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Rolls-Royce Olympus

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Olympus
Preserved Bristol Siddeley Olympus Mk 301 Engine Change Unit (ECU) complete with ancillaries and bulkheads.
Type Turbojet
National origin United Kingdom
Manufacturer Bristol Aero Engines
Bristol Siddeley Engines Limited
Rolls-Royce Bristol Engine Division
First run 1950
Major applications Avro Vulcan
BAC TSR-2
Developed into Rolls-Royce/Snecma Olympus 593
Rolls-Royce Marine Olympus

The Rolls-Royce Olympus (originally the Bristol B.E.10 Olympus) was the world's second two-spool axial-flow turbojet aircraft engine design, first run in May 1950 and preceded only by the Pratt & Whitney J57, first-run in January 1950.[1][2] It is best known as the powerplant of the Avro Vulcan and later models in the Concorde SST.

The design dates to a November 1946 proposal by Bristol Aeroplane Company for a jet-powered bomber, powered by four new engines which would be supplied by Bristol Aero Engines.[3][4] Although their bomber design was ultimately cancelled in favour of the other V bombers, the engine design's use of twin-spool layout led to continued interest from the Air Ministry and continued development funding. The engine first ran in 1950 and quickly outperformed its design goals.[5]

Initially used in the Vulcan, later versions added reheat for use in the supersonic BAC TSR-2. Bristol Aero Engines merged with Armstrong Siddeley Motors in 1959 to form Bristol Siddeley Engines Limited (BSEL), which in turn was taken over by Rolls-Royce in 1966. Through this period the engine was further developed as the Rolls-Royce/Snecma Olympus 593 for Concorde.

Versions of the engine were licensed to Curtiss-Wright in the US as the TJ-32 or J67 (military designation) and the TJ-38 'Zephyr', although none saw use. The Olympus was also developed with success as marine and industrial gas turbines, which were highly successful. As of 2018, the Olympus remains in service as both a marine and industrial gas turbine.

Background

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Origins

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At the end of World War II, the Bristol Engine Company's major effort was the development of the Hercules and Centaurus radial piston engines. By the end of 1946, the company had only 10 hours of turbojet experience with a small experimental engine called the Phoebus which was the gas generator or core of the Proteus turboprop then in development.[6] In early 1947, the parent Bristol Aeroplane Company submitted a proposal for a medium-range bomber to the same specification B.35/46 which led to the Avro Vulcan and Handley Page Victor. The Bristol design was the Type 172 and was to be powered by four or six Bristol engines of 9,000 lbf (40 kN) thrust[7] to the Ministry engine specification TE.1/46.

The thrust required of the new engine, then designated B.E.10 (later Olympus), would initially be 9,000 lbf (40 kN) with growth potential to 12,000 lbf (53 kN). The pressure ratio would be an unheard of 9:1.[8] To achieve this, the initial design used a low-pressure (LP) axial compressor and a high-pressure (HP) centrifugal compressor, each being driven by its own single-stage turbine. This two-spool design eliminated the need for features such as variable inlet guide vanes (Avon, J79), inlet ramps (J65), variable stators (J79) or compressor bleed (Avon) which were required on single spool compressors with pressure ratios above about 6:1. Without these features an engine could not be started nor run at low speeds without destructive blade vibrations. Nor could they accelerate to high speeds with fast acceleration times ("spool up") without surge.[9] The design was progressively modified and the centrifugal HP compressor was replaced by an axial HP compressor. This reduced the diameter of the new engine to the design specification of 40 in (100 cm). The Bristol Type 172 was cancelled though development continued for the Avro Vulcan and other projects.[10]

Initial development

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Gas-flow diagram of Olympus Mk 101

The first engine, its development designation being BOl.1 (Bristol Olympus 1), had six LP compressor stages and eight HP stages, each driven by a single-stage turbine. The combustion system was novel in that ten connected flame tubes were housed within a cannular system: a hybrid of separate flame cans and a true annular system. Separate combustion cans would have exceeded the diameter beyond the design limit, and a true annular system was considered too advanced.[11]

In 1950, Dr (later Sir) Stanley Hooker was appointed as Chief Engineer of Bristol Aero Engines.[11]

The BOl.1 first ran on 16 May 1950 and was designed to produce 9,140 lbf (40.7 kN) thrust and to be free from destructive rotating stall on start up to idle speed and to be free from surging on fast accelerations to maximum thrust. The engine started without a problem and Hooker, supervising the first test run and displaying the confidence he had in the design, slammed the throttle to give a surge-free acceleration to maximum power.[12] The thrustmeter showed 10,000 lbf (44 kN).[13] The next development was the BOl.1/2 which produced 9,500 lbf (42 kN) thrust in December 1950. Examples of the similar BOl.1/2A were constructed for US manufacturer Curtiss-Wright which had bought a licence for developing the engine as the TJ-32 or J67 for the projected F-102. The somewhat revised BOl.1/2B, ran in December 1951 producing 9,750 lbf (43.4 kN) thrust.[14]

The engine was by now ready for air testing and the first flight engines, designated Olympus Mk 99, were fitted into a Canberra WD952 which first flew with these engines derated to 8,000 lbf (36 kN) thrust in August 1952. In May 1953, this aircraft reached a world record altitude of 63,668 ft (19,406 m).[15] Fitted with more powerful Mk 102 engines, the Canberra increased the record to 65,876 ft (20,079 m) in August 1955.[16] The first production Olympus, the Mk 101, entered service in late 1952 at a rated thrust of 11,000 lb, a weight of 3,650 lb, and with a TBO of 250 hours.[17]

Variants

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Main articles: Rolls-Royce Olympus variants, Rolls-Royce/Snecma Olympus 593, and Rolls-Royce Marine Olympus

The Olympus was developed extensively throughout its production run, and the many variants can be described as belonging to four main groups.

Initial non-reheat variants were designed and produced by Bristol Aero Engines and Bristol Siddeley and powered the subsonic Avro Vulcan. These engines were further developed by Rolls-Royce Limited.

The first reheat variant, the Bristol Siddeley Olympus Mk 320, powered the cancelled BAC TSR-2 supersonic strike aircraft. For Concorde, this was developed during the 1960s into the Rolls-Royce/Snecma Olympus 593, being further developed through several subsequent versions to eventually provide reliable airline service. The Olympus 593 is a prime example of "propulsion and airframe integration". To optimise the performance of the engine when used at speeds from takeoff up to Mach 2 on Concorde, a variable intake and a variable throat nozzle with thrust reversing system were developed.[18] Looking ahead to future supersonic transports, due to noise limits for supersonic transport category airplanes,[19] studies were conducted on ejector suppressors, leading to the conclusion that "a new, low bypass ratio version of the 593 could be suitable for future generations of supersonic transport aircraft".[20]

The American Curtiss-Wright company tested a license-developed version known as the J67 and a turboprop designated TJ-38 Zephyr. Neither design was produced.

Further derivatives of the Olympus were produced for ship propulsion and land-based power generation.

Applications

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Proposed aircraft applications

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Over the years, the Olympus was proposed for numerous other applications including:

Engines on display

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Specifications (Olympus 101)

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Data from "The Operational Olympus". Flight. Archived from the original on 29 July 2013. and Lecture Notes, Vulcan Bristol Aero Engine School

General characteristics

  • Type: axial flow two-spool turbojet
  • Length: 127.1 in (10.59 ft; 3.23 m)
  • Diameter: 40 in (3.3 ft; 1.0 m)
  • Dry weight: 3,615 lb (1,640 kg)

Components

  • Compressor: axial 6 LP stages, 8 HP stages
  • Combustors: cannular 10 flame tubes
  • Turbine: HP single stage, LP single stage
  • Fuel type: AVTUR or AVTAG

Performance

See also

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Related development

Comparable engines

Related lists

References

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Notes
Citations
  1. ^ "The Rolls-Royce Olympus Aircraft Engine". Air Power World. Retrieved 13 September 2016.
  2. ^ "Rolls-Royce Olympus". Gatwick Aviation Museum. Archived from the original on 8 January 2017. Retrieved 13 September 2016.
  3. ^ Baxter 2012, p. 16
  4. ^ "Archived copy". Archived from the original on 2 April 2015. Retrieved 22 March 2015.{{cite web}}: CS1 maint: archived copy as title (link)
  5. ^ Baxter 2012, p. 20
  6. ^ Baxter 1990, pp. 10–13
  7. ^ Baxter 1990, pp. 13, 18
  8. ^ Baxter 1990, p. 13
  9. ^ https://webserver.dmt.upm.es/zope/DMT/Members/jmtizon/turbomaquinas/NASA-SP36_extracto.pdf Archived 20 July 2018 at the Wayback Machine p.44 and fig.27a
  10. ^ Baxter 1990, pp. 16, 18
  11. ^ a b Baxter 1990, p. 18
  12. ^ "Not Much of an Engineer" Sir Stanley Hooker, The Crowood Press Ltd. 2002, ISBN 9780906393352, p.142
  13. ^ "World Encyclopedia of Aero Engines - 5th edition" by Bill Gunston, Sutton Publishing, 2006, p36
  14. ^ Baxter 1990, p. 20
  15. ^ Baxter 1990, pp. 22, 24
  16. ^ Baxter 1990, p. 32
  17. ^ "Supersonic Transport (SST) Engines".
  18. ^ Gupta, P.C (1980). Advanced Olympus for Next Generation Supersonic Transport Aircraft. Society of Automotive Engineers, Inc. p. 2266.
  19. ^ https://www.ecfr.gov/current/title-14/chapter-I/subchapter-C/part-36, para 36.301
  20. ^ Gupta, P.C (1980). Advanced Olympus for Next Generation Supersonic Transport Aircraft. Society of Automotive Engineers, Inc. p. 2267.
  21. ^ Arrow Flight 25 October 1957, p. 647
  22. ^ a b c d "Archived copy". Archived from the original on 3 March 2016. Retrieved 28 October 2011.{{cite web}}: CS1 maint: archived copy as title (link) Avro Type List [1] Avro Heritage
  23. ^ Fildes 2012, p. 424
  24. ^ a b c d e f g h i j k l m n o p q r s t u v w x Baxter 1990, p. 172
  25. ^ Fildes 2012, p. 407
  26. ^ Addendum to Avro Brochure IPB 104
  27. ^ Baugher, Joe. "Republic XF-103." Joe Baugher's Encyclopedia of American Military Aircraft, 4 December 1999. Retrieved: 16 February 2011.
  28. ^ Wikipedia article quoting Berns, Lennart A36 - SAABs atombombare avslöjad, Flygrevyn issue No. 4, April 1991
  29. ^ [2] Historien om Viggen [3] Protec 2005 No 4
Bibliography
  • Baxter, Alan. Olympus – the first forty years. Derby, UK: Rolls-Royce Heritage Trust, 1990. ISBN 978-0-9511710-9-7
  • Blackman, Tony. Vulcan Test Pilot. London, UK: Grub Street, 2009. ISBN 978-1-906502-30-0
  • Bullman, Craig. The Vulcan B.Mk2 from a Different Angle. Bishop-Auckland, UK: Pentland Books, 2001. ISBN 1-85821-899-3
  • Fildes, David W. The Avro Type 698 Vulcan Barnsley, UK: Pen % Sword Aviation, 2012, ISBN 978 1 84884 284 7
  • Hooker, Stanley. Not Much of an Engineer. Marlsborough, UK: Airlife Publishing, 2002. ISBN 978-1-85310-285-1
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