BA BT300 DLT1201 13 aEN 009

Manual BurnerTronic BT300
BT320...BT340
Sensors and Systems

for Combustion Engineering
Table of Contents
Table of Contents
1 IMPORTANT INFORMATION ABOUT THE MANUAL . . . . . . . . . . . . . . . . . 5
1.1 Validity of these Instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2 GENERAL SAFETY INSTRUCTIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2.1 Classification of the safety instructions and warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2.2 Product-specific Dangers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

2.2.1 Commissioning Notes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2.2.2 Tasks fulfilled by "authority on the subject" during Approval Test . . . . . . . . . . . . . . . . . . . . . 10
2.3 Security Advice - Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
2.4 Installation Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
2.5 Electrical Connection Flame Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
3 PRODUCT DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
3.1 Functional Description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
3.2 Life Cycle. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
3.3 Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

3.3.1 BT300 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
3.3.2 Actuator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
3.3.3 Flame Sensor/Flame Scanner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
4 MOUNTING AND FUNCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
4.1 System Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
4.2 Connecting Diagrams. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

4.2.1 Optional Connections for the Fuel Line . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
4.2.2 Optional Connections for the Flame Scanner. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
4.2.3 LSB Module Integration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
4.3 Flame Monitoring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

4.3.1 Integral Flame Monitoring (Option) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
4.3.2 Flamesensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
4.4 Process Sequence Charts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
4.5 Leakage Test for Main Gas Valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

4.5.1 Calculation Example . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
4.5.2 Leakage Test with Ventilation Via Roof . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
4.5.3 Exhaust of Test Line Over the Roof . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
4.6 Actuator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
4.6.1 Operation after Power ON/Long RESET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
4.6.2 Direction of Rotation/Position Damper Closed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
4.6.3 Detection of Actuators with Transposed Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
2
Table of Contents
4.6.4 Adjusting of Actuators. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
5 OPERATING CONTROL AND DISPLAYS . . . . . . . . . . . . . . . . . . . . . . . . . 48
5.1 User Interface UI300 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48

5.1.1 UI300 User Interface. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
5.1.2 Menu Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
5.1.3 Main Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
5.1.4 Information Menu Path . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
5.1.5 Manual Menu Path . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
5.1.6 Fault Indication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
5.1.7 Settings Menu Path . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
5.2 LSB Remote Software . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71

5.2.1 Functional Description, Connecting USB-CAN Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
5.2.2 Offline/Online . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
5.2.3 Read Out Faults . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98
5.2.4 BT300 Curve Dialogue . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101
5.2.5 Programming of Fuel/Air Ratio control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105
5.2.6 Programming a Staged Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111
5.2.7 Software Interface LSB Remote-Software . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115
6 MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 129
6.1 BT300 Data Back-Up. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 129
6.2 Firmware Update BT300. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 130
6.3 Firmware Update UI300 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131
6.4 Replacing of BurnerTronic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 132
7 OPTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133
7.1 Firing-Rate Controller Module LCM100 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133

7.1.1 Range Limits. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 134
7.1.2 Enter Setpoint of Firing-rate Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 135
7.1.3 Operating Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 136
7.1.4 Ctontrol by atmospheric conditions and external setpoint presetting . . . . . . . . . . . . . . . . . . 136
7.1.5 Setpoint Changeover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 137
7.1.6 Start-up Sequence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 137
7.1.7 Thermostat and Control Range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 138
7.1.8 Control Range. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 138
7.1.9 Checking of the Safety Limiter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 139
7.1.10 Control Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 139
7.1.11 Aides for Setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 140
7.1.12 External/Manual Firing-rate Presetting (Terminals 16 - 19) . . . . . . . . . . . . . . . . . . . . . . . . . 141
7.1.13 DIP Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 141
7.1.14 LEDs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 142
7.1.15 Electrical Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 142
7.1.16 Technical data LCM100 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 148
7.2 Dual Fuel Module DFM300 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 150

7.2.1 DIP Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 151
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Table of Contents
7.2.2 LEDs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 152

7.2.4 Technical Data DFM300 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 157
7.2.5 Adapter System Rast5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 158
7.3 Variable Speed Drive Module VSM100 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 161

7.3.1 DIP Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 163
7.3.2 LEDs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 164
7.3.4 Technical Data VSM100 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 168
7.4 Expansion Module for LSB - LEM100 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 169

7.4.1 DIP Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 169
7.4.2 LEDs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 170
7.4.4 Technical Data LEM100 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 171
7.5 Field bus module for PROFIBUS PBM100 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 172

7.5.1 DIP Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 173
7.5.2 LEDs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 173
7.5.4 LSB Communication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 175
7.5.5 PROFIBUS Communication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 175
7.5.6 Technical Data PBM100 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 177
8 DISPOSAL NOTES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 178
9 DECLARATION OF CONFORMITY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 179
4
1 Important Information About the Manual
1 Important Information About the Manual

1.1 Validity of these Instructions
This document is a supplement of the BT300 manual (DLT7102).

This document is valid only in combination with the above-mentioned manual. The specifica-
tions in this manual correspond to software version 3.3. If you have a different version of the
software, some of the functions, which are described in this document may not be available
or some of the functions which are available in your device may not be described.
5
2 General Safety Instructions

The German Law on Device Safety regulates the following:
Note the instructions for use!
Use the device only in compliance with the instructions, which are contained in this document
for BT300 (publication no. DLT1201-13-aDE-009).
Use the device only for the purpose described in this documentation.
Used by trained personnel only.

Only persons whose knowledge and training qualifies them to do so, are allowed to operate
and service the device. Note the safety regulations of the burner manufacturer.
To be used in a grounded power line network only!
Electrical connection with devices not mentioned in this manual - only after direct inquiry to
the manufacturer or an authorized expert.
Liability for the function of the device shall be transferred to the owner or user.
Liability for the function of the device shall be borne by the owner or user insofar as the device
has been used by persons without the necessary knowledge, has been improperly used, ser-
viced or repaired or has been handled in a manner that does not conform to proper use.
Modifications to the device with type approval render the type approval null and void. Inputs
and outputs of the device and associated modules may only be connected as indicated in this
manual.
LAMTEC GmbH & Co. KG is not liable for damages occurring as a result of non-compliance
with the above instructions. Compliance with the above instructions shall not entail any ex-
tension to the warranty and liability provisions of LAMTEC GmbH & Co. KG's terms of sale
and delivery.
Insofar as reference is made to laws, regulations and standards, the basis for these shall be
the law of the Federal Republic of Germany.
6
2.1 Classification of the safety instructions and warnings
The following symbols are used in this document to draw the user's attention to important safe-
ty information. They are located within the chapter where the information is required. It is es-
sential that the safety information is adhered to, and that applies, in particular, to the warnings.
DANGER!
This draws the user's attention to imminent danger. If it is not avoided, it will result in death or
very serious injury. The plant or something in its surroundings could be damaged.
WARNING!
This draws the user's attention to the possibility of imminent danger. If it is not avoided, it may
result in death or very serious injury. The plant or something in its surroundings could be dam-
aged.
CAUTION!
This draws the user's attention to the possibility of imminent danger. If it is not avoided, it may
result in minor injuries. The plant or something in its surroundings could be damaged.
NOTICE!
This draws the user's attention to important additional information about the system or system
components and offers further tips.
The safety information described above is incorporated into the instructions.

In this connection, the operator is requested to:
1 Comply with the accident prevention regulations whenever work is being carried out.
2 Do everything possible in the circumstances to prevent personal injury and damage to
property.
7
2.2 Product-specific Dangers
Please observe the safety instructions to avoid personal injury and damage to property and
the environment!
The BT300 is a safety device! The device must not be opened, interfered with or modified.
LAMTEC assumes no liability for damages arising as a result of unauthorised interference!
• After commissioning and after each maintenance action check the exhaust gas values
across the entire power range.
• Qualified specialist staff are required to carry out all activities (assembly, installation, ser-
vicing, etc.).
• The burner or boiler manufacturer will ensure that the BT300 base unit is compliant with
protection class IP40 or IP54 for outdoor use in accordance with DIN EN 60 529.
• Before working in the connection area, switch off the power supply to the plant from all
poles. Ensure that it cannot be switched back on and that the plant is voltage-free. There
is a risk of electric shock when the plant is not switched off.
• Place and secure the protection against contact on the BT300 and on all connected elec-
trical parts. The cover must fulfil the design, stability and protection requirements of
EN 60730.
• Plug connectors X30 - X34 have no protective separation from the mains voltage. To re-
place or disconnect the plug connectors, all poles of the plant must be disconnected from
the mains.
• After each activity (e.g. assembly, installation, servicing, etc.) check the wiring and
parameterisation to make sure it is in good working condition.
• If the equipment is dropped or suffers impact, you should no longer commission it. The
safety functions may also be impaired but fail to show any obvious external damage.
• When the ratio curves are being programmed, the adjuster will continually monitor the
quality of the plant's combustion (e.g. using an exhaust gas analysis station). In the event
that the combustion values are inadequate or the conditions are potentially harmful, the
adjuster will take suitable action, e.g. switch off the system manually.
• These operating instructions describe many possible applications and functions and
should be used as guidelines. Carry out functional tests on the test bench and/or in the
plant application to ensure correct functioning and document the results.
Follow additional instructions to guarantee safety and reliability while operating the BT300:
• Condensation and humidity are to be avoided. If necessary, make sure that the installation
is sufficiently dry before you switch it on.
• Avoid static charge having a destructive effect in case of touching the device's electronic
components.
NOTICE!
LAMTEC recommends that you use ESD equipment while working on electrics/electronics.
8
2.2.1 Commissioning Notes
• Check all safety functions during commissioning!

• There is no feature to prevent RASTx connector plugs being transposed. Therefore en-
sure the correct assignment of the plant's plugs prior to commissioning.
• Check electromagnetic emissions specific to the application.
• While installing and commissioning the plant, the person in charge of the plant/heating
technician needs to document the following:
– Parameterised values
– Setting values (e.g. curve progressions)
– Values describing the fuel/air ratio control.
This data can be printed using LSB remote software or alternatively being kept as a hand-
written note.
Retain this documentation and have it checked by the "authority on the subject".
WARNING!
For BT300 parameterisations which deviate from the application standards can be carried out
in access level 2. For this reason, check whether the parameterisation is consistent with the
corresponding application standards (e.g. EN 298, EN 230, EN 676, EN 267, etc.) or the re-
spective plant has to be approved separately.
WARNING!
While unlocking the safety interlock chain in the mode "BURNER OFF" BT300does not lock
the system. BT300 prevents a burner start-up until safety interlock chains are locked.
 In case your application needs an interlock of the plant while unlocking the safety interlock
chain also in "BURNER OFF" mode you must take suitable measures at the plant.
2.2.1.1 Fuel/Air Ratio Control
• Guarantee proper operation by ensuring adequate excess air.

In order to do this, set values for fuel and combustion air in such as
– combustion chamber pressure
– fuel pressure
– temperature and the pressure of the combustion air
to ensure proper operation through the entire range of burner firing-rate until next periodic
inspection.
• Pay attention to wear and tear of actuators and actuator elements.
• Measure characteristic values of combustion process to document proper operation.
9
2.2.1.2 Basic Device
Check the following items prior to commissioning:

• Valves must be assigned correctly to valve outputs on BT300.
• Correct setting of time parameters (especially safety and pre-ventilation times).
• Flame sensor functioning well in case of flame blow-off during operation (incl. flame-out
response time) or when parasitic light is present during pre-ventilation period and also at
a missing flame formation while end of safety period starts.
• Activated leakage control function of gas valves and correct leakage measurement, when
required by an application.
2.2.2 Tasks fulfilled by "authority on the subject" during Approval Test
By specifying the assigned DIN registration number and product ID number the manufacturer
confirms that model BT300 burner control system is consistent with type-tested system.
The connection between actuators and actuator elements for fuel and combustion air and also
to any additional actuator elements used must be form-fit.
2.2.2.1 Checking for Correct Parameterisation in System
While installating and commissioning the plant the person in charge of the plant/heating tech-
nician needs to document the following:
• Parameterised values
• Setting values (e.g. curve progressions)
• Values describing fuel/air ratio control.
This data can be printed using LSB remote software or alternatively being kept as a handwrit-
ten note.
Retain this documentation and have it checked by the "authority on the subject".
NOTICE!
For BT300 parameterisations which deviate from application standards can be carried out in
access level 2. For this reason, check whether the parameterisation is consistent with the cor-
responding application standards (e.g. EN 298, EN 230, EN 676, EN 267, etc.) or the respec-
tive plant has to be approved separately.
2.2.2.2 Checking the Fuel/Air Ratio Control System
Save setting values (curve parameters) for actuator elements, fuel and combustion air through
the complete range of burner firing-rate in sufficient number.
Select setting values of fuel and combustion air considering combustion chamber pressure,
fuel pressure, temperature and pressure of the combustion air in order to guarantee proper
operation with adequate excess air through the entire range of burner firing-rate.
The burner/boiler manufacturer has to document this by measuring reference values of the
combustion process.
10
2.2.2.3 Checking Burner Sequencer Part
Check the following:

• Correct setting of time parameters (especially safety and pre-ventilation periods).
• Whether an ionisation flame sensor or a corresponding flame scanner is used since only
these are capable of running in continuous operation.
• Functioning of flame sensor in case of flame blow-off during operation, parasitic light being
present during pre-ventilation period and missing flame formation at the end of the safety-
period.
• Check the performance of all available and/or essential incomming signals, such as for:
– Air pressure
– Gas pressure - min/oil pressure - min
– Safety interlock chain (e.g. STB)
• Activated Leakage control function for gas valves if required for application purposes.
– If necessary, ensure a correct leakage quantification.
2.3 Security Advice - Mounting
• Compliance with national safety regulations and standards is obligatory at all times.
• During the assembly and installation process, you must meet the requirements of stand-
ards DIN VDE 0100, 0550 and DIN VDE 0722
• To mount the BT300 basic unit, use screw fittings with an M4 thread (UNC32) or an M5
thread (UNC24) and a maximum tightening torque of 1.8 Nm for fastening at all four fixing
points. Keep in mind that housings have improved mechanical stability when connected
on surrounding contact surfaces.
Connect generally to an even mounting surface.
11
2.4 Installation Notes
• Lay high-voltage ignition cable always separately and in safe distance from device and
other cables.
• Only trained, qualified personnel may open the BurnerTronic’s cover.
• Observe local and national regulations when wiring the electric cables inside the burner.
• Tighten the screw terminals of the BT300 using a tightening torque of > 0.5 Nm.
• Supply the feed cable with L, N and PE only. The N neutral conductor must not have po-
tential difference to the PE protective conductor.
• The pre-fuse for the BT300 should be max.10 A slow-blow.
• Phase, neutral and central point conductors must not be interchanged (this would lead to
dangerous malfunctioning, loss of protection against contact, etc.).
• The strain relief for the connected cables must comply with standards (e.g. DIN EN 60730
and DIN EN 60335).
• Make sure that no spliced strands can come into contact with any of the adjacent connec-
tions. Use appropriate end sleeves.
• The burner manufacturer is obligated to supply unused connections on the BT300 with
dummy plugs.
• To replace or disconnect the plug connectors, all poles of the plant must be disconnected
from the mains.
• Make a form-fit connection between the actuators and actuating elements for fuel and
combustion air, as well as a form-fit connection for any additional actuator element.
• Optional components with safety extra low voltage (SELV) must be safely separated from
the mains. Otherwise this can cause an electrical shock or damage the device due to a
short-circuit.
• You may connect only passive devices or devices without feedback effects at the 230V
outputs of the BT300 (like relays without additional voltage connection). In case of error it
must be guaranteed that BT300 is not feeded with 230 V by this terminals.
2.5 Electrical Connection Flame Sensor
Interruptions and losses in signal transmission need to be minimised:

• Do not wire the sensor cable with other cables.
Flame signal is reduced through line capacities.  Use a separate cable.
• Consider the permitted length of sensor cables.
• The ionisation flame sensor supplied from the mains is not protected against contact. Pro-
tection against accidental contact is therefore obligatory.
• Earth the burner according to instructions – earthing the boiler itself is not sufficient!
• Position ignition electrode and ionisation flame sensor where spark cannot hit ionisation
flame sensor (risk of electrical overloading).
12
3 Product Description
3.1 Functional Description
BT300 combines the benefits of an electronic fuel/air ratio control system with up to three mo-
torised actuator elements and optional modules like an analogue output for speed control of
the combustion air fan with an electronic burner control unit. The leakage test, flame monitor-
ing system, power control unit and (optional) CO/O2 controller for control and optimisation of
an oil or gas-fired forced-draught burner are all integrated.
BT300 is suitable for virtually all combustion plants. Safety interlock chains, monitors (e.g. gas
and air pressure) and sensors are wired directly to the BT300. This greatly reduces the cost
of additional relays and wiring. The BT300 is designed to be attached to the burner. The short
wiring paths also save money. As a result, BT300 is particularly suitable as standard equip-
ment for monoblock burners.
The compact design of BT300 burner control system also has its advantages during commis-
sioning. Standardisation of wiring and operator interface minimises sources of errors right
from the start. Moreover, intelligent display information is making search for errors much eas-
ier.
The BT300 is available in five designs:
• BT320 2 motorised control outputs
1 continuous output 0 ... 10 V, 0/4 ... 20 mA for speed control of the
combustion air fan using VSM100 (optional)
intermittent operation
• BT330 3 motorised control outputs
Approved for continuous operation only in combination with
flame sensors capable of running continuously
• BT331 Same range of functions as BT330 but including following certificates:
DIN EN 61508:2002 parts 1-7 for SIL 3
Performance Level PLE according DIN EN ISO 13849-1
• BT340  3 motorised control outputs
Oil-gas dual-fuel operation via DFM300
approved for continuous operation only in combination with
flame sensors capable of running continuously
• BT341 Same range of functions as BT340 but also including following certificates:
DIN EN 61508:2002 parts 1-7 for SIL 3
Performance Level PLE according DIN EN ISO 13849-1
Burner sequencer and fuel/air ratio control can be adjusted for a wide range of combustion
conditions by setting parameters. The BT300 for oil and gas can be set to start with and with-
out pilot burner. The integrated leakage test can be run before ignition or after shutting down
the burner.
Starting without pre-ventilation using gas is available in accordance with EN676.
The setting of fuel/air ratio curves can be optimised using optional CO/O2 control during op-
eration. This helps to counteract conditions that interfere with combustion. This ensures a per-
manent burner operation at the greatest possible efficiency.
Operating and fault messages are displayed by symbols and numbers on UI300 User Inter-
face. Plant-specific configurations and settings of fuel/air ratio control curves are operated via
menu of UI300 User Interface.
13
An operating and start-up counter is integrated.

The optional LCM100 power control unit with two setpoints, external setpoint shift (control by
atmospheric condition) and start-up control is also available.
3.2 Life Cycle
BurnerTronic BT300 burner management system has a designed lifetime * of 250,000 burner
start-up cycles, which, under normal operating conditions in heating mode, correspond to ap-
prox. 10 years of usage (starting from the production date given on the type plate).
This lifetime is based on the endurance tests specified in standard EN230/EN298 and the ta-
ble containing the relevant test documentation as published by the European Association of
Component Manufacturers (Afecor) (www.afecor.org).
The designed lifetime is based on use of BT300 according to the manufacturer’s basic docu-
mentation. After reaching designed lifetime in terms of number of burner start-up cycles, or
the respective time of usage, the BT300 must be replaced by authorized personnel.
3.3 Technical Data
3.3.1 BT300
1 RAST5 plug connector optionally

A cutting and clamping technique (SKT) *
B screw terminals *
2 RAST2.5 plug connector for actuator,
User interface and LAMTEC SYSTEM
BUS in cutting and clamping technique
* please note plug-in direction
* The designed lifetime is not the warranty time specified in the Terms of Delivery
14
Fig. 3-1 Dimensions BT320 ... 340 (terminal assignment BT300/BT340 only)
Fig. 3-2 UI300 side view Fig. 3-3 UI300 front view
Fig. 3-4 UI300 panel cutout
15
Function
Power supply: 230 V +10/-15 % 47-63 Hz
115 V +10/-15 % 47-63 Hz (on request)
Maximum backup-fuse: 10 A slow-blow
To be used only in a grounded power line network!
Power consumption: max. 30 VA
Switching threshold of ionisation 1 A
current:
Digital signal inputs: Max. line length 10 m (see chapter 4.2 Connecting Diagrams)
Digital outputs: 3 fuel valves max. 1 A cos  0,4
VL fan max. 2 A cos  0,4
oil pump max. 2 A cos  0,4
ignition transformer max. 2 A cos  0,2
alarm output max. 1 A cos  0,3
Resolution: 999 digit, 10 bit
Number of curve sets: BT320/33x: 1 curve set (oil or gas)
BT34x: 2 curve sets (oil/gas switchable; DFM300 or LCM100 required)
Number of programs: unlimited (EEPROM)
Field bus-coupling (optional): PROFIBUS
LCM100 always required
Housing: Polycarbonate + ABS
Dimensions: 200x115x61 mm
Weight: 1,0 kg
Flammability: UL-94 V0 (panel: UL-94 V2)
Display
Display: 128x64 pixel, monochrome
White backlighting (dimmable)
Dimensions: 112 x 64 x 24 mm
Weight: 140 g
Housing: Basic housing: Polyamide glass fibre reinforced
LCD-display window: Polycarbonate
Flammability: Basic housing UL-94 V0
LCD-display window UL-94 V2
Environmental Conditions
Operation: Climatic conditions Class 3K5 according to DIN EN 60721-3
Mechanic conditions Class 3M5 according to DIN EN 60721-3
Temperature range -20 ... +60 °C (condensation is prohibited)
Transport: Climatic conditions Class 2K3 according to DIN EN 60721-3
Storage: Climatic conditions Class 1K3 according to DIN EN 60721-3
Temperature range -20 ... +70 °C (no condensation)
16
Electronic safety: Degree of protection (DIN EN 60529): BT300 – IP40 housing
IP20 terminals
UI300 – IP40 (clamping)
IP54 (glued assembly)
3.3.2 Actuator
3.3.2.1 Actuators 662R550...
1 15.4 (+0.3/-1) including axial play

2 Cap cannot be removed by hand
3 Flexible control cable (black), length 1.5 m
4 Plug connector (RAST 2.5) pole number 6
5 Brass tube and M4 x 30 DIN 912 cylinder bolt fixed with O-ring
Function
Floating time 5 s / 90° at 180 Hz
Direction of rotation 0° to 90° right
Torque 0.8 Nm (both directions)
Holding torque 0.4 Nm (no power)
0.7 Nm
17
Function
Permissible radial load 30 Nm (centre of output shaft)
Permissible axial load 5N
Axial play of drive shaft 0.1 ... 0.2 mm
Environmental conditions
Operation Climatic condition Class 3K3 according to DIN EN 60721-3
Mechanical condition Class 3M3 according to DIN EN 60721-3
Transport Climatic condition Class 2K3 according to DIN EN 60721-3
Storage Climatic condition Class 1K3 according to DIN EN 60721-3
Bursting strength Peak voltage 4 kV
Repeat frequency 2,5 kHz
Electrical safety Protection class 2 as per DIN EN 60730
DANGER!
Danger by electrical shock!
If you don’t shut BurnerTronic down befor opening the cover, you may get in contact with con-
ducting parts. This may cause an electrical shock. You may open BurnerTronic only if you
have disconnected it all-pole.
 Disconnect BurnerTronic all-pole.
NOTICE!
Damaging the 0,8 Nm actuator by opening the actuator.
If you open the actuator at another part as the cover of the electric connection, you will dam-
age the actuator.
 Do not open the actuator but at the cover of the electric connection.
18
3.3.2.2 Actuators 662R5001... / 662R5003...
1 R0,5 rotating
2 Depth 6 mm min
3 Depth 2 mm
4 flexible control cable (black),
length 1.5 m with
RAST 2.5 plug connector
Bolts for mounting of actuator: cylindrical bolt M5 x X mm
Motor type 660R5009 has the

same dimensions as types
660R5001 and 660R5003.
The only difference is the
spacer plate on mounting side.
19
Function 662R5001... 662R5003... 662R5009...

Floating time 5 s/90° 5 s/90° 15 s/90°
Direction of rotation 0° left - view to the drive shaft
to 90°
Effective 1.2 Nm 3 Nm 9 Nm
output torque (both directions of rota- (both directions of rota- (both directions of rotation)
tion) tion)
Holding torque 0.82 Nm (currentless) 2.8 Nm (currentless) 6 Nm (currentless)
Permissible
radial load 100 N (centre of output shaft)
Permissible axial load 10 N
Axial play of drive shaft 0.1 ... 0.2 mm 0.1 ... 0.2 mm
Motor RDM 51/6 stepper motor
Angular resolution 0.1°/motor step 0.1°/motor step 0.03°/motor step
Rated resolution
encoder monitoring 0,7°
Monitoring  0,5°  0,5°  1,3125 (is equal to 44
accuracy motor steps)
Repeat accuracy  0,1°  0,1°  0,1°
Life cycle 2,000,000 motions forward and back performed on complete actuator range
Degree of protection IP54 according to DIN EN 60529-1
Weight 1400 g
Environmental conditions 662R5001.../662R5003.../662R5009...

Operation Climatic condition Class 3K5 according to DIN EN 60721-3
Transport Climatic condition Class 2K3 according to DIN EN 60721-3
Storage Climatic condition Class 1K3 according to DIN EN 60721-3
Bursting strength Peak voltage 4 kV
Repeat frequency 2,5 kHz
Electrical safety Protection class 2 as per DIN EN 60730
NOTICE!
Damage of the actuator due to opening the actuators housing.
You will damage the actuator, if you open the actuator’s housing at another (this affects actu-
ators with 1,2, 3,0 and 9,0 Nm).
20
3.3.3 Flame Sensor/Flame Scanner
Fig. 3-5 KLC 1000 Fig. 3-6 Dimensions KLC 1000 (1 = radial scanning opening)
Input Data
Power supply: 230/240 VAC -15/+10 % 50-60 Hz
Current consumtion: 5,5 mA
Optical Evaluation
Spectral range: 185 - 260 nm
Tolerable flame signal dips: 200 ms
Alignment to the flame: left
Dimensions
Weight: 0,028 kg
Connecting cable length max.: 1m
Operation: Temperature range -20...+60°C (temperatures >50 °C will reduce life
cicle of the device)
Humidity max. 95 % r. h. (condensation is prohibited)
Electrical safety: Protection catgory IP41
Protection class II
Protecting against contact DIN EN 60730-2-5
21
Fig. 3-7 Dimensions of angle adapter for KLC 2002 Fig. 3-8 Dimensions KLC 2002
Input Data
Power supply: 230/240 VAC -15/+10 % 50-60 Hz
120 VAC (optional)
Current consumption: 3 - 4 mA
Optical Evaluation
Spectral range 380 - 1150 nm
Design with optical filter 380 - 830 nm:
Sensitivity max. : 920 nm
Make threshold: 52 Hz dom. flicker frequency
Brake threshold: 15 Hz dom. flicker frequency
Tolerable flame signal dips: 280 ms
Fading of the parasitic frequency: >35 Hz (option)
Dimensions
Weight: 0,029 kg
Connecting cable lenghth: 1m
Mounting position: any
22
Operation: Temperature range -20...+60 °C (temporarily <1 min. up to 75 °C)
Humidity max. 95 % r. F. (condensation is prohibited)
Electrical safety: Protection category IP41
Protection class II
Protection against contact DIN EN 60730-2-5
23
4 Mounting and Functions

4.1 System Overview
Fig. 4-1 System overview of BurnerTronic BT300
24
4.2 Connecting Diagrams
X30 = User Interface UI 300 Maximale Kabellänge

X31 = LSB Option X01-X10: 10 m
X32 = continuous output 1, e.g. air damper X20-X21: 3m
X33 = continuous output 2, e.g. gas damper X22-X23: unlim-
ited
X34 = continuous output 3 (optional) X24-X26: 10 m
(1) SIC = safety interlock chain X30: 1m
(2) 230 V AC 47 - 63 Hz external fuse protection required (max 10 A slow-blow) X31: 1m
(3) 230 V AC for power supply to external devices X32-X34: 3m
NOTICE!
When running oil-soleyly burning applications, the function "Oil pressure > min" is aligned with
X05.
When running oil/gas burning applications (BT340 in combination with DFM300), the function
"Gas > min." is aligned with X05.
25
4.2.1 Optional Connections for the Fuel Line
V1 Fuel valve (gas side)

V2 Fuel valve (burner side)
V3 Optional ignition valve
Pmin Gas pressure min sensor
M Actuator gas damper
* Alternative gas pressure min sensor
Fig. 4-2 Fuel train - gas modulating
V1 Fuel valve (gas side)

V2 Fuel valve (burner side)
V3.1 Ignition valve (gas side)
V3.2 Ignition valve (burner side)
Pmin Gas pressure min sensor
M Actuator gas damper
Fig. 4-3 Fuel Train - taking pilot gas previous to the main valves (BT300 * Alternative gas pressure min sensor
Software version 3.2 or higher)
Pmin Oil pressure min sensor

V1 Oil valve 1st stage
V2 Oil valve 2nd stage
V3 Oil valve 3rd stage
Fig. 4-4 Fuel train - oil 3-stage
26
Pmin Oil pressure min sensor

V1 Oil valve for modulated operation,
oil valve 1st stage at 2-stage operation
V2 Oil valve 2nd stage at 2-stage operation
V3 Optional ignition valve
M Actuator for control valve oil/modulated opera-
tion
Fig. 4-5 Fuel train - oil modulating - oil 2-stage
4.2.2 Optional Connections for the Flame Scanner
Electrical connections
Fig. 4-6 Connecting diagram ionisation electrode Fig. 4-7 Connecting diagram photo resistance e.g. Siemens
QRB... or Honeywell MZ770
Fig. 4-8 Connecting diagram of the sensors KLC1000, Fig. 4-9 Connecting diagram of sensor Honeywell IRD1010
KLC2002 or Honeywell IRD1020
Colour code BK = black; BN = brown; BU = blue
27
Fig. 4-10 Connecting diagram F300K via powe pack FN20 (also valid for F200K)
BT300 X21 connect with F200K/F300K - FN20

Terminal Terminal
1 (UV-) 6
2 (UV+) 7
Fig. 4-11 Connecting diagram F152 with FFS07/FFS08
BT300 X21 connect with F152 - X11

Terminal Terminal
1 (UV-) 4
2 (UV+) 2/3
28
Dimensional Drawings
Fig. 4-12 Dimensional drawing F200K Fig. 4-13 Dimensional drawing F300K
Fig. 4-14 Dimensional drawing KLC1000/KLC2002 top view Fig. 4-15 Dimensional drawing KLC1000/KLC2002 side view
1 Radial opening (with KLC1000 only)
29
4.2.3 LSB Module Integration
Fig. 4-16 Connections of LSB module to BT300
30
NOTICE!
If you want to connect LSB modules to BT300 you require LCM100 or LEM100 with an exter-
nal power supply 24 V SELV.
Please terminate VSM, DFM and LT3F as needed on the LSB module.
You are allowed to connect H and L of LSB from LCM to the LT3F module.
NOTICE!
Please consider while wiring the LAMTEC SYSTEM BUS (LSB) following notes:
Activate the 120  terminating resistor at first and last device on LSB.
Set dip switch of BT300 module on position 1 (see chapter 7 Options.
When using LT3, pay attention to the device-related manuals.
We recommend for cable length and conductor cross-section with LSB:
Length [m] Cross-section [mm2] Type

0 - 40 m 2x2x0,34 twisted pairs with shielding, impedance 120
4.3 Flame Monitoring
4.3.1 Integral Flame Monitoring (Option)
The integral flame monitoring system is designed for standard applications (such as oil and
gas flames in a burner located in a combustion chamber).
The flame monitor has the following tasks in combustion plants:
• Measuring the burner flame, regardless of conditions in the combustion chamber (e.g.
glowing lining)
• Triggering control command internally to shut off fuel feed via burner control unit because
of a flame blow-off.
You can connect the following types of flame sensor for intermittent operation (burner
switched off at least once every 24 hours)
Manufacturer Type Settings P 800 Approval

LAMTEC F152 mit FFS07 o. FFS08 UV / Kontakt (ab v3.3) Continuous
F200K mit FN20 UV / Kontakt (ab v3.3) Continuous
F300K mit FN20 UV / Kontakt (ab v3.3) Continuous
Honeywell IRD1010 LDR Intermittend
IRD1020 ION Intermittend
MZ770 LDR Intermittend
SIEMENS QRB1... LDR Intermittend
QRB3... LDR Intermittend
QRA2... UV Intermittend
Ionisationselektrode ION Continuous
31
Manufacturer Type Settings P 800 Approval

BST Solutions/ KLC1000 ION Intermittend
LAMTEC KLC2002 ION Intermittend
Continuous = continuous operation
Intermittend = intermittend operation
NOTICE!
For continuous operation, you can connect following types of flame sensor to BurnerTronic
BT330 and BT340:
Flame scanners with ionisation electrode
 Flame monitor for continuous operation with potential-free contact e.g. F200K.
 The fastening system must be designed in a way that unintentional detachment of the
flame monitor is prevented.
BT320 is despite using these flame sensors approved for intermittent operation only.
4.3.2 Flamesensors
4.3.2.1 KLC 2002
Brief Description
The wide band flame detector KLC 2002 is a compact flame detector, which is special de-
signed for blue burning combustion systems. The patented flame signal evaluation is based
on the flicker frequencies of the flame. A RISC-Processor enables evaluation and conversion
of the flame signal into digital information to provide an output signal for burner control boxes.
All flames will be detected by an automatic sensitivity control. Adjustments during commis-
sioning and maintenance are not necessary!
Per international standards, the KLC 2002 will only detect signals caused by the flame flicker.
Signals from continuous radiation and any kinds of constant frequency will be ignored. Signals
caused by disturbing light sources, such as fluorescent tubes or background radiation from
hot refractory will be cut off, so that unwanted influences are not possible.
This flame detector is equipped with an optical interface to get online information about mon-
itoring of flame signal and serial number.
Safety Instructions
The KLC 2002 is a safety device. Do not open, modify, or misuse it! Replace the flame detector
in case of any damage, if dropped, exposure to shock, moisture, excessive temperature, or
conditions that can destroy the flame detector, even though damage is not obvious. Repair is
strictly prohibited!
Before working at the flame detector switch off the power supply. Before first commissioning
or replacement of the device check external wiring!
Mouning Instructions
The KLC 2002 should be mounted close to the flame with straight alignment using the Mount-
ing Flange KLC or another suitable holder with Ø0.551 inch (14 mm) opening. Mount the de-
tector with a holder. The best flame signal will be achieved from strong flickering parts of the
flame radiation. The angle of view, especially with sight tubes, must be of appropriate dimen-
sions to avoid any reduction of flame radiation. Protect the sensor fromother light sources.
32
NOTICE!
To avoid any disturbance, do not align the detector direct to the ignition spark. Breakdowns
during preventilation procedure may occur.
The maximum length of the connection must be in accordance with the technical data. Install
the detector connection cable with most possible distance to the ignition cable or the mains
cable. Avoid to lay the connecting cable in parallel to these cables.
CAUTION!
For safety reasons and technical regulations a controlled burner shut down of at leas-
tonce per 24 hours must be guaranteed.
Operaring Indicator LED

Via the built-in LED the flame detector KLC 2002 is indicating the following operating condi-
tions:
LED is OFF KLC is not active.
LED is blinking KLC is active, safety test finished, no flame detected
LED is ON KLC is active, safety test finished, flame detected
Mounting Flange KLC

The Mounting Flange KLC provides attach-
ment and adjustment of the flame detector.
The Mounting Flange KLC can be simply
sealed to the burner housing using an o-ring.
Hight = 0.3 in (7 mm).
Viewing Angel Adapter KLC

for radial adjustment
Radial adjustment of the KLC2002 to the
flame axis is possible with the optional view-
ing angle adapter, which can replace the
Mounting Flange KLC. An optionally available
angle adapter provides the radial adjustment
to the flame axis of KLC2002 by an optimally
shaped reflector surface. A special flame
scanner type is not necessary. During han-
dling, avoid touching the reflector surface
and, if necessary, clean with a dry, soft and
lint-free cloth.
Maintenance
To maintain the detector, just keep the sight glass clean by using a dry cloth. Do not use any
kind of cleaning sprays or liquids. The flame scanner may only be touched at the latteral, coru-
gated regions when inserting or withdrawing it from the mounting flange.
Due to internal checks of the KLC 2002 no more tests are necessary. The flame scanner’s
make circuit/break circuit can be checked easily by holding the flame scanner to an AC oper-
ating light source (no torch or simmilar).
33
KLC 2002 switches the flame relay ON – the red LED is permanently ON. After 9 sec. the
switching output is disconnected – the red LED flashes.
NOTICE!
Due to the safety function of the disturbance frequency cut-off, a flame simulation is not pos-
sible by means of a simple art source of light. If a flame simulation, such as during the final
inspection of the burner without a real flame is needed, a source of light with a modulating fre-
quency between 60 and 150 cycles per second.
Disposal Information
The flame detector is equipped with electrical and electronic components and must be dis-
posed separate from household waste. Follow the local and actual regulations for waste dis-
posal.
4.3.2.2 KLC 1000
Brief Description
The KLC 1000 is a compact UV flame detector, which has been developed for single flame
combustion which produces little light or radiation in the visible spectrum and has very low
flame modulation/flicker frequency. The design of the UV sensor ensures that the flame de-
tector does not react to background radiation from hot refractory or from any other infra-red
light source.
Flame intensity can be easily recognised by an optical LED display.
The flame detector KLC 1000 has been developed to meet the requirements of European
Standards EN230 and EN298 for burner management control units which make a ‘no-flame’
check after normal burner shut down when the flame amplifier is permanently energised.
Safety Instruction
The KLC 1000 is a safety component, and repair or adjustment must never be attempted.
Replacement of the flame detector is recommended in all cases of damage, due to impact
shock, excessive moisture, or other problems rendering it inoperable. Repair work must never
be attempted and is strictly forbidden by the relevant European Standards.
WARNING!
Prior to commissioning the unit; please carefully check that the wiring connections have been
made correctly. Also, before removing or checking the flame detector please ensure the power
supply is switched-off.
Mounting Instructions
The KLC 1000 should be mounted as close as practical to the flame and on the same axis.
The flame detector is compact and should be mounted with the KLC mounting flange or other
suitable holder having a 14mm Ø opening. Fix the detector in the holder taking care to protect
the sensor from other light sources.
To avoid any problems at start-up; please avoid alignment of the KLC detector with the ignition
spark electrode as the flame detector may react with the ignition spark and cause burner shut-
down during the air pre-purge/ignition start-up sequence. The maximum length of the connec-
tion cable must be in accordance with the technical data. Please ensure that the flame detec-
tor connection cable is kept well apart and is completely separated from high-energy igniter-
and power cables to avoid electrical interference problems.
34
CAUTION!
For safety reasons and within the technical regulations, a controlled burner shut-down
of the burner must occur and be guaranteed to happen at least once in every 24 hours
of operation.
Operating Indicator LED

The flame detector KLC 1000 indicates the following operating conditions and flame signal
strengths via the built-in LED.
LED is OFF KLC is not switched on – no power supply or ‘no flame’ is detected
LED is FLASH- KLC has detected a flame; the quality of the flame signal is indicated by
ING the intensity of the flashing of the LED – fast flashing indicates a healthy
flame signal and vice versa - slow flashing indicates a weak flame signal.
LED is ON KLC has detected the strongest level of flame signal..
Mounting Flange KLC

The mounting flange allows the detector to be
held and adjusted in a suitable position to
view the flame. An O-ring seal is available
which will give the mounting flange an air tight
seal to the burner housing if required.
Hight = 7 mm.
Maintenance
The installation and commissioning must be done by qualified personnel only. Before energiz-
ing the KLC flame detector please check the cable and wiring connections are in accordance
to the diagram of the burner manufacturer. For good maintenance which will ensure trouble
free operation of the KLC flame detector; please keep the sight glass clean by wiping with a
soft dry clean cloth. During commissioning and after any cleaning maintenance, the flame de-
tector should be checked, as the UV tube is subject to a natural ageing process and towards
the end of its life span (ca. >10.000 h at an ambient temperature of <50 °C) it is prone to mal-
function. To check that the flame detector is sound we recommend the following procedures
be followed:-:
• When starting the burner sequencer, the flame scanner must be shaded - after ending of
the safety time the burner sequencer must run to fault condition!
• When starting the burner sequencer the flame scanner must be illuminated by an external
UV radiation like a pocket lighter a gas light. (ambient light/room illumination is not suffi-
cient) – the burner sequencer must run to fault condition during pre-purge period!
• In BURNING OPERATION the flame scanner must be shaded – depending on the burner
sequencer’s type the burner sequencer must run to fault condition either after restarting
at the end of the safety time or directly after shading the flame scanner.
Disposal Instructions
The flame detector is equipped with electrical and electronic components and must be dis-
posed separately from household waste. Please follow your local authority regulations for
electrical component waste disposal.
35
4.4 Process Sequence Charts
Key to process sequence charts

Any condition
t1 Waiting for safety interlock chain gas, scan of air pressure monitor min. any
t2 Time for pressure build-up in the gas test line (available with activated leakage test) 2,4 s
t3 Actuator running time 30 s - 60 s
t5 Pre-ventilation period adjustable
t6 Pre-ignition time adjustable
st
t7 1 safety period 3 s gas/5 s oil
t8 Stabilisation period adjustable
t9’ 2nd safety period 3 s gas/5 s oil
t10 Operating phase any
t11 Control mode any
t12 Time for pressure relief in the gas test line 3s
t13 Post-ventilation period adjustable
t14 Control elements at base load/firing-rate
t15 Afterburning time adjustable
t16 Checking flame extinction 5s
t17 Leakage test, gas valve 2 30 s
36
Fig. 4-17 Oil with pilot burner BT300
37
Fig. 4-18 Oil without pilot burner BT300
38
Fig. 4-19 Gas with pilot burner and leakage test BT300
39
Fig. 4-20 Gas without pilot burner and leakage test BT300
40
Fig. 4-21 Leakage test BT300
4.5 Leakage Test for Main Gas Valves
4.5.1 Calculation Example
An (approximate) formula for calculating the leakage test monitoring facility is summarised be-
low:
Definitions: GDW: gas pressure monitor
V1: gas-side safety shut-off device
V2: burner-side safety shut-off device
PB barometric air pressure < 1000 mbar
PSU lower GDW switching point (falling)
PSO upper GDW switching point (rising)
41
p = PSO - PB GDW switching difference

PG gas flow pressure (supply pressure before V1)
VP volume of gas line tested
VL leakage quantity
VLmax maximum admissible leakage quantity (limit value)
tP testing time (30 s adjustable, default = 20 s)
This means for a maximum gas flow rate of 50 m3/h the formula is:
Insert numerical value in mbar for Δp.

The formula for a gas flow rate of Q > 50 m3/h is:
Insert the numerical value in m3/h for Q and in mbar for Δp .

A. Assuming: ∆p = 20 mbar, gas flow rate < 50 m3/h
i.e. the gas line you want to test must not
exceed 20,8 dm3, for being able to detect
the required leakage quantity.
B. Assuming: ∆p = 20 mbar, gas flow rate = 200 m3/h
i.e. the gas line you want to test must not
exceed 83,3 dm, for being able to detect
the required leakage quantity of 200 dm3/h.
42
4.5.2 Leakage Test with Ventilation Via Roof
The leakage test checks whether or not the main gas valves are leakproof. For this purpose
the gas pressure of the supply is analysed.
As leakage test section (space between the two main valves) burns empty whenever the burn-
er is switched off, this part is usually pressureless at start-up (gas pressure > min = 0). This is
checked by BurnerTronic. At this point, main gas 1 opens briefly and gas flows into test section
(gas pressure > min switches from 0 to 1). This pressure must remain constantly at least while
leakage test period (P 311) is running. The leakage test is considered complete then.
If leakage test section is not empty at start-up (e.g. resulting from a previous fault shutdown),
main gas valve 2 opens first. The leakage test line is then ventilated (depending on the plant,
either in the combustion chamber or through the roof – for wiring proposition, see chapter
4.5.3 Exhaust of Test Line Over the Roof). During leakage test period section is checked
whether it remains pressureless or not. Apart from that the process is the same as described
above.
The leakage test takes place prior to ignition.
You must connect the pressure monitor for the leakage test line at the “Gas pressure > min”
input on plug X05. It also monitors the minimum pressure during operation. If a different min-
imum pressure should be monitored during operation, the pressure monitor must be inserted
into the safety interlock chain gas or into the controller loop (burner ON). You must assure by
dimensioning the gas line in a way that leakage test control time is sufficient for detecting re-
liably a burner gas consumption leakage of 0.1%, but at least 50 dm3/h (at maximum combus-
tion heat output).
NOTICE!
You may only vent 0.05 % of fuel consumption at maximum firing-rate into combustion cham-
ber.
43
Fig. 4-22 Leakage test process diagram
44
4.5.3 Exhaust of Test Line Over the Roof
NOTICE!
Consider diameter of gas line in the roof ventilation. For ventilation, plug X02 is activated for
3 s. Make sure that this period is sufficient even for smallest ventilation line diameter!
Fig. 4-23 Wiring proposition for ventilation of gas line via roof in combination with BurnerTronic
4.6 Actuator
4.6.1 Operation after Power ON/Long RESET
The actuators have internal position feedback using an incremental encoder. For automatical
alignment of positioning the actuators run short of the 12 o'clock position by 2.8°. The actua-
tors carry out a transposition test, if activated by P 461. After passing this test the actuators
move to position for the closed damper.
45
4.6.2 Direction of Rotation/Position Damper Closed
For actuator 662R550... (0.8 Nm) direction of rotation of factory setting is clockwise in quad-
rant from 12 o'clock to 3 o'clock position (P 458 - P 460/channel 1 - channel 3). Adjust "closed
damper" position between 12 o’clock and 3 o’clock position as follows:
• 12 o’clock position P 458 - P 460 = 0
• 3 o’clock position  P 458 - P 460 = 1
For actuator 662R5001...(1,2 Nm), 662R5003...(3 Nm) and 662R5010... (10 Nm) direction of
rotation of factory setting is counter-clockwise in quadrant from the 12 o'clock to 9 o'clock po-
sition (P 458 - P 460/channel 1 - channel 3). Adjust "closed damper" position between 12
o’clock and 9 o’clock position as follows:
4.6.3 Detection of Actuators with Transposed Connections
While replacing BT300 make sure actuators are re-connected to the correct channel. Label
the plugs/cables to prevent faults or use the "transposition test" in BT300 (parameter 461 = 1).
To detect transposition of actuators you must implement certain features into burner design.
• The actuator on channel 1 requires a mechanical stop at an angle of 94° (+- 2°).
• The actuator on channel 2 requires a mechanical stop at an angle of 104° (+- 2°).
• The actuator on channel 3 does not need a mechanical stop.
After a long RESET (e.g. after BT300 is switched on), all actuators automatically align position
detection.
Next, channel 1 will not be moved, channel 2 moves on 99° further from 12 o'clock position
and channel 3 moves 108.5° in a clockwise direction.
If actuators are connected to correct channel, none of the actuators will be blocked.
If two actuators are transposed, one of the actuators is blocked and therefore does not reach
its target position. This leads to an error message, and a burner start-up is prevented.
4.6.4 Adjusting of Actuators
The actuators 662R550... (0,8 Nm), 662R5001... (1,2 Nm), 662R5003... (3 Nm) and
662R5009... (9 Nm) differ in their control system. Therefore you must define in parameters
455 - 457 the actuator you have connected:
Value Actuator
1 662R550..., 662R5001..., 662R5003...
2 662R5009...
CAUTION!
An incorrect value causes a failure alignment of positioning! (see chapter 4.6.1 Operation after
Power ON/Long RESET
46
1 external, mechanical stop on channel 2

for detection of transposition
3 operational range
4 reference mark
Fig. 4-24 Actuators 662R5001..., 662R5003..., 662R5010...
1 reference mark
2 internal mechanical stop
3 max. angle of rotation for detection of
transposition
6 internal mechanical stop
Fig. 4-25 Actuators 662R550...
47
5 Operating Control and Displays

5.1 User Interface UI300
5.1.1 UI300 User Interface
1 Display
2 BACK key
3 Cursor keys
4 ENTER key
Fig. 5-1 User Interface
Display
The display shows in pictograms:
• the menu structure
• operating status
• parameters
• error messages
Back key
Jump to previous window.
Cursor keys
You navigate in the menu using cursor keys.
You use "left'' and ''right'' keys to move step by step in a selected row. At
the end of the selected row the cursor jumps down to the next row, if possi-
ble.
In a multiline menu use "up" and "down" keys to switch to other rows.
To display parameters, switch between various fields.
ENTER keys
Press ENTER to call up a menu on the start screen. Select a sub-menu in the menu
window. Transfer setting values by pressing ENTER key in a parameter window.
48
5.1.2 Menu Functions
The menu is divided into three paths:
INFO
MANUAL
SETTINGS
INFO
Select INFO path for information about the following:

• Burner
• Faults/Fault history
• Software version
• Display of check sums
• Serial number
• Actuator positions (current damper position for each channel)
• Digital inputs/outputs
MANUAL
Select MANUAL to:

• start and stop burner by hand
• adjust internal burner firing-rate
SETTINGS
Select the SETTINGS path for getting information/make changes to:

• Password
• Burner settings (display and settings)
• Actuator elements settings (display)
• Air/fuel control system
• Deletion of curve sets
• Display settings
49
5.1.3 Main Menu
1 INFORMATION menu path [selected]

2 Display of fuel type
3 Bar graph of internal firing-rate in %
(0 - 100)
4 MANUAL menu path
5 Access level 2
6 SETTINGS menu path
7 Window number
Fig. 5-2 Main menu
1. Use cursor keys to select a menu and press ENTER to confirm.
5.1.4 Information Menu Path
1. Use cursor keys to select path and press ENTER to confirm.

The display shows a menu overview.
1 Burner information [selected]

2 Serial number
3 Fault history
4 Configuration of actual value of actuating
outputs (display only)
5 Software version
6 Digital inputs/outputs
7 Check sum display
Fig. 5-3 Display Menu overview
5.1.4.1 Burner Details
Display operating hours

1. Use cursor keys to select menu and press ENTER to confirm.
The display shows the "System Information" menu window.
1 Display operating hours [selected]

2 No. of burner start-ups
Fig. 5-4 Display "System information"

2. Use keys to select menu and press ENTER to confirm.
50
The display shows the "Display operating hours" menu window.
1 Pictogram operating hours

2 Total number of operating hours
(device connected to mains voltage)
3 No. of operating hours, oil operation
4 No. of operating hours, gas operation
Fig. 5-5 Display "Operating hours"
Display burner start-ups

1. Use keys in System Information menu to select menu and press ENTER
to confirm.
The display shows the "Start-up counter" menu window.
1 Pictogram burner start-up

2 No. of burner start-ups, oil operation
3 No. of burner start-ups, gas operation
Fig. 5-6 Display "Start-up counter"
51
5.1.4.2 Recall Fault History
Display burner faults

The display shows "Fault history selection" menu.
1 Burner fault pictogram [selected]
Fig. 5-7 Fault history selection menu

2. Use keys to select menu and press ENTER to confirm.
The display shows "Fault history" menu.
1 Error code-display pictogram

2 Fault code (Last 10 faults are stored,
no. 01 is the latest fault)
3 Diagnostic code 1
4 Diagnostic code 2
5 No. of operating hours when fault has oc-
cured
Fig. 5-8 Fault history menu
NOTICE!
Information concerning fault and diagnostic codes you may find in the list of fault codes.
For fault analysis a fault code and diagnostic code D1 or D2 is required.
52
5.1.4.3 Software Version
Display software version

The display shows the "Software version" menu.
1 Software version pictogram

2 UI300 software version (User Interface)
3 BT300 software version (BurnerTronic)
Fig. 5-9 Software version menu
5.1.4.4 Display of Check Sums
Display check sum

The display shows "CRC16 check sums" menu.
1 Check sums pictogram

2 Check sum, access level 0
Fig. 5-10 CRC16 check sums menu
53
5.1.4.5 Serial Number
Display serial number

The display shows the "Serial number" menu.
1 Serial number pictogram

2 User Interface serial number
3 BurnerTronic serial number
Fig. 5-11 Serial number menu
5.1.4.6 Positions of Actuators
Display positions of actuators

1. Use the cursor keys to select menu and press ENTER to confirm.
The display shows the "Actuators" menu.
1 Actuator pictogram
2 Actuator channel 1 (oil)
3 Actuator channel 2 (air)
4 Actuator channel 3 (oil)
5 Optional channel (OFF;
control of frequency converter)
6 Actuator’s actual position
Fig. 5-12 Actuators menu
NOTICE!
The assignment of channels is depending on configuration settings!
54
5.1.4.7 Check Digital Inputs/Outputs
Check digital inputs

The display shows the "Digital inputs/outputs" menu.
1 Digital inputs pictogram [selected]

2 Digital outputs pictogram
Fig. 5-13 Digital inputs and outputs menu

2. Select menu and press ENTER to confirm.
The display shows the 1st page of inputs":
1 Digital inputs pictogram

2 Jump to next page
3 Fuel selection oil [no]
4 Fuel selection gas [yes]
5 Burner start [yes] - terminal X10
Fig. 5-14 Page 1 of inputs menu
NOTICE!
Signals of points 3 and 4 in Fig. 5-14 Page 1 of inputs menu are "logical" signals and not "phys-
ical" ones. Background information: Some signals may have more than one source (terminal,
LSB, field buses, parameters).
Call up 2nd page of inputs

1. Use cursor keys to select the next page and press ENTER to confirm.
nd
The display shows the 2 page of inputs:

2 Jump to next page
3 Oil pressure min present [no]
- terminal X05
4 Gas pressure min present [yes]
- terminal X05
5 Air pressure min present [yes]
Fig. 5-15 Page 2 of inputs menu - terminal X08
55
Call up 3rd page of inputs

1. Use the cursor keys to select the next page and press ENTER to confirm.
rd
The display shows the 3 page of inputs:

2 Jump to previous page
3 Jump to next page
4 Safety interlock chain oil closed [no]
- terminal X06
5 Safety interlock chain gas closed [no]
6 Safety interlock chain boiler closed [no]
NOTICE!
Signals of points 4 and 5 in Fig. 5-15 Page 2 of inputs menu are "logical" signals, not "physi-
cal". The BT320/330 supports either oil or gas operation, but cannot be switched. Therefore
no separate signals for the oil or gas safety interlock chain are generated. The signal on ter-
minal X06 is thus generally known as burner‘s safety interlock chain.
Call up 4th page of inputs

1. Use cursor keys to select next page and press ENTER to confirm.
The display shows the 4th page of inputs:

3 Flame signal present [no] - terminal X21
4 Fault release [no] - terminal X10
56
5.1.4.8 Digital Outputs
Check digital outputs

1. Use the cursor keys to select the menu and press ENTER to confirm.
The display shows "Page 1 digital outputs" menu:

2 Jump to next page
3 Fan [on] - terminal X25
4 Error [off] - terminal X24
(adjustable with P 809)
5 Ignition transformer [off] - terminal X04
Fig. 5-18 Page 1 digital outputs menu
Call up 2nd page of outputs


3 Jump to next page
4 Oil valve 1 [on] - terminal X01
5 Oil valve 2 [off] - terminal X02
6 Oil valve 3 [off] - terminal X03
Call up 3rd page of outputs


3 Jump to next page
4 Ignition valve [on] - terminal X03
5 Gas valve 1 [off] - terminal X01
6 Gas valve 2 [off] - terminal X02
57
Call up 4th page of outputs


3 Oil pump [off] - terminal X26
4 Fuel selection oil [off] - terminal X24
5 Fuel selection gas [off] - terminal X24
5.1.5 Manual Menu Path
MANUAL
Select MANUAL path to carry out actions as follows:

1 Switching burner ON and OFF
2 Presetting of burner firing-rate
Display MANUAL menu

1. Use cursor keys to select path and press ENTER to confirm.
The display shows the "Manual operation" menu.
1 Pictogram Manual operation

2 Start burner manually [off]
3 Adjust burner firing-rate
4 Pictogram confirm settings
Fig. 5-22 Menu manual operation

The "Burner ON" control loop does not need to be switched on to start the burner from this
menu. The user interface assumes control in this menu.
If there is no "Burner ON" signal from other sources (terminal X10.2) software switches off the
burner when you exit the menu.
CAUTION!
If you carry out a manual start-up via display BT300 no longer responds to "Burner ON" signal
input at connector X10.2. Therefore that limiters, monitors and other similar safety functions
must not be operated with this input!
58
NOTICE!
Leaving of window will terminate manual burner operation!
Adjust burner firing-rate

1. Use cursor keys to select adjustment of burner firing-rate in % and press ENTER
to confirm .
2. Change burner firing-rate with the cursor keys and press ENTER to confirm.
NOTICE!
Changes of burner firing-rate are possible only while burner is running.
If you want to adjust burner firing-rate remember to start-up the burner first.
5.1.6 Fault Indication
5.1.7 Settings Menu Path
Display SETTINGS menu

The display shows the menu overview.
1 Password pictogram (selected)

2 Delete curves
3 Display program settings
4 Firing-rate controller settings
5 Configuration of read-out
actuator outputs
6 Password settings
7 Curve settings
Fig. 5-23 Menu overview 8 Display settings
59
5.1.7.1 Enter Password
Display menu password entry

The display shows the password entry menu.
1 Password pictogram (selected)

2 Enter password
3 Access level 2 displayed with access au-
thorisation
Fig. 5-24 Enter password menu

2. Use the cursor keys to select password field you wish to change.
3. Change the number with cursor keys .
4. Confirm password with ENTER .
5.1.7.2 Program Sequence
Configure program sequence

The display shows the program sequence overview.
1 Duration of pre-ventilation [selected]

2 Pilot burner oil operation
3 Duration of post-ventilation
4 Valve leakage test
5 Pilot burner gas operation
Fig. 5-25 Overview program sequence
60
Set pre-ventilation period

The display shows the pre-ventilation period menu.
1 2 3
1 Pre-ventilation period pictogram

2 Setting pre-ventilation time
3 Accept value by pressing ENTER
Fig. 5-26 Period of pre-ventilation menu
NOTICE!
Pre-ventilation starts as soon as damper reaches pre-ventilation position and - if you use a
VSM - the last but one point of fuel/air ratio curve is passed.
NOTICE!
The second to last channel’s position must be lower than the position of the last curve point.
2. Use cursor keys to select the number you want to change.

3. Change the numerical value with cursor keys .
4. Confirm the entry with ENTER .
The countdown starts.
1 UI300 pictogram
2 BT300 pictogram
3 Cancel (backwards)
4 Parameter number UI300
6 Transfer by pressing ENTER (flashing)
7 Value for UI300
Fig. 5-27 Secure data transfer
8 Value for BT300
NOTICE!
Apply value only if the values for UI300 and BT300 are identical!
The parameter value must be confirmed by pressing ENTER within the countdown (8 s)!
5. Accept or discard the entry.
61
NOTICE!
The following sequence of events for confirming or discarding the entry is exactly the same
for all parameter entries. Therefore this process is not illustrated again in following explana-
tions of parameter settings.
You will simply find this text: "Accept or discard the entry!"
a) Press ENTER in time to confirm.

The value is accepted.
The display shows the following page:
1 Pictogram UI300
2 Pictogram BT300
4 Parameter number BT300
5 Pictogram discard parameters
6 Value BT300
7 Value UI300
Fig. 5-28 Display after successful data transfer

The parameter change is transferred to the burner control system!
CAUTION!
If both values are identical you apply the value by pressing ENTER. In case of a discrepancy
of values terminate the storage process.
b) Cancel parameter changes.

Select the Back key .
The change made to the parameter is not accepted.
The following page appears:
1 Pictogram UI300
2 Pictogram BT300
4 Parameter number BT300
5 Pictogram apply parameters
6 Value BT300
7 Value UI300
Fig. 5-29 Display of invalid data transfer
62
Set duration of post-ventilation

The display shows the post-ventilation period menu.
1 Post-ventilation period pictogram

2 Setting post-ventilation time
3 Press ENTER to acceppt setting
Fig. 5-30 Post-ventilation period menu

2. Use cursor keys to select number you wish to change.
4. Confirm entry with ENTER .
Accept or discard the entry!
Leakage test functions

The display shows the valve leakage test menu.
1 Leakage test ON/OFF

2 Leakage test before ignition
3 Leakage test after ignition
4 Leakage test period
Fig. 5-31 Leakage test menu
NOTICE!
You require access level 2 to make settings in this function!
Activate valve leakage test prior to ignition

2. Change the functional state ON/OFF using cursor keys and press ENTER .
The display shows the valve leakage test menu before ignition:
63
1 Valve leakage test before ignition picto-

gram
2 Display valve leakage test (ON)
3 Press ENTER to accept settings
Fig. 5-32 Valve leakage test prior to ignition menu

The valve leakage test is set!
NOTICE!
Activate valve leakage test after flame OFF

2. Change the functional state ON/OFF using cursor keys and press ENTER .
The display valve leakage test is shown after flame OFF menu.
1 Valve leakage test after flame OFF picto-

gram
2 Display valve leakage test (ON)
Fig. 5-33 Valve leakage test after flame OFF menu

The valve leakage test is set!
NOTICE!
64
Valve leakage test period

The display shows the valve leakage test period menu.
1 Valve leakage test period pictogram

2 Set valve leakage test period
Fig. 5-34 Valve leakage test menu

2. Use cursor keys to select the number you wish to change.
4. Press ENTER to confirm.
Activate pilot burner in gas operation

2. Change functional state ON/OFF using cursor keys and press ENTER to
confirm.
The display shows the menu: "pilot burner in gas operation".
1 Pilot burner in gas operation pictogram

2 Activate the pilot burner in gas operation
Fig. 5-35 Pilot burner in gas operation menu
NOTICE!
Set pilot burner in oil operation

2. Change functional state ON/OFF using the cursor keys and press ENTER
to confirm.
The display shows the menu: "pilot burner in oil operation".
65
1 Pilot burner in oil operation pictogram

2 Activate pilot burner in oil operation
Fig. 5-36 Pilot burner in oil operation menu
NOTICE!
Configuration of actuating outputs

The display shows the configuration of actuating outputs menu.
1 Actuator position pictogram

2 Display channel 1, oil
3 Display channel 2, air
4 Channel active
5 Display channel 3, off
6 Optional channel, off
Fig. 5-37 Configuration of actuating outputs menu
Curve setting of actuators

NOTICE!
Pressing key and holding it longer than 2 s in this menu will cause a fault shut-down.
The display shows the curve setting menu.

1 Ignition position firing-rate point
2 Setpoint channel 1, oil
3 Actual value channel 1, oil
4 Setpoint channel 2, air
5 Actual value channel 2, air
6 Setpoint channel 3, oil
7 Actual value channel 3, oil
8 Curve data for this firing-rate point
already existing
Fig. 5-38 Curve setting menu
66
2. Use cursor keys to set firing-rate point and press ENTER to confirm.
Set-point channel 1 is chosen (displayed inversely).
3. Use cursor keys to set channels’ actuator position.
4. Use cursor keys to switch to next channel.
5. Use cursor keys to set actuators’ position in the selected firing-rate point.
NOTICE!
Actuators move according to changes immediately to the set position.
If you want to change channel 4 the fan motor must be running.

The display switches to the firing-rate selection menu.
6. Use BACK key to switch to menu settings after having completed curve settings.
NOTICE!
The following firing-rate points are available:
Ignition point , 200, 250, 300, 400, 500, 600, 700, 800, 900, 999
7. Set your firing-rate points as described above and press ENTER to confirm.
NOTICE!
If you press key while setting firing-rate points your value changes will be discarded.
Set multi-stage oil operation - 1st stage
1 Display 1st stage

2 Set-point, air damper position
3 Actual value, air damper position
Fig. 5-39 Multi-stage operation menu

1. Select the first stage and press ENTER .
The actuators move to the pre-set positions.
The setpoint position of the first activated actuator is displayed inversely.
2. Use cursor keys to set the position of the selected actuator.
3. Use cursor keys to switch to a different actuator.
4. Press ENTER .
The positions of all actuators of the selected firing-rate point are saved.
You can select the next firing-rate point.
NOTICE!
If you press the key while changing the firing-rate point your changes will be discarded.
67
NOTICE!
During multi-stage operation, the following points are available:
Ignition point ,
1 (first stage),
1  2 (valve switch-on point, second stage),
1  2 (valve switch-off point, second stage)
2 (second level),
2  3 (valve switch-on point, third stage),
2  3 (valve switch-off point, third stage),
3 (third stage)
NOTICE!
Pre-ventilation starts as soon as the damper reaches pre-ventilation position and - if you use
a VSM - the last but one point of the fuel/air ratio curve is passed.
NOTICE!
The points are approached from above by using the overshoot-function. If you use the over-
shoot-function in operatio, you must program all points from above. Only if you do so, the re-
quired position will match the actual position.
NOTICE!
The channels’ position in the last but one curve point must be lower than at the last curve point.
Fig. 5-40 3-staged operation
68
Set staged oil operation - transition from 1st to 2nd stage
1 Display valve switch-on point, 2nd stage

2 Setpoint, air damper position
3 Actual value, air damper position
Fig. 5-41 Transition from 1st to 2nd stage

1. Select the setpoint for the air damper position and press ENTER to confirm.
The actuators move to these positions.
The setpoint position for the active actuator is displayed inversely.
2. Use the cursor keys to set the position of the selected actuator.
3. Use the cursor keys to switch to a different actuator.
4. Press ENTER .
Positions for all actuators of the selected firing-rate point are saved.
You can select the next firing-rate point.
NOTICE!
Set the other firing-rate stages according to this procedure!
Delete firing-rate curves

1. In "Settings" menu path use cursor keys to select menu and press ENTER
to confirm.
The display shows the "Deleting curves" menu.
1 Delete curves pictogram

2 Delete curves selected
3 Confirm deleting of curves
Fig. 5-42 Deleting curves menu
69
The display shows the confirmation prompt:
1 Back to previous menu

2 Deleting values [selected]
3 Proceed with deleting values
Fig. 5-43 Confirmation prompt of deleting curves

menu
2. Press ENTER .
The curve values will be deleted.
The display shows the values deleted menu.
1 Values deleted
Fig. 5-44 Values deleted menu
UI300 display settings
1 UI300 pictogram
2 Brightness
3 Contrast
4 Delay for screen saver
Fig. 5-45 Display settings menu
NOTICE!
Value= 0 cannot be entered for the screen saver delay!
70
5.1.7.3 Other Displays
No connection between UI300 and BT300
1 UI300 User Interface pictogram

2 No connection symbol
3 BT300 burner control
Fig. 5-46 No connection

Display shown e.g. when using LSB remote software and communication between BT300 and
UI300 is temporarily unavailable.
Termination
1 Communication error pictogram

connection unavailable
Fig. 5-47 Termination
5.2 LSB Remote Software
5.2.1 Functional Description, Connecting USB-CAN Module
5.2.1.1 Installation Prerequisites
• PC with operating system Windows XP or later

• For the installation (set-up) administrator rights
• USB-CAN module including driver (min. V4.x and LSA100) - included in delivery
• Resolution of the display 1024 x 768 pixel
5.2.1.2 LSB Remote Software
The remote software visualises parameters and curve data of the end devices on LAMTEC
SYSTEM BUS (LSB). Values are edited and saved.
A USB-CAN module connects the end device via LSB. For this purpose, install the driver for
the USB-CAN module.
71
If you are connected via USB-CAN module, you can call up the current data for the end device.
Using specific dialogues, you can take a targeted approach changing individual parameters,
deleting curves, or programming curve points.
The current status of the end device, which is determined by the settings for the parameters
and curve data can be saved (backed-up) in a data set on the PC. Once backed-up, these
data sets can then be restored later to reproduce a certain status in the BT300.
You will find a schematic diagram in chapter 4.1 System Overview.
5.2.1.3 Install Software
Install the LSB remote software for the BT300

1. Call up "Setup_LSBRemote_vx.xx.exe" program.
A dialogue window oprens where you can select the installation language.
You may choose the language for the installation dialogues in this menu. German and
English are currently available.
NOTICE!
The setting determines language of installation dialogue windows.
Fig. 5-48 Select language

2. Select the language you wish to use and press OK to confirm.
The "Software setup assistant" window opens.
72
Fig. 5-49 Software setup assistant

3. To proceed, select "Next".
The window to select destination folder opens.
Fig. 5-50 Select destination folder

4. Specify folder to save LSB remote software.
You will receive a warning if older is already existing .
5. Either answer "Yes" to confirm this choice, or select "No" to enter a different path in text
box above (see Fig. 5-50 Select destination folder).
The window for selecting start menu folder opens.
73
Fig. 5-51 Select start menu folder

6. Set up the program shortcut.
a) Enter the path of the Windows start menu and klick "Next" button.
Fig. 5-52 Create a desktop icon

b) Decide whether you would like to create an icon for this software on your desktop and
click the next button.
7. Activate or desactivate "Install USB-CAN driver?".
74
Fig. 5-53 Auswahl des USB-CAN Treibers

You need a special driver for use of USB-CAN-module. Without driver installation or non-
functioning driver you must activate check-box "Install USB-CAN driver?".
The description of installing USB-CAN-driver is available in section "Install USB-CAN driv-
er" (subsequent to step 9). Up to this point installation process without installating USB-
CAN-driver is described (check-box is inactive).
NOTICE!
You may not connect an USB-CAN-converter to your computer as long as installation is in pro-
gress.
8. Select "Cancel" to cancel installation process.

Select "Install" to start installation.
75
Fig. 5-54 Start installation

The installation starts.
Fig. 5-55 Installation in progress

The progress bar shows installation process.
9. Confirm with button "Finish".
76
Fig. 5-56 Finish installation (language of this window depends on language of your
operating system)
Installation is completed. You can start the application.
NOTICE!
You may not connect an USB-CAN-converter to your computer as long as installation is in pro-
gress.
Installing USB-CAN driver

1. Activate option "Install USB-CAN driver?".
Fig. 5-57 Choice of USB-CAN driver installation

2. Choose "Cancel" to cancel installation process.
77
Select "Install" to start installation.
Fig. 5-58 Start installation

The installation proceeds.
Fig. 5-59 Installation in progress

The progress bar shows the installations’ process.
3. Press "Yes" to confirm this message.
78
Fig. 5-60 Uninstall driver

Fig. 5-61 Security message

Fig. 5-62 Security message

Uninstalling is set in progress.
Fig. 5-63 Uninstalling driver complete

The installation of USB-CAN driver starts.
79
Fig. 5-64 Start window of the USB-CAN driver installation

6. Close running applications before you start installation process by pressing "Next" button.
7. Read license agreement and accept it. Not accepting the license agreement aborts instal-
lation process.
Fig. 5-65 License agreement

8. Read information given in this window and take notice of instructions.
80
Fig. 5-66 Preparing USB-CAN-driver iinstallation

Klick on "Next".
9. Fill in the text-boxes.
Fig. 5-67 User information

10. Select installation folder for installation of USB-CAN-driver.
81
Fig. 5-68 Choice of installation folder

11. Read following information carefully and answer question with "YES".
Fig. 5-69 Information window
NOTICE!
Reading carefully and understanding the content of this information window is very important.
12. Ensure that options "Program Files" and "Driver Files" are activated in this window.
82
Fig. 5-70 Choice of components

13. Confirm selection of storage folder for program’s shortcuts (standard = startmenu).
Fig. 5-71 Storage of shortcuts

14. Select additional functions you want to install.
83
Fig. 5-72 Additional functions

The driver installation starts..
Fig. 5-73 Welcome window (language of this window depends on language of

your operating system)
84
Fig. 5-74 Completing installation (language of this window depends on language

of your operating system)
15. Read information carefully before you continue with installation as described in Step 8 of
installation of LSB Remote-Software.
Fig. 5-75 Important information at the end of the USB-CAN driver installation
16. After system reboot connect the USB-cable of the CAN-module to your computer.
17. Deny question about windows update by "No, not yet" and click "Next".
85
5.2.1.4 First Connection with the End Device
NOTICE!
If you start the software without connected and available USB-CAN module you will receive
the following message:
Fig. 5-76 Error message "No connection with LSB"

1. Install driver for USB-CAN module on the PC.
NOTICE!
You may not connect the USB-CAN module to your computer while installing module driver!
2. Connect USB-CAN module to PC.

3. Start up of the software.
The software detects USB-CAN module automatically and creates a connection to the LSB.
Create connection manually or choose from several available modules

1. Connect CAN side of modules via LSB physically to end device.
2. Select options menu.
3. Select correct module in the USB-CAN (Systec) menu.
Fig. 5-77 USB-CAN menu

In case of arising problems (incorrect terminating resistor, etc.) the following error message is
displayed:
86
Fig. 5-78 Error message "No device identified"
5.2.1.5 Release Codes/Release Levels
After completing installation software starts in "DEMO" mode. The range of functions is heavily
restricted. For instance, connections to end devices are impossible. In order to run the soft-
ware with a broader range of functions, you must enter an access code first. This code is pro-
vided by LAMTEC in combination with an USB-CAN module.
Access to the input mask for this activation code is available either via menu (Options >> Enter
unlock code) or by clicking the Key icon. The process involving the Key icon is described here:
1. Click Key icon in the bottom left .
The following entry mask opens:
Fig. 5-79 Dialogue window Accesscode
87
NOTICE!
The activation code applies exclusively to one particular USB-CAN module in each case. For
entering a code this USB-CAN module has to be connected already.
NOTICE!
If a USB-CAN module is present, the serial number "Systec SN" is displayed
(in this case 178108). If there is no USB-CAN module connected or available, there is no serial
number displayed. Entries cannot be made.
2. Enter activation code consisting of 16 characters.

If the code is accepted, the corresponding software level is displayed, e.g. "end customer"
level.
The code is stored in the configuration file for the software. After starting up software sub-
sequently the last valid corresponding code (level) is loaded automatically as soon as a
connection is set up to a USB-CAN module.
5.2.2 Offline/Online
The software generally distinguishes between two operating modes:

• Offline
• Online
5.2.2.1 Offline Mode
In OFFLINE mode, there is no permanent connection to BT300 (no parameterisation possi-

ble). OFFLINE mode is used simply as a display option for data. You can display previously
stored data sets of end devices. No data set is loaded during start-up. The software starts up
with empty parameters.
Fig. 5-80 The setting online window
88
5.2.2.2 Online Mode
In ONLINE mode the end device is synchronised. The data of the end device are read out
completely . The permanent connection to the end device is monitored from both sides with a
time-out. While establishing connection to the device all functions are locked.
5.2.2.3 Connecting the BT 300 with the PC
If no LCM100 is connected to BT300:

1. Connect RAST 2,5 plug of the LSA100 into socket X31 of the BT300.
2. Connect SUB D 9 plug with USB/CAN converter.
3. Connect USB/CAN converter via USB to the PC.
If LCM100 is already connected to BT300:
1. Connect USB/CAN converter directly with SUB D 9 plug for LSB to LCM100.
2. Connect USB/CAN converter via USB to the PC.
Call up the "LSB Remote-Software"

1. Select the path C:\ Programme\Lamtec.
2. Double-click LSBRemote.exe
The initial screen opens.
Fig. 5-81 Initial screen LSB Remote-Software

1 Initial screen
2 Select function (pictograms)
3 Device list
4 Menu bar
5 Device status
6 "Set online" button
3. Select device type BT300.
4. Click button "set Online".
The following "device selection" window opens:
89
Fig. 5-82 Selection of device

5. Select device you want to establish a connection with and press OK to confirm.
The software starts to establish a connection.
Fig. 5-83 Reading data

On display "Set online" orange and green progress bars are displayed showing status of
synchronisation of PC’s data with data of BT300.
90
Initial programming of a new device
Enter the customer ID for the new device.

1. Select Access Rights menu.
The drop-down menu opens.
Fig. 5-84 Access rights menu

2. Select Change customer abbrev. command.
The Change customer abbreviation (and password level 2) opens.
Fig. 5-85 Change customer abbreviation
NOTICE!
The customer ID process must be carried out for each BT300 once. This process sets pass-
words specific to each customer. The customer ID cannot be deleted or changed.
91
Enter Password
Entering the level 1 password

1. Choose the "Access rights" menu.
The menu opens.
Fig. 5-86 "Access rights" menu

2. Select the "Enter password" command.
The password dialog box appears:
Fig. 5-87 Password dialog box

3. Enter your customer password for access level 1 in the "Password" text box.
4. Click the "Set password" button.
You now have access to all level 1 functions.
NOTICE!
The "Check password" button allows you to check the validity of the password.
92
Edit Parameter
1. Select "BurnerTronic" menu.

The drop-down menu opens.
Fig. 5-88 Parameter submenu

2. Select parameters submenu.
3. Select "All" function.
The "All" parameter window opens.
Fig. 5-89 All Parameters

4. Select parameter group 5 (System).
You can now set properties for UI300 User Interface.
NOTICE!
For changes in parameter group 5 no additional confirmation is necessary.
93
NOTICE!
Parameter group 10 "Maintenance" is without function at present.
NOTICE!
Parameter groups 15 to 35 were described in relation to corresponding system options.
ENTER and change values

1. Select the parameter value by double-clicking.
Alternatively, use arrow keys to move up and down to the required value.
2. Press ENTER to confirm your selection.
3. Change value by clicking on ▲ or ▼fields or via up/down arrow keys on your keyboard.
4. Press ENTER to confirm or select a different parameter.
5. You can find a description of the parameters in the document "Supplementation of para-
meter list for commissioning process" (DLT1204)
6. Activate new settings by interrupting power supply and restarting BT300.
94
Parameters of Operating Modes
Fig. 5-90 Parameters of the operating modes

* available with BT340 only
95
Controller Parameters
For setting of control parameters LSB Remote Software is providing special input windows.
Acccording to your access level you can activate/deactivate functions and edit values within
these windows.
You may call up windows through parameter submenu.
Fig. 5-91 Parameter submenu
Fig. 5-92 Window for setting parameters of firing-rate controller
96
Fig. 5-93 Window for setting O2 control parameters
Fig. 5-94 Window for setting CO control parameters
NOTICE!
You will find settings of the CO/O2 control in the commissioning supplement for "Integrated
CO/O2 control", print no. DLT1207.
97
Fig. 5-95 Window for setting correction parameters

You will find settings for CO/O2 control in the document "Commissioning Supplement for the
option Integrated CO/O2 Control" (print no. DLT1207.).
5.2.3 Read Out Faults
1. From the "BurnerTronic" menu, select submenus "Histories" and "Fault history".
The window for selecting the fault history opens.
Fig. 5-96 Read faults

2. Select the "Fault history" function.
A window containing the last ten faults opens.
98
Fig. 5-97 Fault information

1 Fault selection tab
2 Description of fault
3 Time that fault occurred (estimated)
4 Burner status display
99
NOTICE!
The date and time of the fault are calculated basing on the operating hours accumulated at
the time of the fault, the current BurnerTronic operating hours and the computer time. If Burn-
erTronic was disconnected from the mains after fault occurred and before fault has been read,
the date and time of the fault will not be calculated correctly.
You may call morre fault histories by CO/O2 fault histories and temperature statistics.
Fig. 5-98 CO/O2 fault history
100
Fig. 5-99 Temperature statistics
NOTICE!
The temperature is measured directly on the circuit board of the BT300. Due to self-heating-
this temperature is always slightly higher the the ambient temperature.
5.2.4 BT300 Curve Dialogue
The curve dialogue window shows setpoint curves of channels (ratio controller) per curve set
- either oil (1) or gas (2). You can switch between display in curves ("setpoint graphic") and in
tables ("Curve tables").
Fig. 5-100 Open curve dialogue
101
5.2.4.1 Setpoint Graphic
Fig. 5-101 Setpoint graphic window
5.2.4.2 Curve Table
Fig. 5-102 Curve table window
102
5.2.4.3 Set Curve
To make curve changes to BT300, you have to change BT300 to "setting mode" first.
Fig. 5-103 Setting dialogue
NOTICE!
This function affects safety. The function must be re-confirmed within eight seconds.
In setting mode of curve set two functions of the device are available:
1 Save point and
2 Delete curve set
NOTICE!
With these settings you can just modify individual curve points but not delete them.
In setting mode additionally to the wrench icon a red frame is displayed around dialogue.
Use arrow keys or corresponding buttons to move firing-rate (←,→) or setpoint values of chan-
nels (↑, ↓).
103
Fig. 5-104 Setting window
NOTICE!
While using the overshoot-function you should program all points top down because they must
be approached in overshoot-process that way. Only when you act according to this procedure
the required position will match the actual position in operation.
NOTICE!
Pre-ventilation starts as soon as the damper reaches pre-ventilation position and - if you use
a VSM - the last but one point of the fuel/air ratio curve is passed.
NOTICE!
The channels’ position in the last but one curve point must be lower than at the last curve point.
104
5.2.5 Programming of Fuel/Air Ratio control
1. Click on menu "Curves (Fuel/Air ratio control)".
Fig. 5-105 Selection of Curves

Window Fuel/Air ratio control curves opens.
Fig. 5-106 Curves window

2. Click on button "Start EI-Mode (Setting)".
3. Press OK to confirm the message "Setting start".
You are now in the automatic EI-Mode.
NOTICE!
If you want to use channel 4 you must set a continuously increasing curve!
NOTICE!
Press OK during running time of the blue bar in the message. Without activity during this pe-
riod the process is aborted. You will receive an error message.
105
You may take note of following information in this window:

– A blue frame around curve and channels’ positioning information is indicating selection of
channels you want to set.
– Fields "Setpoint" show respective setpoint position of the actuator.
– Fields "Actual Value" show actual position of the actuator.
– "Big" diagram showing curve progression of selected channel.
– Yellow point with red border showing position of selected curve point.
1. You can change actuator position (actuating angle) of selected curve point with
buttons and .
2. You can select curve points with buttons and to switch to another curve point.
NOTICE!
These functions are not limited to window buttons of Fuel Air/ratio curves. You may also use
arrow keys on your keyboard.
How to program a curve point

1. Select the internal firing-rate of curve point 2 with button . (Display button next to EI-
Mode).
2. Select channel 1, by clicking with cursor on "small diagram" below channel 1.
The data field of channel 1 is bordered blue.
3. Set with buttons and positions of the actuator for ignition position.
4. Select channel 2, by clicking with cursor on "small diagram" below channel 2.
The data field of channel 2 is bordered blue.
5. Set with buttons and positions of the actuator for ignition position.
6. Proceed with channels 3 and 4 similarly, if existent and used.
7. Click on "save point" button.
The point is stored.
Fig. 5-107 Reading values

As soon as you store the point new program data is read in again from BT300.
106
Warm setting/Cold setting

1. Start the burner by connecting voltage on terminal X10 Pin 2/"burner on".
NOTICE!
If you know the curve settings you can adjust the burner in "cold" condition. The specifications
are the same as in "warm" condition. In "cold" condition the burner is OFF.
You can see burner’s actual state in the red status field of basic screen. The example be-
low shows burner in pre-ventilation period.
Fig. 5-108 Curve setting - pre-ventilation period

2. Once the burner is in control mode you can adjust actuator position to get flame igniting
and burning well.
3. Click button "save point" to confirm.
NOTICE!
The actuators run to adjusted position immediately after adjusting it. The fan motor must be
running to adjust channel 4.
Fig. 5-109 Values are read

Once the point has been stored, the program reads the data back from BT300.
107
Program firing-rate curve

1. Click button to select first curve point of the firing-rate curve.
Fig. 5-110 Programming of firing-rate curve

2. Set minimum required burner firing-rate burner.
NOTICE!
Proceed in minimum steps for every used channel. If steps are too large, this may result in
flame blow-off or too high CO/soot emissions.
After point has been stored, this diagram shows a straight line between ignition point and
firing-rate point 200.
108
Fig. 5-111 Programming the firing-rate curve

3. Click on button to select a higher curve point of firing-rate curve and adjust burner at
this point.
4. Adjust burner this way up to firing-rate point 999 (actual power output).
NOTICE!
Following firing-rate points are available: 200, 250, 300, 400, 500, 600, 700, 800, 900 and 999.
NOTICE!
For using channel 4, you must set a continuously increasing curve!
109
Fig. 5-112 Programming of firing-rate curve
NOTICE!
You do not need to adjust all provided curve points on the firing-rate curve. The BT300 inter-
polates between two adjacent curve points linearly, regardless curve points inbetween are
plausible or not.
Changing curve point

1. Use buttons and to choose firing-rate point on firing-rate axis.
2. Click on the modifying channel.
3. Use buttons and to change position of the actuator.
4. Save curve point to complete changes (button "point stored").
The curve point is changed.
110
5.2.6 Programming a Staged Operation
1. Click in menu on "Curves (Fuel/Air ratio control)"
Fig. 5-113 Curve selection

Window "Curves (Fuel/Air ratio control)" opens.
Fig. 5-114 Curves window

2. Click button "Start EI-Mode (Setting)".
3. Quit the message "Start setting" with OK.
NOTICE!
You must click button OK in the message during running time of the blue bar. Without any ac-
tion in the meantime process will be aborted and you will get an error message.
You are now within "Setting" mode. This is indicated by wrench icon and red frame around
the dialogue.
NOTICE!
In "Setting mode" these two device functions are available for curve view:
Store point
Delete curve set
111
NOTICE!
You may take following information from this window:
A blue frame around curve and around channels’ position information indicates channel
selection for setting.
Fields "Setpoint" show setpoint position of actuator.
Fields "Actual Value" show actual position of actuator.
"Big" diagram shows curve progression of selected channel.
Yellow point with red border shows position of selected point.
4. You can change actuator position (folding square) at selected curve point with
buttons and .
5. You can select another curve point with buttons and .
NOTICE!
These functions are not limited to button fields of window "Curves fuel/air ratio". You may also
use arrow keys on your keyboard.
6. Select ignition point of "internal firing-rate" 2 with button .

Display of internal firing-rate in diagram window or in display field "internal firing-rate" (be-
side "EI-Mode" button) shows value have changed.
7. Click with cursor in small diagram "Channel 1".
The data field of channel 1 gets a blue frame. You have chosen channel 1.
8. Set actuator’s position for ignition position with buttons and .
9. Click on button "save point" to confirm.
Fig. 5-115 Values are reloaded

Once point has been stored program reads data again from BT300.
10. Select stage 1 (firing-rate point 200) with button .
11. Adjust coarse (approximate) position of actuator for level 1.
12. Repeat process for stage 2 (firing-rate point 300).
13. If ready at hand: Repeat the process for stage 3 (firing-rate point 400).
The stages are coarsly adjusted.
WARNING!
The coarse adjustment of all available levels must be performed in "cold" setting!
112
Fig. 5-116 Adjust stage operation
Adjust levels finely (warm setting)

1. Connect voltage to terminal X10 Pin2 (burner ON) to start-up burner.
Fig. 5-117 Status field - pre-ventilation [setting]

2. Wait until burner is in control mode.
3. Adjust actuator position for ignition ensuring to get flame igniting and burning well.
113
Fig. 5-118 Adjust ignition position in staged operation

4. Click button "save point" to confirm settings.
Once a point has been stored, the program reads the data back from BT300.
5. Click button , to select 1st stage of firing-rate curve.
You have adjusted the 1st stage. This is shown with firing-rate point 200.
Fig. 5-119 Adjustment of 1st stage in staged operation

6. Set air position in a way to achieve the burner is burning well under all circumstances.
7. Increase actuators’ position just before a flame blow-off (maximum O2 value).
114
8. Enter the values in field "1  2" and "2  1".

You have adjusted switch-on point and switch-off point of the 2nd stage.
Fig. 5-120 Adjust 2nd stage in staged operation

9. Click button to choose 2nd stage of firing-rate curve.
This is shown with firing-rate point 300.
10. Set air position in a way to achieve the burner is burning well under all circumstances.
11. If the burner has a 3rd stage:
Adjust the switch-on point and the switch-off point for the 3rd stage, similarly to procedure
of 2nd stage.
5.2.7 Software Interface LSB Remote-Software
In previously mentioned chapters we have described the most important procedures, which
you need to configure or maintain BurnerTronicBT300. In following chapters we will describe
the software interface of LSB remote software. Menus and windows described in previous
chapters are not described in following chapters. They have been given a cross reference
chapter described above.
5.2.7.1 File
In the menu path "file" you can

• open and save a dataset
• load or create a protected dataset
• obtain informations about a dataset
• close the application
115
Fig. 5-121 Menu file - no connection to device Fig. 5-122 Menu file - active connection to device
Open dataset
1. Click on menu to "open dataset".
The window for selecting data set opens.
Fig. 5-123 Open dataset window

(Language of window depends on language of operating system)
2. Browse to required dataset and click button "open".
The dataset is loaded.
116
Save dataset
1. Click on menu to "save dataset".
The window for saving dataset opens.
Fig. 5-124 Save dataset window

(Language of window depends on language of operating system)
2. Browse to directory you want to save your dataset to (destination folder).
3. Click on button "save".
The window for entering dataset information opens.
117
Fig. 5-125 Dataset information

4. Enter information of dataset to be saved in text boxes.
• Button "Print"  print of information.
• Button "Clear fields"  deletion of all entries in text boxes
• Button "Reload"  loading information of actual dataset
• Button "Cancel"  abort operation and closing window
• Button "OK/Save"  saving entries
• Tab "Dataset Ext.-Infos"  showing additional information of dataset. Information in this
window cannot be edited.
NOTICE!
You may save a dataset of all data which you have permission to access (access level). You
are able to modify dataset depending on your access level.
118
Save protected dataset

1. The same procedure as saving dataset.
NOTICE!
You may save a protected dataset of all data which you have permission to access (access
level). You are able to modify the protected dataset depending on your access level.
A protected dataset can be read into the device, irrespective of your access authorization (ac-
cess level).
Upload dataset to device

1. Click on menu to "Upload dataset into device".
Window for opening dataset opens.
Fig. 5-126 Upload dataset to device

(Language of the window depends on language of operating system)
2. Browse to dataset you want to load and click on button "open".
The window "dataset information" opens (see "save dataset").
3. Click on button "OK/Save".
You will be asked: "Which values do you want to write?"
Fig. 5-127 Selection of values
119
4. Activate required option in this dialogue and click on button "OK".

5. Read a note following this step and confirm with "OK".
NOTICE!
Make sure that hardware configuration of remote device is identical to configuration of device
where dataset is taken from.
Otherwise the device will not work properly.
6. Document parameter changes on the device and confirm with "OK".
NOTICE!
It is obligatory to document all parameter changes on the device.
Please note at least the date and the name of dataset.
The dataset will be transferred.

7. Confirm message "Please CRC(s) receipt" with "OK".
NOTICE!
Without your confirmation or cancellation device will remain in blocked mode.
NOTICE!
If you save a protected dataset the same way as a "normal" dataset, only parameters up to
your access level will be changed!
You receive a success message.

8. To ensure all changes becoming effective, you must reset the device.
Load protected dataset into device

1. Click in menu on "Load dataset into the device".
2. Proceed as described in same section of "Load dataset into the device".
Save dataset with default-values

1. Click in menu on "Save dataset with default-values".
2. Proceed as described in same section of "Save dataset".
Open dataset informations

1. Click in menu on "Dataset information".
The information window opens.
NOTICE!
This menu item is active in offline-operation only. You are able to read information but not edit.
Information of currently loaded dataset is shown.
Close application
1. Click in menu on button "Close".
The application is closed.
120
5.2.7.2 Access Rights
In menu path "access rights" you can

• enter password for access level
• change password for access level 1
• change customer ID one time for each device
Fig. 5-128 Menu access rights
Enter password
1. The description, how to enter the password see chapter Enter Password
Change password for customer-level 1
1. Click in menu on "change password level 1".
The window for entering a new password opens.
Fig. 5-129 Change password for customer-level 1

2. Enter your new password.
3. Repeat new password and click on button "writing into device".
The password for access level 1 has been changed.
Change customer ID
1. The description how to change the customer ID see chapter 5.2.1.5 Release Codes/Re-
lease Levels.
121
5.2.7.3 BurnerTronic
In menu path "BurnerTronic" you can

• read parameters and edit their values (depending on access level)
• edit curves
• obtain fault history
• check status of inputs and outputs
• set single outputs with cold check (depending on access level)
• get information on device
Fig. 5-130 Menu "BurnerTronic"
Parameter
1. You can find description how to read or change parameters in chapter Edit Parameter.
Reading level CRCs

1. Click in menu on "Parameters" >> "CRCs level".
The window with CRC16 checksums of all level opens. The calculated parameters and the
parameters of the remote device are compared. You can compare, if they both match.
Curve dialog
1. You find a description of the curve dialog in chapter 5.2.4 BT300 Curve Dialogue.
Check digital inputs

1. Click in menu on "Input/Output" >> "Digital inputs".
The window "Digital inputs (BurnerTronic)" opens.
You get the current state of digital inputs of the remote device.
122
Fig. 5-131 Status of digital inputs
Check digital outputs

1. Click in menu on "Inputs/Outputs" >> "Digital outputs".
The window "Digital outputs (BurnerTronic)" opens.
You get current status of digital outputs of remote device.
Fig. 5-132 Status of digital outputs
123
Proceed cold check (check digital outputs)

1. Click in menu on "Cold check".
The dialogue to proceed the check of outputs starts.
Fig. 5-133 Start cold check

2. Start cold check via button "Start cold check".
3. If you want to start settings confirm interrogation with OK.
NOTICE!
If you do not confirm this message during default time with OK, the process will be aborted.
You are able to repeat the process immediately.
4. If you want to activate cold check mode confirm message with OK.
NOTICE!
Cold check mode is activated now. To illustrate this status, the choice box of outputs re-
ceives a red frame.
5. Select the output you want to activate.
6. If you want to activate the output confirm message with OK.
NOTICE!
The chosen output will be activated.
NOTICE!
You may activate only one output at a time. As soon as you select another output in the output
selection field, the active output selected earlier will be reset.
7. Click button "Close cold check" to finish cold check. The window remains open.
8. Click button "Close" to close window. This terminates cold check.
124
Device-Information
1. Click in the menu on "Device-Information".
The window device-information opens. You get information about the remote device.
5.2.7.4 Options
In menu path "Options" you can

• flash the system memory of the remote device
• connect and disconnect LSB module
• change LSB remote software language (currently EN and DE is available)
• enter activation code for LSB remote software
Fig. 5-134 Menu options
Flash DLL client

1. Click in menu on "Tools" >> "Flash Tool."
The window "Flash DLL Client" opens.
Fig. 5-135 Flash DLL client

For more information see chapter 6.2 Firmware Update BT300 and chapter 6.3 Firmware Up-
date UI300.
125
USB-CAN (Systec)
1. Click in menu on "USB-CAN (Systec)".
The USB-CAN window opens.
Fig. 5-136 USB-CAN (Systec)

2. Click button to establish a connection to LSB module.
3. Click button to interrupt connection to LSB module.
4. Click button , to reset uncritical faults.
5. Activate option "Automatically connect at start-up" if you want to establish an automatical
connection to LSB module at every start-up.
6. Select a LSB module in drop-down menu "Mod.No.".
a) If you want to use different LSB modules make presettings with Systec software.
b) To select LSB module click on "255" at the end of the drop-down menu.
All available modules will be marked in brackets "><".
c) Select the required module.
126
Select language
1. Click in menu on "Language".
Language selection window opens.
Fig. 5-137 Changing language

2. Select language of LSB remote software and confirm with "OK".
Currently German and English are available.
Activation Code
1. Click in the menu on "Activation Code".
Activation Code window opens.
Fig. 5-138 Code activation

2. Enter activation code and confirm with "Save Code", to store activation code.
3. Click on button "Cancel" in order to interrupt the process and close the window.
4. Use button "Check Code" to check validity of your activation code.
127
5.2.7.5 Help
In menu path "Help" you can

• call up help to LSB Remote Software
• get information about version of LSB Remote Software
Fig. 5-139 Menu help
Getting help
1. Click in the menu on "LSB Remote Software/User Manual F1".
The BT300 manual opens.
Information on version
1. Click in menu on "Version-Info".
You get information about the version of LSB remote software.
128
6 Maintenance
6 Maintenance
6.1 BT300 Data Back-Up
At any time, you are able to create a protected data set (DS) for storage (back up) of current
status of device. Therefore you must set LSB remote software to online mode.
Fig. 6-1 Select the protected dataset menu

In contrast to a 'normal' data set the protected data includes storage of check sums of para-
meter values (etc.). These Data ensure that a data set cannot be modified afterwards.
Another distinctive feature (to normal data set) is while protected data sets are written into
BT300 every parameter of the data set will be overwritten independently from current access
level! By import of a 'normal' data set just parameters within current access level are overwrit-
ten.
NOTICE!
Please ensure customer ID of the device is stored in the protected data set. When loading a
protected dataset to BT300, you are prompted for this customer ID. Therefore you cannot
transfer protected data sets to devices of another company.
Fig. 6-2 Device information - customer ID
129
6 Maintenance
6.2 Firmware Update BT300
NOTICE!
Firmware updates can only be performed using remote software version for OEM level or
higher.
NOTICE!
You must check safety functions after each firmware update!
Step 1: Transfer data into BurnerTronic (flash)
Fig. 6-3 Menu "Flash Tool"

1. Disconnect power supply of BurnerTronic.
2. Click in the menu on "Flash Tool".
Window "Flash DLL Client" opens.
Fig. 6-4 Menu "Flash DLL Client"

3. Choose in drop-down menu "Select Target Device" - "(1) BurnerTronic".
4. Click button and search in window "Open HEX Image"
for a file with software for the main processor of BT300.
5. Click button and search in window "Open HEX Image"
for a file with software for the watchdog processor of BT300.
6. Start flash process with button .
7. Re-connect power supply of BT300 to start data transfer (flash process).
130
6 Maintenance
NOTICE!
If the flashing process does not start, switch BT300 OFF and ON again.
The flash process starts.

The flash process is logged in log window below information for HEX images.
NOTICE!
A progress bar (orange) informs you about progress of flash process of BT300.
NOTICE!
Sometimes it may occur that flash process does not start. In this case you must shut-off the
power supply off and reconnect it.
Step 4: Finish flash process

1. Close window as soon as log window is indicating successful ending of flash process.
2. Compare CRC16 of BT300 with values you noted down at the beginning.
NOTICE!
Usually CRC16 checksums should match.
Differing CRC16 checksums may have following reasons:
The flash process was faulty.

A false or damaged update file.
New parameters were inserted.
The access level of one or more parameters has changed.
3. Check, if version number of the software matches version number of update.

4. Perform tests of safety functions. This will ensure a failure-free operation of BT300.
6.3 Firmware Update UI300
Preparation of the UI300 firmware update

1. Connect LAMTEC SYSTEM BUS to your computer and start LSB remote software.
2. Do not set BT300 online. Switch on BT300.
UI300 firmware update

1. Process the firmware update analogue to the BT300 firmware update. Start with step 3.
NOTICE!
Use the HEX image Data of the UI300 to process the firmware update!
131
6 Maintenance
6.4 Replacing of BurnerTronic
DANGER!
Hazards due to electrical shock!
Dangerous tensions may apply to the BurnerTronic’s terminals.
Before working in connection area disconnect all poles of the plant from power supply. Prevent
from being switched back on and verify that plant is voltage-free. There is a risk of electrical
shock when plant is not switched off.
The cover of the BurnerTronics’ mounting cabinet may be opened by trained, qualified per-
sonnel only.
WARNING!
For replacement of burner control units you must take special precautions. Failure to observe
the safety instructions may result in dangerous conditions and malfunctioning.
Transferring data to new burner control

1. Keep protected dataset of the plant ready where you wish to exchange BurnerTronic.
2. Make sure that the BurnerTronic is the same type/mode or a superior grade one and has
the same customer ID as the BurnerTronic to be replaced (origin of protected data set).
NOTICE!
To ensure a faultless functioning make sure that the same types/models or a superior grade
one are used.
3. Always select the protected data set corresponding to the plant.

4. To activate new settings after protected data set is accepted, interrupt power supply and
restart BurnerTronic.
The imported data set will set all device parameters. The safety-relevant parameters must
be checked on-site before the device is commissioned.
NOTICE!
Check the safety-relevant parameters on-site before commissioning the device.
132
7 Options
7 Options
7.1 Firing-Rate Controller Module LCM100
The LCM100 adds the function of a firing-rate controller to the BurnerTronic. Additional com-
ponents of the module are:
– An integrated power supply for external 24 V consumers
(sensors, additional BurnerTronic expansion modules)
– A LSB interface for connecting additional LSB devices
– A 0/4 ... 20 mA monitor output, e.g. for output of current burner efficiency
– Digital pulse counter inputs for calculating fuel consumption
– A PT100/1000 input for measuring flue gas temperature
– Socket for connection of BT300 service software
The firing-rate controller offers the option of controlling temperature (PT100 or PT1000) or
steam pressure (0/4 ... 20 mA pressure sensor). The LCM100 also offers the option of a set-
point shift depending on outside temperature (control by atmospheric condition). If the control
by atmospheric condition function is not in use, 2 programmed setpoints can be controlled us-
ing of a digital 24 V input.
LCM100 insulates the LSB from BT300’s mains potential.
You can set the configuration of connected flame-sensors with DIP-Schalter switches.
The power control unit function can be disabled, if required. In that case the regular firing-rate
input can be controlled either by a 0/4 ... 20 mA, 0 ... 10 V or a three-point step (TPS) input.
NOTICE!
Before you are can use the device you must set parameters P0525, P0801 and P0812 of
BurnerTronic.
NOTICE!
For a precise adjustment, please consider parameters 43 - 60. For more information regarding
these parameters, please refer to document "Commissioning Supplement Parameter List"
(DLT1204).
NOTICE!
While using a manual regular firing-rate input, you must activate the firing-rate controller
(set P 40 to value 1 or 2).
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7 Options
7.1.1 Range Limits
You must set limit values in the parameters, switching the burner on and off. After a burner
shut-down while actual temperature has not reached the switch-on threshold yet, a display will
inform you that firing-rate controller is refusing a start-up.
Fig. 7-1 Message Start-up denied
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7 Options
7.1.2 Enter Setpoint of Firing-rate Controller
Use the arrow keys to

select switching point (ON
or OFF) and to set switch-
ing point afterwards.
If you confirm settings with

ENTER in a preset time
slot, the value is stored in
the parameter. Otherwise
the changes value is dis-
carded.
135
7 Options
7.1.3 Operating Description
The burner start-up is carried out as described above. At least "Burner ON" signal and "Re-
lese" must be sent by firing-rate controller.
The burner starts as soon as it is receiving signals "Burner ON" and "Release" from firing-
rate controller. The firing-rate conntroller is in operation not before the burner is running and
the signal "Control Release" is pending.
The default value of firing-rate for fuel/air ratio control is set via integral firing-rate controller.
Depending on the difference between actual and setpoint value and adjusted control param-
eters this default firing-rate value is set. When actual value is exceeding to maximum value
the firing-rate controller switches OFF combustion.
The firing-rate controller is active in AUTOMATIC mode only.
7.1.4 Ctontrol by atmospheric conditions and external setpoint presetting
Control by Atmospheric Conditions

If burner firing-rate controller is configured as "controlled by atmospheric conditions" the set-
point value can be shifted between the parameterised setpoint minimum and setpoint maxi-
mum by connecting another Pt100/Pt1000 temperature sensor to the terminals 25, 26 and 27.
The controller by atmospheric conditions outside temperature is part of setpoint calculation.
As a result the operator is able to set minimum and maximum setpoint values determining final
setpoint value by outside temperature.
Fig. 7-2 Control by atmospheric conditions

With activated option "Control by atmospheric condition" you may also implement external set-
point pre-setting.
External Firing-rate Input

You can establish an external firing-rate input if control by atmospheric conditions is activated.
Therefor you must short-circuit terminals 25 and 26. Connect at terminals 16 and 17 a 0/4 ...
20 mA signal for setpoint presetting. Now you can adjust setpoint between a maximum value
at 0/4 mA and a minimum value at 20 mA. If you use setpoint switching, the range of external
setpoint switching is shifted.
136
7 Options
7.1.5 Setpoint Changeover
You can switch setpoint via input at terminal 5. When you use a version with fixed setpoint
value you are able to select through this contact one of two values listed in parameters P0048
and P0050 with this contact.
While control by atmospheric conditions is activated additionally you are able to select be-
tween two pairs of limit values (see control by atmospheric conditions and limit ranges). Pa-
rameters for setpoint 1 (for setpoint switching) and setpoint min 1 (for control by atmospheric
conditions) are the same. Similarly, parameters setpoint 2 and setpoint min 2. The corre-
sponding content is assigned accordingly to selected configuration.
While "control by atmospheric conditions” is activated and parameters are set correspondingly
you may also implement an external setpoint default. This means setpoint values can be ad-
justed via potentiometer (or switched through resistors) manually or automatically. By con-
necting a change-over switch, you can implement a night-time reduction instead of "control by
atmospheric conditions". A "control by atmospheric conditions" in combination with night-time
reduction is also possible. In order to achieve this combine the control by atmospheric condi-
tions with setpoint switchover.
7.1.6 Start-up Sequence
The firing-rate controller has a start-up cycle in order to slow down burners’ firing-rate while
starting. The start-up cycle is passed during each new burner start. The internal firing-rate is
held at user-adjusted value (P 0044) as long as the boiler is cold. The actual value is below
parameterised limit (P 0043. If controllers’ actual value is larger/equal to the parameterised
start-up maximum temperature, this startup cycle is canceled.
In order to prevent that too large power demand of the plant having the consequence that boil-
er temperature for ending start-up cycle is not reached, in parallel a startup timer is also trig-
gered in parallel (timer adjustable by operator, P0045). As internal firing-rate reaches
parameterised start-up firing-rate, output is increased linearly step-by-step up to maximum fir-
ing-rate. The rise of this linear increase is calculated from parameterised start-up time.
*(1) = P 0044
*(2) = P 0045
Fig. 7-3 Start-up sequence
137
7 Options
7.1.7 Thermostat and Control Range
The thermostat function switches burner on and off on basis of temperature and/or pressure
value. At first, the burner must be released by starting signal. Control range is formed by en-
tering controller setpoint value, parameters P 0054 (switch-on point), P 0055 (upper control
range) and P 0056 (burner OFF). The shut-off hysteresis is divided into 2 ranges. The first part
is located above setpoint forms the upper control range. Second part below setpoint forms the
lower control range.
Control range is possibly located asymmetrically around the setpoint.
Below upper control range power control unit functions work according to settings made in pa-
rameters and default values.
If the control units’ actual value reaches shut-down range a base firing-rate request is emitted.
While setpoint of control units exceeds shut-down range a control shut-off occurs. This done
by internal processing. If the actual value drops below lower control range, a re-start can hap-
pen.
NOTICE!
This function may replace the control thermostat, which is required on the plant.
It does not replace a safety thermostat.
7.1.8 Control Range
The control range is located around setpoint. The content of "burner ON" parameter is sub-
tracted from setpoint to form switch-on value. "Upper control range" parameter value (P 0055)
is added to setpoint to form the upper limit of control range. The control range may therefore
be located asymmetrically around setpoint.The shut-off range is limited by "Burner off" param-
eter (P 0056). The parameter is added to the setpoint. If this value is exceeded a burner shut-
off is initiated.
The range between "Upper control range" and "Burner OFF" is forming the shut-off range. If
the actual value reaches this range fuel/air ratio control changes to base firing-rate. Another
consequence is that "Burner OFF" value is in general higher than the one of "Upper control
range" value. In all other cases there is no shut-off range and burner is immediately shut-off
when reaching limit.
The burner 'ON' switching point can also be located above setpoint. In this case P0054 has to
be set negative (< 0).
*(1) = P 0056
*(2) = P 0055
*(3) = P 0054
*(4) = P 0048 - 0051
Fig. 7-4 Control range
138
7 Options
7.1.9 Checking of the Safety Limiter
For testing purposes the safety limiter you must change the setpoint. This also causes a
change in shut-off range as well. The safety limiter can therefore be overrun in manual mode.
7.1.10 Control Mode
The firing-rate controller is attempting to adjust actual value to setpoint value. A direct corre-
lation is assumed between internal firing-rate and boiler temperature, i.e. the higher the inter-
nal firing-rate, the faster boiler the rise of temperature. If curves are programmed in a different
way the firing-rate controller will not operate.
Four parameters define the control characteristics:
• Adjustment time
Adjustment time defines the intervals of deviation is checked and a new adjustment is de-
termined.
• P term
The proportional term affects directly on deviation defined as difference between setpoint
value and actual value.
P > → higher step response
• I term
The integral term is calculated from present deviation and previous deviation to setpoint
value.
I > → faster approximation to setpoint → danger of overshooting!
• D term
The difference term is calculated from variation of actual values. This may result in accel-
erating, respectively retarding effects.
In practice adjustments of PID-controller is orientated by given controlled system. Out of char-
acteristics of the controlled system data can be deduced, i.e. by experimental determination.
• P share, I share , D share are added up and serve as adjustments to the firing-rate default
of the fuel/air ratio control.
• As long as the actual value is below setpoint, P term and I term are positive, that is to say
both of these terms will increase the firing-rate default.
• In such a case only D term has a negative value (assuming that boiler temperature is ris-
ing). Use D term carefully because it leads to a higher burden for the actuating elements.
• In order to avoid excessive overshoot during burner start-up adjust parameters to achieve
a suitably large D term.
• If despite a large setpoint deviation the burner is not run at full or base firing-rate you
should increase the P term.
• The longer you select the adjustment time the calmer the fuel/air ratio control. However,
this also increases the actual values’ deviation from setpoint value and leads to slower ad-
justment.
Hot Water Installations Steam Boiler Installations

P term 1200 2800 6000
I term 600 3600 3000
D term 200 500 250
Adjustment time 15 2 20
Adjustment of the values according to the controlled system is highly recommended.
139
7 Options
7.1.11 Aides for Setting
Characteristic Control Process Control Mode Start-up Procedure

P term higher decrease of stronger reaction with faster start-up with
attenuation overshoot overshoot
P term smaller increase of less reaction, less ten- slower startup
attenuation dency to oscillate
Fig. 7-5 Controller operation with P-term too high

I term higher decrease of atten- stronger reaction with faster start-up with ten-
uation tendency to oscillate dency to oscillate
I term smaller increase of attenu- less reaction, less ten- slower start-up
ation dency to oscillate
Fig. 7-6 Controller operation with I-term too high

D term higher decrease of atten- stronger reaction slower start-up, earlier
uation decrease of power
D term smaller increase of attenu- less reaction faster start-up,
ation decrease of power
later
Fig. 7-7 Controller operation with D-term too high
140
7 Options
7.1.12 External/Manual Firing-rate Presetting (Terminals 16 - 19)
In order that LCM100 interprets the inputs as external firing-rate presetting, LCM must be
activated by P 0040. Therefore set P0040 to value 1 or 2.
With this setting UI300 still displays setpoint value and actual value of LCM100.With software
version 3.4.0.0(UI300) and 1.2.0.0 (LCM100) or higher P 0040 may be set to value 3. Setpoint
value and actual value are not displayed in UI300.
Short-circuit terminal 22 with terminal 23 and terminal 24.
Select the type of firing-rate presetting.
NOTICE!
With software version 1.1.0.0 or higher the LCM switches automatically to DPS-input if
P 0065 = 2 (4 ... 20 mA) and input current <2,1 mA.
An input current of more than 3 mA ends this switch over.
7.1.13 DIP Switch
You can configure settings of LCM100 by DIP switches.
DIP-Switch
Functions of DIP switches

You can activate or deactivate CAN terminating resistor by DIP switch 1.
DIP switch 1
0 CAN terminal resistance inactive
1 CAN terminal resistance active
You can set LSB Family by DIP switches 2 - 3.
DIP switch 2 DIP switch 3 LSB Family

0 0 1
0 1 2
1 0 3
141
7 Options

1 1 4
You can set sensor inputs by DIP switches 4 - 6.
DIP switch 4 DIP switch 5 DIP switch 6 Input

0 X X PT100 Boiler temperature sensor
1 X X PT1000 Boiler temperature sensor
X 0 X PT100 Ambient temperature sensor
X 1 X PT1000 Ambient temperature sensor
X X 0 PT100 Flue gas temperature sensor
X X 1 PT1000 Flue gas temperature sensor
7.1.14 LEDs
The LCM100 has 3 LEDs which should be connected as mentioned below:
LED Colour Relevance

ERR red During normal operation this LED is switched off. It will light
(LED 1) up under following conditions:
- Initialisation not yet accomplished or aborted
(e.g. HW could not be initialised)
- Cannot receive any messages for at least 3 seconds
CAN green OFF: CAN Controller in Bus OFF. No communication possi-
(LED 2) ble.
Blinking: CAN Controller discovered a temporary fault.
After fixing the problem, LED would still blink for some time.
ON: CAN is ready to operate.
PWR green ON: Module is working normally = fully initialised and with-
(LED 3) out any fault.
7.1.15 Electrical Connection
Connect power control unit module LCM100 to BT300 via plug X31 and LCM terminals 10 -
13.
NOTICE!
As soon as you connect a LCM100 to BT300, the inputs Last- and Last+ will no longer be sup-
ported by the plug X09. It is very important that you connect these signals as potential-free
contacts to the LCM100 (see chapter 7.1.15.2 Terminal Assignment).
142
7
Options
GND
Flue gas temperature
24 V
Oil fuel meter
Gas fuel meter
Setpoint changeover Outside temperature/
setpoint shift
Fault reset (LCM v1.2.0.0 and higher)
0/4 ... 20 mA monitor output (+)
143
0/4.... 20 mA monitor output (-) Boiler water temperature/
Deactivation of power control unit
CAN Rx
CAN Tx Steam pressure actual value
CAN interface
from BT300 V5
VSS
Manual regular firing-rate input
N
Network input L
0 ... 10V
0/4 ... 20mA
LED1 = Error
Potentiometer
LED3 = Power ON
R = 2.2 k - 22 k
TPS (Three-Point-Step)
LED2 = CAN data traffic

7 Options
Cable assembly Type Shield Cable length max [m]

Mains AC in - 100
24 V external DC out - 100
BT-CAN IO - 1
CAN IO X 100
Fuel measurement oil I - 10
Fuel measurement gas I - 10
Setpoint changeover I - 10
Extra input I - 10
Flue gas temperature I X 100
Ambient temperature I X 100
Boiler water temperature I X 10
Steam pressure I X 10
Combination input 20 mA I X 100
Combination input term. 18 I X 100
Monitor output O X 100
I = Input
O = Output
AC = Alternating current input; 90 - 250 V AC 47 - 63 Hz
DC = Direct current supply
NOTICE!
As soon as duct shielding is provided this must be layed to a separate terminal on PE.
7.1.15.1 Galvanic Isolation
Fig. 7-8 Electrical isolation LCM100
LV = Line Voltage
FELV = Functional Extra Low Voltage
Cannot be used as safety measure against electrical shock.
SELV = Safety Extra Low Voltage offers protection against electrical shock.
144
7 Options
DANGER!
Attention! Short-circuit danger and electrical shock!
An improper wiring connection could lead to a short-circuit, which may cause damages to the
connected devices or to an electrical shock.
 Please ensure all connections on SELV have a safe separation from main voltage in
wiring and with connected devices!
7.1.15.2 Terminal Assignment
LCM100 has a 24 V power supply for pressure transmitter and for power supplies of other LSB
modules.
The maximum current is 400 mA for all power supplies.
This power supply is parallel to 24 V power supply of LSB.
CAUTION!
You are not allowed to supply LCM100 through LSB terminals from external.
Setpoint changeover
Fig. 7-9 Setpoint changeover connection
Analogue Output (Terminal 7; 8)

In this output you are able to define internal "analogue values" (e.g. internal value for an ex-
ternal control system).
CAUTION!
The cables must be shielded!
You can set different values for oil operation (P 0020), gas operation (P 0021) and scaling of
output for oil operation (P 0024; P 0028) and gas operation (P 0025; P 0029).
CAN Interface (Terminal 10 - 13)

We recommend you to connect BT300 plug X31 to LCM100 by a prefabricated cable with
LAMTEC Order No. 667P0515. The plug X31 is already installed on this cable and terminal
numbers for LCM100 are marked on the wires.
Power input L; N (Terminal 14; 15)

Connect power input (90 - 250 V 47 - 63 Hz) to these terminals, so that LCM100 can supply
voltage to LSB (max 400 mA).
145
7 Options
Connection external/manual regular firing rate input (Terminal 16 - 19)
Fig. 7-10 Connection possibilities of external firing-rate input
Terminal connections 20 - 30
Fig. 7-12 Actual value of boiler temperature connection
Fig. 7-11 Actual value of steam pressure connection *
Fig. 7-13 Ambient temperature connection/setpoint shift Fig. 7-14 Flue gas temperature connection
* Bridge terminal 23 with terminal 24
CAUTION!
Short circuit and electric shock!
If the analogue standard signals are not separated from the mains, a buffer amplifier must be
used for galvanic separation.
146
7 Options
Pressure sensor connections
Fig. 7-15 Connection pressure sensor 2-wire-system * Fig. 7-16 Connection pressure sensor 3-wire-system *
Fig. 7-17 Connection pressure with active current output *

* bridg terminal 23 with terminal 24
CAUTION!
147
7 Options
7.1.16 Technical data LCM100
Fig. 7-18 Dimensions LCM300
General data
Power supply: 90 - 250 V 47 - 63 Hz
Power consumption: 18,2 VA
Housing: Polyamide 6.6 (panel: polycarbonate)
Weight: 270 g
Mounting position: as desired
Installation: TS35 mounting rail as per EN 50022
Connection cross section: 2.5 mm2 (plugged LSB terminals: 1.5mm²)
24VDC Output
Rated voltage: 24 VDC +/-2 % (SELV)
Output current: max. 400 mA
Short-circuit resistant: yes, unlimited
Resolution: 12 bit
Accuracy: 0,02 mA
Refresh interval: >>32 Hz
Input outside temperature

Connectable sensors: Pt100 or Pt1000 (switchable)
Range of measuring: Outside temperature: -50 … +150 °C
Boiler temperature: 0 ... 400 °C
Flue gas: 0 ... 400 °C
Resolution: 0,1 °C
Accuracy of measurement: Range -5 ... +150 °C = 1 °C
148
7 Options
Input outside temperature

Constant data oflow-pass filter 2s
of first order:
Sampling rate: 32 Hz
External firing-rate input 0/4 ... 20 mA

Measured value: bar or digit
Resolution: 12 bit
Load: 150 
Sampling rate: >>32 Hz
External firing-rate input 0 ... 10 V

Resolution: 12 bit
Load: 100 k
External firing-rate input - potentiometer input

Resolution: 12 bit
Load: 5 k
Externe Lastvorgabe DPS-Eingang

Analogue output
Resolution: 12 bit
Accuracy: 0,02 mA
Fuel meter input (digital input)

Input frequency max.: 300 Hz
Cable length max.: 10m
Digital inputs (setpoint switiching and reserve input)

Input frequency max.: 300 Hz
Cable length max.: 10 m
LAMTEC SYSTEM BUS

Bitrate: 125 kbit/s
Address: static LSB-address, device family 1-4, selection with dip-switch
Termination: integrated, activation with dip-switch
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Electronic safety: Degree of protection (DIN EN 60529) IP40 housing
IP20 terminals
Protection class (DIN EN 60528) II
7.2 Dual Fuel Module DFM300
NOTICE!
You may use DFM300 only in combination with BT340.
The DFM300 is an expansion module that enables operation of dual-fuel burners in combina-
tion with BurnerTronic BT340.
Depending on selected fuel, the module switches valve outputs and ignition transformer out-
put of BurnerTronic to valves and ignition transformer for selected fuel.
In addition, DFM300 can switch over to "burner safety interlock chain" input of BurnerTronic.
This allows safety chain devices of currently inactive fuel (e.g. oil pressure monitor during gas
operation) to be open.
The DFM300 is connected to BurnerTronic via LSB (LAMTEC SYSTEM BUS). DFM300 is
providing a 230 VAC input for selection of current fuel.
NOTICE!
You may use VSM and DFM only with BT300 software version 3.0.0.0 or higher. Software ver-
sions before 3.0.0.0 do not support all necessary safety functions.
Connect dual-fuel module DFM300 via (LSB) LAMTEC SYSTEM BUS to the BT34x.
To insulate LSB from potential power supply voltage of BT34x, you will need a LCM100 or a
LEM100 with external power supply 24 VDC SELV.. This is provided by DFM with 24 V DC via
LSB.
Please configure DFM300 via DIP switch.
NOTICE!
As soon as you connect a LCM100 to BT300, inputs Load- and Load+ will no longer be sup-
ported by plug X09. It is obligatory that you connect these signals as potential-free contacts
to LCM100 (see chapter 7.1.15.2 Terminal Assignment).
NOTICE!
You must integrate the oil pressure monitor into safety interlock chain oil. For the purposes of
leakage test you must connect the gas pressure monitor to pressure monitor input of BT300.
150
7 Options
NOTICE!
Before you are can use the device you must set parameters P0525, P0801 and P0812 of
BurnerTronic.
No. Device Description Attributes

0525 BT300 Setting of number of stages for staged operation in oil mode (0 = modulated operation/
1 = 2 stages/2 = 3 stages)
0 = 1 stage = modulated operation Group: 60
1 = 2 stages Min.: 0
2 = 3 stages
Max.: 2
Default: 0
Write: 2
Version:
0801 BT300 Definition of terminal assignment (0: oil operation - two-stage or modulating/1: oil oper-
ation - three-stage/2: gas operation - modulating/3: dual fuel - oil and gas operation -
modulating/4: dual fuel - oil operation two or three-stage and gas operation)
Definition of terminal assignment Group: 85
0: oil operation - two-stage or modulating Min.: 0
1: oil operation - three-stage (pilot burner not available)
2: gas operation - modulating (BT340 only) Max.: 65535
3: dual fuel - oil operation - modulating or two-stage or gas operation - modulating Default: 2
pilot burner permitted (BT340 only)
Write: 2
4: dual fuel - oil operation up to three stages (without pilot burner) and modulating gas
operation (BT340 only) Version:
0812 BT300 Definition of source for fuel selection (0: fuel selection with P 808/1: fuel selection via
terminal at Dual Fuel Module)
Definition of source for fuel selection Group: 85
0 = fuel selection with P 808 Min.: 0
1 = fuel selection via terminal at Dual Fuel Module (DFM)
2 = fuel selection via LSB (p.ex. PBM) Max.: 2
Default: 0
Write: 2
Version:
7.2.1 DIP Switch
You can configure settings of DFM300 using DIP switches.
Position 1
Position 0
Fig. 7-20 DIP switch
Fig. 7-19 DFM300
151
7 Options

You can activate or deactivate the LSB terminating resistor by DIP switch 1.
DIP switch 1
0 LSB terminating resistor deactivated
1 LSB terminating resistor activated
You can set LSB family by DIP switch 2-3.

0 0 1
0 1 2
1 0 3
1 1 4
DIP switches 4 - 6 are not assigned.
7.2.2 LEDs
The DFM300 has 4 LEDs connected as mentioned below:
LED Colour Description

Fault (LED1) red During normal operation LED is switched off. It will light
up subject to following conditions:
- Initialisation incomplete or not yet successfully com-
pleted (e.g. HW could not be initialised)
- No messages received for at least 3 s.
LSB active (LED2) green OFF: CAN Controller in Bus OFF. No communication pos-
sible.
Blinking: CAN Controller discovered temporary fault.
After fixing the problem LED will still blink for some time.
Oil active (LED3) green ON: Oil operation
Gas active (LED4) green ON: Gas operation
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LED1 = Error
LED2 = CAN
LED3 = Oil active
LED4 = Gas
active
Leitung Typ Schirm Leitungslänge max. [m]

Fuel valve 1 I 10 m - Gas valve 1/oil valve 1
Fuel valve 2 I 10 m - Gas valve 2/oil valve 2
Fuel valve 3 I 10 m - Gas valve 2/oil valve 2/ignition valve
SIC fuel I 10 m - SIC gas/SIC oil
Ignition transformer I 10 m - Ignition transformer gas /oil
Firing-rate+ I 10 m
Firing-rate- I 10 m
Fuel selection I 10 m
Feedback oil O 10 m
Feedback gas O 10 m
Gas valve 1 O 10 m - input fuel valve 1
Gas valve 2 O 10 m - input fuel valve 2
Gas valve 3/ignition valve O 10 m - input fuel valve 3
SIC gas O 10 m - input SIC fuel
153
7 Options
Leitung Typ Schirm Leitungslänge max. [m]

Ignition transformer gas O 10 m - input ignition transformer
Oil valve 1 O 10 m - input fuel valve 1
Oil valve 2 O 10 m - input fuel valve 2
Oil valve 3/ignition valve O 10 m - input fuel valve 3
SIC oil O 10 m - input SIC fuel
Ignition transformer oil O 10 m - input ignition transformer
LSB I/O X 100 m
I = Input
O = Output
AC = Power supply input; 230/115 V 47 ... 63 Hz
DC = Direct voltage supply
SIC = Safety interlock chain
NOTICE!
If cable shielding is provided, you must connect this shielding to an extra protected earth ter-
minal.
Fig. 7-21 Galvanic isolation LCM100
LV = Line Voltage
SELV = Safety Extra Low Voltage provides protection against electrical shock.
DANGER!
Attention! Short-circuit danger and electrical shock!
An improper wiring could lead to a short-circuit which may cause damages to connected de-
vices or an electrical shock.
 Please ensure all connections on SELV have a safe separation from main voltage in wir-
ing and with connected devices!
154
7 Options
Oil acknowledgement/Gas acknowledgement (Terminals 36; 34)

To provide that signal "fuel selection" is clearly identified by BT340/341, you must connect ter-
minals as described below:
From terminal to the plug Signal

DFM300 X09 BT300
34 Pin 1 (Load-) Gas operation
36 Pin 2 (Load+) Oil operation
Fig. 7-22 Feedback connection oil/gas
Inputs load+ and load- on the DFM300 (overlaid by LCM100)

The inputs load+ and load- are reserved on BT300 by fuel selection. The signals load+ and
load- will be taken over by DFM300 and transmitted to BT300 via LSB.
Fuel selection
For fuel selection via input of terminal 13 of the DFM following requirements must be fulfilled:
– P 0812 = 1
– P 0801 = 3 or 4 (dual fuel applications)
– all parameters and curve for oil and gas must be set.
Terminal 13 circuit:
Voltage Curve set

0V Curve set 1 (Oil operation)
230 V Curve set 2 (Gas operation)
Circuit diagram for modulating 2/3 stage oil and gas
NOTICE!
The gas ignition valve is optional. You can replace oil ignition valve for 3rd stage from two-
stage oil operation with an optional ignition valve.
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7 Options
Fig. 7-23 Circuit diagram for modulating 2/3 stage oil and gas
NOTICE!
You must integrate the oil pressure monitor into safety interlock chain oil. For the purposes of
leakage test you must connect the gas pressure monitor to pressure monitor input of BT300.
156
7 Options
7.2.4 Technical Data DFM300
Fig. 7-24 Dimensions DFM300
General data
Power supply: 24 VDC
Power supply for 230/115 V in/outputs 230 V +10/-15 V, 47 ... 63 Hz
115 V +10/-15 V, 47 ... 63 Hz
Current consumption: 210 mA
Housing: PVC or Polyamide 6.6 (panel: polycarbonate)
Dimensions: max. 65x70x95 mm
Weight: 79 g
Installation: TS35 mounting rail as per EN 50022 or TS32 as per EN 50035
Connection cross section: 2.5 mm2
LAMTEC SYSTEM BUS

Bit rate: 125 kbit/s
Addressing: fixed LSB address, device family 1-4 selected by DIP switch
Termination: integrated, switched by DIP switch
Electronic safety: Degree of protection (DIN EN 60529) IP40 housing
IP20 terminals
157
7 Options
7.2.5 Adapter System Rast5
The burner is connected to DFM in general via BTR/Riaconn-screw terminal block.

In order to connect DFM exactly the same way as BurnerTronic which means directly at a
mono-fuel burner the Rast5 module is transposing connectors provided by DFM.
Futhermore Rast5 module is providing L, N and PE connectors.
7.2.5.1 Electrical Connection
Connecting Rast5 module

1. Connect DFM to BurnerTronic in the usual way.
2. Lead connectors of DFM for burner, fuel selection and firing-rate specification and also
PE, N und L connectors from BT to adapter.
The adapter transposes connectors of Rast5 terminals.
The adapter is coding Rast5 terminals for both fuels, if possible analogue to connectors of
BurnerTronic.
Fig. 7-25 Connection Rast5 module
158
7 Options
Connection to burner
Rast5 adapter offers following options to connect the burner :
Connection Terminal type Plug Terminal Terminal

assignment block
GV1
Valve gas 1 PE X01 X01-Gas
N
GV2
N X700
GV3
N
ZTGas
Ignition transfo gas PE X04 X04-Gas
N
ÖV1
Valve oil 1 PE X01 X01-Oil
N
ÖV2
N X701
ÖV2
N
ZTÖl
Ignition transfo oil PE X04 X04-Oil
N
GSK
Security chain oil PE X06 X06-Gas X702
L
GSK
Security chain gas PE X06 X06-Gas X702
L
Last-
Firing-rate Last+ X09 X09-DFM X704
L
L
Fuel change GSK X06 X40-DFM X705
159
7 Options
Connection to DFM and BT300

Rast5 adapter offers following options to connect DFM and BT300:
Connection Terminal type Plug Terminal Terminal

assignment block
L
to BT300 PE X022 X22-BT
N
Fuel selection X706
to DFM L X41-DFM X41-DFM
N
Security chain gas

Ignition transfo gas X42-DFM X42-DFM
Security chain oil
Ignition transfo oil
firing-rate input - X43-DFM X43-DFM
firing-rate input +
to DFM Valve gas 1 X707
Valve gas 2 X44-DFM X44-DFM
Valve gas 3
Valve oil 1
Valve oil 2 X45-DFM X45-DFM
Valve oil 3
7.2.5.2 Technical Data Rast5-Module
Fig. 7-26 Dimensions Rast5-Adapter
Rast5-Modul
Housing: PVC green
Mounting: Mounting rail TH35 according to EN 60715
160
7 Options
Rast5-Modul
Weight: 265 g
Flamability: UL-94 V0 (Panel: UL-94 V2)
Cable length: refer to inputs/outputs of DFM300
Connection cross section: 2,5 mm2
Elektronic safety: Protection class (DIN EN 60529) IP20
7.3 Variable Speed Drive Module VSM100
The VSM100 is enhancing BT300 with an analogue output for a speed-controlled compressor
including its speed measurement.
NOTICE!
You may use VSM and DFM only with BT300 software version 3.0.0.0 or higher. Software ver-
sionens before 3.0.0.0 do not support all necessary safety functions.
Connect the RPM module VSM100 via LSB (LAMTEC SYSTEM BUS) to BT300.
To insulate LSB from potential power supply voltage of BT300, you will need a LCM100 or a
LEM with power supply 24 VDC SELV. This is provided by DFM with 24 V DC via LSB.
Please configure DFM300 via DIP switch.
NOTICE!
Before you can attach VSM100, you must program a valid curve including activated VSM.
NOTICE!
Bevore you can use the device you must set the parameters P0403 ... P0406 in the Burner-
Tronic.
161
7 Options
No. Device Description Attributes

0403 BT300 Specification of channel 4 functions
see P 400 Group: 50
Min.: 0
Max.: 6
Default: 0
Write: 2
Version:
0405 BT300 Channel release for curve set 1
Switch-off bit for each curve set. If bit "x" is set, channel in curve set "x" is in use. Group: 50
Define with this parameter active channel in a curve set. All channels are activated by Min.: 0
default. With this function you can change e.g. channel activities at oil/gas operation Max.: 15
(BT34x).
Selection via bit pattern. Default: 15
Write: 2
Version:
1 = active
0 = inactive
0406 BT300 Channel release for curve set 2
with bit pattern see P 405 Group: 50
Min.: 0
Max.: 15
Default: 15
Write: 2
Version:
162
7 Options
7.3.1 DIP Switch
You can configure settings of VSM300 using DIP switches.
Position 1
Position 0
Fig. 7-28 DIP Switches
Fig. 7-27 VSM100

DIP switch 1
0 LSB terminating resistor deactivated
1 LSB terminating resistor activated
You can set LSB family by DIP switch 2-3.
DIP switch 2 DIP switch 3 LSB family

0 0 1
0 1 2
1 0 3
1 1 4
Select sensor input with DIP switch 4 - 7 for acknowledgement and range of values settings.
DIP switch 4 DIP switch 5 DIP switch 6 DIP switch 7 Input/Value range
0 0 0 1 Namur sensor 600 - 7200 Imp/Min
0 0 1 0 Namur sensor 300 - 3600 Imp/Min
0 1 0 0 3-wire sensor 30 - 300 Imp/Min
1 0 0 0 current input 0 - 20mA
1 0 0 1 current input 4 - 20mA
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7 Options
DIP switch 8
0 0 - 20 mA setpoint output for frequency converter
1 4 - 20 mA setpoint output for frequency converter
7.3.2 LEDs
The VSM100 has 5 LEDs which should be connected as described below:

ERR (LED1) red During normal operation LED is switched off. It will light up
subject to following conditions:
- Initialisation incomplete or not yet successfully com-
pleted (e.g. HW could not be initialised)
- No messages received for at least 3 s.
PWR (LED2) green ON: Module working in normal mode = fully initialised and
without any fault.
CAN (LED3) green OFF: CAN Controller in Bus OFF. No communication possi-
ble.
Blinking: CAN Controller discovered temporary fault.
After fixing the problem LED will still blink for some time.
Namur (LED4) yellow Blinking: LED will always be toggelt as soon as an impulse
reaches Namur input. LED will blink with half the impulse
frequency.
3-wires (LED5) yellow Blinking: LED will always be toggelt as soon as an impulse
reaches 3-wire input. LED will blink with half the impulse
frequency.
NOTICE!
If a functional error occurs at VSM, the ERR (LED 1) red is ON, PWR (LED 2) green and CAN
(LED 3) are OFF.
Incorrect adjusted dip-switches 4 to 7 may cause this fault.
BT300 generates fault 807.
164
7 Options
Speed feedback
Namur sensor
3-wire sensor
LED1 = Error
LED2 = ON
LED3 = CAN data traffic
LED4 = Namur
LED5 = 3-wire
Speed control
Speed setpoint
Speed setpoint
Speed feedback
CAUTION!
165
7 Options
Circuit Type Schielding Cable length max. [m]

Speed feedback Namur sensor I - 10
Speed feedback 3-wire sensor I - 10
Speed feedback 0/4 ... 20 mA I - 10
Speed setpoint 0/4 ... 20 mA O - 10
Speed setpoint 0 ... 10 V O - 10
LSB I/O X 100
I = Input
O = Output
NOTICE!
If cable shielding is provided you must connect this shielding to an extra protected earth ter-
minal.
= Safety Extra Low Voltage provides protection

against electrical shock.
Fig. 7-29 Galvanic isolation LCM100
DANGER!
Attention! Short-circuit danger!
An improper wiring could lead to a short-circuit which may cause damages to connected de-
vices or an electrical shock.
166
7 Options
Fig. 7-30 Namur Sensor, 2-wire system
BN = brown
BU = blue
BK = black
Fig. 7-31 Inductive proximity switch with switch contact, 3-wire-system
NOTICE!
Please note the manufacturers’ instructions of the frequency converter when connecting sig-
nals for the speed setpoint.
WARNING!
The VSM would send setpoint of the frequency converter input parallel to the current and volt-
age output.
Due to safety reasons, you may use only one output to control the frequency converter (actu-
ator element fuel/air duct and channel).
For a frequency converter requiring a potential-free release contact, you must use an external
relay.
Fig. 7-32 Circuit of external relay for frequency converter

FC = Frequency Converter input
NOTICE!
To set up channel 4 (VSM100) on the BT300 control frequency converter must control venti-
lator. The ventilator must adapt rotational speed according to frequency converter.
167
7 Options
7.3.4 Technical Data VSM100
Fig. 7-33 Dimensions VSM100
General data
Power supply: 24 VDC
Weight: ca. 80 g
Connection cross section: 2.5 mm2 (plugged LSB terminals: 1.5mm²)
Speed setpoint output 0/4 ... 20 mA

Max. load: 800 
Resolution: 1000 digit
Speed setpoint output 0 ... 10 V

Max. output current: 10 mA
Speed feedback input 0/4 ... 20 mA

Load: 150 
Overload protection: protection against accidental application of voltages up to 28 V
Digital speed feedback input

Suitable sensors: optionally 2-wire sensors as per DIN EN 60947-5-6 (Namur) or 3-wire
sensors with PNP output (switching against +24 V)
Frequency range: 30 ... 7200 pulses/minute (recording range configurable)
Input pulse width: min. 200 μs
168
7 Options
Electronic safety: Degree of protection (DIN EN60529) IP40 housing
IP20 terminals
7.4 Expansion Module for LSB - LEM100
The LEM100 adds an LSB interface (CAN) to BurnerTronic. The LEM100 isolates electrically
the BT-output and the connected modules.
You must connect 24 V protective low voltage externally to the LEM and the connected mod-
ules.
If you want to connect the BurnerTronic to LSB the LEM100 is required.
If you are running BurnerTronic in combination with LCM100 already, you do not need
LEM100, because LCM100 has a LSB interface and a 24-V-power-supply integrated.
7.4.1 DIP Switch
You can configure settings of PBM100 using DIP switches.

DIP switch 1
1 CAN-Bus activated
0 CAN-Bus deactivated
DIP switches 2-3 are reserved.
169
7 Options
7.4.2 LEDs
LEM100 has 2 LED which should be connected as described below:

PWR green ON: Device initialized
CAN-Traffic green OFF: CAN Controller in Bus OFF. No communication possi-
ble.
Blinking/ON: CAN is ready to operate, communication in
progress
DC-Supply (low voltage)
CAN/LSB
CAN interface from BT300
NOTICE!
You will find wiring, cable length and definition of the inerface in the respective documentaion
of the field bus systems:
LAMTEC SYSTEM BUS LSB – print no. DLT6095
PROFIBUS – print no. DLT6100
170
7 Options
Fig. 7-34 Electrical isolation LEM100
FELV = Functional Extra Low Voltage

Cannot be used as safety measure against electrical shock.
SELV = Safety Extra Low Voltage offers protection against electrical shock.
DANGER!
Attention! Short-circuit danger!
An improper wiring connection could lead to a short-circuit, which may cause damages to the
connected devices or to an electrical shock.
7.4.4 Technical Data LEM100
Fig. 7-35 Dimensions LEM100
171
7 Options
General data
Power supply: 24 VDC SELV ±20%
Current consumption: 480 mV (60 mA internal consumption)
Weight: approx.. 200g
Connection cross section: 2.5 mm2 (plugged LSB terminals: 1.5 mm²)
24 VDC output
Rated voltage: 24 VDC
Output current: ca. 420 mA
Power consumption (IN/OUT): 11,5 W / 10 W
LAMTEC SYSTEM BUS

Bit rate: 125 kbit/s
Termination: Termination: integrated, switched by jumper
Electronic safety: Degree of protection (DIN EN60529) IP40 housing
IP20 terminals
7.5 Field bus module for PROFIBUS PBM100
The burner control system communicates via LAMTEC SYSTEM BUS (LSB) with its modules
consistently. The PROFIBUS module PBM100 integrates LAMTEC burner control system into
fieldbus environment (PROFIBUS). PBM100 listens for different, measured process values on
LSB, processes these signals and transfers them into fieldbus.
172
7 Options
7.5.1 DIP Switch
You can configure settings of PBM100 using DIP switches.
DIP switches 1 - 7
1 Binary coded PROFIBUS address
Switch no. 1 = bit 6
Switch no. 7 = bit 0
0 0000000 corresponds to address 0

1111111 corresponds to address 127.
You can set LSB family 8-9 by DIP switch 1.
DIP switch 8 DIP switch 9 LSB family

0 0 1
0 1 2
1 0 3
1 1 4
DIP switch 10
0 CAN terminating resistor deactivated
1 CAN terminating resistor activated
7.5.2 LEDs
The PBM100 has 4 LEDs which should be connected as described below:

PWR green ON: Module working in normal mode = fully initialised and
without any fault.
CAN green OFF: No communication or CAN BUS error
Blinking with 2 Hz: Errors (optional, if a CAN warning is
detectable)
ON: CAN is functioning (on CAN controller level, not on
LSB controler level)
PB green OFF: no communication via PROFIBUS
ON: communication without error via PROFIBUS
ERR red OFF: no errors
ON: PBM100 Initialisation incomplete or not yet success-
fully completed or CAN message missing for more than 3 s.
173
7 Options
Terminals may not be connected!
1 CAN/LSB
2 DC power supply
(extra low voltage)
Terminals may not be connected!
NOTICE!
It is prohibited to use the terminals!
NOTICE!
You will find wiring, cable length and definition of the inerface in the respective documentaion
of the field bus systems:
LAMTEC SYSTEM BUS LSB – print no. DLT6095
PROFIBUS – print no. DLT6100
174
7 Options
7.5.4 LSB Communication
Description LSB message Source

Fault code and operating mode 5300 BT
Internal firing-rate 5301 BT
Status Digital I/O, actual curve set 5302 BT
O2 value 5320 BT
CO – Fault and status 5325 BT
Correction value 5306 BT
Flame intensity, monitor output, FAT-State 5331 BT
Boiler temperature, setpoint value/actual value 5572 LCM
Steam pressure setpoint value/actual value 5572 LCM
Fuel 5576 LCM
O2 actual value 5120 LT
CO actual value 5122 LT
Flue gas temperature 5123 LT
Efficiency 5121 LT
If PBM100 is connected to PROFIBUS MASTER in active way following messages were sent
on LSB:
Description LSB message

Firing-rate 5110
Burner ON, burner pre-selection, fault-reset 5100
Default setpoint value of burner firing-rate controller 5150
Floating setpoint shift of burner firing-rate controller 5151
7.5.5 PROFIBUS Communication
While PBM is connected to PROFIBUS MASTER in active way following messages were sent
to LSB:
Byte position Description LSB message

0-1 Operating mode 5300, byte 2 + 3
2-3 Fault code 5300, byte 4 + 5
4-5 Internal firing-rate 5301
6-7 Status of digital Inputs
8-9 Active curve set
10 - 11 Outputs, actual curve sets 5302
12 - 13 O2 setpoint 5320
14 - 15 O2 controller operating mode
16 - 17 O2 controller error information 5320, byte 4 – 7
18 - 19 O2 actual value 5120, byte 2 + 3
20 - 21 O2 actual value status 5120, byte 4 + 5
22 - 23 Correction value 1 5306, byte 2 + 3
24 - 25 Fuel quantity - oil 5576
175
7 Options

26 - 27 Fuel quantity - gas 5567
28 - 33 Reserved
34 - 35 Boiler temperature/setpoint value steam pressure 5572
36 - 37 Boiler temperature/actual value steam pressure 5572
38 - 39 CO controller operating mode
40 - 41 CO controller error information 5325, byte 4 – 7
42 - 43 CO actual value 5122
44 - 45 CO actual value status 5122, byte 4 + 5
46 - 47 Flue gas temperature 5123
48 - 49 Flue gas temperature - Status 5123, byte 4 + 5
50 - 51 Efficiency 5121
52 - 53 Efficiency status 5121, byte 4 + 5
54 - 55 Flame intensity 5331
56 - 57 Actual value monitor output 5331
58 - 59 FAT state 5331
The assigment of Packet Data Units of Input data, transferred via PBM from PROFIBUS to
LSB:

0-1 Burner ON (byte 1, bit 0, 1: ON), 5100
Fuel pre-selection (byte 1, bit 1, 1: oil, 0: gas),
Fault reset (byte 1, bit 2)
2-3 Pre-setting burner firing-rate, 0 ... 999,
Validation bit 15 = 1
(Byte 2, 3 = b1XXXXXXX XXXXXXXX):
Sets priority for burner firing-rate pre-setting via
PROFIBUS
4-5 pre-setting status of burner firing-rate (actually not 5110
in use)
6-7 Pre-setting setpoint of burner firing-rate controller, 5150
0 ... 999, values correspond to the indication of
actual value and setpoint value
8-9 Status of burner firing-rate controller’s set-
point,
Evaluation of setpoint value via LCM
10 - 11 Sliding setpoint shift of firing-rate controller,
int16, value range is defined by upper and
lower limits.
12 - 13 Status of burner firing-rate controller’s sliding set- 5151
point shift
Evaluation of setpoint shift via LCM
176
7 Options
7.5.6 Technical Data PBM100
PBM100
Power supply: 24 VDC +10/-15 % via BUS terminals
Housing: PA6.6 UL94-V0
Panel: polycarbonate, transparent
Mounting: Mounting rail TH35 according to EN 60715
Weight: 105 g
Cable lenght: Supply 24 VDC <10 m
LSB: 100 m max. (shielded)
PROFIBUS: <10 m (shielded)
Connection cross section: 2,5 mm2 (BUS terminals: 1,5 mm2)
Eelctronic safety: Protection class (DIN EN 60529) IP40 housing
IP20 terminals
177
8 Disposal Notes
8 Disposal Notes
The unit contains electrical and electronic components and must not be disposed of
together with household waste. Observe local and currently valid legislation.
178
9 Declaration of Conformity
179
180
181
182
183
184
185
Copyright© 2013 LAMTEC
DLT1201-13-aDE-009
The information in this publication is subject to technical changes.
LAMTEC Meß- und Regeltechnik LAMTEC Leipzig GmbH & Co. KG Presented by:
für Feuerungen GmbH & Co. KG
Wiesenstraße 6 Portitzer Straße 69

D-69190 Walldorf D-04425 Taucha
Phone: +49 (0) 6227 / 6052-0 Phone: +49 (0) 34298 / 4875-0
Fax: +49 (0) 6227 / 6052-57 Fax: +49 (0) 34298 / 4875-99
e-mail:[email protected] Print no. DLT1201-13-
www.lamtec.de aDEN009 Printed in Germany

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Manual BurnerTronic BT300

Sensors and Systems

1 IMPORTANT INFORMATION ABOUT THE MANUAL . . . . . . . . . . . . . . . . . 5

1.1 Validity of these Instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

2 GENERAL SAFETY INSTRUCTIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

2.1 Classification of the safety instructions and warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

2.2 Product-specific Dangers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

2.3 Security Advice - Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

2.4 Installation Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

2.5 Electrical Connection Flame Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

3.1 Functional Description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

3.2 Life Cycle. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

3.3 Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

4 MOUNTING AND FUNCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

4.1 System Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

4.2 Connecting Diagrams. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

4.3 Flame Monitoring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

4.4 Process Sequence Charts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

4.5 Leakage Test for Main Gas Valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

4.6.4 Adjusting of Actuators. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46

5 OPERATING CONTROL AND DISPLAYS . . . . . . . . . . . . . . . . . . . . . . . . . 48

5.1 User Interface UI300 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48

5.2 LSB Remote Software . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71

6.1 BT300 Data Back-Up. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 129

6.2 Firmware Update BT300. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 130

6.3 Firmware Update UI300 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131

6.4 Replacing of BurnerTronic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 132

7.1 Firing-Rate Controller Module LCM100 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133

7.2 Dual Fuel Module DFM300 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 150

7.2.2 LEDs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 152

7.3 Variable Speed Drive Module VSM100 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 161

7.4 Expansion Module for LSB - LEM100 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 169

7.5 Field bus module for PROFIBUS PBM100 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 172

8 DISPOSAL NOTES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 178

9 DECLARATION OF CONFORMITY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 179

1 Important Information About the Manual

This document is a supplement of the BT300 manual (DLT7102).

2 General Safety Instructions

Used by trained personnel only.

To be used in a grounded power line network only!

2.1 Classification of the safety instructions and warnings

The safety information described above is incorporated into the instructions.

2.2 Product-specific Dangers

2.2.1 Commissioning Notes

• Check all safety functions during commissioning!

2.2.1.1 Fuel/Air Ratio Control

• Guarantee proper operation by ensuring adequate excess air.

2.2.1.2 Basic Device

Check the following items prior to commissioning:

2.2.2 Tasks fulfilled by "authority on the subject" during Approval Test

2.2.2.1 Checking for Correct Parameterisation in System

2.2.2.2 Checking the Fuel/Air Ratio Control System

2.2.2.3 Checking Burner Sequencer Part

Check the following:

2.3 Security Advice - Mounting

2.4 Installation Notes

2.5 Electrical Connection Flame Sensor

Interruptions and losses in signal transmission need to be minimised:

An operating and start-up counter is integrated.