process basically all can only be by manually finishing except agitating procedure.The grasp with low content of technology, easy of such production method has advantages of simple to operate simultaneously.
But, like this take 50 kilograms of packing specificationss as the main operation system that carries out logistics transportation, loading and unloading, production, need a large amount of man power and material of waste, it is arduous that not only the workman carries chemical fertilizer, and a large amount of packing bags is difficult to reclaim, can't reuse, when cost increases, also can be to environment and waste.In addition, such production process can only be concentrated at compound fertilizer factory and carry out, cause the kind of Chemical Mixed Fertilizer single, its effective constituent and packing specifications etc. all are fixing before producing, can not adjust the effective constituent ratio according to the soil property with loam ground, also can't be according to user's actual fertilizer application amount adjustment packing size, therefore product is personalized not enough, be difficult to satisfy the soil property in different areas, plot to the different demands of fertilizer, utilization rate of fertilizer is low, not only increase burden for users, also may cause the problems such as Land pollution, quality of agricultural product be poor.
In view of this, necessaryly provide a kind of production of compound fertilizer operation system that can address the above problem.
Summary of the invention
The object of the invention is to: the decentralization production of compound fertilizer operation system that a kind of low production cost is provided.
In order to solve the problems of the technologies described above, the invention provides a kind of production of compound fertilizer operation system, it comprises raw material plant, dealer/retailer and user's three link, raw material plant is produced the raw material fertilizer that is used for the preparation Chemical Mixed Fertilizer, raw material fertilizer is transported to dealer/retailer from raw material plant through logistics system, dealer/retailer directly prepares Chemical Mixed Fertilizer according to user's demand, and offers the user.
As a kind of improvement of production of compound fertilizer operation system of the present invention, described chemical fertilizer raw material is packed with the large container of capacity more than 50 kilograms.
As a kind of improvement of production of compound fertilizer operation system of the present invention, the vessel content of described raw material fertilizer is at 50~2000 kilograms.
As a kind of improvement of production of compound fertilizer operation system of the present invention, the container of described raw material fertilizer is the Shipping Sack of 50~2000 kilograms of capacity.
As a kind of improvement of production of compound fertilizer operation system of the present invention, the loading and unloading of described raw material fertilizer in raw material plant or logistics transportation process realize by mechanical means such as fork truck or loop wheel machines.
As a kind of improvement of production of compound fertilizer operation system of the present invention, described Chemical Mixed Fertilizer is prepared with compound fertilizer production equipment, and compound fertilizer production equipment at every turn can be according to the Chemical Mixed Fertilizer of 0~100 kilogram of formulated.
As a kind of improvement of production of compound fertilizer operation system of the present invention, described user is the terminal user of Chemical Mixed Fertilizer.
As a kind of improvement of production of compound fertilizer operation system of the present invention, described user holds Chemical Mixed Fertilizer with the container that carries.
As a kind of improvement of production of compound fertilizer operation system of the present invention, described logistics system refers to station/harbour and relevant transportation means thereof.
With respect to prior art, Chemical Mixed Fertilizer of the present invention preparation is to carry out at dealer/retailer place, can not only be targetedly for the user provide Chemical Mixed Fertilizer, and reduced production link, can largely reduce production costs.
Description of drawings
Below in conjunction with the drawings and specific embodiments, the present invention and useful technique effect thereof are further elaborated, wherein:
Fig. 1 is the schematic top plan view of production of compound fertilizer operation system equipment used of the present invention.
Fig. 2 is the schematic side view of production of compound fertilizer operation system equipment used of the present invention.
Fig. 3 is the configuration diagram of production of compound fertilizer operation system of the present invention.
Embodiment
The production of compound fertilizer of production of compound fertilizer operation system of the present invention is not to concentrate at compound fertilizer factory to carry out, but sentences small compound fertilizer production equipment, immediately carries out according to user's demand dealer/retailer.Production of compound fertilizer operation system of the present invention for convenience of explanation, following paper can locate immediately to produce dealer/retailer the compound fertilizer production equipment of Chemical Mixed Fertilizer.
See also Fig. 1 and Fig. 2, described compound fertilizer production equipment comprises bunker platform 20, removable hopper 30, hopper guide rail 40, lift pot 50, lift 60, stirrer 70 and controller 80.Wherein, bunker platform 20 is provided with discharge port 24, removable hopper 30 is installed on the hopper guide rail 40 and can slides in the above, can rest on as required discharge port 24 belows of bunker platform 20, removable hopper 30 also is provided with reversible mechanism, thereby raw material is transferred in the lift pot 50, and lift pot 50 is delivered to stirrer 70 with fertilizer after lift 60 promotes, stirrer 70 stirs into Chemical Mixed Fertilizer with the raw material fertilizer of sending here, by the discharge hole for discharge of stirrer 70.
Described bunker platform 20 is provided with discharge port 24, and discharge port 24 is funnel type, and the below of discharge port 24 is provided with hush panel to be opened/closed, and the hush panel periphery is provided with sealed strip.The quantity of bunker platform 20 is more than 2, is 3-12 in the preferred situation.Bunker platform 20 can freely be placed, and the track under it is settled with its track.
Removable feed bin comprises several, is respectively applied to hold raw material fertilizer, such as nitrogenous fertilizer, phosphate fertilizer, potash fertilizer, phosphorus ammonium and other various simple substance fertilizer and/or composite fertilizer.Feed bin can be container, it also can directly be the packing bag that raw material fertilizer is housed, it is installed on each discharge port 24 top of bunker platform 20, can unload or install from bunker platform 20 at any time, quantity and capacity all are not particularly limited, and can set according to the preparation needs of Chemical Mixed Fertilizer, generally between 2 to 20, the capacity of each is preferably between 50 kilograms to 2000 kilograms more than 50 kilograms.Raw material fertilizer in 3 removable feed bins can be mixed with the Chemical Mixed Fertilizer of basic nitrogenous fertilizer, phosphate fertilizer, potash fertilizer three seed manures in fact.Raw material fertilizer in the removable feed bin is to flow out by discharge port 24.
Removable hopper 30 can move along guide rail 40, and connects material from each discharge port 24 of bunker platform 20, then the raw material of receiving is poured in the lift pot 50.
Hopper guide rail 40 is located at a distance of bunker platform 20 belows, slides thereon for removable hopper 30.Hopper guide rail 40 is provided with locating mechanism, hopper 30 accurately can be positioned the below of each discharge port 24 in order to connect material.
Lift pot 50 is used for receiving the raw material that removable hopper 30 transports, and is promoted to afterwards the entrance of stirrer 70 by lift 60, stirs into Chemical Mixed Fertilizer thereby raw material poured in the lift 60.After stirring end, the Chemical Mixed Fertilizer that is mixed with flows out through the discharge port of lift 50, directly offers the user and uses.
Controller 80 is control device of a whole set of method, is used for the operation of all elements of control.Controller 80 is provided with for input Compound Mixed Fertilizer Formula or the input unit of soil to be applied fertilizer related data, calculates the calculating device of raw material consumption and control the control device that each element moves.
Preparation is during Chemical Mixed Fertilizer, can be with Chemical Mixed Fertilizer kind and the quantity of user's actual needs, or the data such as the soil property in soil to be applied fertilizer and area, the on request input unit of input control device 80.The calculating device of controller 80 inside namely can calculate according to the program of prior input kind and the quantity of desired raw material automatically, control device then moves along guide rail 40 according to calculation result control hopper 30, and in discharge port 24 location of corresponding bunker platform 20, then open discharge port 24, make raw material from feed bin, flow into hopper 30.When the gauger reading on being located at hopper 30 or guide rail 40 reaches preset value, close discharge port 24 and the discharge port 24 that hopper 30 moves to next bunker platform 20 is connected material, until all raw materials that need are all connect together.Afterwards, control device control hopper 30 moves to lift pot 50 tops and pours all raw materials into lift pot 50.Lift pot 50 is promoted to the entrance of stirrer 70 by lift 60, and raw material poured in the lift 60 stirs into Chemical Mixed Fertilizer.At last, Chemical Mixed Fertilizer flows out through the discharge port of lift 50, directly offers the user and uses.
By above description as can be known, above-mentioned compound fertilizer production equipment can be according to soil and user's actual needs, configure the personalized Chemical Mixed Fertilizer of multiple different proportionings, and preparation quantity also can be regulated according to actual needs, when therefore the user buys fertilizer, as long as the soil property data in soil to be applied fertilizer are provided or oneself determine good formulation data, can buy the as required personalized Chemical Mixed Fertilizer of configuration at dealer/retailer place at any time.
Take the equipment of aforesaid device or other similar functions as the basis, the invention provides a kind of production of compound fertilizer operation system, to solve problems of the prior art.
See also Fig. 3, production of compound fertilizer operation system of the present invention comprises raw material plant 90, station/harbour 92, dealer/retailer 94 and user's 96 four processes.
Raw material plant 90 is produced the required raw material fertilizer of Chemical Mixed Fertilizer, and more than 50 kilograms, preferably pack by 50~2000 kilograms large container with capacity for these raw material fertilizer, be 1000 kilograms jumbo bag such as capacity, or capacity is 500 kilograms half jumbo bag.The raw material fertilizer of these large packings is transported to station/harbour 92 from raw material plant 90, flow to again the dealer/retailer 94 of various places from station/harbour 92, all be to use fork truck, small-sized loop wheel machine or other mechanical means to load and unload at the vehicles in the raw material transportation, therefore do not need to waste too much manpower.From the dealer/retailer 94 of raw material plant 90 close to, raw material fertilizer can also not passed through station/harbour 92, directly is transported to dealer/retailer 94 from raw material plant 90 for some.
Each dealer/retailer 94 place is provided with compound fertilizer production equipment, can immediately prepare according to demand the production unit of an amount of Chemical Mixed Fertilizer such as the compound fertilizer production equipment of describing in the above paragraph or other, raw material fertilizer strides across door, sends in the room at compound fertilizer production equipment place by the locomotive of wheel diameter more than 50mm, place again the top of the discharge port 24 of bunker platform 20 by small-sized loop wheel machine or other mechanical means, the crane capacity of loop wheel machine is 0~2 ton, and optimum is 50~2000 kilograms.
User 96 mainly is the peasant, also may be other people that need to use special Chemical Mixed Fertilizer, such as farming research person etc., when needing fertilising, user 96 can measure first soil property and the area in soil to be applied fertilizer, perhaps determine prescription and the total amount of required Chemical Mixed Fertilizer according to experience, come from its location with fertilizer container then that dealer/retailer 94 places close to buy Chemical Mixed Fertilizer.Land data to be applied fertilizer or Chemical Mixed Fertilizer demand data input compound fertilizer production equipment that dealer/retailer 94 provides user 96, compound fertilizer production equipment can go out required Chemical Mixed Fertilizer according to these data direct production, and user 96 places the discharge port of compound fertilizer production equipment to connect fertile getting final product in the container that carries.Compound fertilizer production equipment at every turn can be according to the Chemical Mixed Fertilizer of 0~100 kilogram of formulated, gets final product if required Chemical Mixed Fertilizer total amount more than 100 kilograms, connects repeatedly to prepare behind the fertilizer again.
Certainly, if compound fertilizer production equipment does not have computing function, also can by after independent the computer calculating Compound Mixed Fertilizer Formula and total amount, again calculation result be inputted compound fertilizer production equipment preparation Chemical Mixed Fertilizer.If user 96 does not carry fertilizer container, also can buy the suitably container of size from dealer/retailer 94.After dealer/retailer 94 raw material fertilizer is finished, the large packaging vessel of raw material fertilizer can be returned to raw material plant 90 and continue the charging feedstock chemical fertilizer, thereby realize the recycling of packing, effectively reduce production costs and environmental pollution.
Compared with prior art, the present invention has following beneficial effect:
1, production of compound fertilizer can be for user 96 soil regime and crop demand, and pointed strong, quality is good, balanced in nutrition, utilization rate of fertilizer is high characteristics are conducive to crop yield, and improve quality, reduce simultaneously planting cost.
2, Chemical Mixed Fertilizer only need to be through 2 transportations, the loading and unloading of getting on or off the bus for 3 times 96 hands from raw material plant 90 to the user, reduce 2 transportations, the loading and unloading of getting on or off the bus for 2 times than existing operation, save a large amount of logistics costs, and all energy mechanize of loading and unloading and production, packaging vessel is recyclable repeated application all, thereby makes the cost of Chemical Mixed Fertilizer more with low cost than similar Chemical Mixed Fertilizer.
3, can satisfy the requirement that user oneself produces Chemical Mixed Fertilizer as required, and can provide demand very little Chemical Mixed Fertilizer finished product, satisfy the demand of different user, different amounts, different size Chemical Mixed Fertilizer.
4, Chemical Mixed Fertilizer is real survey soil formula fertilizer, can nutrition not cause waste, and the equal recyclable repeated application of container package, does not pollute safety and environmental protection.
5, production of compound fertilizer is simple to operate, applicable rural area operational condition.
The according to the above description announcement of book and instruction, those skilled in the art in the invention can also change and revise above-mentioned embodiment.Therefore, the embodiment that discloses and describe above the present invention is not limited to also should fall in the protection domain of claim of the present invention modifications and changes more of the present invention.In addition, although used some specific terms in this specification sheets, these terms do not consist of any restriction to the present invention just for convenience of description.

Claims (8)

1. production of compound fertilizer operation system, it comprises raw material plant, dealer/retailer and user's three link, raw material plant is produced the raw material fertilizer that is used for the preparation Chemical Mixed Fertilizer, raw material fertilizer is transported to dealer/retailer from raw material plant through logistics system, dealer/retailer directly prepares Chemical Mixed Fertilizer according to user's demand by compound fertilizer production equipment, and offer the user, described raw material fertilizer is packed with the large container of capacity more than 50 kilograms, it is characterized in that:
Described compound fertilizer production equipment comprises bunker platform, removable hopper, hopper guide rail, lift pot, lift, stirrer and controller;
Described bunker platform quantity is more than 2, and the bunker platform bottom is equipped with discharge port, and discharge port is funnel type, and the discharge port below is provided with hush panel to be opened/closed, and the hush panel periphery is provided with sealed strip;
Described hopper guide rail is located at the bunker platform below and is carried out arranged in tracks according to the position of bunker platform discharge port;
Described removable hopper is installed on the hopper guide rail, removable hopper is along the guide rail slip and receive the raw material that bunker platform is transferred, removable hopper is provided with reversible mechanism, and controller is controlled removable hopper and moved to the lift pot top, and the raw material in the removable hopper is poured in the lift pot;
Described lift pot is delivered to stirrer with fertilizer after lift promotes;
Described controller is provided with for input Compound Mixed Fertilizer Formula or the input unit of soil to be applied fertilizer related data, calculates the calculating device of raw material consumption and control the control device that each element moves.
2. production of compound fertilizer operation system according to claim 1, it is characterized in that: the vessel content of described raw material fertilizer is at 50~2000 kilograms.
3. production of compound fertilizer operation system according to claim 1, it is characterized in that: the container of described raw material fertilizer is the Shipping Sack of 50~2000 kilograms of capacity.
4. the described production of compound fertilizer operation system of any one in 3 according to claim 1, it is characterized in that: the loading and unloading of described raw material fertilizer in raw material plant or logistics transportation process realize by fork truck or loop wheel machine mechanical means.
5. the described production of compound fertilizer operation system of any one in 3 according to claim 1 is characterized in that: described Chemical Mixed Fertilizer is with the compound fertilizer production equipment preparation, and compound fertilizer production equipment at every turn can be according to the Chemical Mixed Fertilizer of 0~100 kilogram of formulated.
6. the described production of compound fertilizer operation system of any one in 3 according to claim 1, it is characterized in that: described user is the terminal user of Chemical Mixed Fertilizer.
7. production of compound fertilizer operation system according to claim 6 is characterized in that: described terminal user holds Chemical Mixed Fertilizer with the container that carries.
8. production of compound fertilizer operation system according to claim 1, it is characterized in that: described Chemical Mixed Fertilizer is given the user from the proposition demand to product time is: 100 kilograms and following required time are no more than 60 minutes.
CN 200910041931 2009-08-17 2009-08-17 Production and operation system for compound fertilizer Active CN101993271B (en)

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Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2423222Y (en) * 2000-05-26 2001-03-14 洪庆华 Turnover container bag for transporting bulk cargo
US6709685B1 (en) * 1998-06-29 2004-03-23 Kemira Agro Oy Process for the preparation of compound fertilizer granules

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US6709685B1 (en) * 1998-06-29 2004-03-23 Kemira Agro Oy Process for the preparation of compound fertilizer granules
CN2423222Y (en) * 2000-05-26 2001-03-14 洪庆华 Turnover container bag for transporting bulk cargo

Non-Patent Citations (4)

* Cited by examiner, † Cited by third party
Title
孙曰瑶."新农村与配肥站的品牌连锁策略".《中华合作时报(第B08版)》.2009,第2-5段.
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Owner name: XUZHOU BATIAN ECOLOGICAL CO., LTD.

C41 Transfer of patent application or patent right or utility model
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Effective date of registration: 20110706

Address after: 518105 third industrial zone, riverside, Songgang street, Shenzhen, Guangdong, Baoan District

Applicant after: Batian Ecological Engineering Co., Ltd., Shenzhen

Co-applicant after: Xuzhou Batian Ecology Co., Ltd.

Address before: 518105 third industrial zone, riverside, Songgang street, Shenzhen, Guangdong, Baoan District

Applicant before: Batian Ecological Engineering Co., Ltd., Shenzhen

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