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Project information for the GP 4x2209 Klipper Optimized 3D Printer Main Controller Board

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GP 4x2209 Klipper Optimized 3D Printer Main Controller Board

The GP 4x2209 was designed for new 3D printer users that are new to Klipper. While being fairly traditional, it has some unique features that make it easier for both new and experienced users to add to their 3D printers.

The project will not be going forward as work required to set up a host with a serial connection was more difficult and host specific than anticipated.

GP 4x2209 Topside

Specifications

  • STMG0B1 MCU
  • 4x TMC2209 using serial interface with their "diag" pins connected to the MCU
  • 1x Board heater
  • 1x Nozzle heater
  • 3x Two wire fan/LED strip lighting drivers
  • 2x Always on fan drivers
  • 1x 5V/GND pins
  • 3x Buffered end stops
  • BLTouch interface
  • Inductive probe interface
  • EXP1/EXP2 for a 12864 display
  • 2x Neopixel drivers
  • SPI port for an ADXL345
  • 2x connectors for a BTT smart filament sensor
  • Vin Voltage Sensor
  • Serial connections for Klipper
  • USB C connection for Klipper
  • DFU Enabled with "BOOT0" button
  • SWD Port

Unique Features

The board was targeted for new Klipper users and was designed with an eye towards making it as easy as possible for them to setup. Part of this is reflected above with the multiple endstop interfaces but there are also other features which makes the board attractive to new and experienced users:

  • No jumpers. Nothing to select or configure
  • "Orthogonal" interfaces. The circuitry for all the stepper motor drivers and end stops are the same, eliminating the need for wiring specific interfaces to specific devices
  • Logical grouping of connectors (for example, the Thermistor connectors are beside the heater screw terminals)
  • Mounting for Raspberry/Orange Pi zero 2w boards with pogo pin connections which eliminates the need for the user to solder on a connector
  • Color coded LEDs for power, MCU status, heaters, fans and endstop sensors
  • Enhanced silk screen information to minimize cross referencing to other sources
  • Side access connectors to keep board surface (and status LEDs) visible
  • No SD Card slot/No EEPROM
  • DFU Enabled for easy and fast Firmware loads and updates

The board works well, has been characterized, and the schematics available here on GitHub are correct and at the latest level. Four are being used with one as a bench unit, two controllering bed slingers and one controlling a CoreXY. USB and Serial connections work with both straight Klipper and with Katapult.

It should be noted that the unique features do make the GP 4x2209 easier to work with and set up on a 3D printer than other boards.

Here is the board with a Raspberry Pi zero 2W attached and using the serial interface on a workbench:

GP 4x2209 Serial Connection

This is a close up of the serial pins and one of the supporting threaded standoffs:

GP 4x2209 Serial Connection Pogo Pins

Finally, here is a USB connected GP 4x2209 used to control a CoreXY 3D printer. Note the side access connectors:

GP 4x2209 USB Connection

Project Conclusion

This project has been very educational and rewarding; however, there are no plans on moving foward with it. The primary reason is that configuring the serial interface is different for each of the various possible hosts. Along with being different, the procedure is fairly complex, especially compared to a USB interface, and more than I feel comfortable giving to a new user. I would also expect that supporting the procedure for different hosts to be quite onerous. In comparison, using USB for communications does not require any special procedure.

There are no plans for releasing the Gerbers as there was a problem with the SDM1A40CSP-7 diode footprint; the pins are reversed resulting in the board not working without modificatino.

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