Technical Manual

Mk3 BATTLE LIGHT

WHITE LIGHT LED 500 LUMENS / IR LED ILLUMINATOR
TABLE OF CONTENTS

Page
SAFETY SUMMARY...............................................................................2
HOW TO USE THIS MANUAL ..................................................................4
CHAPTER I - GENERAL INFORMATION ...................................................5
CHAPTER II - EQUIPMENT DESCRIPTION ...............................................9
CHAPTER III - OPERATING INSTRUCTIONS.............................................15
CHAPTER III - MOUNTING PROCEDURES................................................23
CHAPTER IV - OPERATOR PREVENTIVE MAINTENANCE CHECKS ............25
CHAPTER IV - OPERATOR TROUBLESHOOTING.......................................29
CHAPTER IV - OPERATOR MAINTENANCE ..............................................31
CHAPTER V - SERVICE/PACKING AND UNPACKING ................................34
REPAIR PARTS .....................................................................................36
SAFETY SUMMARY

This safety summary contains general safety warnings and hazardous materials
warnings that must be understood and applied during operation and maintenance
of this equipment. Failure to observe these precautions could result in serious
injury or death to personnel. Also included are explanations of safety and
hazardous materials icons used within this technical manual. The Mk3 Battle Light
illuminator is an eye-safe light emitting diode (LED) illuminator.

DEFINITION OF THE FOLLOWING ALERTS THROUGHOUT THIS MANUAL:

WARNING
Identifies a clear danger to the person doing that procedure.

CAUTION
Identifies risk of damage to the equipment.

NOTE
Used to highlight essential procedures, conditions, statements, or convey
important instructional data to the user.

2
 WARNING
Be sure the weapon is CLEAR and on SAFE before proceeding.
WARNING RISK OF DETECTION BY ENEMY
To reduce the risk of detection by an enemy using a Night Vision Device
(NVD), avoid prolonged activation. The IR beam is more detectable when used
in smoke, fog, and rain.

WARNING
DO NOT store the Mk3 Battle Light with the batteries installed.
WARNING
Ensure the Activation Mode Selector Switch is in the OFF position before
inspecting the Exit Port Lens.
WARNING
If the Activation Selector Switch is not in the OFF position, the Mk3 Battle
Light may be inadvertently activated by depressing the FIRE button or
Remote Cable Switch.
CAUTION
To avoid permanent damage, use ONLY authorized cleaning supplies.
CAUTION
DO NOT remove the Remote Cable Switch by pulling on the cable. Remove by
clasping the plug assembly and gently pull.
3
how to use this manual

Usage
You must familiarize yourself with the entire manual before operating the
equipment. Read the complete maintenance task before performing mainte-
nance and follow all WARNINGS, CAUTIONS and NOTES.

Manual Overview
The manual contains sections for Operating and Maintaining the
Mk3 Battle Light.

Appendix A Repair Parts

4
 CHAPTER 1-–-GENERAL INFORMATION

1.1 GENERAL INFORMATION

1.1.a Type of Manual:

Operator and Field Maintenance Manual.

1.1.b Equipment Name:

Mk3 Battle Light

1.1.c Purpose of Equipment:

To illuminate shadowed areas or targets using white light or the infrared (IR)
LED illuminator for users equipped with a Night Vision Device (NVD).

1.2 REPORTING EQUIPMENT IMPROVEMENT RECOMMENDATIONS

If your equipment needs improvement, let us know. Mail your comments to
Steiner Optik, 331 E. 8th, Greeley, CO 80631 or
email: [email protected]

5
1.3 Steiner 3-Year Laser Device Warranty
On all laser devices, Steiner offers a 3-Year Limited Warranty from the date of
purchase that covers all laser, optical and electronic components, materials
and workmanship. All warranties are void if the serial number or manufac-
turer’s labels affixed to the product have been removed, or if products have
been abused, misused, modified, neglected or have been disassembled prior
to return to the manufacturer.

6
 1.4 CROSS REFERENCES

Common Name Official Name

Battery Cap Battery Box Cover
Shipping Case Textile Bag
Cotton Swab Disposable Applicator
Neoprene Jack Plug Plug Assembly
O-Ring Gasket
Lens Covers Exit Port Covers
Paddle Switch Remote Cable Switch
Battery CR 123A
Technical Manual Operator and Field Maintenance Manual
Tape Fastener Loop Fastener, Loop Tape
Tape Fastener Hook Fastener, Hook Tape

7
1.5 LIST OF ABBREVATIONS

C Celsius (Centigrade) mm Millimeter

CCW Counter-clockwise mrad Milliradians
cm Centimeters mW Milliwatts
CTA Common Table of Allowance nm Nanometers
CW Clockwise No Number
EA Each NOHD Nominal Ocular Hazard Distance
F Fahrenheit NSN National Stock Number
HI High NVD Night Vision Device
ILLUM Illuminator O.D. Optical Density
in Inches OIR Optical Instrument Reticle
IR Infrared Para Paragraph
LBS Laser Borelight System PWR Power
LED Light Emitting Diode QTY Quantity
LO Low RAS Rail Adapter System
m Meter RMA Return Material Authorization
Max Maximum SR Service Representative
Mfr Manufacturer TM Technical Manual
Min Minimum VIS Visible
MOM Momentary
8
 CHAPTER 2-–-EQUIPMENT DESCRIPTION

2.1 SYSTEM DESCRIPTION

The Mk3 Battle Light is a Class I device that features infrared (IR) light
emitting diode (LED) illuminator for use with a NVD. The modes of operation
include:
Off - not in operation,
LO IR - low power IR illuminator,
HI IR - high power IR illuminator,
LO VIS - low power white light,
HI VIS - high power white light, and
MOD – white light strobe at high power.

Figure 2-1 identifies the distinguishing parts of the Mk3 Battle Light.
Table 2-1 provides performance specifications.

The Mk3 Battle Light may be weapon mounted using the Quick Release Mount.

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Figure 2-1 Mk3 Battle Light Features

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 2.2 GENERAL CHARACTERISTICS
Table 2.1 Weight, Dimensions, and Performance
WEIGHT
(with two batteries, CR 123A) 7.30 oz / 227.06 grams
DIMENSIONS
Length 3.96 in. / 10.06 cm
Width 2.19 in. / 5.56 cm
Height 1.74 in. / 4.42 cm
PERFORMANCE
White Light LED
Output Power Low – 10 lumens
High – 500 lumens
Strobe – 8 Hz
Divergence 10°
Candelas 57,500
Range 250 m
Battery Life (CR 123A) 1.5 hours
IR LED ILLUMINATOR
Wavelength 850 nm
Output Power Low – 150 mW
High – 600 mW
Divergence 8°
Range 200 m
Battery Life (CR 123A) 2.5 hours
Temperature -40° to +51°C

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2.3 DESCRIPTION OF MAJOR COMPONENTS

Figure 2-2 Major Components

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 2.1.b Mk3 Battle Light Assembly
The Mk3 Battle Light device provides a white light and an IR illuminator.
The device is used for signaling, command and control and supplying
supplemental white light and IR illumination.

2.1.c Shipping Case

The Mk3 Battle Light is provided in a plastic shipping box with foam insert.

2.1.d Remote Cable Switch

A 7", right angle, Remote Cable Switch activates the Mk3 Battle Light in a
momentary (MOM) mode by depressing the pressure pad once.

Pressing the pressure pad twice in rapid succession will activate the device
continuously for 5 minutes. Pressing the pressure pad again will return the
device to momentary activation. The pressure pad provides a tactile (silent)
click that indicates when the switch has been activated.

2.1.e Tape Fastener Loop

The Tape Fastener Loop is provided to secure the Remote Cable Switch to the
weapon in a position convenient to the user. The Tape Fastener Hook is pre-
attached by the manufacturer to the pressure pad switch and is used to secure
the Remote Cable Switch to the weapon in a position convenient to the user.

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2.1.f Battery
Two CR 123A (model dependent) batteries are used as a power supply for
operating the Mk3 Battle Light. The use of high-quality batteries is
recommended to achieve maximum runtime.

2.1.g Operator and Field Maintenance Manual

The Operator and Field Maintenance Manual provide safety information,
equipment information, operating instructions, mounting procedures, and
maintenance procedures.
NOTE
You must read the entire Operator and Field Maintenance Manual before
operating the Mk3 Battle Light and follow all WARNINGS, CAUTIONS and
NOTES.

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 CHAPTER III – SECTION I OPERATING INSTRUCTIONS

WARNING
IR ILLUMINATOR
WAVELENGTH: 850 nm
OUTPUT: 600 mW
WHITE LIGHT
OUTPUT: 500 lumens
•DO NOT stare into the laser beam.
•DO NOT look into the laser beam through binoculars or telescopes.
•DO NOT point the laser beam at mirror-like surfaces.
•DO NOT shine the laser beam into other individual’s eyes.

15
3.2 Mk3 Battle Light CONTROLS AND INDICATORS
This section contains a description of the controls and adjustments for the
Mk3 Battle Light.

3.2.a Battery Installation

WARNING
DO NOT store the Mk3 Battle Light with the battery installed.
To install, remove, and replace batteries, unclasp the battery lid by pressing
on the top of the clasp. Remove and properly discard the spent batteries.
Inspect the battery compartment for dirt, moisture and corrosion. Clean the
battery compartment as needed (refer to Paragraph 4.3.c). Install the batteries
as indicated by the markings located on the battery spacer inside the battery
compartment (see Figure 3-1). Clasp the battery lid.

Figure 3-1 Battery Installation CR123A

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 3.2.b Activation Mode Selector Switch
NOTE
The Mk3 Battle Light will not operate if the rotary switch is not precisely
aligned with the marked switch position.

In extreme cold temperatures the switch may offer more resistance.

The Activation Mode Selector Switch is located on the rear of the Mk3 Battle
Light housing (see Figure 3-2). The switch is used to select between the vari-
ous modes of operation. The Activation Mode Selector Switch has 6 positions.
See Table 3-1.

Figure 3-2 Activation Mode Selector Switch

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Table 3-1 Activation Mode Selector Switch Functions
Switch Position Activation Method Use
OFF OFF Not in use or in storage.
LO IR The IR illuminator is activated Used to illuminate the target
in low power when the Remote area in low or no light
Cable Switch or FIRE button conditions. Use with a NVD in
switch is depressed. close range applications.
HI IR The IR illuminator is activated Used to illuminate the target
in high power when the Remote area in low or no light
Cable Switch or FIRE button conditions. Use with a NVD for
switch is depressed. long range applications.
LO VIS The white light is activated in Used to illuminate the target
low power when the Remote area in close range applications.
Cable Switch or FIRE button
switch is depressed.
HI VIS The white light is activated in Used to illuminate the target
high power when the Remote area or shadowed areas.
Cable Switch or FIRE button
switch is depressed.
MOD The white light is activated in Used for command and control.
strobe mode at 8 Hz when the
Remote Cable Switch or FIRE
button switch is depressed.
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 3.2.c Integrated Momentary Activation Switch
The Integrated Momentary Activation Switch is located on the rear of the
Mk3 Battle Light housing next to the word FIRE (see Figure 3-3). Firmly pressing
and holding the switch activates the Mk3 Battle Light. When the switch is
released, the Mk3 Battle Light turns OFF.
NOTE
Click sound is minimized by depressing the center of the switch.

Pressing the Integrated Momentary Activation Switch twice in rapid succession

will activate the Mk3 Battle Light in a continuous ON mode for 5 minutes.
Pressing the Integrated Momentary Activation Switch once again will return
the device to the momentary mode.

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 Figure 3-3 Integrated Momentary Activation Switch

3.2.d Low Battery Indicator

A green LED is located on the rear housing at the bottom right of the Activation
Mode Selector Switch (see Figure 3-4). When blinking, the LED is a Low Battery
Indicator.

When the LED indicator light blinks, it signifies a low battery condition. The
batteries should be replaced as soon as possible.

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 Figure 3-4 Activation LED/Low Battery Indicator
3.2.e Remote Cable Switch

CAUTION
DO NOT remove the Remote Cable Switch by pulling on the cable.
NOTE
When installing the Remote Cable Switch, gently twist the plug into the remote
cable port.

The Mk3 Battle Light Activation Mode Selector Switch must be turned to a
setting in order to use the Remote Cable Switch.

Mk3 Battle Light will not operate if the rotary switches are not precisely aligned
with the marked switch position.
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The Remote Cable Switch plugs into the back of the Mk3 Battle Light (see
Figure 3-5). Depressing the Remote Cable Switch activates the Mk3 Battle
Light in the mode selected by the Activation Mode Selector Switch. When
the remote cable switch is released, the Mk3 Battle Light turns off.

In the Momentary Mode when the Remote Cable Switch has been pressed
twice in rapid succession, Mk3 Battle Light will activate in a constant ON
mode for 5 minutes unless the Remote Cable Switch is pressed once again
to return the device to momentary activation.

When the Remote Cable Switch is installed into the Mk3 Battle Light, it
automatically locks in place. To remove it, pull back on the plug’s sleeve.

Figure 3-5 Installation of the Remote Cable Switch

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 CHAPTER III – SECTION II MOUNTING PROCEDURES

3.3 MOUNTING PROCEDURES

A Quick Release Mount is used to attach the Mk3 Battle Light to weapons
equipped with a MIL-STD-1913 rail.

WARNING
Be sure the weapon is CLEAR and on SAFE before proceeding.

NOTE
The Mk3 Battle Light may be placed at any position (forward and aft) on the
rail that is convenient for the user.

The Mk3 Battle Light may be mounted on the LEFT or RIGHT rail using the
Quick Release Mount.
Open the Quick Release Mount lever so that it is perpendicular to the Mk3
Battle Light housing.

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 Figure 3-6 Quick Release Mount Configuration

Place the rail buffer against the right side of the MIL-STD-1913 rail and align
the crossbar on the bottom of the mount with a slot on the rail. Push
forward on the Mk3 Battle Light so that the crossbar contacts the front of
the slot on the MIL-STD-1913 rail. Move the Quick Release Lever arm so that
it is parallel with the body of the housing. See Figure 3-6.

Install the Remote Cable Switch in a convenient location.

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 CHAPTER IV – SECTION I PREVENTIVE MAINTENANCE
CHECKS

4.1 GENERAL
Table 4-1 Preventive Maintenance Checks, has been provided so that you may
keep your equipment in good operating condition.

NOTE
Perform functional tests in the order listed in Table 4-1. Operating Procedures
are detailed in Chapter III, Section I.
Functional testing of the Mk3 Battle Light to ensure proper operation should
be performed in a dark room or area away from light. Viewing of IR beam must
be performed with a NVD, (AN/PVS-7 or AN/PVS-14).
4.1.a Warnings and Cautions
Always observe the WARNINGS and CAUTIONS appearing in the table.

25
4.1.b Explanation of Table Entries
1. Item Number
Numbers in this column are for reference. Item numbers also appear in the
order that you must perform the checks and services listed.
2. Interval
This column tells you when you must do the procedure in the procedure
column. BEFORE (B) PROCEDURES must be done before you operate or use
the equipment. DURING (D) PROCEDURES must be done during the time you
are operating or using the equipment. AFTER (A) PROCEDURES must be done
immediately after you have operated or used the equipment.
3. Item to Check/Service
This column provides the item to be checked or serviced.
4. Procedure
This column gives the procedure you must do to check the item.
5. Not Fully Mission Capable If
Information in this column tells you what faults will keep your equipment
from being capable of performing its primary mission.
Be sure to observe all special information and notes that appear in your table.

26
 Table 4-1 Preventive Maintenance Checks and Services
Item Item to Not Fully Mission
No. Interval Check/Service Procedure Capable If:
WARNING: DO NOT STARE DIRECTLY INTO LIGHT BEAM
1 B/D/A Exterior Check housing for separation -A gap appears
between the front and rear between the front
section of the housing, and the rear section
missing screws, and switch of the housing or
knobs. missing switch knobs.
2 B/A Exit Port Lens. -Check for cracked, dirty -If lens cracked or
or broken lenses or missing missing or missing
illuminator focusing illuminator focusing
adjustment. knob.
3 B/D/A Quick Release -Check attachment to -Quick Release mount
Mount. housing, broken, missing is loose, parts are
parts. Inspect rail buffer, missing or broken.
crossbar and mount base
for dirt and corrosion. If the
illuminator is loose on the
rail, move to a different
position on the rail or move
to a different rail on weapon,
or replace the rail on weapon.
4 B/D/A Remote Cable Port. -Check for mud or dirt and
clean as needed.
5 B/A Battery -Check for corrosion and -Contacts are corroded
Compartment. for presence of spring. or broken.

27
Table 4-1 Preventive Maintenance Checks and Services
Item Item to Not Fully Mission
No. Interval Check/Service Procedure Capable If:
6 B/A Install Battery. -Install a known good battery.
7 B/A Activation Mode -Select LOW using the -Activation Mode
Selector Switch Activation Mode Selector Selector Switch
and Integrated Switch. Select FIRE and inoperative IR LED
Momentary observe the beam spot on illuminator beam
Activation Switch. wall. Repeat for HI spot not visible.
activation position.
8 A Battery -Remove battery.

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 CHAPTER IV – SECTION II TROUBLESHOOTING

4.2 GENERAL
The purpose of troubleshooting is to systematically search and identify the
source of a problem. The most frequent equipment malfunctions, probable
causes and corrective actions for the Mk3 Battle Light are listed in Table 4-2.
Perform the tests, inspections and corrective actions in the order they are
listed. This manual does not list all malfunctions, tests, inspections, or
corrective actions that may occur.

29
Table 4-1 Preventive Maintenance Checks and Services
Malfunction Test / Inspection Corrective Action Ref. Para.
NOTE: Mk3 Battle Light WILL NOT OPERATE IF THE ROTARY SWITCH IS NOT PRECISELY ALIGNED
1. Illuminator beam a. Ensure Activation switch is -Properly align switch. 0, 3.2.a
fails to come on on and Mode selector
or stay on. switch is in proper position.
c. Verify battery installation. -Install new battery. 3.2.a
d. Inspect battery cap for -Notify Unit Maintenance. 5.3.a
damage or corrosion.
e. Inspect battery contact spring -Notify Unit Maintenance. 5.3.a
in the battery compartment for
damage or corrosion.
2.Illuminator Beam a. Verify that Exit Port Lens is -Clean illuminator 4.3.b
has become weak is not obscured by mud/dirt.. Exit Port lens.
(not as bright). b. Verify Exit Port Lens is not -Notify Unit Maintenance.
scratched or pitted
c. Verify battery installation. -Install new battery. 3.2.a
3. Low Battery a. Inspect battery compartment -Clean battery 4.3.c
Indicator Light for corrosion. compartment contacts.
remains on when b. Inspect Battery Cap -Clean battery cap contact. 3.2.a
new battery is contact for corrosion.
installed.
4. Remote Cable a. Verify Remote Cable Switch -Reconnect plug. 3.2.e
Switch inoperable, plug is fully seated.
but Integrated b. Verify Remote Cable Port -Flush with water. 4.3.f
Momentary is free of mud/dirt.
Activation Switch c. Inspect Remote Cable Plug contacts. -Clean as needed. 4.3.f
functions. d. Verify function of Remote Cable -Notify Unit Maintenance. 5.3.a
Switch.
30
 CHAPTER IV – SECTION III OPERATOR MAINTENANCE

4.3 GENERAL

WARNING
DO NOT store the Mk3 Battle Light with the battery installed.

CAUTION
The use of gun cleaning agents that contain perchloroethylene or methylene
chloride may permanently damage the Mk3 Battle Light system.

The Mk3 Battle Light is a rugged, compact illuminator device that is designed to
operate in severe environments. The exterior housing is made of aircraft grade
aluminum and the outer components are made of chemically resistant materials
that will not be harmed by chemicals normally encountered. User maintenance is
limited to the inspection and cleaning of the Mk3 Battle Light external surfaces,
replacement of the battery before each use and removal of the battery after each
use.

4.3.a External Cleaning

Clean the exterior of the Mk3 Battle Light by flushing with water and wiping with a
clean, soft cloth. Cleaning should be done whenever the Mk3 Battle Light becomes
dirty or after exposure to salt water.
31
4.3.b Exit Port Lens Cleaning
To clean the Exit Port Lens, wipe clean using a soft cloth or disposable
applicator dampened with water.

4.3.c Battery Compartment

Before each use, inspect the battery and battery compartment for dirt, dust, or
corrosion. If dirty, clean using a soft cloth or disposable applicator.

4.3.d Battery
Before each use, inspect the battery and battery compartment for dirt, dust or
corrosion. If dirty, clean using a soft cloth or disposable applicator.

4.3.f Battery Removal and Replacement

Refer to Chapter III, Paragraph 3.2.a for Battery Installation procedures. No
special tools or equipment are required to replace the battery.

4.3.f Remote Cable Port

Before each use, inspect the remote cable port for dirt, dust or corrosion.
Thoroughly clean the receptacle by flushing with water then wipe with a soft
cloth or disposable applicator.

32
 4.4 REMOVAL AND REPLACEMENT OF PARTS
Maintenance is authorized for the removal and replacement of a limited
number of assemblies. Special tools or equipment are not required for
maintaining the Mk3 Battle Light.

4.4.a Remove and Install Battery

See Chapter III, Paragraph 3.2.a for procedures. Figure 4-1 depicts the removal
and installation of the batteries. Type of battery to use is model dependent.

Figure 4-1 Battery Removal and Installation

33
CHAPTER V – SERVICE/PACKING AND UNPACKING

5.1 Steiner 3-Year Laser Device Warranty

On all laser devices, Steiner offers a 3-Year Limited Warranty from the date of
purchase that covers all laser, optical and electronic components, materials and
workmanship. All warranties are void if the serial number or manufacturer’s
labels affixed to the product have been removed, or if products have been
abused, misused, modified, neglected or have been disassembled prior to
return to the manufacturer.
5.2 Return Instructions
5.2.a If you require warranty or repair service please contact Steiner Optik, and
we will determine the best way to fix your device. For more information, email
[email protected] or call 888-288-7747.
5.2.b To assist Customer Service with determining if the item is repairable, please
provide the following information:
1. Serial Number of the defective item
2. Thorough description of the malfunction, defect or damage
3. An explanation as to how the malfunction, defect or damage occurred, if known.

If the Customer Service determines that the item is under warranty or should be
returned for repair, a Return Material Authorization (RMA) number will be provided.
34
 5.2 Return Instructions

5.2.c When returning the Mk3 Battle Light for service or repair, the following
procedures should be followed to prevent any additional damage:
1. Be sure that the Mk3 Battle Light is free of all contaminants such as dirt or
any other foreign material.
2. Remove the battery.
3. Place the Exit Port Covers over each of the lenses.
4. Place the Mk3 Battle Light in the Shipping Case or Carrying Case if available. If
the Shipping Case is not available, individually package each Mk3 Battle Light
unit being returned in a suitable container.

5.2.d Place the Mk3 Battle Light and a copy of the test report or detailed
description of the failure in a suitable packing/shipping container. Mark the
package with the RMA number. Ship by the fastest, traceable, prepaid means to
Steiner Optik.

35
 APPENDIX A
REPAIR PARTS

Figure 1 Repair Parts

36
 Table A-1 Repair Parts List

Item No. Description QTY

1 Clear box and foam insert 1
2 Right Angle Remote Cable Switch, 7" 1
3 Loop Tape 1
4 3V CR 123A Battery 2
5 Technical Manual 1
6 Mk3 Battle Light Assembly 1

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38
STEINER-OPTIK
920 54th Avenue • Suite 200, Greeley, CO 80634
Tel: (888) 228-7747 • Fax: (970) 356-8702
Customer Service: [email protected]
steiner-optics.com