Have you made the basic setting in 55?
---
Yes, the units are identical, but the parameterization is different, 6R vs T5.
Franciswat's Polo 6R 1.6 Bifuel
-
Franciswat
- Silver Member
- Posts: 271
- Joined: Thu Sep 21, 2017 9:39 am
- Drives: 6R 1.6 Bifuel
- Location: Italy
Re: Upgrading my Polo 6R bifuel
If you mean the headlight adjustment I have already executed the procedure described above before making the last autoscan: 
[Select]
[55 - Xenon Range]
[Basic Settings - 04]
Select Basic headlamp setting from the drop-down menu.
[Go!] to activate the Basic Setting.
The meas. block field will show Running.
Adjust the headlights using their manual adjusting screws as referenced against a suitable aiming target.
[Stop] after any needed mechanical adjustments are completed.
Select Acknowledge basic setting
[Go!] to activate the Basic Setting.
After the result of Finished Correctly appears click [Stop]
The adjustment should now be learned.
[Done, Go Back]
Don't forget to check/clear fault codes afterwards.
[Close Controller, Go Back - 06]
This only solved the Missing Calibration fault without affecting the other 2 faults.
I still do not understand the reason of the No Signal/Communication fault from can gateway.
If this may help the IC warning light appears only If I keep highbeam on for more than 1 second; a single flash does not cause any warning light on IC.
[Select]
[55 - Xenon Range]
[Basic Settings - 04]
Select Basic headlamp setting from the drop-down menu.
[Go!] to activate the Basic Setting.
The meas. block field will show Running.
Adjust the headlights using their manual adjusting screws as referenced against a suitable aiming target.
[Stop] after any needed mechanical adjustments are completed.
Select Acknowledge basic setting
[Go!] to activate the Basic Setting.
After the result of Finished Correctly appears click [Stop]
The adjustment should now be learned.
[Done, Go Back]
Don't forget to check/clear fault codes afterwards.
[Close Controller, Go Back - 06]
This only solved the Missing Calibration fault without affecting the other 2 faults.
I still do not understand the reason of the No Signal/Communication fault from can gateway.
If this may help the IC warning light appears only If I keep highbeam on for more than 1 second; a single flash does not cause any warning light on IC.
-
iichel
- Bling Bling Diamond Member
- Posts: 6509
- Joined: Fri Nov 14, 2014 2:14 pm
- Drives: Polo 6R 2.0 TDI, Passat B8 2.0 TSI
- Location: https://mypassat.nl/
Re: Upgrading my Polo 6R bifuel
Are the soldering connections for the can lines done correctly and is the module connected to terminal 15?
-
ciclo
- Bling Bling Diamond Member
- Posts: 8178
- Joined: Sun Feb 24, 2013 10:20 am
- Drives: 6R'13/G7.5'19
- Location: Earth ♥, Spain.
- Contact:
Re: Upgrading my Polo 6R bifuel
Take a clear picture of the CAN lines connection points for your AFS. (close to and far)
-
Franciswat
- Silver Member
- Posts: 271
- Joined: Thu Sep 21, 2017 9:39 am
- Drives: 6R 1.6 Bifuel
- Location: Italy
Re: Upgrading my Polo 6R bifuel
Thanks for helping guys.
iichel I have checked both power and can connections and used a voltmeter to check if headlight range unit is powered and It looks so.
I also tryed to plug again the other range unit but can gateway error remains.
Here are some details pictures. Hope those can help.
PS flying wiring are only because I have just re-made the connections (prior made with a solder) using butt connectors.
This second joint is made because of wiring was too short.
iichel I have checked both power and can connections and used a voltmeter to check if headlight range unit is powered and It looks so.
I also tryed to plug again the other range unit but can gateway error remains.
Here are some details pictures. Hope those can help.
PS flying wiring are only because I have just re-made the connections (prior made with a solder) using butt connectors.
This second joint is made because of wiring was too short.
-
ciclo
- Bling Bling Diamond Member
- Posts: 8178
- Joined: Sun Feb 24, 2013 10:20 am
- Drives: 6R'13/G7.5'19
- Location: Earth ♥, Spain.
- Contact:
Re: Upgrading my Polo 6R bifuel
Wrong!
The AFS unit must be connected to the powertrain CAN lines (old CAN lines for instrument cluster), not to the new CAN lines of the instrument cluster with BCM Max (54,57).
---
thanks for the pictures...
-
ciclo
- Bling Bling Diamond Member
- Posts: 8178
- Joined: Sun Feb 24, 2013 10:20 am
- Drives: 6R'13/G7.5'19
- Location: Earth ♥, Spain.
- Contact:
Re: Upgrading my Polo 6R bifuel
It is convenient to twist the wires of the CAN lines to avoid possible electromagnetic interference.
-
Franciswat
- Silver Member
- Posts: 271
- Joined: Thu Sep 21, 2017 9:39 am
- Drives: 6R 1.6 Bifuel
- Location: Italy
Re: Upgrading my Polo 6R bifuel
My deepest gratitude guys! No more errors in autoscan 
Please apologize for my noobish question but at the beginning I connected the range unit to the wrong can according to the following wiring diagram.
Is that wiring diagram wrong or I am not able to get the point? Sorry for the question but I'd like to understand my error to avoid it in future retrofit.
Now that the autoscan problems are gone, one error left: the light bulb on IC when highbeam are activated (more than 1 second).
Do you think is that a coding problem? Because of I have read federicodrdpro had similar problem with his led headlight retrofit and problem was solved by a coding (I know conditions are not comparable but as far I can see both headlights works correctly).
Thanks so much!
Code: Select all
Wednesday,21,August,2019,13:24:27:39744
VCDS -- Windows Based VAG/VAS Emulator Running on Windows XP x86
VCDS Version: 17.1.3.0
Data version: 20170203 DS267.2
www.Ross-Tech.com
VIN: WVWZZZ6RZCY540000 License Plate:
Chassis Type: 6R (7E0)
Scan: 01 03 04 08 09 10 15 17 19 25 44 55 56 0B
VIN: WVWZZZ6RZCY540000
01-Engine -- Status: OK 0000
03-ABS Brakes -- Status: OK 0000
04-Steering Angle -- Status: OK 0000
08-Auto HVAC -- Status: OK 0000
09-Cent. Elect. -- Status: Malfunction 0010
10-Park/Steer Assist -- Status: OK 0000
15-Airbags -- Status: OK 0000
17-Instruments -- Status: OK 0000
19-CAN Gateway -- Status: OK 0000
25-Immobilizer -- Status: OK 0000
44-Steering Assist -- Status: OK 0000
55-Headlight Range -- Status: OK 0000
56-Radio -- Status: OK 0000
-------------------------------------------------------------------------------
Address 01: Engine
Cannot be reached
-------------------------------------------------------------------------------
Address 03: ABS Brakes (J104) Labels: 6R0-907-37x-ESP82.clb
Part No SW: 6R0 907 379 BC HW: 6R0 907 379 AF
Component: ESP8.2i front H05 0002
Revision: --------
Coding: 210224E3217100B5842524E484D700401300
Shop #: WSC 00788 648 00255
VCID: 00085B4297984341E9-8054
No fault code found.
-------------------------------------------------------------------------------
Address 08: Auto HVAC (J301) Labels: None
Part No SW: 6R0 820 045 N HW: 6R0 820 045 N
Component: Man AC H02 0202
Revision: 0003SH02
VCID: 397EF6A6B0C2D289EE-806C
No fault code found.
-------------------------------------------------------------------------------
Address 09: Cent. Elect. (J519) Labels: 7E0-937-BCM-V1.clb
Part No SW: 7E0 937 090 HW: 7E0 937 090
Component: BCM PQ25 Max4 H80 0736
Revision: B9080001 Serial number: 0771 060161479
Coding: 3CB02BBF08E1240092380E916C6B0DD15AC0672F608D30D0200000030000
Shop #: WSC 02737 534 00190
VCID: 68D863E29BE89B0141-803C
Subsystem 1 - Part No SW: 6R0 959 801 AB HW: 6R0 959 801 AB Labels: 6R0-959-801.CLB
Component: J386__TSG_FT 008 1611
Serial number: KU0KU004011200011991
Coding: 18BC30
Subsystem 2 - Part No SW: 6R0 959 802 AD HW: 6R0 959 802 AD Labels: 6R0-959-802.CLB
Component: J387__TSG_BT 008 1611
Serial number: KU0KU005011200017885
Coding: 08BC30
Subsystem 3 - Part No: 1K8 951 171 A
Component: DWA-Sensor 00 001 0103
Coding: 000000
Subsystem 4 - Part No: 1K0 951 605 C
Component: LIN BACKUP HO H03 1301
Coding: 000000
Subsystem 5 - Part No: 1K8 951 171 A
Component: DWA-Sensor 00 001 0103
Coding: 000000
Subsystem 6 - Part No SW: 1K8 959 442 HW: 1K8 959 442
Component: E221__MFL-DC1 H04 0103
Serial number: 29170002240760027504
Coding: A40000
Subsystem 7 - Part No SW: 6R0 959 811 G HW: 6R0 959 811 G
Component: J388__TSG_HL 008 1611
Serial number: KU0KU010011200012406
Coding: 08BC32
Subsystem 8 - Part No SW: 6R0 959 812 G HW: 6R0 959 812 G
Component: J389__TSG_HR 008 1611
Serial number: KU0KU009011200013136
Coding: 08BC32
1 Fault Found:
01134 - Alarm Horn (H12)
000 - -
Freeze Frame:
Fault Status: 01100000
Fault Priority: 6
Fault Frequency: 1
Reset counter: 143
Mileage: 95103 km
Time Indication: 0
Date: 2020.14.19
Time: 00:03:52
-------------------------------------------------------------------------------
Address 10: Park/Steer Assist (J446) Labels: 7E0-919-475.clb
Part No SW: 7E0 919 475 K HW: 56D 919 475
Component: PARKHILFE 8K H02 0106
Revision: -------- Serial number: 20251528901029
Coding: 100001
Shop #: WSC 12345 123 12345
ASAM Dataset: EV_VW75XParaKssis4K 001004
ROD: N/A
VCID: 3A7CE9AABDC4D991E7-806E
No ASAM data for: "EV_VW75XParaKssis4K" (VW25)
No fault code found.
-------------------------------------------------------------------------------
Address 15: Airbags (J234) Labels: 5K0-959-655.clb
Part No SW: 6R0 959 655 K HW: 6R0 959 655 K
Component: VW10Airbag022 H09 0020
Revision: -------- Serial number: 003GX011W0JJ
Coding: 003232
Shop #: WSC 00788 648 00255
ASAM Dataset: EV_AirbaVW1B0PAVW250 A01001
ROD: N/A
VCID: 4A9CB96AED24491177-801E
Subsystem 1 - Serial number: 3575HRB4059124B2F99H
Subsystem 2 - Serial number: 3585HRB4061131GQCOUS
Subsystem 3 - Serial number: 3515RRB405P0VC0I5P0W
Subsystem 4 - Serial number: 3525RRB40510VC0IA9B9
No ASAM data for: "EV_AirbaVW1B0PAVW250" (VW25)
No fault code found.
-------------------------------------------------------------------------------
Address 17: Instruments (J285) Labels: 5K0-920-xxx-17.clb
Part No SW: 6R0 920 871 A HW: 6R0 920 871 A
Component: KOMBI H03 0505
Serial number: 00000000000000
Coding: 140E01
Shop #: WSC 00788 648 00255
ASAM Dataset: EV_KombiU_DS_VDD_RM09 A04113
ROD: N/A
VCID: 3460C7929FA02FE13D-8060
No ASAM data for: "EV_KombiU_DS_VDD_RM09" (VW36 *)
No fault code found.
-------------------------------------------------------------------------------
Address 19: CAN Gateway (J533) Labels: None
Part No SW: 7E0 909 901 HW: 7E0 937 090
Component: GW-K-CAN TP20 H80 0736
Revision: B9080001
Coding: 002200
Shop #: WSC 02737 534 00190
VCID: 68D863E29BE89B0141-803C
No fault code found.
-------------------------------------------------------------------------------
Address 25: Immobilizer (J334) Labels: 5K0-920-xxx-25.clb
Part No SW: 5K0 953 234 HW: 5K0 953 234
Component: IMMO H03 0505
Serial number:
Coding: 000000
Shop #: WSC 00000 000 00000
ASAM Dataset: EV_Immo_UDS_VDDR_M09 A03009
ROD: N/A
VCID: 6ADC19EA8DE4A91157-803E
No ASAM data for: "EV_Immo_UDS_VDDR_M09" (VW36 *)
No fault code found.
-------------------------------------------------------------------------------
Address 44: Steering Assist Labels: 6Q0-423-156.clb
Part No: 6R0 423 156 B
Component: LenkhilfeTRW V277
Coding: 11250
Shop #: WSC 00788
VCID: 2F6AC8FEEA860C3940-807A
No fault code found.
-------------------------------------------------------------------------------
Address 55: Headlight Range (J431) Labels: 6R0-907-357.clb
Part No SW: 6R0 907 357 HW: 6R0 907 357
Component: LWR-ECU H02 0070
Revision: -------- Serial number: --------------
Coding: 0110000001000000
Shop #: WSC 00788 648 00255
ASAM Dataset: EV_HealdRegulVWLWRPt 001004
ROD: N/A
VCID: 77FA309ECE5604F9D8-8022
No ASAM data for: "EV_HealdRegulVWLWRPt" (VW25)
No fault code found.
-------------------------------------------------------------------------------
Address 56: Radio (J503) Labels: None
Part No SW: 6RD 035 187 B HW: 6RD 035 187 B
Component: Radio 541 5314
Revision: -------- Serial number: VWZZZ4K6200530
Coding: 16000400040005
Shop #: WSC 127395 840 08317
VCID: 46848D5AF13CAD7193-8012
No fault code found.
End-------------------------(Elapsed Time: 03:16)--------------------------
Please apologize for my noobish question but at the beginning I connected the range unit to the wrong can according to the following wiring diagram.
Is that wiring diagram wrong or I am not able to get the point? Sorry for the question but I'd like to understand my error to avoid it in future retrofit.
Now that the autoscan problems are gone, one error left: the light bulb on IC when highbeam are activated (more than 1 second).
Do you think is that a coding problem? Because of I have read federicodrdpro had similar problem with his led headlight retrofit and problem was solved by a coding (I know conditions are not comparable but as far I can see both headlights works correctly).
Do you mean this way?It is convenient to twist the wires of the CAN lines to avoid possible electromagnetic interference.
Thanks so much!
-
ciclo
- Bling Bling Diamond Member
- Posts: 8178
- Joined: Sun Feb 24, 2013 10:20 am
- Drives: 6R'13/G7.5'19
- Location: Earth ♥, Spain.
- Contact:
Re: Upgrading my Polo 6R bifuel
When installing the new BCM Max 7E0, the communications for the IC must be improved to better manage any new function, this is achieved by creating new CAN lines (54 BCM / GW <---> 28 IC , 57<--->29).Franciswat wrote: ↑Wed Aug 21, 2019 12:34 pm
Please apologize for my noobish question but at the beginning I connected the range unit to the wrong can according to the following wiring diagram.
Is that wiring diagram wrong or I am not able to get the point? Sorry for the question but I'd like to understand my error to avoid it in future retrofit.
These new CAN lines no longer belong to the power train communication NETWORK.
AFS unit must be connected to the powertrain communication NETWORK, that is, what you have done to make it work properly.
It does not matter that the old wires powertrain CAN lines reach specifically to the IC, the important thing is that they are powertrain CAN lines.
Yes.
---
Test this new BCM coding:Franciswat wrote: ↑Wed Aug 21, 2019 12:34 pm one error left: the light bulb on IC when highbeam are activated (more than 1 second).
3CB02BBF08E1240092380E916C6B0DD1DAC0672F608D30D0200000030000
-
Franciswat
- Silver Member
- Posts: 271
- Joined: Thu Sep 21, 2017 9:39 am
- Drives: 6R 1.6 Bifuel
- Location: Italy
Re: Upgrading my Polo 6R bifuel
LC tested, no more IC warning light ! Everything works like a charm now!
Thank you so much ciclo for the explanations and the informations provided.
I could not successfully complete this retrofit without your help! I am very grateful to you!
A big thanks to iichel too!
Report of OEM xenon headlight retrofit with BCM 7E0 on Polo 6R 1.6 Bifuel
Please apologize if following report misses a lot of details.
It just want to give general view about the work performed.
First a look at the wiring diagram.
Please note headlight range unit and AFS unit wirings are missing in this diagram.
Simple comparison between OEM halogen headlight and OEM xenon headlight.
Xenon lamps I choose to mount on my Polo.
All the parts you need for the retrofit except for the wirings wich I made all by myself.
Anyway you can buy T10 to T14 and other needed wirings from online stores.
Wiring from left headlight to the BCM.
Bracket for the AFS mounting.
AFS mounted and waiting for the wiring.
T4 connector for the AFS unit. Only 3 pins are used.
AFS retrofit completed. The pvc pipe is not an OEM part.
I decided to use it to protect cables (0.35 mm2) from dirt, water and debris.
Wiring from the AFS unit to the BCM. View under the rear seat.
Wiring from right headlight to the BCM.
Headlight range unit T26 connector.
AFS unit is located behind the gloves box.
All the cables coming from left and right headlight which must be connected to the BCM.
Fog lamp wiring must be changed according to the wiring diagram above.
As ciclo suggested I added a new 15A fuse in the fusebox.
The new 15A fuse in SB54 (free slot in my fusebox).
Also the dimmer have to be changed because xenon headlight are controlled by AFS unit (not manually).
The dimmer mounted next to light switch.
Final result
! Everything works like a charm now! Code: Select all
Thursday,22,August,2019,14:53:17:39744
VCDS -- Windows Based VAG/VAS Emulator Running on Windows XP x86
VCDS Version: 17.1.3.0
Data version: 20170203 DS267.2
www.Ross-Tech.com
VIN: WVWZZZ6RZCY540000 License Plate:
Chassis Type: 6R (7E0)
Scan: 01 03 04 08 09 10 15 17 19 25 44 55 56 0B
VIN: WVWZZZ6RZCY540000
01-Engine -- Status: OK 0000
03-ABS Brakes -- Status: OK 0000
04-Steering Angle -- Status: OK 0000
08-Auto HVAC -- Status: OK 0000
09-Cent. Elect. -- Status: Malfunction 0010
10-Park/Steer Assist -- Status: OK 0000
15-Airbags -- Status: OK 0000
17-Instruments -- Status: OK 0000
19-CAN Gateway -- Status: OK 0000
25-Immobilizer -- Status: OK 0000
44-Steering Assist -- Status: OK 0000
55-Headlight Range -- Status: OK 0000
56-Radio -- Status: OK 0000
-------------------------------------------------------------------------------
Address 01: Engine
Cannot be reached
-------------------------------------------------------------------------------
Address 03: ABS Brakes (J104) Labels: 6R0-907-37x-ESP82.clb
Part No SW: 6R0 907 379 BC HW: 6R0 907 379 AF
Component: ESP8.2i front H05 0002
Revision: --------
Coding: 210224E3217100B5842524E484D700401300
Shop #: WSC 00788 648 00255
VCID: 00085B4297984341E9-8054
No fault code found.
-------------------------------------------------------------------------------
Address 08: Auto HVAC (J301) Labels: None
Part No SW: 6R0 820 045 N HW: 6R0 820 045 N
Component: Man AC H02 0202
Revision: 0003SH02
VCID: 397EF6A6B0C2D289EE-806C
No fault code found.
-------------------------------------------------------------------------------
Address 09: Cent. Elect. (J519) Labels: 7E0-937-BCM-V1.clb
Part No SW: 7E0 937 090 HW: 7E0 937 090
Component: BCM PQ25 Max4 H80 0736
Revision: B9080001 Serial number: 0771 060161479
Coding: 3CB02BBF08E1240092380E916C6B0DD1DAC0672F608D30D0200000030000
Shop #: WSC 02737 534 00190
VCID: 68D863E29BE89B0141-803C
Subsystem 1 - Part No SW: 6R0 959 801 AB HW: 6R0 959 801 AB Labels: 6R0-959-801.CLB
Component: J386__TSG_FT 008 1611
Serial number: KU0KU004011200011991
Coding: 18BC30
Subsystem 2 - Part No SW: 6R0 959 802 AD HW: 6R0 959 802 AD Labels: 6R0-959-802.CLB
Component: J387__TSG_BT 008 1611
Serial number: KU0KU005011200017885
Coding: 08BC30
Subsystem 3 - Part No: 1K8 951 171 A
Component: DWA-Sensor 00 001 0103
Coding: 000000
Subsystem 4 - Part No: 1K0 951 605 C
Component: LIN BACKUP HO H03 1301
Coding: 000000
Subsystem 5 - Part No: 1K8 951 171 A
Component: DWA-Sensor 00 001 0103
Coding: 000000
Subsystem 6 - Part No SW: 1K8 959 442 HW: 1K8 959 442
Component: E221__MFL-DC1 H04 0103
Serial number: 29170002240760027504
Coding: A40000
Subsystem 7 - Part No SW: 6R0 959 811 G HW: 6R0 959 811 G
Component: J388__TSG_HL 008 1611
Serial number: KU0KU010011200012406
Coding: 08BC32
Subsystem 8 - Part No SW: 6R0 959 812 G HW: 6R0 959 812 G
Component: J389__TSG_HR 008 1611
Serial number: KU0KU009011200013136
Coding: 08BC32
1 Fault Found:
01134 - Alarm Horn (H12)
000 - -
Freeze Frame:
Fault Status: 01100000
Fault Priority: 6
Fault Frequency: 1
Reset counter: 146
Mileage: 95139 km
Time Indication: 0
Date: 2020.14.20
Time: 14:49:17
-------------------------------------------------------------------------------
Address 10: Park/Steer Assist (J446) Labels: 7E0-919-475.clb
Part No SW: 7E0 919 475 K HW: 56D 919 475
Component: PARKHILFE 8K H02 0106
Revision: -------- Serial number: 20251528901029
Coding: 100001
Shop #: WSC 12345 123 12345
ASAM Dataset: EV_VW75XParaKssis4K 001004
ROD: N/A
VCID: 3A7CE9AABDC4D991E7-806E
No ASAM data for: "EV_VW75XParaKssis4K" (VW25)
No fault code found.
-------------------------------------------------------------------------------
Address 15: Airbags (J234) Labels: 5K0-959-655.clb
Part No SW: 6R0 959 655 K HW: 6R0 959 655 K
Component: VW10Airbag022 H09 0020
Revision: -------- Serial number: 003GX011W0JJ
Coding: 003232
Shop #: WSC 00788 648 00255
ASAM Dataset: EV_AirbaVW10BPAWV250 A01001
ROD: N/A
VCID: 4A9CB96AED24491177-801E
Subsystem 1 - Serial number: 3575HRB4059124B2F99H
Subsystem 2 - Serial number: 3585HRB4061131GQCOUS
Subsystem 3 - Serial number: 3515RRB405P0VC0I5P0W
Subsystem 4 - Serial number: 3525RRB40510VC0IA9B9
No ASAM data for: "EV_AirbaVW10BPAWV250" (VW25)
No fault code found.
-------------------------------------------------------------------------------
Address 17: Instruments (J285) Labels: 5K0-920-xxx-17.clb
Part No SW: 6R0 920 871 A HW: 6R0 920 871 A
Component: KOMBI H03 0505
Serial number: 00000000000000
Coding: 140E01
Shop #: WSC 00788 648 00255
ASAM Dataset: EV_KombiU_DS_VDD_RM09 A04113
ROD: N/A
VCID: 3460C7929FA02FE13D-8060
No ASAM data for: "EV_KombiU_DS_VDD_RM09" (VW36 *)
No fault code found.
-------------------------------------------------------------------------------
Address 19: CAN Gateway (J533) Labels: None
Part No SW: 7E0 909 901 HW: 7E0 937 090
Component: GW-K-CAN TP20 H80 0736
Revision: B9080001
Coding: 002200
Shop #: WSC 02737 534 00190
VCID: 68D863E29BE89B0141-803C
No fault code found.
-------------------------------------------------------------------------------
Address 25: Immobilizer (J334) Labels: 5K0-920-xxx-25.clb
Part No SW: 5K0 953 234 HW: 5K0 953 234
Component: IMMO H03 0505
Serial number:
Coding: 000000
Shop #: WSC 00000 000 00000
ASAM Dataset: EV_Immo_UDS_VDD_RM09 A03009
ROD: EV_Immo_UDS_VDD_RM09_VW21.rod
VCID: 6ADC19EA8DE4A91157-803E
No fault code found.
-------------------------------------------------------------------------------
Address 44: Steering Assist Labels: 6Q0-423-156.clb
Part No: 6R0 423 156 B
Component: LenkhilfeTRW V277
Coding: 11250
Shop #: WSC 00788
VCID: 2F6AC8FEEA860C3940-807A
No fault code found.
-------------------------------------------------------------------------------
Address 55: Headlight Range (J431) Labels: 6R0-907-357.clb
Part No SW: 6R0 907 357 HW: 6R0 907 357
Component: LWR-ECU H02 0070
Revision: -------- Serial number: --------------
Coding: 0110000001000000
Shop #: WSC 00788 648 00255
ASAM Dataset: EV_HealdRegulVWLWRPt 001004
ROD: N/A
VCID: 77FA309ECE5604F9D8-8022
No ASAM data for: "EV_HealdRegulVWLWRPt" (VW25)
No fault code found.
-------------------------------------------------------------------------------
Address 56: Radio (J503) Labels: None
Part No SW: 6RD 035 187 B HW: 6RD 035 187 B
Component: Radio 541 5314
Revision: -------- Serial number: VWZZZ4K6200530
Coding: 16000400040005
Shop #: WSC 127395 840 08317
VCID: 46848D5AF13CAD7193-8012
No fault code found.
End-------------------------(Elapsed Time: 03:21)--------------------------
I could not successfully complete this retrofit without your help! I am very grateful to you!
A big thanks to iichel too!
Report of OEM xenon headlight retrofit with BCM 7E0 on Polo 6R 1.6 Bifuel
Please apologize if following report misses a lot of details.
It just want to give general view about the work performed.
First a look at the wiring diagram.
Please note headlight range unit and AFS unit wirings are missing in this diagram.
Simple comparison between OEM halogen headlight and OEM xenon headlight.
Xenon lamps I choose to mount on my Polo.
All the parts you need for the retrofit except for the wirings wich I made all by myself.
Anyway you can buy T10 to T14 and other needed wirings from online stores.
Wiring from left headlight to the BCM.
Bracket for the AFS mounting.
AFS mounted and waiting for the wiring.
T4 connector for the AFS unit. Only 3 pins are used.
AFS retrofit completed. The pvc pipe is not an OEM part.
I decided to use it to protect cables (0.35 mm2) from dirt, water and debris.
Wiring from the AFS unit to the BCM. View under the rear seat.
Wiring from right headlight to the BCM.
Headlight range unit T26 connector.
AFS unit is located behind the gloves box.
All the cables coming from left and right headlight which must be connected to the BCM.
Fog lamp wiring must be changed according to the wiring diagram above.
As ciclo suggested I added a new 15A fuse in the fusebox.
The new 15A fuse in SB54 (free slot in my fusebox).
Also the dimmer have to be changed because xenon headlight are controlled by AFS unit (not manually).
The dimmer mounted next to light switch.
Final result
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ciclo
- Bling Bling Diamond Member
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- Contact:
Re: Upgrading my Polo 6R bifuel
Supreme!
Francesco, you can be very proud of all the work done on your nice 6R!
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Thank you very much for this latest report.
Francesco, you can be very proud of all the work done on your nice 6R!
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Thank you very much for this latest report.
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Franciswat
- Silver Member
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- Joined: Thu Sep 21, 2017 9:39 am
- Drives: 6R 1.6 Bifuel
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Re: Upgrading my Polo 6R bifuel
Thank you Fernando, yes I am really proud of my jobs especially because I'm just a hobbyist without professional knowledge.
Anyway I feel very very lucky because of there are people like you who are so kind and willing to help me.
More projects coming soon!
Anyway I feel very very lucky because of there are people like you who are so kind and willing to help me.
More projects coming soon!
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iichel
- Bling Bling Diamond Member
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- Joined: Fri Nov 14, 2014 2:14 pm
- Drives: Polo 6R 2.0 TDI, Passat B8 2.0 TSI
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Re: Upgrading my Polo 6R bifuel
Good job Francis. Sometimes the smallest mistakes have the biggest influences. Glad you fixed it and your Polo looks amazing.
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Franciswat
- Silver Member
- Posts: 271
- Joined: Thu Sep 21, 2017 9:39 am
- Drives: 6R 1.6 Bifuel
- Location: Italy
Re: Upgrading my Polo 6R bifuel
Thank you Michael! I try to be precise with my retrofits but I still miss a lot of knowledge!
Your works guys are impressive! I am far behind your experience..
Mates can you please suggest me some led lamp for interiors?
I was looking on aliexpress but I'm bit skeptical about life span and effectiveness of those cheap lamps..
On the other side I saw some local shops which sell "hi-quality" lamps (like 7 € each).. is so high price justified in your opinion?
Thanks in advance!
Your works guys are impressive! I am far behind your experience..
Mates can you please suggest me some led lamp for interiors?
I was looking on aliexpress but I'm bit skeptical about life span and effectiveness of those cheap lamps..
On the other side I saw some local shops which sell "hi-quality" lamps (like 7 € each).. is so high price justified in your opinion?
Thanks in advance!