CN101273790B - Preparation method of pomegranate juice - Google Patents

Preparation method of pomegranate juice Download PDF

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CN101273790B
CN101273790B CN200810072862XA CN200810072862A CN101273790B CN 101273790 B CN101273790 B CN 101273790B CN 200810072862X A CN200810072862X A CN 200810072862XA CN 200810072862 A CN200810072862 A CN 200810072862A CN 101273790 B CN101273790 B CN 101273790B
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pomegranate
juice
sterilization
membrane
fruit
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CN101273790A (en
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陈计峦
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TUDI AILI
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Abstract

The invention relates to a preparation method of pomegranate juice, which comprises the following steps: firstly, soaking fresh pomegranate in disinfectant, soaking and cleaning with ultrasonic clear water, and washing with clear water; peeling pomegranate seeds from the cut petals, pulping and squeezing to obtain pomegranate juice; degassing by adopting a method combining vacuum degassing and an antioxidant; adding pectinase to hydrolyze pectin in Sucus Punicae Granati; filtering with diatomite to remove suspended substances; removing colloid particles, microorganisms and enzymes by ultrafiltration; adjusting components; sterilizing by cold sterilization, aseptically packaging, and sealing. In the whole production process of pomegranate juice, the highest temperature of treatment is not more than 50 ℃, the color, the flavor, the nutritive value and the functional components of the fresh pomegranate juice can be maintained to the maximum degree, and meanwhile, the product has a longer quality guarantee period and the industrial production is realized.

Description

A kind of preparation method of pomegranate Normal juice
Technical field
The present invention relates to a kind of preparation method of pomegranate Normal juice, the characteristics of this method maximum are that pomegranate Normal juice content is more than or equal to more than 95%, by bright pomegranate surface sterilization, peeling squeeze the juice, enzyme hydrolysis, membrane filtration degerming, the integrated application that removes colloid and technology such as enzyme, sterile filling and microwave cold sterilization, avoided the high-temperature process in the production of pomegranate Normal juice, color and luster, local flavor, nutritive value and the functional component that can farthest keep the pomegranate aquatic foods to squeeze the juice.
Background technology
Pomegranate (Punicagranatum L.) is a Punicaceae Punica plant, originate in the Central Asia of Persian Himalaya one band, be countries such as present Iran, Afghanistan, imported China by Han dynasty Zhang Qian (B.C. 1st~2 century) into through the Silk Road before more than 2000 year.Pomegranate fruit is beautiful in colour, seed is sparkling and crystal-clear, nutritious, its sweet and sour is salubrious, liked by people.Contain abundant carbohydrate, protein, each seed amino acid and human body trace elements necessary and various vitamin in the pomegranate fruit.The pomegranate edible part accounts for 15%-40%, contains moisture 78.2% approximately, and sucrose is more during prematurity, and invert sugar increases total reducing sugar amount 11%-16.8% during to maturation.Pomegranate contains malic acid and citric acid, and tart flavour is different because of the maturity of kind and fruit, and general content is 0.4%-1.0%, average out to 0.77%.Contain abundant vitamin and mineral materials in the pomegranate, contain carrotene 0.01mg, V in every 100g fruit juice B10.04mg, V B20.09mg, Vpp1.7mg, V C4.6-11mg, calcium 11-13mg, phosphorus 11-16mg, iron 0.4-1.6mg, and more rich potassium, copper, manganese, zinc etc.Also contain protein 0.6%-1.5% and fatty 0.6%-1.6%, crude fibre 2.7%.The pomegranate whole body all is precious, and contained chemical composition is different at its different parts, and the distribution of the polyhydric phenols of flavones, tannin, alkaloid, organic acid and special construction in fruit juice, pericarp, leaf, bark respectively laid particular stress on; The then compositions such as steroid class, phosphatide, triglycerides that contain in pomegranate seed and other position more.
That pomegranate has is aid digestion, anti-gastric-ulcer, softening blood vessel, reducing blood lipid and blood sugar, reduces multiple functions such as cholesterol.Can prevent coronary heart disease, hypertension, the effect that can reach is good for the stomach refreshes oneself, whets the appetite, prolongs life.The TAC of juice of my pomegranate is higher 3 times than the green tea or the claret of equivalent.The Israel current research finds, contain in pomegranate and products thereof delay senility, prevention of cardiac and slow down the high-level antioxidant of canceration process.Evidence, juice of my pomegranate have very strong anti arteriosclerosis disease characteristic, and juice of my pomegranate also contains the ellagic acid composition that can stop some carcinogenic substance cause cancers, and this composition also has the effect of other chemicals infringement healths of prevention.
Xinjiang is domestic area of introducing a fine variety pomegranate the earliest, and the main place of production is on Keshen, South Sinkiang and ground such as field, Aksu, and plantation has at present reached 300,000 mu.The advantageous geography superiority in Xinjiang makes the pomegranate of real estate generally than big and sweet interiorly, and pericarp is thin, and seed is big, the sweet succulence of distinguishing the flavor of, lovely luster.
Because be subjected to the preservation technique condition, transport channel is very long and narrow, storage time is restricted, carrying out deep processing transforms, produce high-quality pomegranate Normal juice product, can satisfy the demand of people to high-quality fruit juice product, also will greatly promote the high-quality conversion of Xinjiang high-quality pomegranate resource, be the main outlet that pomegranates produced in Xinjiang Uygur autonomous will come into the market from now on.
Contain macromolecular substances such as a large amount of pectin, tannin, anthocyanidin, cellulose in the guava juice, chemistry and biochemical reaction not only take place in these compositions in enzyme and sterilization are gone out in the juice of my pomegranate heating, make the serious brown stain of fruit juice, local flavor become bad, cause nutriment and active component to destroy and loss; And in storage because the complex compound of present-color material, tannin, protein etc. still can continue to make fruit juice variable color, back to become muddy, make the juice of my pomegranate product finally lose its commodity value, greatly influenced the development of this product form of juice of my pomegranate.Because above-mentioned technical problem, the juice of my pomegranate product of selling on the market mostly is pomegranate juice at present, use a spot of juice of my pomegranate or do not have and form completely without the juice of my pomegranate allotment, its bright-coloured color and luster, local flavor are that search for food product additive allotment forms, pomegranate Normal juice content even less than 5% has lost due nutritive value of pomegranate Normal juice and health-care efficacy.
Chinese patent 03150057.9 discloses " a kind of pomegranate drink and preparation method thereof ", is characterized in pomegranate Normal juice content at 1-95%, and preferred juice of my pomegranate 25%, is a kind of pomegranate juice, and this this patent has also added multiple additives such as pigment, essence.Chinese patent application 92105356.8 discloses " preparation method of fresh-preservating concentrated pomegranate juice ", is characterized in having added sulfur dioxide and is used as antioxidant in juice of my pomegranate, and concentrate the pomegranate rind extract that the back adding contains liquor at juice of my pomegranate.
Modern food processing technology is as the integrated good technical basis that provides of the technology that develops into this patent of membrane separation technique, microwave disinfection technology, aseptic filling technology.
Membrane separation technique is utilized natural or is artificial synthetic, has the film of selecting permeability, is motive force with outside energy or chemical potential difference, to bi-component or multi-component solute separate with solvent, classification, purification and concentrated technology.Film is the core of membrane separation technique.The physicochemical properties of membrane material, the use cost of saturating property of the separation of film and film plays decisive influence to membrane separation technique.The diffusion barrier that uses mostly is polymeric membrane at present, and fiber film material is mainly used in counter-infiltration (Ro), nanofiltration (NaF), micro-filtration (MF); Aromatic polyamides class and heterocyclic membrane material are mainly used in counter-infiltration; Polysulfones is ultrafiltration (UF), the micro-filtration membrane material, and as the backing material of composite membrane; Polyimides is high temperature resistant, and the membrane material that chemical stability is good is used for ultrafiltration and reverse osmosis membrane; The water flux of the fine film of polypropylene is the material of UF and MF greater than polysulfones; Other is as silicon rubber, and TPO and fluoro containing polymers etc. are many as the pervaporation membrane material.It is the new and high technology of an emerging multidisciplinary intersection that film separates, have separation concurrently, concentrate, purifying, refining function, efficient, energy-saving and environmental protection are arranged again, molecular level filters and process is simple, be easy to characteristic such as automation control, has become one of most important means in the current separation science.The film separation process does not have phase transformation, does not need heating, can prevent the inactivation of heat-sensitive substance, collection degerming, separation, concentrate, purifying is one, the separative efficiency height, simple to operate, be particularly suitable for the application of food industry.
Micro-filtration (MF) claim micro porous filtration again, and the micro-filtration membrane aperture is 0.1-10 μ m, and is highly even, and having the screening filtration is the porosu solid continuous media of feature.The micro-filtration technology that grows up based on microporous barrier is a kind of secondary filter technology.Its basic principle is the sieve aperture separation process.The material of micro-filtration membrane is divided into organic and inorganic two big classes, and organic polymer has cellulose acetate, polypropylene, Merlon, polysulfones, polyamide etc.Inorganic material film has pottery and metal etc.In view of the separation characteristic of miillpore filter, the range of application of miillpore filter mainly is to hold back particulate, bacterium and other pollutants from gas phase and liquid phase, with the purpose that reaches purification, separation, concentrates.
According to the difference of micropore form, micro-filtration membrane can be divided into two classes: crooked pore membrane and column pore membrane.The microcellular structure of crooked pore membrane is the network in the tortuous duct that is cross-linked, and the microcellular structure of column pore membrane is the almost parallel cylindric hair pore structure that runs through membranous wall.
Ultrafiltration is a kind of membrane process between micro-filtration and nanofiltration, and membrane aperture is between 0.05um to 1000 molecular weight.Ultrafiltration is the membrane separation technique that a kind ofly solution can be purified, separate, concentrate, and ultra-filtration process is that the pressure differential with the film both sides is a driving force, is filter medium with the milipore filter.Under certain pressure, when water flows through film when surface, only allow water and the small-molecule substance littler to pass through than membrane aperture, reach solution purification, separation, with the purpose that concentrates.Milipore filter generally is divided into multiple structures such as plate and frame (board-like), doughnut, tubular type, rolling.Milipore filter is divided into 1000,2000,3000,5000,8000,10,000,20,000,30,000,50,000,100,000,150,000,200,000,500,000 or the like from molecular weight cut off.
Contain in the fruit juice that newly squeezes out pectin, pulp chip, starch. the multiple materials that cause the fruit juice muddiness such as albumen, solid suspension, microorganism.Clarification process is the key link that subsider juice is produced.All there is weakness separately in traditional defecation method as heating coacervating clarification method, freezing, plate-frame filtering method and enzyme facture etc.Adopt ultrafiltration that fruit juice is clarified, can make little molecules such as carbohydrate, organic acid and water wherein see through film, and hold back wherein most macromolecular substances, obtain clarifying aseptic fruit juice.Ultra-filtration process need not filter aid, and technical process is short, and labour cost is low, is comparatively cost-effective juice clarification method.Using membrane separating technology is handled juice such as sugar-cane juice, cider, strawberry juice, Pumpkin Juice, and separating clarifying is respond well.Traditional food and drink method for disinfection is pasteurize and high-temperature instantaneous sterilization, and complex operation, high temperature easily cause the destruction of heat-sensitive materials inactivation and product special flavour, nutritional labeling.Micro-filtration membrane with membrane separation technique can stop microorganism to pass through, thereby reaches the effect of " cold sterilization " when separating.
In fruit juice is produced, all be to use thermally-sterilized method traditionally, as instantaneous pasteurize, boiling water sterilization, high temperature sterilization etc., these methods on the one hand can killing microorganisms, and the destructive enzyme activity prevents the bad change of product quality.But add heat energy and cause that the fruit-vegetable juice beverage nutritional labeling is destroyed, variable color is spoiled, volatile fragrance component forfeiture.In order to adapt to the modern to many-sided requirements such as Juice color and nutritional labelings, the technology of novel non-thermal sterilization is arisen at the historic moment.The non-heat of food (cold sterilization) technology comprises physical cold sterilization and chemical cold sterilization.Development in recent years physical cold sterilization technology faster comprises: ultrahigh-pressure sterilization, impulse electric field sterilization, microwave disinfection, pulsed magnetic field sterilization, electron ray sterilization, intense light pulse sterilization etc.
The microwave disinfection technology is an emerging in recent years radio sterilization technology.Mechanism mainly is fuel factor, non-thermal effect.Fuel factor is because microwave has high frequency characteristics.When it acts on food, the water of medium inside, protein, nucleic acid isopolarity molecule are subjected to after the effect of alternating electric field polarized and do the higher-order of oscillation, producing " interior heat " raises temperature fast and causes the structure of the materials such as protein, nucleic acid in the microbial body to change, lose biologically active, cause microbial death or can't breed because of being subjected to serious the interference.
Non-thermal effect, claim biological effect again, the effect of microwave can make the biological permutation and combination state and the characteristics of motion of a large amount of electronics, ion and other charged particles that microorganism produced in its life chemistry process change, and the physiological activator of microorganism is changed.Simultaneously, electric field can make also that distribution of charges changes near the cell membrane, causes the film dysfunction, makes the eubolism function of cell destructions that is interfered, and the growth of microbial cell is suppressed, even stops growing or make it death.The water activity that microwave can also make microbial cell depend on for existence reduces the living environment of destroy microorganisms.In addition, microwave can also cause the hydrogen bond in cell DNA and the RNA molecular structure to relax, rupture and reconfigure, modificator gene sudden change, chromosome aberration, thereby the normal fertility of interruption cell.
Compare with traditional heating means, microwave has weak point heat time heating time, homogeneous heating, food nutrient composition and flavor substance and destroys or lose characteristics such as few.Compare with the chemical agent sterilization technology, microwave disinfection improves its security because of the residual of no chemical substance greatly.Than sterilization technique such as ultrafiltration, microwave disinfection adaptability is wider, and operating cost is relatively low.Therefore, utilize microwave to carry out sterilization and come into one's own day by day in food industry, relevant research work also obtains certain progress.
At present, can be used for microwave disinfection technology that food industry produces continuous microwave sterilization technology, repeatedly Fast Heating and the microwave disinfection technology of cooling, the sterilization technology that heating using microwave combines with conventional pasteurization etc. are arranged.People have carried out extensive studies to microwave applications in the sterilization of a series of products such as meat, meat products, poultry product, aquatic products, fruits and vegetables can, milk, dairy produce, crops, pudding and bread, for the very dark people of research who determines technological parameters such as its sterilizing time, power density according to dielectric constant, the water content of food, more research is also arranged for the dielectric mechanism of food material and the theoretical model of intensification sterilization in microwave field.
Summary of the invention
The object of the invention is to provide a kind of preparation method of pomegranate Normal juice, this method is with bright pomegranate surface sterilization, peeling is squeezed the juice, enzyme hydrolysis, ultrafiltration or micro-filtration, the integrated application of technology such as sterile filling and microwave cold sterilization, can clarify juice of my pomegranate effectively, killing microorganisms and enzyme, avoided the high-temperature process in the juice of my pomegranate production, the present invention is in the whole process of production of juice of my pomegranate, the maximum temperature of handling is no more than 50 ℃, the color and luster that can farthest keep the pomegranate aquatic foods to squeeze the juice, local flavor, nutritive value and functional component can make product that long shelf-life and realization suitability for industrialized production are arranged simultaneously.Can obtain the natural juice of my pomegranate of pomegranate Normal juice content 〉=95% by method of the present invention.
The preparation method of a kind of pomegranate Normal juice of the present invention is to prepare juice of my pomegranate with bright pomegranate, and concrete operations follow these steps to carry out:
A, bright pomegranate is soaked 1-5min in the solution with the Fungicidal substance of conventional fruit surface or drinking water disinfection sterilization, cooperate soaking and washing 1-10min under the supersonic oscillations, spray washing with clear water then;
B, the bright pomegranate that will sterilize after cleaning are used the stainless steel knife cutting, adopt craft or machinery to strip out the pomegranate seed, add the antioxidant of 0.005-1g/kg in the pomegranate seed, and the pomegranate seed is isolated juice of my pomegranate by spiral juice extractor or other juice extractor;
C, be under the 4900-21300Pa with juice of my pomegranate in vacuum, carry out vacuum outgas, the method that adopts vacuum outgas to combine with antioxidant prevents the oxidation of nutritional labeling and active component in the juice of my pomegranate;
D, separate to such an extent that add the pectase hydrolysis of 10-500mg/L in the juice of my pomegranate got, temperature 20-50 ℃ of insulation enzymolysis 2-24 hour;
E, the juice of my pomegranate behind the enzymolysis is filtered with diatomite filter or butterfly chip filter centrifugal, remove the suspended particulate in the fruit juice;
F, the juice of my pomegranate after will filtering are to carry out ultrafiltration or micro-filtration under 0.1-0.2Mpa, the flow velocity 2-3.5m/s at membrane filtration pressure, remove protein, microorganism and other macromolecular substances in the juice of my pomegranate, make micro organism quantity in the juice of my pomegranate less than 10/ml;
G, composition adjustment add sugar, acid branch in juice of my pomegranate, appropriateness is adjusted fruit juice constituents, and making sugar content is 12%-18%, and acid content is 0.3%-1.0%;
H, the sterilization of employing sterilization method by the continuous microwave sterilizer, utilize the microwave radiation to make the fruit juice sterilization juice of my pomegranate, and sterilizing time is 1-10min, and the highest sterilization temperature is no more than 20-50 ℃, behind the microwave disinfection, is cooled to 0-30 ℃ rapidly by heat exchanger;
Juice of my pomegranate after i, the sterilization, carries out can and seals getting final product with aseptic filling machine as packing container with vial or plastic bottle in gnotobasis.
Step b antioxidant is ascorbic acid or arabo-ascorbic acid and salt sodium ascorbate thereof.
The steps d pectinase activity is greater than 2500U/g.
That step f ultrafiltration is adopted is Al 2O 3Or Al 2O 3+ TiO 2Or Al 2O 3+ ZnO 2Be the inorganic milipore filter of material, the membranous type formula is external-compression type or inner pressed tubular membrane or multichannel tube bank formula, and membrane aperture is 2nm-0.1 μ m.
Step f micro-filtration is with Al 2O 3, Al 2O 3+ TiO 2, Al 2O 3+ ZnO 2Be the inoranic membrane of membrane material, the membranous type formula is external-compression type or inner pressed tubular type or multichannel tube bank formula, and membrane aperture is 0.1-0.2 μ m.
Preferred 50 ℃ of step h sterilization temperature.
The microorganism that juice of my pomegranate is infected in process and self with enzyme be the main cause that causes fruit juice putrid and deteriorated, rotten for preventing fruit juice, conventional method is to come sterilising and enzyme inactivating by heating, cause juice of my pomegranate to add but then again and pine for taking place chemistry and biochemical reaction, make the serious brown stain of fruit juice, local flavor become bad, nutriment and active component are by heavy damage.The present invention is by The Application of Technology such as pomegranate fruit surface disinfection, clean production environment and sterile fillings, avoids and reduces the pollution of microorganism to juice of my pomegranate; By the application of micro-filtration and hyperfiltration technique, microorganism that exists in the filtering fruit juice and enzyme; By microwave cold sterilization The Application of Technology, kill microorganism and enzyme in the fruit juice, by the integrated use of above measure, the control of microorganisms in the juice of my pomegranate at floor level, is guaranteed the quality safety and the shelf life of product.
Containing tiny pulp particles, colloidal state (protein, pectin etc.), tannin etc. in the juice of my pomegranate is the reason that causes the fruit juice muddiness, methods such as the natural clarifying that the production of tradition fruit juice is adopted, gelatin-tannin fining process, instantaneous hot defecation method, filtration can not be removed colloidal substance (protein, pectin etc.), tannin etc. fully, cause the juice clarification effect bad; Materials such as remaining colloid, tannin also can be given birth to reaction at storage, fortune, pin process relaying supervention, cause the secondary muddiness of juice of my pomegranate.The present invention clarifies enzyme and hyperfiltration technique (or micro-filtration technology) use in conjunction in juice of my pomegranate, materials such as colloidal state are removed thoroughly, makes the juice of my pomegranate product reach higher clarity and avoids the secondary muddiness.
The present invention prepares the technical scheme that pomegranate Normal juice is adopted.
(1), the fresh pomegranate surface of gathering, field often is attached with a large amount of microorganisms, with squeezing the juice and enter in the juice of my pomegranate, greatly increased the micro organism quantity in the juice of my pomegranate.Increased the difficulty of sterilization on the one hand, microorganism breeding and fermentation rapidly in the juice of my pomegranate production process on the other hand causes the juice of my pomegranate quality deterioration.Pomegranate fruit is soaked 1-5min in the solution of the Fungicidal substance that can be used for fruit surface or drinking water sterilizing, cooperate soaking and washing 1-10min under the supersonic oscillations with clear water then, spray washing, can effectively avoid the microorganism of carrying on the fruit pollution, improve the efficient of follow-up sterilization juice of my pomegranate.
(2), granatum contains compositions such as great deal of tannin material, liposoluble substance, present juice press method is that whole fruit is squeezed the juice together, normal this class material in the skin is squeezed out together enters juice of my pomegranate, causes pomegranate muddiness, precipitation and secondary muddiness.The technical measures that the present invention takes are, bright pomegranate after the sterilization cleaning is used the stainless steel knife cutting, adopt craft or machinery to strip out the pomegranate seed, the pomegranate seed is isolated juice of my pomegranate by spiral juice extractor or other juice extractor, avoid and reduced as far as possible causing in the granatum that material muddy and precipitation enters juice of my pomegranate, alleviate the difficulty of postorder operation, improved the quality of juice of my pomegranate.
(3), juice of my pomegranate is in operating process such as squeeze the juice, inevitably air in certain amount is sneaked into or dissolve in fruit juice, wherein contained oxygen causes the polyphenols oxidizing brown stain on the one hand, causes the destruction of nutritional labelings such as vitamin C, anthocyanidin, flavonoids and functional component on the other hand.The present invention takes to add earlier the antioxidant of 0.005-1g/kg in the pomegranate seed, make juice of my pomegranate just obtain the protection of antioxidant when squeezing the juice; Juice of my pomegranate after will squeezing the juice again is the vacuum degassing under the 4900-21300Pa in vacuum, removes dissolved oxygen in the juice of my pomegranate.The method that combines with antioxidant by vacuum outgas prevents the oxidation of nutritional labeling and active component in the juice of my pomegranate.
(4), contain a certain amount of pectic substance in the juice of my pomegranate, increased the viscosity of fruit juice on the one hand, the suspended material sedimentation is slow; Owing to the colloid protective effect of pectin, other colloid can not flocculate by electrical neutralization on the other hand, has increased the difficulty of juice of my pomegranate clarification.The invention process measure is the pectase that adds 10-500mg/L in juice of my pomegranate; its enzyme activity is greater than 2500U/g; stir; be incubated enzymolysis 2-24 hour at 20-50 ℃; make the hydrolyzed pectin in the fruit juice, suspension loses pectin protection precipitation, and the glue composition flocculates because of closing in electrical; combined filtering measure, thereby the efficient clarification of realization juice of my pomegranate.
(5), the juice of my pomegranate behind the enzymolysis filters with diatomite filter, removes the flocculation of suspended particulate in the fruit juice and colloid, also provides a good pre-treatment for the film of postorder processing separates simultaneously.
(6), traditional defecation method, as heating coacervating clarification method, freezing, filtration method and enzyme facture etc., it is not thorough to exist clarification, still residual in the fruit juice have materials such as protein-based, tannin that easily cause the secondary muddiness.The present invention takes enzyme and hyperfiltration technique use in conjunction, handles behind diatomite filtration at enzyme, and juice of my pomegranate is carried out ultrafiltration (or micro-filtration) again.That ultrafiltration is adopted is Al 2O 3Or Al 2O 3+ TiO 2, or Al 2O 3+ ZnO 2Be the inorganic milipore filter of material, the membranous type formula is external-compression type or inner pressed tubular membrane or multichannel tube bank formula, and membrane aperture is 2nm-0.1 μ m; Micro-filtration is with Al 2O 3, Al 2O 3+ TiO 2, Al 2O 3+ ZnO 2Be the inoranic membrane of membrane material, the membranous type formula is external-compression type or inner pressed tubular type or multichannel tube bank formula, and membrane aperture is 0.1-0.2 μ m.At membrane filtration pressure is to carry out ultrafiltration or micro-filtration under 0.1~0.2Mpa, the flow velocity 2~3.5m/s.Handle juice of my pomegranate by membrane technology, can effectively remove the protein in the juice of my pomegranate, various enzyme, microorganism, most macromolecular substances, when finishing the juice of my pomegranate clarification, realize degerming, the effect of dezymotizing, micro organism quantity in hyperfiltration treatment fruit juice is less than 10/ml, reach cold sterilization effects, avoid traditional method for disinfection Yin Gaowen to cause the destruction of thermal sensitivity bioactivator, product special flavour and nutritional labeling.
(7), the objective of the invention is the pomegranate Normal juice product that at utmost keeps the original quality characteristic of juice of my pomegranate in order to produce, for avoiding the original quality characteristic of juice of my pomegranate to be damaged, only the sugar in the juice of my pomegranate, acid are divided and carry out appropriateness adjustment, making sugar content is 12%~18%, acid content is 0.3%~1.0%, with the taste demand and the quality that makes product maintenance stable and consistent of suitable consumption.
(8), the integrated application of the present invention by technical measures such as the cleaning of pomegranate surface disinfection, micro-filtration and ultrafiltration, can effectively microorganism remaining in the juice of my pomegranate and enzyme be controlled at lower degree.For the safe for drinking of guaranteeing juice of my pomegranate with enough shelf lifes are arranged, the present invention further adopts the microwave radiation to the juice of my pomegranate sterilization, mainly utilize the non-thermal effect of microwave radio sterilization, the microwave disinfection time is 1-10min, the highest sterilization temperature is no more than 50 ℃, behind the microwave disinfection, juice of my pomegranate is cooled to 0-30 ℃ rapidly by heat exchanger.
(9), the juice of my pomegranate after the sterilization is to pack with vial or plastic bottle, in aseptic filling machine and aseptic filling environment, carry out can and seal.
The specific embodiment
Embodiment 1
A, bright pomegranate is soaked 5min in the solution with the Fungicidal substance of conventional fruit surface, use clear water soaking and washing 1min then, spray washing;
B, the bright pomegranate that will sterilize after cleaning are used the stainless steel knife cutting, adopt by hand and strip out the pomegranate seed grain, add the antioxidants ascorbic acid of 0.005g/kg in the pomegranate seed, and the pomegranate seed is isolated juice of my pomegranate by spiral juice extractor;
C, be vacuum outgas under the 4900Pa with juice of my pomegranate in vacuum, the method that adopts vacuum outgas to combine with antioxidant is controlled the oxidation of nutritional labeling and active component;
D, separate to such an extent that add the pectase hydrolysis of 10mg/L in the juice of my pomegranate got, 10 ℃ of insulations of temperature enzymolysis 24 hours, pectinase activity is greater than 2500U/g;
E, the juice of my pomegranate behind the enzymolysis is filtered with diatomite filter, remove the suspended particulate in the fruit juice;
F, the juice of my pomegranate after will filtering are to carry out ultrafiltration under 0.1Mpa, the flow velocity 2m/s at membrane filtration pressure, and Al is adopted in ultrafiltration 2O 3Be the inorganic milipore filter of material, the membranous type formula is the external-compression type tubular membrane, and membrane aperture is 2nm, and the protein of removing in the juice of my pomegranate comprises zymoprotein, microorganism and other macromolecular substances, makes micro organism quantity in the juice of my pomegranate less than 10/ml;
Sugar in the juice of my pomegranate is adjusted in g, composition adjustment, appropriateness, acid divides the fruit juice composition, and making sugar content is 12%, and acid content is 0.3%;
H, the sterilization of employing sterilization method by the continuous microwave sterilizer, utilize the microwave radiation to make the fruit juice sterilization juice of my pomegranate, and sterilizing time is 1min, and 50 ℃ of sterilization temperatures behind the microwave disinfection, are cooled to 20 ℃ rapidly by heat exchanger;
Juice of my pomegranate after i, the sterilization carries out can and seals getting final product with aseptic filling machine with vial in gnotobasis.
Embodiment 2
A, bright pomegranate is soaked 3min in the solution with the Fungicidal substance of conventional drinking water disinfection sterilization, cooperate soaking and washing 3min under the supersonic oscillations then, spray washing;
B, the bright pomegranate that will sterilize after cleaning are used the stainless steel knife cutting, adopt machinery to strip out the pomegranate seed, and at the oxidation preventive isoascorbic acid of pomegranate seed adding 0.05g/kg, the pomegranate seed is isolated juice of my pomegranate by spiral juice extractor;
C, be vacuum outgas under the 5600Pa with juice of my pomegranate in vacuum, the method that adopts vacuum outgas to combine with antioxidant is controlled the oxidation of nutritional labeling and active component;
D, separate to such an extent that add the pectase hydrolysis of 50mg/L in the juice of my pomegranate got, 20 ℃ of insulations of temperature enzymolysis 18 hours, pectinase activity is greater than 2500U/g;
E, the juice of my pomegranate behind the enzymolysis is filtered with butterfly chip filter centrifugal, remove the suspended particulate in the fruit juice;
F, the juice of my pomegranate after will filtering are to carry out micro-filtration under 0.15Mpa, the flow velocity 3.0m/s at membrane filtration pressure, and micro-filtration is with Al 2O 3Be the inoranic membrane of membrane material, the membranous type formula is the inner pressed tubular type, and membrane aperture is 0.15 μ m, and the protein of removing in the juice of my pomegranate comprises zymoprotein, microorganism and other macromolecular substances, makes micro organism quantity in the juice of my pomegranate less than 10/ml;
Sugar in the juice of my pomegranate is adjusted in g, composition adjustment, appropriateness, acid divides, and making sugar content is 14%, and acid content is 0.6%;
H, the sterilization of employing sterilization method by the continuous microwave sterilizer, utilize the microwave radiation to make the fruit juice sterilization juice of my pomegranate, and sterilizing time is 5min, and 30 ℃ of temperature behind the microwave disinfection, are cooled to 10 ℃ rapidly by heat exchanger;
Juice of my pomegranate after i, the sterilization carries out can and seals getting final product with aseptic filling machine with plastic bottle in gnotobasis.
Embodiment 3
A, bright pomegranate is soaked 4min in the solution with the Fungicidal substance of conventional fruit surface, use clear water soaking and washing 5min then, spray washing;
B, the bright pomegranate that will sterilize after cleaning are used the stainless steel knife cutting, adopt the manual pomegranate seed grain that strips out, and at the antioxidants ascorbic acid sodium of pomegranate seed adding 0.1g/kg, the pomegranate seed is isolated juice of my pomegranate by spiral juice extractor;
C, be under the 6500Pa in vacuum, adopt the method minimizing nutritional labeling that vacuum outgas combines with antioxidant and the oxidation of active component juice of my pomegranate;
D, separate to such an extent that add the pectase hydrolysis of 100mg/L in the juice of my pomegranate got, 30 ℃ of insulations of temperature enzymolysis 12 hours, pectinase activity is greater than 2500U/g;
E, the juice of my pomegranate behind the enzymolysis is filtered with diatomite filter, remove the suspended particulate in the fruit juice;
F, the juice of my pomegranate after will filtering are to carry out ultrafiltration under 0.2Mpa, the flow velocity 3.5m/s at membrane filtration pressure, and that ultrafiltration is adopted is Al 2O 3+ TiO 2Be the inorganic milipore filter of material, the membranous type formula is a multichannel tube bank formula, and membrane aperture is 2nm, and the protein of removing in the juice of my pomegranate comprises zymoprotein, microorganism and other macromolecular substances, makes micro organism quantity in the juice of my pomegranate less than 10/ml;
Sugar in the juice of my pomegranate is adjusted in g, composition adjustment, appropriateness, acid divides, and making sugar content is 13%, and acid content is 0.5%;
H, the sterilization of employing sterilization method by the continuous microwave sterilizer, utilize the microwave radiation to make the fruit juice sterilization juice of my pomegranate, and sterilizing time is 6min, and the highest sterilization temperature is no more than 45 ℃, behind the microwave disinfection, is cooled to 25 ℃ rapidly by heat exchanger;
Juice of my pomegranate after i, the sterilization carries out can and seals getting final product with aseptic filling machine with vial in gnotobasis.
Embodiment 4
A, bright pomegranate is soaked 4min in the solution with the Fungicidal substance of conventional drinking water disinfection sterilization, cooperate soaking and washing 10min under the supersonic oscillations then, spray washing;
B, the bright pomegranate that will sterilize after cleaning are used the stainless steel knife cutting, adopt machinery to strip out the pomegranate seed, in the antioxidants ascorbic acid of pomegranate seed adding 0.5g/kg, isolate juice of my pomegranate by spiral juice extractor;
C, be to outgas under the 21300Pa in vacuum, adopt the method minimizing nutritional labeling that vacuum outgas combines with antioxidant and the oxidation of active component juice of my pomegranate;
D, separate to such an extent that add the pectase hydrolysis of 200mg/L, 50 ℃ of insulations of temperature enzymolysis 3 hours, pectinase activity 2500U/g in the juice of my pomegranate got;
E, the juice of my pomegranate behind the enzymolysis is filtered with diatomite filter, remove the suspended particulate in the fruit juice;
F, the juice of my pomegranate after will filtering are to carry out micro-filtration under 0.18Mpa, the flow velocity 2.5m/s at membrane filtration pressure, and micro-filtration is with Al 2O 3+ TiO 2Be the inoranic membrane of membrane material, the membranous type formula is the external-compression type tubular type, and membrane aperture is 0.2 μ m, and the protein of removing in the juice of my pomegranate comprises zymoprotein, microorganism and other macromolecular substances, makes micro organism quantity in the juice of my pomegranate less than 10/ml;
Sugar in the juice of my pomegranate is adjusted in g, composition adjustment, appropriateness, acid divides, and making sugar content is 16%, and acid content is 0.8%;
H, the sterilization of employing sterilization method by the continuous microwave sterilizer, utilize the microwave radiation to make the fruit juice sterilization juice of my pomegranate, and sterilizing time is 8min, and 35 ℃ of temperature behind the microwave disinfection, are cooled to 5 ℃ rapidly by heat exchanger;
Juice of my pomegranate after i, the sterilization carries out can and seals getting final product with aseptic filling machine with plastic bottle in gnotobasis.
Embodiment 5
A, bright pomegranate is soaked 5min in the solution with the Fungicidal substance of conventional fruit surface, cooperate soaking and washing 8min under the supersonic oscillations, spray washing with clear water then;
B, the bright pomegranate that will sterilize after cleaning are used the stainless steel knife cutting, adopt the manual pomegranate seed grain that strips out, and at the oxidation preventive isoascorbic acid of pomegranate seed adding 0.08g/kg, isolate juice of my pomegranate by spiral juice extractor;
C, be under the 15500Pa in vacuum, adopt the method minimizing nutritional labeling that vacuum outgas combines with antioxidant and the oxidation of active component juice of my pomegranate;
D, separate to such an extent that add the pectase hydrolysis of 400mg/L, 50 ℃ of insulations of temperature enzymolysis 2 hours, pectinase activity 2500U/g in the juice of my pomegranate got;
E, the juice of my pomegranate behind the enzymolysis is filtered with diatomite filter, remove the suspended particulate in the fruit juice;
F, the juice of my pomegranate after will filtering are to carry out ultrafiltration under 0.2Mpa, the flow velocity 3.5m/s at membrane filtration pressure, and that ultrafiltration is adopted is Al 2O 3+ ZnO 2Be the inorganic milipore filter of material, the membranous type formula is the inner pressed tubular membrane, and membrane aperture is 0.1 μ m, and the protein of removing in the juice of my pomegranate comprises zymoprotein, microorganism and other macromolecular substances, makes micro organism quantity in the juice of my pomegranate less than 10/ml;
Sugar in the juice of my pomegranate is adjusted in g, composition adjustment, appropriateness, acid divides, and making sugar content is 15%, and acid content is 1.0%;
H, the sterilization of employing sterilization method by the continuous microwave sterilizer, utilize the microwave radiation to make the fruit juice sterilization juice of my pomegranate, and sterilizing time is 10min, and 50 ℃ of temperature behind the microwave disinfection, are cooled to 30 ℃ rapidly by heat exchanger;
Juice of my pomegranate after i, the sterilization carries out can and seals getting final product with aseptic filling machine with vial in gnotobasis.
Embodiment 6
A, bright pomegranate is soaked 5min in the solution with the Fungicidal substance of conventional drinking water disinfection sterilization, cooperate soaking and washing 10min under the supersonic oscillations then, spray washing;
B, the bright pomegranate that will sterilize after cleaning are used the stainless steel knife cutting, adopt machinery to strip out the pomegranate seed, and the pomegranate seed is isolated juice of my pomegranate by spiral juice extractor;
C, be vacuum outgas under the 20500Pa with juice of my pomegranate in vacuum, add the antioxidants ascorbic acid sodium of 1g/kg, the method that adopts vacuum outgas to combine with antioxidant outgases;
D, separate to such an extent that add the pectase hydrolysis of 500mg/L in the juice of my pomegranate got, 40 ℃ of insulations of temperature enzymolysis 5 hours, pectinase activity is greater than 2500U/g;
E, the juice of my pomegranate behind the enzymolysis is filtered with diatomite filter, remove the suspended particulate in the fruit juice;
F, the juice of my pomegranate after will filtering are to carry out micro-filtration under 0.2Mpa, the flow velocity 3.5m/s at membrane filtration pressure, and micro-filtration is with Al 2O 3+ ZnO 2Be the inoranic membrane of membrane material, the membranous type formula is the external-compression type periosteum, and membrane aperture is 0.2 μ m, and the protein of removing in the juice of my pomegranate comprises zymoprotein, microorganism and other macromolecular substances, makes micro organism quantity in the juice of my pomegranate less than 10/ml;
G, composition adjustment divide appropriateness to adjust fruit juice constituents sugar, acid in the juice of my pomegranate, and making sugar content is 18%, and acid content is 1.0%;
H, the sterilization of employing sterilization method by the continuous microwave sterilizer, utilize the microwave radiation to make the fruit juice sterilization juice of my pomegranate, and sterilizing time is 10min, and 50 ℃ of sterilization temperatures behind the microwave disinfection, are cooled to 20 ℃ rapidly by heat exchanger;
Juice of my pomegranate after i, the sterilization carries out can and seals getting final product with aseptic filling machine with vial in gnotobasis.

Claims (6)

1. the preparation method of a pomegranate Normal juice is to prepare juice of my pomegranate with bright pomegranate, it is characterized in that following these steps to carrying out:
A, bright pomegranate is soaked 1-5min in the solution of the Fungicidal substance of the fruit surface of routine or drinking water disinfection sterilization, cooperate soaking and washing 1-10min under the supersonic oscillations, spray washing with clear water then;
B, the bright pomegranate that will sterilize after cleaning are used the stainless steel knife cutting, adopt craft or machinery to strip out the pomegranate seed, add the antioxidant of 0.005-1g/kg in the pomegranate seed, and the pomegranate seed is isolated juice of my pomegranate by spiral juice extractor or other juice extractor;
C, be under the 4900-21300Pa with juice of my pomegranate in vacuum, carry out vacuum outgas, the method that adopts vacuum outgas to combine with antioxidant prevents the oxidation of nutritional labeling and active component in the juice of my pomegranate;
D, separate to such an extent that add the pectase hydrolysis of 10-500mg/L in the juice of my pomegranate got, temperature 20-50 ℃ of insulation enzymolysis 2-24 hour;
E, the juice of my pomegranate behind the enzymolysis is filtered with diatomite filter or butterfly chip filter centrifugal, remove the suspended particulate in the fruit juice;
F, the juice of my pomegranate after will filtering are to carry out ultrafiltration or micro-filtration under 0.1-0.2Mpa, the flow velocity 2-3.5m/s at membrane filtration pressure, remove protein, microorganism and other macromolecular substances in the juice of my pomegranate, make micro organism quantity in the juice of my pomegranate less than 10/ml;
G, composition adjustment add sugar, acid branch in juice of my pomegranate, appropriateness is adjusted fruit juice constituents, and making sugar content is 12%-18%, and acid content is 0.3%-1.0%;
H, the sterilization of employing sterilization method by the continuous microwave sterilizer, utilize the microwave radiation to make the fruit juice sterilization juice of my pomegranate, and sterilizing time is 1-10min, and the highest sterilization temperature is no more than 20-50 ℃, behind the microwave disinfection, is cooled to 0-30 ℃ rapidly by heat exchanger;
Juice of my pomegranate after i, the sterilization, carries out can and seals getting final product with aseptic filling machine as packing container with vial or plastic bottle in gnotobasis.
2. method according to claim 1 is characterized in that step b antioxidant is ascorbic acid or arabo-ascorbic acid or salt sodium ascorbate.
3. method according to claim 1 is characterized in that the steps d pectinase activity is greater than 2500U/g.
4. method according to claim 1, that it is characterized in that step f ultrafiltration employing is Al 2O 3Or Al 2O 3+ TiO 2Or Al 2O 3+ ZnO 2Be the inorganic milipore filter of material, the membranous type formula is external-compression type or inner pressed tubular type or multichannel tube bank formula, and membrane aperture is 2nm-0.1 μ m.
5. method according to claim 1 is characterized in that step f micro-filtration is with Al 2O 3Or Al 2O 3+ TiO 2Or Al 2O 3+ ZnO 2Be the inoranic membrane of material, the membranous type formula is external-compression type or inner pressed tubular type or multichannel tube bank formula, and membrane aperture is 0.1-0.2 μ m.
6. method according to claim 1 is characterized in that step h sterilization temperature is 50 ℃.
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