70-325 Rev G.qxd:70-325 Rev D.

qxd 2/11/11 2:29 PM Page 1

PART NO. 70-325 (Rev. G)

GAST LUBRICATED 23 SERIES ROTARY

VANE VACUUM PUMPS &
COMPRESSORS
OPERATION & MAINTENANCE MANUAL

Thank you for purchasing this Gast product. It is manufactured to the highest standards
using quality materials. Please follow all recommended maintenance, operational
and safety instructions and you will receive years of trouble free service.

WARNING
PLEASE READ THIS MANUAL COMPLETELY BEFORE INSTALLING AND USING
THIS AIR PUMP. SAVE THIS MANUAL FOR FUTURE REFERENCE AND
KEEP IN THE VICINITY OF THE AIR PUMP.

Product Use Criteria:

• Operate at 32ºF - 104ºF (0ºC - 40ºC). • Corrosive gases and particulate material will
• Protect unit from dirt & moisture. damage unit. Water vapor, oil-based contaminants
• Protect all surrounding items from hot exhaust air. or other liquids must be filtered out.
This exhaust air can become very hot. • Consult your Gast Distributor/Representative
• Product is not a consumer product and is for before using at high altitudes.
commercial applications only. • Use Gast #AD220 or a detergent SAE#10 automotive
• Do not pump flammable or explosive gases or use engine oil for lubricating.
in an atmosphere that contains such gases.

ISO 9001 & 14001 CERTIFIED www.gastmfg.com

70-325 Rev G.qxd:70-325 Rev D.qxd 2/11/11 2:29 PM Page 2

Plumbing
To prevent air flow restriction, use pipe and fittings that are
Your safety and the safety of others
the same size or larger than the threaded ports of the pump.
is extremely important.
The ports are marked "IN" and "OUT". If the distance is
great, use lines with a larger diameter than the connections.
Give lines a uniform slope, place drain cock at low point,
We have provided many important safety messages

and avoid extra elbows. For ease of servicing, use a union

in this manual and on your product. Always read

or hose with clamps near the pump (a hose helps eliminate

and obey all safety messages.

noise and vibration). If a vacuum/pressure supply tank is

used, slope the line towards tank, provide a drain at the
This is the safety alert symbol. This symbol

bottom, and place a check valve between the tank and

alerts you to hazards that can kill or hurt you and

pump so the pump will not run backwards when turned off.
others. The safety alert symbol and the words
“DANGER” and “WARNING” will precede all safety
messages. These words mean:
Accessories
DANGER Intake and exhaust filters are external to the pump and will
provide adequate filtration for most applications. Check
filters periodically and replace when necessary. Consult a
Gast Representative for additional filter recommendations.
You will be killed or seriously injured if you don’t

Install relief valves and gauges at the inlet or outlet, or both,

follow instructions.

to monitor performance. Check valves may be required to

prevent backstreaming through the pump.
WARNING
You can be killed or seriously injured if you don’t
Motor Control
follow instructions.
It is your responsibility to contact a qualified
electrician to assure that the electrical installation is
All safety messages will identify the hazard, tell you

adequate and in conformance with all national and local

how to reduce the chance of injury, and tell you

codes and ordinances.

what can happen if the safety instructions are not
followed.
Determine the correct overload setting required to
protect the motor (see motor starter manufacturerʼs
INSTALLATION
recommendations). Select fuses, motor protective
switches or thermal protective switches to provide
protection. Fuses act as short circuit protection for the
WARNING motor, not as protection against overload. Incoming line
fuses help to withstand the motorʼs starting current.
Motor starters with thermal magnetic overload or circuit

c
breakers protect motor from overload or reduced
voltage conditions.
The wiring diagram supplied with the product provides
required electrical information. Check that power
source is correct to properly operate the dual-voltage
Electrical Shock Hazard motors.
Disconnect electrical power at the circuit breaker
or fuse box before installing this product.
Install this product where it will not come into
contact with water or other liquids.
Install this product where it will be weather
Electrical Connection
protected.
Electrically ground this product.
Failure to follow these instructions can result in DIAGRAM A
death, fire or electrical shock.

Correct installation is your responsibility. Make sure you

have the proper installation conditions and that
installation clearances do not block air flow. Proper
guards should be installed to prevent contact with
moveable parts of this pump. Do Not lift the unit by the Grounded Plug
Grounding Pin
fan shroud.
120-volt grounded connectors
Blocking air flow over the product in any way can cause shown. 220 /240-volt grounded
the product to overheat. connectors will differ in shape. Grounded Outlet

Mounting
Position the mounting the product to a stable, rigid
operating surface and using shock mounts will reduce
noise and vibration.
2
70-325 Rev G.qxd:70-325 Rev D.qxd 2/11/11 2:29 PM Page 3

Model with a power supply cord: OPERATION

This product must be grounded. For either 120-volt or
220/240-volt circuits connect power supply cord WARNING
grounding plug to a matching grounded outlet. Do not
use an adapter. (See DIAGRAM A)
In the event of an electrical short circuit, grounding
reduces the risk of electric shock by providing an
escape wire for the electric current. This product may
Injury Hazard
be equipped with a power supply cord having a
grounding wire with an appropriate grounding plug.
Pump only clean dry air.

The plug must be plugged into an outlet that is properly

Do not pump flammable or explosive gases or use
in an atmosphere that contains such gases.
installed and grounded in accordance with all local Do not spray flammable or combustible liquid.
codes and ordinances. Air stream from product may contain solid or liquid
material that can result in eye or skin damage.
Install proper safety guards as needed. Pumps with
Check with a qualified electrician or serviceman if the glass jars need safety guards to protect against
grounding instructions are not completely understood, breaking glass.
or if you are not sure whether the product is properly Use only recommended air handling parts acceptable
for pressure not less than 70 psi.
grounded. Do not modify the plug provided. If it will not
Keep fingers and objects away from openings and
fit the outlet, have the proper outlet installed by a rotating parts.
qualified electrician. When provided, motor terminal covers must be in
place for safe operation.
Model that is permanently wired: Check that coupling guard and shroud are in place
This product must be connected to a grounded, before operating.
metallic, permanent wiring system, or an equipment Product surfaces may become hot during operating,
grounding terminal or lead on the product. allow product surfaces to cool before handling.
Do not direct air stream at body. Air stream from
Power supply wiring must conform to all required safety
product may contain solid or liquid material that can
result in eye or skin damage, wear proper eye
codes and be installed by a qualified person. Check protection.
that supply voltage agrees with that listed on product Wear hearing protection. Sound level from product
may exceed 85 db(A).
nameplate. Failure to follow these instructions can result in eye
injury or other serious injury.
Extension cords:
Use only a 3-wire extension cord that has a 3-blade It is your responsibility to operate this product at
grounding plug. Connect extension cord plug to a recommended pressures or vacuum duties and room
matching 3-slot receptacle. Do not use an adapter. ambient temperatures. Do Not start against a vacuum
Make sure your extension cord is in good condition. or pressure load.
Check that the gage wire of the extension cord is the
correct size wire to carry the current this product will
Start Up
If pump is extemely cold, let it warm up to room
draw.
temperature before starting. If motor fails to start or
slows down significantly under load, shut off and
Minimum gage for extension cords disconnect from power supply. Check that the voltage
Amps Volts Length of cord in feet is correct for motor and that motor is turning in the
120v 25 50 100 150 200 250 300 400 500 proper direction. Turning in the wrong direction will
240v 50 100 200 300 400 500 600 800 1000 drastically reduce vane life. Vane life will be drastically
reduced if motor is not operating properly. Vanes can
0-2 18 18 18 16 16 14 14 12 12
2-3 18 18 16 14 14 12 12 10 10 break or be damaged if motor/pump runs in the wrong
3-4 18 18 16 14 12 12 10 10 8 direction.
4-5 18 18 14 12 12 10 10 8 8
5-6 18 16 14 12 10 10 8 8 8 MAINTENANCE
6-8 18 16 12 10 10 8 6 6 6
8-10 18 14 12 10 8 8 6 6 4
10-12 16 14 10 8 8 6 6 4 4
12-14 16 12 10 8 6 6 6 4 2 WARNING
14-16 16 12 10 8 6 6 4 4 2
16-18 14 12 8 8 6 4 4 2 2

c
18-20 14 12 8 6 6 4 4 2 2

Electrical Shock Hazard

Disconnect electrical power supply cord before
performing maintenance on this product.
If product is hard wired into system, disconnect
electrical power at the circuit breaker or fuse box
before performing maintenance on this product.

3
Failure to follow these instructions can result in
death, fire or electrical shock.
70-325 Rev G.qxd:70-325 Rev D.qxd 2/11/11 2:29 PM Page 4

WARNING
Check that all external accessories such as relief valves
and gauges are attached to cover and are not damaged
before re-operating product.

SHUTDOWN PROCEDURES

Injury Hazard It is your responsibility to follow proper shutdown

Wear eye protection when flushing this product. procedures to prevent product damage.
Failure to do so may result in premature pump failure.
The Gast Manufacturing lubricated Vacuum Pumps and
Air stream from product may contain solid or liquid
material that can result in eye or skin damage.
Flush this product in a well ventilated area. Compressors are constructed of ferrous metals or
Do Not use kerosene or other combustible solvents aluminum which are subject to rust and corrosion when
to flush this product. pumping condensable vapors such as water. Follow the
Failure to follow these instructions can result in steps below to assure correct storage and shutdown
eye injury or other serious injury. between operating periods
1. Disconnect plumbing.
It is your responsibility to: 2. Operate product for at least 5 minutes without
• Regularly inspect and make necessary repairs to plumbing.
product in order to maintain proper operation. 3. Cover inlet port (vacuum side) and run pump for 1-3
• Make sure that pressure and vacuum is released minutes. Shut the pump down under vacuum.
from product before starting maintenance. 4. This unit requires lubrication. Refill oil reservoir to
Check intake and exhaust filters after first 500 hours of proper level before storage.
operation. Clean filters and determine how frequently 5. Be sure to plug open ports so dirt and other
filters should be checked during future operation. This contaminants do not enter the unit. It is now ready
one procedure will help to assure the product’s for shutdown.
performance and service life.

Clean filters when necessary by removing and washing

in a solvent or soap and water. After cleaning, dry with
compressed air to make sure all moisture is removed
before replacing filters.

Flushing
Flushing this product to remove excessive dirt, foreign
particles, moisture or oil that occurs in the operating
environment will help to maintain proper vane
performance. If your pump is not getting the vacuum or
pressure level expected, flushing is required. Vanes will
stick when dirty and may cause pump to be noisy or
inefficient.
Use only Gast recommended Flushing Solvent or other
non-petroleum based flushing solvent. Do Not use
kerosene or ANY other combustible solvent to flush
product.
1. Disconnect electrical power supply.
2. Release all pressure and vacuum from pump.
3. Remove all accessories at the inlet and exhaust
ports.
4. Remove filter.
5. Start product. Place towel over exhaust port to
clean up solvent. If using liquid solvent, pour
several tablespoons directly into inlet port. If using
Gast recommended Flushing Solvent, spray solvent
for 5-10 seconds into inlet port.
6. Block the inlet port and draw a deep vacuum for
15-20 seconds. Release the vacuum.
7. Listen for changes in the sound of the motor. If
motor sounds smooth, go to next step. If motor
does not sound like it is running smoothly, repeat
steps 5 and 6 until you can hear a difference in the
operating sound of the pump.
8. Start the pump and let it run for 1 minute, then turn
pump off.
9. Replace all accessories at the inlet and exhaust
ports.
10. Replace filter before resuming operation.
4
70-325 Rev G.qxd:70-325 Rev D.qxd 2/11/11 2:29 PM Page 5

SERVICE KIT INSTALLATION Disposal (Please note current regulations)

Parts of the rotary vane pumps and compressors,
shafts, iron or aluminum castings, plastic or glass
parts or bearings, may be recycled as scrap
WARNING materials.

c Electrical Shock Hazard

We have Gast Certified Service
Centers throughout the world.
For the most up-to-date listing,
contact one of our sales offices
below:
Disconnect electrical power supply cord before

Gasts Manufacturing, Inc.

installing Service Kit.

2300 S. Highway M139

If product is hard wired into system, disconnect
Benton Harbor, MI 49022
electrical power at the circuit breaker or fuse box
Ph: 269/926-6171
FAX: 269/925-8288
before installing Service Kit.

www.gastmfg.com
Disconnect air supply and vent all air lines to
release pressure or vacuum.
Failure to follow these instructions can result in
death, fire or electrical shock. Gast Group Limited,
United Kingdom
Unit 11, The I O Centre
Gast will NOT guarantee field-rebuilt product Nash Road
performance. For performance guarantee, the product Redditch, B98 7AS
must be returned to a Gast Authorized Service Facility. United Kingdom
ph: +44 (0) 1527 504040
Service Kit contents vary. Most contain vanes, gaskets Fax: +44 (0) 1527 525262
oiler wick and filter elements. www.gastmfg.com

Gast Hong Kong

Do Not attempt to remove the rotor. It is held in place Room 6,9/F.
by Loctite and can only be serviced by a Gast New Commerce Centre
Authorized Service Facility. 19 On Sum St., Shatin
N. T. Hong Kong
Ph: (852) 2690 1066
Fax: (852) 2690 1012
www.gasthk.com
1. Remove the End Plate bolts.
PUMP DISASSEMBLY

DO NOT at any time remove the rotor or loosen

2. Remove End Plate and check for scoring on End

any of the electric motor thru-bolts.

Plate, Rotor, and Body. Surfaces should be

smooth. If severe scoring is visible contact an
Authorized Service Facility.
3. Remove vanes.
4. Clean all surfaces with Gast recommended
Flushing solvent and dry well.

5. Apply a light coat of Gast recommended Oil

PUMP RE-ASSEMBLY

part#AD220,(an equivalent 10 wt. high detergent

oil can also be used) to the vanes.
6. Re-install vanes, noting the proper direction of
the beveled edge (Refer to exploded view).
7. Install End Plate and tighten End Plate Bolts.
8. Install new cover gasket on Filter/Muffler Assem-
bly and Lubricator.
9. Before putting the pump into service, ensure
that any external accessories have not been
damaged.

If the pump fails to produce proper vacuum or pressure,

or is excessively noisy, turn off and return unit to an
Authorized Service Facility.
5
70-325 Rev G.qxd:70-325 Rev D.qxd 2/11/11 2:29 PM Page 6

EXPLODED PRODUCT VIEW, PARTS & ORDERING INFORMATION

Lubrication 0323/0523 SERIES

Series 0323 and 0523:

These models use a siphon oiler. The
REF DESCRIPTION QTY 0323-V3 0523-V3

lubrication rate is determined by the

NO.

temperature, the operating vacuum or

pressure, and the siphon jar oil level. Keep
2∆
1 BODY 1 AK503 AK505

the siphon jar filled to the line shown on the

VANE 4 AK731 AK731
3 SHROUD 1 AK502 AK502

jar. Either unscrew the jar or fill through the

4 END PLATE 1 AK516B AK516B

spring-loaded cap. 6∆
5 SIPHON OILER 1 AA930A AA930A

7∆
COVER GASKET 1 AA932 AA932

All Models:
WICK 1 AA934 AA934

The oil wick should be folded in half, with the

8 JAR 1 AA935A AA935A

two ends submerged in the oil at the bottom 10 ∆

9 FILTER ELEMENT ASSM. 1 B343B B343B

of the Jar, and the folded center inserted into

FILTER FELT 4 B344A B344A

the connector approximately 3/8" past the two 12 ∆

11 INTAKE FILTER ASSM. 1 V400G V400G

breather holes in the connector (but not

COVER GASKET 2 B62A B62A

touching the feed hole leading to the pump).

13 MUFFLER ASSEMBLY 1 V425K V425K

Both the breather holes and the feed hole

14 JAR 2 AA125A AA125A

must be unrestricted.
15 FOOT SUPPORT ASSM. 1 AC136 AC136
*** SERVICE KIT 1 K485 K485

∆ Parts included in repair kit

6
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EXPLODED PRODUCT VIEW, PARTS & ORDERING INFORMATION

Lubrication

Series 0823 and 1023:

These models use a constant level oiler. The
lubrication rate is determined by the temperature,
the vacuum or pressure at which the pump is 0823/1023 SERIES
operating, and the siphon jar oil level
(determined by the vertical position of the tube in REF DESCRIPTION QTY 0823-V2 1023-V2
the jar). NO.

The lower end of the tube should be 1/4" from 1 BODY 1 AK517 AK518
the bottom of the oil jar for normal lubrication. To 2∆ VANE 4 AK741 AK741
reposition the tube, loosen the locknut and adjust
the sleeve up or down. Lock the new position
3 SHROUD 1 AK511 AK511

with the locknut. For faster lubrication, raise the 4 END PLATE 1 AK515B AK515B
reservoir tube away from the bottom of the oil jar. 5 INTAKE FILTER ASSEMBLY 1 AB599 AB599
For slower lubrication, lower the reservoir tube
toward the bottom of the jar. 6∆ COVER GASKET 2 AA405 AA405
7 FILTER ELEMENT ASSEMBLY 1 AC433 AC433
To replenish the oil, pull the reservoir upward out
of the adjusting sleeve and turn it over. Add oil
8∆ CARTRIDGE 2 AC393 AC393

through the tube. When the upper reservoir is 10 EXHAUST MUFFLER ASSEMBLY 1 AB599C AB599C
filled, replace it through the adjusting sleeve and 11 MUFFLER ELEMENT ASSEMBLY 1 AC434 AC434
firmly seat it against the top of the sleeve.
12 CONSTANT LEVEL OILER 1 AD125K AD125K
All Models: 13 OIL RESERVOIR 1 AD117 AD117
The oil wick should be folded in half, with the two 14 JAR 2 AA805 AA805
ends submerged in the oil at the bottom of the
Jar, and the folded center inserted into the 15 JAR 1 AA935A AA935A
connector approximately 3/8" past the two 16 WICK 1 AA934 AA934
breather holes in the connector (but not touching
the feed hole leading to the pump). Both the
*** SERVICE KIT 1 K486 K486
breather holes and the feed hole must be ∆ Parts included in repair kit 7
unrestricted.
70-325 Rev G.qxd:70-325 Rev D.qxd 2/11/11 2:29 PM Page 8

WARRANTY
Gast finished products, when properly installed and operated under normal conditions of use, are warranted by Gast to
be free from defects in material and workmanship for a period of twelve (12) months from the date of purchase from
Gast or an authorized Gast Representative or Distributor. In order to obtain performance under this warranty, the buyer
must promptly (in no event later than thirty (30) days after discovery of the defect) give written notice of the defect to
Gast Manufacturing Incorporated, PO Box 97, Benton Harbor Michigan USA 49023-0097 or an authorized Service
Center (unless specifically agreed upon in writing signed by both parties or specified in writing as part of a Gast OEM
Quotation). Buyer is responsible for freight charges both to and from Gast in all cases.

This warranty does not apply to electric motors, electrical controls, and gasoline engines not supplied by Gast. Gast’s
warranties also do not extend to any goods or parts which have been subjected to misuse, lack of maintenance,
neglect, damage by accident or transit damage.

THIS EXPRESS WARRANTY EXCLUDES ALL OTHER WARRANTIES OR REPRESENTATIONS EXPRESSED OR

IMPLIED BY ANY LITERATURE, DATA, OR PERSON. GAST’S MAXIMUM LIABILITY UNDER THIS EXCLUSIVE
REMEDY SHALL NEVER EXCEED THE COST OF THE SUBJECT PRODUCT AND GAST RESERVES THE RIGHT,
AT ITS SOLE DISCRETION, TO REFUND THE PURCHASE PRICE IN LIEU OF REPAIR OR REPLACEMENT.

GAST WILL NOT BE RESPONSIBLE OR LIABLE FOR INDIRECT OR CONSEQUENTIAL DAMAGES OF ANY KIND,
however arising, including but not limited to those for use of any products, loss of time, inconvenience, lost profit, labor
charges, or other incidental or consequential damages with respect to persons, business, or property, whether as a
result of breach of warranty, negligence or otherwise. Notwithstanding any other provision of this warranty, BUYER’S
REMEDY AGAINST GAST FOR GOODS SUPPLIED OR FOR NON-DELIVERED GOODS OR FAILURE TO FURNISH
GOODS, WHETHER OR NOT BASED ON NEGLIGENCE, STRICT LIABILITY OR BREACH OF EXPRESS OR
IMPLIED WARRANTY IS LIMITED SOLELY, AT GAST’S OPTION, TO REPLACEMENT OF OR CURE OF SUCH
NONCONFORMING OR NON-DELIVERED GOODS OR RETURN OF THE PURCHASE PRICE FOR SUCH GOODS
AND IN NO EVENT SHALL EXCEED THE PRICE OR CHARGE FOR SUCH GOODS. GAST EXPRESSLY DISCLAIMS
ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR USE OR PURPOSE WITH RESPECT
TO THE GOODS SOLD. THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE DESCRIPTIONS SET
FORTH IN THIS WARRANTY, notwithstanding any knowledge of Gast regarding the use or uses intended to be made
of goods, proposed changes or additions to goods, or any assistance or suggestions that may have been made by Gast
personnel.

Unauthorized extensions of warranties by the customer shall remain the customer’s responsibility.

CUSTOMER IS RESPONSIBLE FOR DETERMINING THE SUITABILITY OF GAST PRODUCTS FOR CUSTOMER’S
USE OR RESALE, OR FOR INCORPORATING THEM INTO OBJECTS OR APPLICATIONS WHICH CUSTOMER
DESIGNS, ASSEMBLES, CONSTRUCTS OR MANUFACTURES.

This warranty can be modified only by authorized Gast personnel by signing a specific, written description of any
modifications.

TROUBLESHOOTING CHART

Low High Pump Motor Reason and remedy

Vacuum Pressure Vacuum Pressure Overheat Overload for problem.

• • At pump • • Filter dirty.

Clean or replace.

• At pump • • Muffler dirty.

Clean or replace.

• At pump • • Vacuum line collapsed.

Repair or replace.

• • • • Relief valve set too high.

Inspect and adjust.

• • Relief valve set too low.

Inspect and adjust.

• • At pump At pump • • Plugged vacuum/pressure line.

Inspect and repair.

• • Vanes sticking.
Clean or replace.

• • Vanes worn.
Replace.

• • Shaft seal worn.

Replace.

• • • • Dust or offset powder in pump.

Inspect and clean.
• • • Motor not wired correctly.
Check wiring diagram and line voltage.

• • • • Running at too high an RPM.

Check wiring diagram and line voltage.

8
ISO 9001 & 14001 CERTIFIED www.gastmfg.com - 269-926-6171