UV Resistance Electrostatic Epoxy Polyester RAL Yellow Steel Paint Powder Coating
Description
epoxy polyester ral colors powder coating use for indoor/outdoor envirnment, can be use for metal, steel, aluminum products.
It is usually used to create a hard finish that is tougher than conventional paint. Powder coating is mainly used for coating of metals, aluminum extrusions, and automobile and bicycle parts.
The Powder Coating Process involves three basic steps:
1.Part preparation or the pre-treatment = Removal of oil, soil, lubrication greases, metal oxides, welding scales etc. is essential prior to the powder coating process. It can be done by a variety of chemical and mechanical methods. The selection of the method depends on the size and the material of the part to be powder coated, the type of soil to be removed and the performance requirement of the finished product.
2. The powder application - The most common way of applying the powder coating to metal objects is to spray the powder using an electrostatic gun, or corona gun. The gun imparts a positive electric charge on the powder, which is then sprayed towards the grounded object by mechanical or compressed air spraying and then accelerated toward the workpiece by the powerful electrostatic charge.
3. Curing - When a thermoset powder is exposed to elevated temperature, it begins to melt, flows out, and then chemically reacts to form a higher molecular weight polymer in a network-like structure. This cure process, called crosslinking, requires a certain temperature for a certain length of time in order to reach full cure and establish the full film properties for which the material was designed. Normally the powders cure at 200°C (390°F) for 10 minutes. The curing schedule could vary according to the manufacturer's specifications. The application of energy to the product to be cured can be accomplished by convection cure ovens or infrared cure ovens.
Product Test
Product Details |
Type |
indoor/outdoor |
Color |
Yellow |
Surface Finish |
smooth / texture / sand |
Gloss level |
80% |
Particle Size |
Average 32-42μm |
Specific Gravity |
1.2-1.7g per cubic meter |
Coverage |
8-10 square meters per Kg at 50-90 μm film thickness |
film thickness |
60-80μm |
Application Recommendation |
Application Voltage |
60-90 KV |
Gun to Component Distance |
15-20CM |
Curing Temperature |
200 degree / 10 mins |
electric current |
25-30MA |
Spray Room |
Clear, no other powder coating |
Air pressure |
Appropriate |
Powder coated Film Mechanical Properties |
Adhesion |
Cross-cut(3mm),no loss of adhesion |
Impact Resistance |
Direct impact 50kg/cm |
Pencil Hardness |
2H |
Cupping Test |
6mm Mandrel |
Bending Test |
5mm |
Powder Coated Film Chemical Resistance |
Salt Spray Test |
5% NaCl Solution for 500 hours - No change |
Acid Resistance |
5% HCL for 48 hours dip test - No change |
Alkali Resistance |
5% NaOH for 48 hours dip test - No change |
Powder Coating Advantage |
Ratio |
Spray ratio is 90% |
Square |
1KG of powder coating can spray 8-10 square meter |
Adhesive force |
Powder Coating adhesive force is stronger 8-10 years |
Color |
Powder Coating is not easy to fade in 5-8 years |
Storage Stability |
Store in ventilated, dry, clean room, temperature < 25ºC |
Relative humidity 50-65% |
Away from direct sunlight, fire, heat |
For best performance, use within 6 months |
Our factories
1.Production workshop set up in 1989, leading powder coating supplier with rich experience in China.
2. 4 Factories in total. Three are Powder Coating Production Bases, one is Nano-Dryplating Spraying Base.
16 Production Lines. 5 Bonding Lines. 9 Sample Lines.
Annual Capacity reaches 10,000 Tons.
3. Nano-Dryplating Silver Chrome Effect Powder Coating is identified as Guangdong High-Tech Product.
4. Oversea Countries: Sweden, Turkey, Russia, Guatemala, Peru, Pakistan, UAE, etc
Certificate
FAQ
Q1. Can I have a sample order for powder coating?
A: Yes, we welcome sample order to test and check quality. Mixed samples are acceptable.
Q2. What about the lead time?
A: Sample needs 3-5 days, mass production time needs 1-2 weeks for inspection and customs declaration.
Q3. Do you have any MOQ limit for powder coating?
A: Low MOQ, 1-2kg sample powder checking is available.
Q4. How to proceed an order for powder coating?
A: Firstly let us know your requirements or application.
Secondly We quote according to your requirements or our suggestions.
Thirdly customer confirms the samples and places deposit for order.
Fourthly We arrange the production.
Q5: Do you offer guarantee for the products?
A: Yes, we offer professional after-sale service for every customer.
Welcome to contact us
Judy