CA1118574A - Liquid-permeable film from thermoplastic material - Google Patents

Liquid-permeable film from thermoplastic material

Info

Publication number
CA1118574A
CA1118574A CA000321485A CA321485A CA1118574A CA 1118574 A CA1118574 A CA 1118574A CA 000321485 A CA000321485 A CA 000321485A CA 321485 A CA321485 A CA 321485A CA 1118574 A CA1118574 A CA 1118574A
Authority
CA
Canada
Prior art keywords
embossments
film
openings
cross
section
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired
Application number
CA000321485A
Other languages
French (fr)
Inventor
Theo Schmidt
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Unilever PLC
Original Assignee
Unilever PLC
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Unilever PLC filed Critical Unilever PLC
Application granted granted Critical
Publication of CA1118574A publication Critical patent/CA1118574A/en
Expired legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29DPRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
    • B29D99/00Subject matter not provided for in other groups of this subclass
    • B29D99/005Producing membranes
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61FFILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
    • A61F13/00Bandages or dressings; Absorbent pads
    • A61F13/15Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators
    • A61F13/51Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators characterised by the outer layers
    • A61F13/511Topsheet, i.e. the permeable cover or layer facing the skin
    • A61F13/51104Topsheet, i.e. the permeable cover or layer facing the skin the top sheet having a three-dimensional cross-section, e.g. corrugations, embossments, recesses or projections
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61FFILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
    • A61F13/00Bandages or dressings; Absorbent pads
    • A61F13/15Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators
    • A61F13/51Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators characterised by the outer layers
    • A61F13/511Topsheet, i.e. the permeable cover or layer facing the skin
    • A61F13/512Topsheet, i.e. the permeable cover or layer facing the skin characterised by its apertures, e.g. perforations
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26FPERFORATING; PUNCHING; CUTTING-OUT; STAMPING-OUT; SEVERING BY MEANS OTHER THAN CUTTING
    • B26F1/00Perforating; Punching; Cutting-out; Stamping-out; Apparatus therefor
    • B26F1/26Perforating by non-mechanical means, e.g. by fluid jet
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C59/00Surface shaping of articles, e.g. embossing; Apparatus therefor
    • B29C59/02Surface shaping of articles, e.g. embossing; Apparatus therefor by mechanical means, e.g. pressing
    • B29C59/022Surface shaping of articles, e.g. embossing; Apparatus therefor by mechanical means, e.g. pressing characterised by the disposition or the configuration, e.g. dimensions, of the embossments or the shaping tools therefor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29LINDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
    • B29L2031/00Other particular articles
    • B29L2031/755Membranes, diaphragms

Landscapes

  • Health & Medical Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Mechanical Engineering (AREA)
  • Animal Behavior & Ethology (AREA)
  • Heart & Thoracic Surgery (AREA)
  • Vascular Medicine (AREA)
  • Biomedical Technology (AREA)
  • Epidemiology (AREA)
  • General Health & Medical Sciences (AREA)
  • Public Health (AREA)
  • Veterinary Medicine (AREA)
  • Forests & Forestry (AREA)
  • Absorbent Articles And Supports Therefor (AREA)
  • Laminated Bodies (AREA)
  • Manufacture Of Macromolecular Shaped Articles (AREA)

Abstract

Z 257 (R) Abstract of the Invention A moisture-permeable film from thermoplastic material as covering layer for absorbent layers of an article has embossments with openings arranged at their ends.
The embossments are formed in such a way that their side walls extend at approximately right angles to the base surface. As a result the embossments form capillaries with a cross-section which does not change over the entire depth of the embossments. The embossments and the openings can have any shape. Preferred are slit-shaped embossments having dimensions of 0.3 by 2 mm, which have been arranged in rows, staggered and in alternating direction.

Description

- 1 - Z 257 (R) LIQUID-PERMEABLE FILM FROM THERMOPLASTIC MATERIAL
The invention relates to a liquid-permeable film from thermoplastic material~ which is particularly provided for use as covering layer for articles having liquid-absorbing inner layers, such as e.g. bandages and napkins.
The permeability of the film for liquids when the film is used as covering layer for an absorbent material should essentially only be present in the direction of this material.
A liquid-permeable film has already been described in United States patent 3,929,135 dated December 30, 1975 in the name H.A. Thompson as an inner layer of a disposable napkin, The film proposed here has tapered capillaries which have a conical shape and an apex, the apex containing an opening.
It is an object of the present invention to provide a per-forated film of the above-mentioned type, which not only has a good capillary action but is also more simple to manufacture, and for which primarily a uniform size of the openings is better guaranteed.
In the films according to the invention the walls of the embossments are so shaped as to be at right angles to the base surface of the film and the inside cross-section of these embossments is equal over their depth and corresponds with the cross-section of the openings at the end of the embossments. The embossments and openings can have any given shape and they may e.g. be circular, rectangular, polygonal or star-shaped. The minimum dimension of the inside cross-section depends on the demands made on the film. Minimum dimensions up to 0.1 '
- 2 - ~ 257 (R) m~ are possible. In the case of polygonal or star-shaped cross-sections of the embossments this minirnum measurement of the dia-meter is an inner circleimagineable in the embossments. The depth of the embossments is at least 0.3 mm and can also be 0.5 mm and even up to about 1 mnl. It is likewise dependent on the ~emands made on the film. In a preferred embodiment the cross-section of the embossments is slit-shaped and has dimensions of 0.2 by 6.0 mm, preferably 0.3 by 2.0 mm. These slit-shaped embossments are preferably arranged in the film in rows staggered with respect to each other and from row to row they have an alternating direction with respect to the axis and/or the machine direction of the film.
Preferably they are inclined over 45 with respect to the axis.
In a further embodiment of this film the edge of the openings at the ends of the embodiments is reinforced. This reinforcement is effected by a bead. Advantageously, the bead lies on the outside of the side walls of the embossments, so that the cross-section here is not reduced.

Some embodiments of the embossments and openings in the film according to the invention are illustrated in the drawings:
Fig. 1 and 2 are sections through two different embossmentsi Fig. 3 to 5 show various arrangements of embossments and openings in the film.

The embossmer,ts are made in such a way that the inner surfaces of the side walls 2 of the embossments are formed at an approx-imately right angle to the basic surface 1 of the film.
Deviations from the right angle of up to 5, as they may be useful for the preparation and take-off of the film on an engraved cylinder, are regarded as insignificant, similarly as small rounding radii between the film 1 and the side walls 2.
The side walls 2 of the embossments have at their open ends a head 3, which preferably only lies on the outside and does not confirle the cross-se(tiorl of the capillaries 4 (Fig. 1). If the
3~ mininlurrl dimensiorl o-f the inside cross-section is sufficiently large, the beads can, however, project a little into the , :

' ~1~8St74 - 3 - Z 257 (R) capillaries, as shown in Fig. 2.

Fig. 3 shows a part of a film 11 with triangular embossments and openings 12, and Fig. 4 shows another film 13 with circular embossments and openings 14.

The size, shape and depth of the embossments and the openings can in any given case be adapted to the requirements. It is advan-tageous however to leave a sufficiently wide, flat base surfacebetween the individual embossments, so that the film still possesses an adequate firmness and is not deformed by the web tension on winding and further processing.

Fig. 5 shows a preferred embodiment~of the film according to the invention, in which the embossments and openings have the shape of rectangular slits. The embossments and openings 16 in the film 15 are arranged in rows, staggered with respect to each other, and in these rows alternately inclined, preferably at about 4~ to opposite sides, with respect to the axis.

In this preferred embodiment the embossments and the slit-shaped openings 16 at the ends of the embossments have an inside cross-section of 0.3 by 2.0 mm. The distance between the end of a slit and an adjacent slit in this embodiment is about 1.7 to 1.8 mm. The flat surfaces in the film 15 remaining between the slits could be embossed with a very fine pearl struc-ture. When using this film in a thickness of about 0.025 mm as covering film for an absorbent intermediate layer, such as the one used in disposable napkins, it appeared that the film was pleasant to the skin, that it could rapidly draw liquid from the skin and that also in tne case of a more thoroughly wetted interlllediate layer and pressure on the film, there was no flowing back of the 1i4uid. At normal pressure on the combi-3h nation no appreciable deformation of the slit-shaped embossments and openings occurred. Only if a larger pressure was applied - 11185~4
4 _ Z 257 (R) and a deflection of the film took place, did the dimensions in the centre of the slits change, whereas at their ends capillaries were retained which had about the sarne cross-section over their length. In more thoroughly wetted intermediate layers this decrease s in cross-section, which acts approximately as a "lip valve", was evidently favourable in order to prevent the liquid from flowing back.

As the cross-sections of the embossments are equal over their entire depth, all openings in a film have the same inside cross-section, also if owing to mechanical or thermical influences during manufacturing the depth of the embossments in the finished film should be different. The constant cross-section of the em-bossments, moreover, results in an optimum capillary action. By compressing the article which is prbvided with an absorbent inter-mediate layer and is covered by the film according to the invention on the side from which the liquid is to penetrate, opposite walls of the embossments can be compressed, thus causing a change in the free cross-section. However, no complete shutting can occur and -~
also as a result of the beads there will still be left free passages at least at the ends or corners of the embossments.

A substantial closure of the openings by pressure on the material will become possible if the depth of the embossments is larger than the minimum dimension of their cross-section. In the case of an approximately rectangular shape and a corresponding slit the value chosen for the depth of the embossment will be larger than that of its width. For certain films however, e.g. for a "breathing" film, it may also be desirable that the slit, and the opening, are not shut by the compression to so large an extent, in order ~ still retain a sufficient passage of vapours, if a reductiorl occurs in the passage of liquid possible. Slit and em-bosslllerlt will then be so shaped as to ensure that the depth of the embosslllent is e.g. smaller than its minimum dimension.
3'j If beads 3 are made, e.g. by shrinking the ends of the embossments Z 257 (R) on forming the openings, the beads reinforce the edges of the openings and thus prevent tearing of the film. The embossments are usually so arranged as to penetrate into the inner layer, consisting of a fibrous material. Since the beads are located on the outside of the ends of the embossments, they promote an anchoring between the covering film and the intermediate layer, so that the film cannot simply be removed from the intermediate layer and also any shifting of parts of this intermediate layer with respect to the film is impeded. Any unevennesses in the formation of the beads can be advantageous for the connection with the inter-mediate layer.

The film can be provided with embossments and openings on its entire surface or only in specific areas.
The liquid-permeable film is formed from a thermoplastic material which in itself is imperrneable, such as polyethylene, polypropylene, polyvinylchloride or their copolymers. The starting film has a thickness of 0.02 to about 0.06 mm. According to a preferred ~0 process, which is not an object of this invention, first the em-bossments are formed in an embossing nip, or by vacuum-deformation, which embossments are still closed at their ends. By means of heat-ing the end surfaces of the embossments are caused to shrink, as a result of which the openings are formed as well as the beads on the outside of the side walls of the embossments.

Claims (7)

Z 257 (R) THE EMBODIMENTS OF THE INVENTION IN WHICH AN EXCLUSIVE
PROPERTY OR PRIVILEGE IS CLAIMED ARE DEFINED AS FOLLOWS:
1. A liquid-permeable film from thermoplastic material com-prising embossments having openings in their ends, the walls of the embossments extending at right angles to the base surface of the film and the cross-section of said embossments remaining constant over their depth and being about equal to the cross-section of the openings at the end of the embossments.
2. A film according to claim 1 comprising embossments, the depth of which is equal to or greater than the minimum dimension of the cross-section of the embossments.
3. A film according to claim 1 comprising slit-shaped em-bossments and openings at the ends of the embossments being arranged in rows, staggered and inclined in alternating direction with respect to the axis of the film.
4. A film according to claim 3 comprising slit-shaped em-bossments, the inclination of which is 45° with respect to the axis of the film.
5. A film according to claim 3 comprising slit-shaped emboss-ments having a cross-section of 0.2 by 6 mm and a depth of at least 0.3 mm.
6. A film according to claim 3 comprising slit-shaped em-bossments having a cross-section of 0.3 by 2 mm and a depth of 0.3 mm.
7. A film according to claim 1 comprising embossments with openings at their ends, the edges of the openings being reinforced by beads.
CA000321485A 1978-02-15 1979-02-14 Liquid-permeable film from thermoplastic material Expired CA1118574A (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DEP2806401.9 1978-02-15
DE2806401A DE2806401C2 (en) 1978-02-15 1978-02-15 One-way liquid permeable film

Publications (1)

Publication Number Publication Date
CA1118574A true CA1118574A (en) 1982-02-23

Family

ID=6032054

Family Applications (1)

Application Number Title Priority Date Filing Date
CA000321485A Expired CA1118574A (en) 1978-02-15 1979-02-14 Liquid-permeable film from thermoplastic material

Country Status (12)

Country Link
JP (1) JPS55107501A (en)
AT (1) ATA109979A (en)
BE (1) BE874206A (en)
CA (1) CA1118574A (en)
CH (1) CH634470A5 (en)
DE (1) DE2806401C2 (en)
DK (1) DK63879A (en)
FR (1) FR2417389A1 (en)
GB (1) GB2014508B (en)
IT (2) IT1118349B (en)
NL (1) NL7901159A (en)
SE (1) SE433800B (en)

Families Citing this family (25)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4342314A (en) 1979-03-05 1982-08-03 The Procter & Gamble Company Resilient plastic web exhibiting fiber-like properties
US4324246A (en) * 1980-05-12 1982-04-13 The Procter & Gamble Company Disposable absorbent article having a stain resistant topsheet
US4441952A (en) * 1981-02-02 1984-04-10 The Procter & Gamble Company Method and apparatus for uniformly debossing and aperturing a resilient plastic web
US4747991A (en) * 1981-02-02 1988-05-31 The Procter & Gamble Company Method for debossing and selectively aperturing a resilient plastic web
US4509908A (en) * 1981-02-02 1985-04-09 The Procter & Gamble Company Apparatus for uniformly debossing and aperturing a resilient plastic web
US4463045A (en) * 1981-03-02 1984-07-31 The Procter & Gamble Company Macroscopically expanded three-dimensional plastic web exhibiting non-glossy visible surface and cloth-like tactile impression
US4601868A (en) * 1982-04-21 1986-07-22 The Procter & Gamble Company Method of imparting a three-dimensional fiber-like appearance and tactile impression to a running ribbon of thermoplastic film
GB2159417B (en) * 1984-04-30 1987-09-09 Procter & Gamble Pantiliner
SE449298B (en) * 1984-05-15 1987-04-27 Moelnlycke Ab ABSORBING PRODUCT, SUCH AS DAMBINDE, BLOW OR WOUND
SE449285B (en) * 1984-05-15 1987-04-27 Moelnlycke Ab ABSORBING PRODUCT, SUCH AS BLOW, BINDING OR SAR SURFACE
US4637819A (en) * 1985-05-31 1987-01-20 The Procter & Gamble Company Macroscopically expanded three-dimensional polymeric web for transmitting both dynamically deposited and statically contacted fluids from one surface to the other
DE3723404A1 (en) * 1987-07-15 1989-01-26 Aoe Plastic Gmbh LIQUID-TRANSFERABLE FILM, ESPECIALLY AS COVER FILM FOR SUCTION, AND METHOD FOR THE PRODUCTION THEREOF
DE3919166A1 (en) * 1989-06-12 1990-12-13 Aoe Plastic Gmbh FLEXIBLE SURFACE MATERIAL WITH A PERFORATED PLASTIC FILM AND A FIBER LAYER AND METHOD FOR PRODUCING THE SAME
ATE135189T1 (en) * 1990-12-04 1996-03-15 Kang Na Hsiung Enterprise Co L ABSORBENT PADDING MATERIAL
US5514105A (en) * 1992-01-03 1996-05-07 The Procter & Gamble Company Resilient plastic web exhibiting reduced skin contact area and enhanced fluid transfer properties
JP3510089B2 (en) 1997-09-22 2004-03-22 ユニ・チャーム株式会社 Liquid permeable surface sheet for body fluid absorbing article and method for producing the sheet
SE512372C2 (en) * 1998-07-02 2000-03-06 Sca Hygiene Prod Ab Liquid permeable surface material for disposable absorbent articles, process for their manufacture, and a disposable absorbent article with such surface material
US9861533B2 (en) 2013-05-08 2018-01-09 The Procter & Gamble Company Apertured nonwoven materials and methods for forming the same
CN107106355B (en) 2014-11-06 2020-11-03 宝洁公司 Crimped fiber spunbond nonwoven web/laminate
US10940051B2 (en) 2014-11-06 2021-03-09 The Procter & Gamble Company Absorbent articles with color effects
JP2017533044A (en) 2014-11-06 2017-11-09 ザ プロクター アンド ギャンブル カンパニー Absorbent article comprising a laminate facing clothing
WO2018152272A1 (en) 2017-02-16 2018-08-23 The Procter & Gamble Company Absorbent articles with substrates having repeating patterns of apertures comprising a plurality of repeat units
US12127925B2 (en) 2018-04-17 2024-10-29 The Procter & Gamble Company Webs for absorbent articles and methods of making the same
EP3958809A1 (en) 2019-04-24 2022-03-02 The Procter & Gamble Company Highly extensible nonwoven webs and absorbent articles having such webs
US20240044129A1 (en) * 2020-12-17 2024-02-08 Sekisui House, Ltd. Draining member and building

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GB851053A (en) * 1956-01-03 1960-10-12 Kendall & Co Treatment of flexible, thermoplastic, organic polymeric sheets and films
GB1012963A (en) * 1961-06-21 1965-12-15 Smith & Nephew Improvements in and relating to films of thermoplastic material
GB1073605A (en) * 1962-12-21 1967-06-28 Smith & Nephew Improvements in and relating to perforating films of thermoplastic material
GB1116181A (en) * 1965-01-01 1968-06-06 Bakelite Xylonite Ltd Improvements in or relating to netting of thermoplastic material
GB1120578A (en) * 1965-09-13 1968-07-17 Grace W R & Co Improvements in the production of porous film
US3929135A (en) * 1974-12-20 1975-12-30 Procter & Gamble Absorptive structure having tapered capillaries

Also Published As

Publication number Publication date
GB2014508A (en) 1979-08-30
FR2417389B1 (en) 1985-03-01
DK63879A (en) 1979-08-16
JPS55107501A (en) 1980-08-18
DE2806401C2 (en) 1983-09-29
GB2014508B (en) 1982-04-28
IT7967317A0 (en) 1979-02-14
IT7952954V0 (en) 1979-02-14
DE2806401A1 (en) 1979-08-16
SE7901315L (en) 1979-08-16
NL7901159A (en) 1979-08-17
IT1118349B (en) 1986-02-24
SE433800B (en) 1984-06-18
BE874206A (en) 1979-08-16
ATA109979A (en) 1988-06-15
CH634470A5 (en) 1983-02-15
FR2417389A1 (en) 1979-09-14

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