Hyundai 6 Speed Automatic Eng
Hyundai 6 Speed Automatic Eng
Hyundai 6 Speed Automatic Eng
(A6LFx, A6MFx)
Yalta 2012
Automatic Transmission
Power-train
Plant
Category
Engine
1.6 GDI
(Hwasong)
GSL
DSL
NA(09.10)
GEN(09.10)
Aust.(09.10)
GEN(10.4)
EU(10.2)
China(10.4)
Spec.
DOM
NA
GEN
Aust.
EU
EL(ix35)
China
M5CF1-1
(HMMC)
161/19.8
M5GF1
(Ulsan)
A6MF1
(HPT)
2WD
4WD
2WD
4WD
(10.4~)
(10.4~)
(PS/kg.m)
A6MF1
(HPT)
U2-1.7 VGT
(Hwasong)
115/26.0
M6CF3-1
(HMMC)
M6GF2
(Hwasong)
R-2.0 VGT (H) 173/38.0
(Ulsan)
(PS/kg.m)
A6LF2
(HPT)
4WD
2WD
4WD
2WD
4WD
4WD
2WD
4WD
(10.11~)
(~10.10)
(~10.10)
M6GF2
(Hwasong)
R-2.0 VGT (L) 136/32.0
(Ulsan)
(PS/kg.m)
A6LF2
(HPT)
Emission
2WD
174/23.0
2WD
(10.11~)
M6GF2
(Ulsan)
(PS/kg.m)
BHMC(#2)
DOM(09.8)
(PS/kg.m)
(PS/kg.m)
KMS
Area
T/M
140/17.0
Ulsan (#5)
(~10.10)
(10.11~)
06EM (GSL)
EURO-5 (DSL)
2-ULEV
SULEV
EURO-5
EURO-4/5 (GSL)
EURO-3/4/5 (DSL)
EURO-4
Copyright 2009 All rights reserved. No part of this material may be reproduced, stored in any retrieval system or transmitted in any form or by any means without the written permission of Hyundai Motor Company.
Automatic Transmission
Variation
Engine
Category
A6LF1
A6LF2
A6LF3
A6MF1
A6MF2
3.3
-II 3.5
3.8
R2.0
-II 4.0
R2.2
-II 2.0/2.4
2.7
-II 2.4
2WD
4WD
2WD
4WD
33.5
36.5
40.0
23.5
28.5
Length (mm)
386
389
402
376.4
386.4
Distance between
shafts (mm)
Applied model
207
TG F/L
GH F/L
LM
TG F/L
GH F/L
CM F/L
CM F/L
PO
XM
189
204
197
204
LM
YF
TG F/L
CM F/L
GH F/L
LM
CM F/L
XM
VG TAXI
XM
Copyright 2009 All rights reserved. No part of this material may be reproduced, stored in any retrieval system or transmitted in any form or by any means without the written permission of Hyundai Motor Company.
Automatic Transmission
Internal Structure
2C+3B+1F
O/D clutch
OWC (roller type)
LR brake
Rear planetary
gear
Middle planetary
gear
35R clutch
26 brake
U/D brake
Front planetary
gear
Centrifugal balance
piston
(bonded seal type)
Dish type
return spring
Copyright 2009 All rights reserved. No part of this material may be reproduced, stored in any retrieval system or transmitted in any form or by any means without the written permission of Hyundai Motor Company.
Automatic Transmission
Internal Structure
Pressure inlet
O/D clutch
U/D brake
piston
chamber
26 brake
LR brake
Double parallel
Type
O/D clutch
disc
Wave type
Copyright 2009 All rights reserved. No part of this material may be reproduced, stored in any retrieval system or transmitted in any form or by any means without the written permission of Hyundai Motor Company.
Automatic Transmission
Specification
Category
A6LFx
A6MFx
A5HF1
Engine
3.3, 3.8
Gear
ratio
Type
*WIDE
*CLOSE
*WIDE
*CLOSE
1ST
4.651
4.252
4.639
4.212
3.789
2ND
2.831
2.654
2.826
2.637
2.065
3RD
1.842
1.804
1.841
1.800
1.421
4TH
1.386
1.386
1.035
5TH
1.000
1.000
0.728
6TH
0.772
0.772
3.393
3.385
3.808
Spec.
ATF
Qty
Service
TCM/PCM Maker
SP-IV
About 7.8
SP-III
About 7.1
About 10
100,000km /
40,000km
DELPHI PCM
Automatic Transmission
New Features
Roller type One-way Clutch
4 pinion type
(A6LMFx)
2 pinion type
(HIVEC)
Copyright 2009 All rights reserved. No part of this material may be reproduced, stored in any retrieval system or transmitted in any form or by any means without the written permission of Hyundai Motor Company.
Automatic Transmission
New Features
Eliminated oil level gauge
Harness assembly
46307-3B010 (A6LFx)
Overflow plug
46307-3B610 (A6MFx)
Copyright 2009 All rights reserved. No part of this material may be reproduced, stored in any retrieval system or transmitted in any form or by any means without the written permission of Hyundai Motor Company.
Automatic Transmission
New Features
Oil pump
Paracoid type
Pipe seal
8
12
Copyright 2009 All rights reserved. No part of this material may be reproduced, stored in any retrieval system or transmitted in any form or by any means without the written permission of Hyundai Motor Company.
Automatic Transmission
10
New Features
Seal cap
Spacer
Side gear
Side gear
A6LMFx
Other than
A6LMFx
Oil seal
Oil seal
Spacer
Copyright 2009 All rights reserved. No part of this material may be reproduced, stored in any retrieval system or transmitted in any form or by any means without the written permission of Hyundai Motor Company.
Automatic Transmission
Valve Body
11
The location of valve body
mounting bolt (5 EA)
Solenoid Valve
To UD brake
To LR brake
Accumulator
Oil temperature sensor
Copyright 2009 All rights reserved. No part of this material may be reproduced, stored in any retrieval system or transmitted in any form or by any means without the written permission of Hyundai Motor Company.
Automatic Transmission
12
Accumulator
Rated Line Pressure: 4~16kgf/
Inner valve body
N-D accumulator
spring & piston
Accumulator spring
& piston (5EA)
Copyright 2009 All rights reserved. No part of this material may be reproduced, stored in any retrieval system or transmitted in any form or by any means without the written permission of Hyundai Motor Company.
Automatic Transmission
13
Clutch
Range
OWC
LR
P/N
NC
1ST
1ST
D/S
UD
O/D
35R
26
2ND
3RD
4TH
5TH
6TH
: Hydraulic pressure is applied.
Copyright 2009 All rights reserved. No part of this material may be reproduced, stored in any retrieval system or transmitted in any form or by any means without the written permission of Hyundai Motor Company.
Automatic Transmission
14
VFS (OD)
VFS (35R)
GND
VFS (26)
Speed sensors
(Input, Output)
or
PCM
Output
Inhibitor Switch
Input
VFS (PCV)
TCM
VFS (T/C)
SS-A
SS-B
CAN Communication
Shift Lock Solenoid
Copyright 2009 All rights reserved. No part of this material may be reproduced, stored in any retrieval system or transmitted in any form or by any means without the written permission of Hyundai Motor Company.
Automatic Transmission
Input and Output Speed Sensor
15
Embedded in transmission
0.7V
1.4V
Automatic Transmission
16
Color A
Color B
Model
A6LF1/2
A6LF3
A6MF1/2
Part Number
Color C
Variant
Color A
Color B
Color C
42620-3B100
Black
42620-3B110
Green
42620-3B300
Black
Green
42620-3B310
Green
Black
42620-3B600
Blue
42620-3B610
Brown
42620-3B620
Gray
Copyright 2009 All rights reserved. No part of this material may be reproduced, stored in any retrieval system or transmitted in any form or by any means without the written permission of Hyundai Motor Company.
Automatic Transmission
17
Inhibitor Switch
Combination of output signals from 4 terminals
Power supply: 12V
Range detection: 7-position (P, R, N, D, X, Y, Z)
Failsafe: 1st, 2nd gear is prohibited.
S2
Mail side
42700-3B000
S1
S2
S3
S4 S1
IG1
IG1
S3
S4
P-R
R-N
N-D
D-X
X-Y
Y-Z
S1
S2
S3
S4
Copyright 2009 All rights reserved. No part of this material may be reproduced, stored in any retrieval system or transmitted in any form or by any means without the written permission of Hyundai Motor Company.
Automatic Transmission
18
46386-.B000
DTC
Description
P0712
OTS Short to
Ground
P0713
OTS Short to
B+ or Open
Failsafe
- MIL ON (2DC)
- Set to 80
Copyright 2009 All rights reserved. No part of this material may be reproduced, stored in any retrieval system or transmitted in any form or by any means without the written permission of Hyundai Motor Company.
Automatic Transmission
19
Solenoid Valve
Line Pressure
Control Solenoid
Valve (VFS)
35R Solenoid
Valve (VFS)
N.H
N.H
N.L
Shift Control
Solenoid Valve A
(On-Off)
N.L
N.L
Shift Control
Solenoid Valve B
(On-Off)
Torque Converter
Solenoid Valve (VFS)
OD Solenoid
Valve (VFS)
N.H
Internal resistance () at RT
UD Solenoid
Valve (VFS)
N.H
26 Solenoid
Valve (VFS) N.L
- VFS: 5.10.3
- On-Off: 10~11
Copyright 2009 All rights reserved. No part of this material may be reproduced, stored in any retrieval system or transmitted in any form or by any means without the written permission of Hyundai Motor Company.
Automatic Transmission
20
Solenoid is energized.
ON (8kph), OFF (6kph).
F: Feedback control
UD
OD
On-Off
35R
Normal High
Normal Low
SSA
P/N
NC
2ND
3RD
1ST
1ST
D/S
26
SSB
4TH
5TH
6TH
Automatic Transmission
21
17
16
5
18 pin connector
(Male side connector)
11
Pin
SS-B (-)
12
2
7
10
6
Description
Pin
Description
10
Solenoid power 2
11
26 VFS (-)
12
SS-B (-)
13
OTS (-)
Solenoid power 1
14
15
OD VFS (-)
16
UD VFS (-)
17
OTS (+)
18
SS-A (-)
18
Copyright 2009 All rights reserved. No part of this material may be reproduced, stored in any retrieval system or transmitted in any form or by any means without the written permission of Hyundai Motor Company.
Automatic Transmission
22
Starter
motor
VB
Back-up lamp
Starter relay
TCM
ST
IG
P/N relay
(Sub Starter relay)
IG
Back-up lamp relay
Copyright 2009 All rights reserved. No part of this material may be reproduced, stored in any retrieval system or transmitted in any form or by any means without the written permission of Hyundai Motor Company.
Automatic Transmission
23
Neutral Control
*HAC: Hill start Assist Control
TCM
Longitudinal acceleration
Brake master cylinder pressure
*HAC Status
ESC
Slope 8%
HAC ON
NC entry (AND)
(must maintain over 2sec)
Foot brake ON & APS=0%
D range 1st gear
Engine warm up
VS=0kph
NC release (OR)
Foot brake OFF or APS>0%
Other than D-1st
Engine cold condition
VS > 0kph
Copyright 2009 All rights reserved. No part of this material may be reproduced, stored in any retrieval system or transmitted in any form or by any means without the written permission of Hyundai Motor Company.
Automatic Transmission
24
Neutral Control
N range
D range
NC entry:
1.7sec
Engine speed
Target Slip:
50rpm
Turbine speed
APS
Brake pressure
PG-B
UD brake pressure
Copyright 2009 All rights reserved. No part of this material may be reproduced, stored in any retrieval system or transmitted in any form or by any means without the written permission of Hyundai Motor Company.
Automatic Transmission
25
Overflow plug
Gasket
[Caution]
- Overflow gasket should be replaced with new one.
- Tightening torque of overflow plug: 3.5~4.5 Nm
- Tightening torque of drain plug:3.9~4.9Nm
Copyright 2009 All rights reserved. No part of this material may be reproduced, stored in any retrieval system or transmitted in any form or by any means without the written permission of Hyundai Motor Company.
Automatic Transmission
26
TCM Learning
Time to perform TCM Learning:
A/T assembly replacement
TCM replacement
TCM reprogramming
Category
Shift
UD/B
N D
26/B
1 2
35R/C
2 3
OD/C
3 4
Conditions
Repeat
Common Conditions
Copyright 2009 All rights reserved. No part of this material may be reproduced, stored in any retrieval system or transmitted in any form or by any means without the written permission of Hyundai Motor Company.
Automatic Transmission
Questions?
End of Presentation
Thank you.
Copyright 2009 All rights reserved. No part of this material may be reproduced, stored in any retrieval system or transmitted in any form or by any means without the written permission of Hyundai Motor Company.
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