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Laser-85

A GMK Laser inspired case, in a custom 85-key handwired ortholinear package.

the plan

Design and print case with https://builder.swillkb.com/, steel switchplate cut by Lasergist, acrylic cut by Ponoko.
Philosophy for layers is the ability to only have to use one hand while using modifiers.

Layer Type Material Width
1 Switch Steel 1.5mm
2 Closed Purple Acrylic ~3mm
3 Open Purple Acrylic ~3mm
4 Open Blue Acrylic ~4mm
5 Closed Purple Acrylic ~3mm
6 Closed Purple Acrylic ~3mm
7 Bottom Blue Acrylic ~4mm
Total Inside ~13mm
Total ~20mm

swillkb settings:
alt text underside design:
alt text

programming

Teensy 2.0 planned pinout: (going from top left down)
B1, B2, B3, B7, D0, D1, D2, D3, D5, C6, C7, D5, D7, B4, B5, B6, F7, F6, F5, F4, F1, F0
gives 22 pins for 17x5 matrix
Build with https://kbfirmware.com/ as base and then edit the rest according to qmk standards

Itemlist

Item Product name Price Link Comments
Switches Gateron blacks $24.99 link Bought from massdrop
Diodes 1N4148 diode $5.99 link 300pcs
Insulated Wire Striveday 22AWG $7.99 link 5m purple
Solder Sywon 60/40 $7.99 link 0.039" dia, 50g
Soldering Tool Sywon 60w kit $32.99 link includes temp control
Wire Stripper Irwin Vise-Grip $10.70 link
Spacers M2/M3 Brass Standoffs $14.99 link yeah this was overkill
Screws Rion Tech Screw Kit $9.99 link similarly overkill
USB Extender YCS Basics Mini-B M-F $7.99 link
Controller Teensy 2.0 $20.95 link
Switch plate Cut by lasergist $81.34 link they ship from Greece
Acrylics Cut by ponoko $91.07 link first shot
Acrylics Cut by ponoko $54.92 link second shot
Keycap Set GMK Laser $??.?? link
Total $371.9 not including caps yet

Total would be less if tools are already owned, and also some items (like 300 pack of diodes) aren't used in entirety and the real cost is less

Final thoughts

guides used

https://www.reddit.com/r/MechanicalKeyboards/comments/4l0p41/guide_detailed_guide_to_making_a_custom_keyboard/
https://github.com/qmk/qmk_firmware/blob/0787d70e55a668244445d9328f3cda2303cc6877/docs/hand_wire.md
https://github.com/ruiqimao/keyboard-pcb-guide

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