WO2016155640A1 - Vehicle brake device, integrated vehicle transmission-brake device comprising same, and vehicle - Google Patents
Vehicle brake device, integrated vehicle transmission-brake device comprising same, and vehicle Download PDFInfo
- Publication number
- WO2016155640A1 WO2016155640A1 PCT/CN2016/077960 CN2016077960W WO2016155640A1 WO 2016155640 A1 WO2016155640 A1 WO 2016155640A1 CN 2016077960 W CN2016077960 W CN 2016077960W WO 2016155640 A1 WO2016155640 A1 WO 2016155640A1
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- WIPO (PCT)
- Prior art keywords
- piston
- diameter section
- friction
- brake device
- vehicle
- Prior art date
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60T—VEHICLE BRAKE CONTROL SYSTEMS OR PARTS THEREOF; BRAKE CONTROL SYSTEMS OR PARTS THEREOF, IN GENERAL; ARRANGEMENT OF BRAKING ELEMENTS ON VEHICLES IN GENERAL; PORTABLE DEVICES FOR PREVENTING UNWANTED MOVEMENT OF VEHICLES; VEHICLE MODIFICATIONS TO FACILITATE COOLING OF BRAKES
- B60T1/00—Arrangements of braking elements, i.e. of those parts where braking effect occurs specially for vehicles
- B60T1/02—Arrangements of braking elements, i.e. of those parts where braking effect occurs specially for vehicles acting by retarding wheels
- B60T1/06—Arrangements of braking elements, i.e. of those parts where braking effect occurs specially for vehicles acting by retarding wheels acting otherwise than on tread, e.g. employing rim, drum, disc, or transmission or on double wheels
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16D—COUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
- F16D55/00—Brakes with substantially-radial braking surfaces pressed together in axial direction, e.g. disc brakes
- F16D55/02—Brakes with substantially-radial braking surfaces pressed together in axial direction, e.g. disc brakes with axially-movable discs or pads pressed against axially-located rotating members
- F16D55/22—Brakes with substantially-radial braking surfaces pressed together in axial direction, e.g. disc brakes with axially-movable discs or pads pressed against axially-located rotating members by clamping an axially-located rotating disc between movable braking members, e.g. movable brake discs or brake pads
- F16D55/224—Brakes with substantially-radial braking surfaces pressed together in axial direction, e.g. disc brakes with axially-movable discs or pads pressed against axially-located rotating members by clamping an axially-located rotating disc between movable braking members, e.g. movable brake discs or brake pads with a common actuating member for the braking members
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16D—COUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
- F16D65/00—Parts or details
- F16D65/14—Actuating mechanisms for brakes; Means for initiating operation at a predetermined position
Definitions
- the present invention relates to the field of vehicle brake technology, and relates to a vehicle brake using a full-plate multi-plate friction pair, a vehicle transmission brake integrated device including the brake device, and a vehicle.
- caliper disc brakes or full disc wet brakes are often used, and the retarder and brake system are independently arranged.
- Clamp disc brakes occupy most of the market due to their low price and stable braking performance.
- the caliper disc brake can only increase the braking capacity by increasing the braking radius under the premise of the power source.
- the increase of the braking radius will make it difficult to allocate the chassis installation space.
- the friction area of the caliper disc brake has a relatively small friction area, the friction lining wears fast, and the replacement period is short, thereby greatly increasing the maintenance and use cost.
- the multi-plate wet brake has a relatively long service life and strong adaptability to the environment, and its multi-piece structure is easy to realize serialization, and requires less installation space.
- the brake structure of the multi-plate wet brake is complicated, and the shaft/diameter ratio of the piston is relatively small, which causes the piston to be stuck easily; and the parts with the matching relationship have high processing precision and high manufacturing cost;
- the friction pair uses forced oil cooling, which adds additional supporting hydraulic system and cost, and is often used only on high-end construction vehicles that require high maintenance-free brakes.
- One of the objects of the present invention is to reduce the volume of the vehicle brake device and provide a vehicle brake device that occupies less space.
- Still another object of the present invention is to improve the structural compactness of a vehicle transmission brake system and to provide a vehicle transmission brake system that is compact in structure and small in space.
- the present invention provides the following technical solutions.
- a brake device for a vehicle includes a full disc multi-plate friction pair, a cylinder axially disposed at one side of the friction pair, and an axial arrangement in the cylinder The service piston and the parking piston; wherein the parking piston is at least partially nested in a piston bore of the service piston, the parking piston being a sleeve structure having an axial bore.
- a driving brake integrated device for a vehicle includes:
- a reducer that passes through an axial bore of the parking piston of the vehicular brake and is at least partially disposed in an axial bore of the parking piston
- the output shaft of the speed reducer is disposed coaxially with the vehicle brake device.
- a vehicle which uses the above-described vehicle brake device.
- a vehicle that uses the above-described vehicle drive brake integrated device.
- Fig. 1 is a cross-sectional structural view showing a brake device for a vehicle according to an embodiment of the present invention, and a cross section taken along the line XA-XA in Fig. 3.
- Fig. 2 is a left side view of the vehicle brake device of the embodiment shown in Fig. 1.
- Fig. 3 is a right side view of the vehicle brake device of the embodiment shown in Fig. 1.
- Fig. 4 is a partially enlarged view showing the oil intake structure of the parking cylinder of the XC-XC section of Fig. 3;
- Fig. 5 is a partially enlarged view showing the oil intake structure of the driving cylinder of the XB-XB section of Fig. 3;
- Fig. 6 is a partial enlarged view of a return mechanism of the vehicle brake device of the embodiment shown in Fig. 1.
- Fig. 7 is a partial enlarged view of a gap adjusting mechanism of the vehicle brake device of the embodiment shown in Fig. 1.
- FIG. 8 is a schematic view showing the mounting structure of a driving brake integrated device for a vehicle according to an embodiment of the present invention.
- FIG. 9 is a schematic structural view of the vehicle transmission brake integrated device of FIG. 8 and its speed reducer.
- Fig. 10 is a schematic view showing the mounting structure of a transmission braking integrated device for a vehicle according to still another embodiment of the present invention. Schematic diagram of the vehicle transmission brake integrated device and the reducer of the input shaft and the output shaft of the reducer.
- FIG. 11 is a schematic structural view of the vehicle transmission brake integrated device of FIG. 10 and a speed reducer thereof.
- orientation terms “upper”, “lower”, “left”, “right”, and the like used are defined based on the orientation in which the vehicle brake device is placed in the drawings, and it should be understood that these Directional terms are relative concepts that are used for relative description and clarification, which may vary accordingly depending on the orientation of the vehicle brake device arrangement.
- axial direction means a direction in which the center axis of the vehicle brake device according to the embodiment of the present invention is parallel, which is substantially parallel to the axial direction of the wheel, and “radial direction” is perpendicular to the "axis”. In the direction of "the direction”, the direction of the "axial direction” is the direction around the "axial direction”.
- one end thereof is positioned closer to the "near friction secondary end" relative to the end of the multi-plate friction pair, and the opposite end is defined as the "distal friction pair” end.
- a vehicle brake device 5 according to an embodiment of the present invention will be described first with reference to Figs. 1 to 7 .
- the housing mainly includes a piston end cover 5-1, a cylinder block 5-2, and a circular friction sub-case disposed in order from right to left.
- the body 5-3 and the friction secondary end cap 5-4 may be fastened to each other by, for example, a bolt.
- the cylinder 5-2 may be, but not limited to, an annular cylinder, and the cylinder 5-2 and the friction sub-housing 5-3 are disposed in the same axial direction, which together have a central axis S1.
- the friction pair is disposed inside the friction sub-housing 5-3, and its main package A plurality of friction plates 5-7 and 5-9 and brake disks 5-8 are included.
- the brake discs 5-8 can be specifically, but not limited to, a ring-shaped structure, and each of the friction plates can also be arranged in a ring-shaped structure corresponding to the brake discs 5-8. Under the braking condition, the friction plates 5-7 and The 5-9 and the brake discs 5-8 come into contact with each other and generate friction, so that a braking effect can be produced.
- the brake discs 5-8 may be provided in two, and the friction plates are correspondingly arranged in three pieces, but the number of them is not limited to the embodiment of the present invention, and they may be specifically set according to the braking torque requirement. The greater the number of them, the greater the braking torque, which also helps to ensure the braking effect.
- the brake disc 5-8 is disposed between two adjacent friction plates, wherein the two friction plates 5-7 are single-sided friction plates, and one friction plate 5-9 is a double-sided friction plate;
- the surface friction plates 5-7 are respectively disposed on the outer sides (left and right sides) of the friction pair and their friction faces are disposed toward the brake discs 5-8, and the double-sided friction plates 5-9 are disposed on the adjacent two brake discs 5- Between 8.
- the plurality of friction plates are axially spaced apart, the outer circumference of which is splined to the inner bore of the circular friction sub-housing 5-3 so as to be circumferentially constrained and axially opposed to the friction sub-housing 5-3.
- Forming a moving pair in one embodiment, the inner bore of the brake disc 5-8 can be splined with the power take-off shaft through the internal spline and the power take-off shaft, and is circumferentially constrained relative to the power output shaft and axially constitutes the moving pair .
- the friction pair formed by the plurality of friction plates and the brake disc is a multi-disc friction pair, which has a large friction area and a large friction surface, and the braking effect can be ensured, and the larger the area, the same energy is absorbed.
- the size e.g., the outer diameter dimension
- the radial dimension of the friction pair is reduced, and the radial dimension of the vehicular brake device 5 can be set smaller.
- the vehicle brake device 5 of the embodiment of the present invention is a full disk multi-plate dry brake, thus, hydraulic cooling The system can be omitted, making the structure of the brake device simpler and the cost greatly reduced.
- a plurality of heat dissipation holes 5-30 may be radially disposed on the friction sub-housing 5-3, on the friction pair end cover 5-4 on the left side of the friction pair.
- a plurality of heat dissipation holes 5-33 are also opened, thereby performing air cooling and heat dissipation on the friction pair inside the friction sub-housing 5-3, thereby improving the cooling effect on the friction pair.
- the above-mentioned heat dissipation holes 5-30 and/or the heat dissipation holes 5-33 may not be provided.
- the first diameter reducing section 5-2-2 is between the large diameter section 5-2-1 and the second diameter reducing section 5-2-3, that is, the cylinder hole is from the near friction secondary end to the far side of the friction secondary end.
- the large diameter section 5-2-1, the first reduction diameter section 5-2-2, the second reduction diameter section 5-2-3, and the diameter expansion section 5-2-4 are arranged in this order.
- the large diameter section 5-2-1, the first reduced diameter section 5-2-2, the second reduced diameter section of the middle section 5-2-3, and the expanded diameter section 5-2-4 reflect the inner diameter of the cylinder bore in the axial direction. a change trend of the direction; wherein the first reduced diameter section 5-2-2 is smaller than the inner diameter of the large diameter section 5-2-1, and the large diameter section 5-2-1 is opposite to the adjacent first reduced diameter section 5-2- 2 is a section with a larger inner diameter; the second reduced diameter section 5-2-3 can be further reduced relative to the inner diameter of the first reduced diameter section 5-2-2; the expanded diameter section 5-2-4 is opposite to the second reduced diameter section 5-2-3 inner diameter is enlarged.
- the setting of each of the above sections can be achieved by setting the inner diameter of the cylinder bore or by providing a stepped structure on the inner diameter surface.
- the large diameter section 5-2-1, the first reduced diameter section 5-2-2, the second reduced diameter section 5-2-3, and the expanded diameter section 5-2-4 are adjacent to each other at the transition joint, one set Or a plurality of steps to achieve a change in inner diameter between them, for example, there is a step between the large diameter section 5-2-1 and the first reduction section 5-2-2, and the first reduction section 5-2-2 A step is disposed between the second reduced diameter section 5-2-3, and a step is disposed between the second reduced diameter section 5-2-3 and the expanded diameter section 5-2-4.
- the step surface of any one of the steps is optionally substantially perpendicular to the axial direction, that is, the vertical step surface, such that the large diameter section 5-2-1 and the first reduced diameter section 5-2 - 2, the second reduced diameter section 5-2-3 and the expanded diameter section 5-2-4, the transitional joints adjacent to each other can achieve a vertical transition.
- the step surface of any of the steps may be set as an arc step surface or an inclined step surface, and the plurality of step surfaces may also be any combination of a vertical step surface, an arc step surface, or an inclined step surface.
- the hollow travel piston 5-5 and the hollow parking piston 5-6 of the brake device are each provided with one side of the friction pair.
- the service piston 5-5 is a sleeve with a piston hole.
- the cylinder structure, the parking piston 5-6 is a sleeve structure with axial holes (ie, axial inner holes), which are both axially disposed in the cylinder bore of the cylinder 5-2, and the parking piston 5
- the -6 is at least partially nested in the piston bore of the service piston 5-5, and the parking piston 5-6 is capable of piston movement relative to the service piston 5-5 in the piston bore of the parking piston 5-6.
- the length of the service piston 5-5 in the axial direction is smaller than the axial depth of the cylinder bore of the cylinder 5-2, for example, the length of the service piston 5-5 in the axial direction is less than or equal to that of the cylinder 5-2.
- the length of the large diameter section 5-2-1 of the cylinder bore and the length of the first reduction section 5-2-2, so that the service piston 5-5 corresponds to the large diameter section 5-2-1 of the cylinder bore and the first reduction diameter Section 5-2-2 is installed.
- the outer surface shape of the service piston 5-5 corresponds to the inner ring table of the large diameter section 5-2-1 of the cylinder bore and the first reduction section 5-2-2 Designed in the shape of a face, specifically, at a step corresponding to the step between the large diameter section 5-2-1 and the first reduction section 5-2-2, the outer surface of the service piston 5-5 forms a stepped surface.
- an annular stepped boss 5-5-1 (shown in Fig. 5) is formed on the outer surface of the sleeve of the sleeve-like traveling piston 5-5 at the near-friction secondary end.
- the outer diameter of the annular stepped boss 5-5-1 of the service piston 5-5 is set, so that the annular stepped boss of the service piston 5-5 can be, but is not limited to, embedded with dustproof Sliding fit between the large diameter segments 5-2-1 of the ring 5-14, the guiding ring 5-15, and the sealing ring 5-16; setting the outer diameter of the sleeve of the driving piston 5-5 away from the friction secondary end to make the driving piston 5- 5
- the sleeve portion remote from the friction secondary end can be, but is not limited to, a sliding fit between the first reduced diameter section 5-2-2 in which the sealing ring 5-17 and the guide ring 5-18 are fitted.
- the axial gap between the annular stepped boss 5-5-1 of the service piston 5-5 and the first reduced diameter section 5-2-2 of the cylinder bore may form a first annular cavity for forming a driving system
- a second annular cavity communicating with the gap is located between the service piston 5-5 and the large diameter section 5-2-1.
- the length of the annular stepped boss 5-5-1 by providing the service piston 5-5 is smaller than the length of the large diameter section 5-2-1 (for example, compared to the large diameter section 5-2-1)
- the length is smaller than 0.4 mm), so that a gap of a certain length can be formed between the step surface between the large diameter section 5-2-1 and the first reduction diameter section 5-2-2 and the step surface of the service piston 5-5. That is, the oil chamber 5-22 for forming the service brake cylinder, the oil chamber 5-22 is located between the service piston 5-5 and the first reduced diameter portion 5-2-2 from the axial direction. The larger the gap, the easier it is to prime the oil chamber 5-22 to drive the service piston 5-5.
- the inner surface of the cylinder bore of the cylinder 5-2 is formed at a step between the large diameter section 5-2-1 and the first reduction section 5-2-2, that is, at the transition joint.
- a cavity which is also used together to form the oil chamber 5-22 of the service brake cylinder. The cavity also facilitates oiling the oil chambers 5-22 and pushing the service piston 5-5 to the left.
- the oil chamber 5-22 of the service brake cylinder is provided with an oil inlet passage 5-27 and an oil inlet joint 5-25, and is externally connected through the oil inlet passage 5-27 and the oil inlet joint 5-25.
- Oil supply pipe When the service brake is required, the brake oil with pressure can enter the oil chamber 5-22 of the service brake cylinder through the oil inlet joint 5-25 and the oil inlet passage 5-27, so that the brake oil with pressure acts on
- the annular step boss of the service piston 5-5 generates a thrust toward the friction pair, and the driving piston 5-5 is axially moved toward the friction pair, thereby pressing the friction pair through the friction plate and the brake disk 5.
- the friction between -8 can achieve the service brake.
- an axial piston hole is disposed in the substantially sleeve-shaped service piston 5-5 and opens in a direction away from the friction pair, and the near-friction secondary end is a piston hole bottom;
- the parking piston 5- 6 is substantially sleeve-shaped, axially disposed along the central axis S1, one end of which is axially inserted into the cylinder bore of the cylinder 5-2 and simultaneously inserted into the axially disposed piston bore of the service piston 5-5, Thereby partially nesting in the piston bore of the service piston 5-5; the other end (ie, the portion not nested in the piston bore of the service piston 5-5) corresponds to the second of the cylinder bore of the cylinder 5-2
- the reduced diameter section 5-2-3 and the expanded diameter section 5-2-4 are installed.
- the outer surface of the sleeve of the parking piston 5-6 is at a step corresponding to the step between the second reduced diameter section 5-2-3 and the enlarged diameter section 5-2-4, that is, the transitional connection
- the outer surface of the parking piston 5-6 forms a stepped surface, so that an annular stepped boss 5-6-1 is provided at an end remote from the moving pair.
- the outer diameter of the annular step boss of the parking piston 5-6 is set to be slidably engaged with the enlarged diameter section 5-2-4 in which the sealing ring 5-20 is fitted, and further, the parking piston 5-6 is disposed.
- the outer diameter of the sleeve makes the sleeve portion of the parking piston 5-6 and the inner surface of the piston hole of the service piston 5-5 fitted with the guide ring 5-21, and the second shrinkage of the sealing ring 5-19
- the diameter segments 5-2-3 are all sliding fit.
- the length of the annular stepped boss 5-6-1 of the parking piston 5-6 and the length of the expanded diameter section 5-2-4 are set such that the second reduced diameter section 5-2-
- a gap of a certain length may be formed between the step surface between the step 3 and the stepped portion 5-2-4 and the stepped surface of the parking piston 5-6, and the gap is located between the parking piston 5-6 and the second reduction section 5
- the oil chamber 5-23 is located in the second part of the parking piston 5-6 from the axial direction.
- the expansion path segments 5-2-4 it should be understood that the larger the above clearance, the easier it is to inject oil into the oil chambers 5-22 to push the parking pistons 5-6.
- the gap between the annular stepped boss 5-6-1 of the parking piston 5-6 and the second reduced diameter section 5-2-3 of the cylinder bore of the cylinder 5-2 forms a ring.
- the oil chamber 5-23 of the parking brake cylinder is provided with an oil inlet passage 5-26 and an oil inlet joint 5-25, and an oil supply line is externally connected through the oil inlet passage 5-26 and the oil inlet joint 5-25.
- the external high-pressure oil enters the oil chamber 5-23 of the parking brake cylinder through the oil inlet joint 5-25 and the oil inlet passage 5-26, so that the brake oil with pressure acts on the parking piston 5-
- the stepped surface of the annular stepped boss 5-6-1 of 6 pushes the parking piston 5-6 in a direction away from the friction pair and presses the cylinder end cover 5-1.
- the second reduced diameter section 5-2-3 may be omitted, or the second reduced diameter section 5-2-3 may be set to be opposite to the first reduced diameter section 5-2- 2 having the same inner diameter, or setting the second reduced diameter section 5-2-3 to have a larger inner diameter than the first reduced diameter section 5-2-2
- the outer surface of the parking piston 5-6 may be provided with a further annular stepped boss at a position corresponding to the second reduced diameter section 5-2-3, and the outer diameter of the annular stepped boss is set such that Sliding engagement with the second reduced diameter section 5-2-3.
- annular stepped boss 5-6-1 on the outer surface of the parking piston 5-6 corresponding to the enlarged diameter section 5-2-4 is compared with the corresponding second reduced diameter section 5-2-3.
- the outer diameter of the annular step boss is larger, and the oil chamber between the annular stepped boss 5-6-1 and the second reduced diameter section 5-2-3 of the cylinder bore of the cylinder 5-2 can also be used.
- the friction sub-housing 5-3 is provided with radially disposed heat dissipation holes 5-30 (shown in FIGS. 5 and 2) distributed in the circumferential direction, thereby , greatly improve the heat dissipation effect of the friction pair during work.
- an insulating ring 5-29 is installed between the friction sub-housing 5-3 and the cylinder 5-2, and A heat insulating sheet 5-28 (shown in FIG. 5) is disposed between the running piston 5-5 and the friction pair, thereby preventing damage of the heat generated by the friction of the dust seal 5-14 and the seal ring 5-16.
- the brake gap S between the friction pair and the service piston 5-5 which is the distance between the service piston 5-5 and the friction pair under normal driving conditions, specifically approximately The distance between the heat sheets 5-28 and the friction plates of the friction pair.
- the brake gap S can be dynamically adjusted according to the wear condition of the friction lining, and will be specifically described in the subsequent lash adjustment structure 5-13.
- the service piston 5-5 and the parking piston 5-6 are both disposed in the same cylinder 5-2 on the same side of the friction pair, and are disposed in a sleeve-like structure, and the parking piston 5-6 is at least Partially nested in the piston bore of the service piston 5-5, the space occupied by the service piston 5-5 and the parking piston 5-6 in the axial direction can be greatly reduced.
- the friction pair adopts a structure of a plurality of friction plates and a brake disc, the friction pair can provide sufficient braking torque in a small radial dimension, which is advantageous for reducing the radial dimension of the friction pair. . Therefore, the braking device of the embodiment of the present invention can have a small size in both the axial direction and the radial direction, and the overall volume can be greatly reduced, and the occupied space is small.
- the guide ring 5-15 and the guide ring 5-18 are respectively fitted on the inner surfaces of the large diameter section 5-2-1 of the cylinder 5-2 and the first reduction section 5-2-2. They are used to guide the driving piston 5-5 to accurately move the piston in the axial direction in the cylinder 5-2, preventing the steering piston 5-5 having a smaller diameter/shaft size from being deflected on the smaller axial piston stroke. Causes a stuck phenomenon.
- the guide ring 5-21 is fitted to the inner surface of the piston bore of the service piston 5-5 for guiding the parking piston 5-6 to accurately axially move the piston in the piston bore of the service piston 5-5.
- the guide ring 5-15, the guide ring 5-18, and the guide ring 5-21 may be made of a wear resistant material, and also function as a wear ring. It should be noted that the number of the guide rings to be mounted is not limited to the embodiment of the present invention, and the number of the guide rings may be set according to the axial movement accuracy requirements and the like, corresponding to the parking piston 5-6 or the service piston 5-5. .
- a plurality of parking springs 5-11 are disposed inside the axial bores of the plurality of parking pistons 5-6, and a plurality of parking springs 5-11 are circumferentially spaced so as to be evenly aligned in the circumferential direction.
- a number of parking pistons 5-6 exert a force.
- the proximal friction end of each axially disposed parking spring 5-11 and the remote friction end abut against the axial bore bottom of the sleeve of the parking piston 5-6 and the piston end cap 5-1, respectively.
- the parking mechanism 5-11 is provided with a return mechanism 5-12.
- the specific structure of the return mechanism 5-12 of this embodiment is as shown in FIG. 6, which includes a return bolt 51-2- 1.
- the return retaining ring 5-12-2 and the return spring 5-12-3, the near friction secondary end of the return bolt 5-12-1 passes through the sleeve bottom of the parking piston 5-6 and the driving piston 5
- the bottom of the sleeve of -5 is fixedly connected (for example, screwed), the return spring 5-12-3 is placed on the return bolt 5-12-1 and it is moved away from the friction secondary end by the return retaining ring 5-12-2 Pressed on the return bolt 5-12-1.
- the return mechanism 5-12 allows the service piston 5-5 to return to the original position after the shift brake.
- the basic operation principle of the vehicle brake device of the embodiment shown in Fig. 1 is as follows.
- the brake oil with pressure enters the oil chamber 5-23 of the parking brake cylinder through the oil inlet joint 5-25 and the oil inlet passage 5-26, and pushes the parking piston 5-6 to press the cylinder to the right.
- the end cap 5-1, the parking spring 5-11 inside the parking piston 5-6 is also compressed; the driving piston 5-5 is moved to the right along the axis S1 by the return mechanism 5-12 and the parking piston 5 -6 is pressed, so that the friction pairs are separated from each other, and the braking gap S is basically maintained between the driving piston 5-5 and the friction pair, so that the vehicle can be freely exercised.
- the high pressure oil passes through the oil inlet 5-25 and the oil chamber 5-22 of the oil supply passage 5-27, and pushes the driving piston 5-5 to move axially in the direction of the friction pair.
- the service brake is realized.
- the oil inlet passage 5-27 of the oil chamber 5-22 of the service brake cylinder and the oil inlet passage 5-26 of the oil chamber 5-23 of the parking brake cylinder are not connected to the high pressure oil, and the parking spring 5 -11 sequentially pushes the parking piston 5-6 and the driving piston 5-5 to move to the left in the axial direction, and presses the friction pair to realize the parking brake.
- a plurality of axial displacements of the parking pistons 5-6 are axially provided with clearances.
- the adjusting mechanism 5-13 in this embodiment, the plurality of gap adjusting mechanisms 5-13 and the plurality of parking springs 5-11 are distributed on the same circumference with the axis S1 as a center, in the cylinder 5-2 of the present embodiment.
- the specific structure of the gap adjusting mechanism 5-13 is as shown in FIG. 7, which mainly includes a gap sleeve 5-1-5, a compensation spring 5-13-6, and a return bolt 5-13- 1 and a member such as a slotted bolt 5-13-4 which are axially disposed coaxially along the axis S3 in the sleeve of the parking piston 5-6, wherein the axis S3 is the central axis of the parking piston 5-6 .
- the nip bolt 5-13-4 that is screwed in from the piston end cap 5-1, the screw-in end of the grooving bolt 5-13-4 and the nip having a center hole in the parking piston 5-6
- the sleeve 5-13-5 is threaded at one end, so that the manual adjustment of the supplementary clearance D can be realized by adjusting the gap bolt 5-13-4; the other end of the gap sleeve 5-13-5 (near one end of the friction pair) ) equipped with a compensation spring 5-13-6 in its central hole, the compensation spring 5-13-6 is axially restrained by the sleeve collar 5-13-8 and is tightly fitted with the return bolt 5-13-1 , wherein the compensation spring 5-13-6 and the sleeve collar 5-13-8 are provided with a washer 5-13-7; the return bolt 5-13-1 is from the vicinity of the gap sleeve 5-13-5 One end of the friction pair is inserted into the center hole of the gap sleeve 5-13-5, and the end of the
- the following example illustrates the principle that the gap adjusting mechanism 5-13 dynamically adjusts the supplementary gap D in accordance with the wear condition of the friction lining to keep the brake gap S substantially constant.
- the parking piston 5-6 pushes the service piston 5-5 to the left by a distance D1 along the axis S3 under the action of the parking spring 5-11, and the parking piston 5-6 itself also moves to the left along the axis S3.
- Moving distance D1; at this time, the screw retaining spring 5-13-3 located in the parking piston 5-6 will continue to push the screw washer 5-13 after moving the D distance synchronously to the left with the parking piston 5-6. 2.
- the return bolt 5-13-1 is moved to the left (D1-D) distance relative to the parking piston 5-6 along the S3 axis. As a result, the parking piston 5-6 is moved to the left by a (D1-D) distance.
- the location of the location is the dynamic equilibrium position of its post-work process. Also, the return bolt 5-13-1 is actually extended to the left by a distance (D1-D). At this time, the replenishment gap continues to be D, and the brake gap S between the friction pair and the service piston 5-5 is also reduced to D, thereby realizing a gap compensation function due to wear of the friction pair.
- the brake device for a vehicle can still achieve a better and relatively uniform braking effect in the case where the friction plate is worn out; the replacement period of the friction plate is longer, and the brake device for the vehicle is maintained. It's easier.
- the vehicular brake device of the present embodiment can achieve the required braking function, and since the parking piston and the traveling piston, the parking spring and the return spring are both ingeniously nested, it is sufficient
- the space is utilized to make the structure very compact, and the structure allows the friction pair to increase the number of brake discs and friction linings as needed in the axial direction, and the amount of braking torque and the number of friction pairs formed by the friction lining and the brake disc contact surface It is proportional (in the case where the brake pressure is constant), so the present invention is easy to ensure the braking effect.
- the friction area is large, and the larger the area, the lower the temperature rise for absorbing the same energy, and the larger the volume that can withstand the consumption. Therefore, the present invention is advantageous for improving the heat load capacity of the friction plate and significantly prolonging the service life, which is very suitable. Flexible configuration for a variety of vehicles with a small design space.
- FIG. 8 is a schematic view showing the installation structure of the vehicle drive brake integrated device according to an embodiment of the present invention
- FIG. 9 is a schematic structural view of the vehicle drive brake integrated device and the reducer thereof in FIG.
- a vehicle drive brake integrated device according to an embodiment of the present invention will be described with reference to FIGS. 8 to 9.
- the vehicle transmission brake integrated device belongs to the transmission brake system of the vehicle, which mainly integrates the vehicle brake device 5 and the speed reducer 6 of the embodiment shown in Figs. 1 to 7 above.
- the transmission brake integrated device can be mounted to the rim 3 of the wheel 4.
- the rim 3 may have a C-shaped cross section.
- One side of the rim 3 has an open end disc 3-1 fixedly connected to the output flange 7.
- the inner side of the output flange 7 extends axially out of the flange flange 7-1, and the output flange 7 is fixedly coupled to the output shaft 8 and is rotatable coaxially.
- the speed reducer 6 and the vehicle brake device 5 can be mounted coaxially based on the axial direction S1, wherein the speed reducer passes through the axial direction of the parking piston 5-6 of the vehicle brake device 5.
- the holes are arranged and at least partially disposed in the axial bore of the parking piston 5-6.
- the speed reducer 6 projects from the open end of the rim 3 into the cavity in the middle of the cylinder 5-2 (i.e., the piston hole of the service piston 5-5, the middle hole of the friction pair), and the service piston 5-5
- the parking piston 5-6 is enclosed in the portion of the speed reducer 6, and the output shaft 8 of the speed reducer 6 passes through both the service piston 5-5 and the parking piston 5-6.
- the output shaft 8 of the speed reducer 6 is disposed on the axis S1 and is fixedly coupled to the output flange 7, and the output flange 7 is further spline-connected to the inner hole of the brake disk 5-8 of the friction pair, thereby braking the disk 5
- the -8 output shaft 8 is circumferentially constrained relative to the output shaft 8; thus, the friction pair can brake the output shaft 8.
- the structure of the reducer can be, but is not limited to, a planetary structure.
- it can also be a single-stage or multi-stage parallel shaft structure or a combination of a parallel shaft and a planetary gear train.
- the output shaft 8 and the brake device 5 are related to the axis S1. Coaxial settings.
- it includes a planetary gear train, an input shaft 9, an output shaft 8, an output flange 7, housings 6-15, 6-16, 6-17, 6-18, and 6 - 21, sealing devices 6-3 and 6-13.
- the housing 6-16 of the retarder 6 is fixed to the wheel carrier 2 together with the housing of the vehicle brake device 5, and the input shaft 9 of the speed reducer 6 is drivingly coupled to the motor 1.
- the planetary gear train may be, but is not limited to, a planetary gear set of two stages (eg, one or more stages may be provided as desired), the planetary gear set having sun gears 6-6 and 6-10, planet wheels 6-9 and 6 -12, ring gears 6-19 and 6-20, brackets 6-4 and 6-11, and bearings 6-2, 6-5, 6-8 and 6-14.
- the motor 1 can be selectively coupled to the sun gear 6-6 of the planetary gear set, the planet gears 6-9, the ring gear 6-19 or the bracket 6-4 via the input shaft 9 and input for rotation. power.
- the input shaft 9 to which the motor 1 and the speed reducer 6 are connected is provided with an input end seal device 6-3 for isolating the liquid (for example, a lubricating medium of the oil or grease type) in the speed reducer from the outside of the speed reducer 6.
- the brackets 6-4, 6-11 of the secondary planetary gear set are supported by the bearings 6-5 and 6-14 and fixedly connected to the reducer housings 6-15, 6-16, 6-17, 6-18, 6 respectively.
- the planetary gears 6-9, 6-12 of the secondary planetary gear set are fixedly connected to the brackets 6-4, 6-11 through the bearings 6-2, 6-8 and the planetary axles 6-7, 6-12, respectively. It can be rotated about the secondary planetary axles 6-7, 6-12 axis S2, respectively.
- the output shaft 8 of the reducer can be selected from the second stage (for the next stage, the last stage) of the planetary gear set of the sun gear 6-10, the planetary gear 6-12, the ring gear 6-20 or the bracket 6-11 Drive connection.
- the output of the speed reducer 6 and the output shaft 8 are provided with output end seals 6-13 for isolating the liquid in the retarder from the outside of the speed reducer 6.
- the housings 6-15, 6-16, 6-17, 6-18, 6-21 of the reducer are fixedly supported on the wheel carrier 2.
- the output flange 7 of the reducer is fixedly coupled to the output shaft 8 and is fixedly coupled to the rim 3.
- the vehicle transmission brake integrated device is further provided with a dustproof bellows 5-10 (see FIG. 1), and the end of the dustproof bellows 5-10 is closely rubbed with the driving piston 5-5.
- the secondary end is connected, and the other end is connected to a corresponding portion of the speed reducer 6 (for example, the end cover), and the function is to prevent external dust and friction debris on the side of the friction pair from falling into the axial hole of the parking piston 5-6. In the cavity, thereby avoiding the action and life of the return mechanism or the like inside the parking piston 5-6.
- FIG. 10 is a schematic view showing the installation structure of the vehicle transmission brake integrated device according to another embodiment of the present invention
- FIG. 11 is a schematic structural view of the vehicle transmission brake integrated device and the reducer thereof in FIG.
- a vehicle drive brake integrated device according to an embodiment of the present invention will be further described with reference to FIGS. 10 to 11.
- the main difference between the vehicle drive brake integrated device of FIG. 10 and the drive brake integrated device of the embodiment shown in FIG. 8 is that the reducer b-6 adopts a parallel shaft structure or a parallel shaft and planetary gear train combination structure.
- the output shaft b-8 is coaxially disposed on the vehicular brake device 5, and the input shaft b-9 can be disposed parallel to or perpendicular to the axis S1 of the vehicular brake device 5;
- the vehicle brake device 5 used is substantially identical, the speed reducer b-6 is disposed through the axial bore of the parking piston 5-6 of the vehicle brake device 5 and is at least partially disposed in the parking piston 5-6 In the axial hole.
- the output shaft b-8 of the speed reducer b-6 is disposed on the axis S1 and is fixedly coupled to the output flange b-7, and the output flange b-7 is further disposed inside the brake disk 5-8 of the friction pair
- the hole splines are connected such that the brake discs 5-8 are circumferentially constrained relative to the output shaft b-8; thus, the friction pair can brake the output shaft b-8.
- the specific structure of the reducer b-6 is as shown in FIG. 10, which includes a parallel shaft structure, a planetary gear train, an input shaft b-9, an output shaft b-8, an output flange b-7, and a housing b-6-15. , b-6-16, b-6-17, b-6-18 and b-6-21, sealing devices b-6-3 and b-6-13.
- the housing b-6-16 of the speed reducer b-6 is fixed to the wheel carrier b-2 together with the vehicle brake housing, and the speed reducer b-6
- the input shaft b-9 is drivingly connected to the motor 1.
- the parallel shaft structure may be, but not limited to, a first stage (for example, one or more stages may be set as needed), and the parallel shaft structure has a pinion b-6-7, a large gear b-6-6, a bearing b- 6-4 and b-6-5.
- the planetary gear train may be, but not limited to, a planetary gear set of one stage (for example, may be set to one or more stages as needed), the planetary gear set having a sun gear b-6-10, a planetary gear b-6-12, a ring gear B-6-19, bracket b-6-11 and bearings b-6-2 and b-6-14.
- the motor 1 can be selectively connected to the pinion gears b-6-7 and the large gears b-6-6 of the parallel shaft structure through the input shaft b-9 and input the rotational power about the axis S4.
- the pinion gear b-6-7 of the parallel shaft structure, the large gear b-6-6 can be selected by the sun gear shaft b-6-22 with the sun gear b-6-6 of the planetary gear set, the planetary gear b-6-9,
- the ring gear b-6-19 or bracket b-6-11 is connected and input to the rotary power.
- the input shaft b-9 to which the motor b-1 and the speed reducer b-6 are connected is provided with an input end sealing device b-6-3 for isolating the lubricating medium in the speed reducer from the outside of the speed reducer b-6.
- the bracket b-6-11 of the planetary gear set is supported by the bearing b-6-14 and fixedly connected to the reducer housings b-6-15, b-6-16, b-6-17, along the reducer b
- the center axis S1 of -6 is rotated.
- the planetary gear b-6-1 of the planetary gear set is fixedly coupled to the bracket b-6-11 through the bearing b-6-2 and the planetary axle b-6-17, which is rotatable around the planet axle b-6-12 axis S5 Rotate.
- the output shaft b-8 of the reducer can be selected from the sun gear b-6-10, the planetary gear b-6-1, the ring gear b- of the planetary gear set of the second stage (the last stage for more stages) 6-19 or bracket b-6-11 drive connection.
- the output end seal b-6-13 for isolating the lubricating medium in the reducer from the outside of the speed reducer b-6 is provided at the connection of the speed reducer b-6 and the output shaft b-8.
- the housings b-6-15, b-6-16, b-6-17, b-6-18, b-6-21 of the reducer are fixedly supported on the wheel frame b-2.
- the output flange b-7 of the reducer is fixedly connected to the output shaft b-8 and fixedly connected to the rim b-3. .
- the braking mode of the vehicle transmission brake integrated device of the embodiment shown in Figs. 8 and 10 of the present invention is to brake the output end of the speed reducer 6, that is, a so-called external structure.
- one or more brake discs 5-8 can be rotated with the output shaft 8 or b-8 and the output flange 7 or b-7, and the brake discs 5-8 can be on the splines of the output flange It moves axially along the central axis S1.
- the friction plates 5-7 and 5-9 and the housing of the vehicular brake device 5 are restricted from rotating, but are also axially movable along the central axis S1.
- the power output of the motor 1 is decelerated by the speed reducer 6, and the output flange 7 or b-7 on the output shaft 8 drives the rim 3 to output torque.
- the braking principle of the vehicle transmission brake integrated device of the embodiment of the present invention is the same as that of the above-described vehicle brake device 5 when the vehicle is braked and parked.
- the vehicle transmission brake integrated device not only the vehicle brake device 5 is small in size, but also a large part of the speed reducer can be installed in the cavity in the middle portion of the vehicle brake device 5, thereby realizing
- the main body of the reducer is nested in the brake, making full use of the axial and radial space, the volume is very small, and the structure is very compact (as shown in Figure 9), thereby significantly reducing the size of the transmission brake system.
- the vehicle transmission brake integrated device of the embodiment of the present invention can also be placed inside the rim 3 and connected to the frame through the wheel frame 2 (as shown in FIG. 8), which is easy to independently hang the wheel, eliminating the tradition.
- the structure of the axle therefore, the structure of the wheel can also be very compact, which greatly saves the space of the frame; and, by connecting with the respective motor 1, an independent driving unit can be formed, which constitutes a dispersed power drive of the whole vehicle, and is flexible.
- Reliable can be freely combined and applied to vehicles with different driving modes such as 4 ⁇ 2, 4 ⁇ 4, 6 ⁇ 2, 6 ⁇ 4, 6 ⁇ 6, 8 ⁇ 2, 8 ⁇ 4, 8 ⁇ 6, 8 ⁇ 8, etc. Especially in vehicles with narrow design space, it can realize flexible configuration of its vehicle driving mode.
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Abstract
A vehicle brake device, and integrated vehicle transmission-brake device comprising the same. The vehicle brake device comprises a full-contact-disk multi-plate friction pair, a cylinder (5-2) axially provided at one side of the friction pair, and a travelling piston (5-5) and a parking piston (5-6) axially provided in the cylinder (5-2). The parking piston (5-6) is at least partially inserted in a piston hole of the travelling piston (5-5), and has a sleeve structure having an axial hole. In the integrated vehicle transmission-brake device, a retarder (6) passes through the axial hole of the parking piston (5-6) of the vehicle brake device and is at least partially provided in the axial hole of the parking piston (5-6). The vehicle brake device and the integrated vehicle transmission-brake device have a compact structure and a small volume.
Description
本发明属于车辆制动技术领域,涉及使用全盘多片式摩擦副的车用制动器和包括该制动装置的车用传动制动集成装置以及车辆。The present invention relates to the field of vehicle brake technology, and relates to a vehicle brake using a full-plate multi-plate friction pair, a vehicle transmission brake integrated device including the brake device, and a vehicle.
在诸如汽车及工程车辆上使用的制动器中,多采用钳盘式制动器或全盘多片湿式制动器,并且,减速器与制动器系统是独立布置的。Among brakes used in automobiles and construction vehicles, caliper disc brakes or full disc wet brakes are often used, and the retarder and brake system are independently arranged.
钳盘式制动器由于价格低廉,制动性能较为稳定,因此占据了大部分市场。但是,钳盘式制动器在动力源不变的前提下,只能通过增加制动半径来实现制动能力的提升,然而,制动半径的尺寸增加会给整车底盘安装空间的分配带来困难;并且,钳盘式制动器的摩擦副的摩擦面积相对较小、摩擦片磨损较快、更换周期短,从而大大增加了维修及使用成本。Clamp disc brakes occupy most of the market due to their low price and stable braking performance. However, the caliper disc brake can only increase the braking capacity by increasing the braking radius under the premise of the power source. However, the increase of the braking radius will make it difficult to allocate the chassis installation space. Moreover, the friction area of the caliper disc brake has a relatively small friction area, the friction lining wears fast, and the replacement period is short, thereby greatly increasing the maintenance and use cost.
全盘多片湿式制动器使用寿命相对较长、对环境适应性强,其多片式结构容易实现系列化,对安装空间要求较低。但是,全盘多片湿式制动器的制动器结构复杂,活塞的轴/径比相对较小,导致容易活塞卡滞现象;并且,对具有配合关系的零部件加工精度要求较高、制造成本高;此外,摩擦副采用强制油冷,增加了额外配套液压系统和造价,往往仅用在对制动器免维护性要求较高的高端工程车辆上。The multi-plate wet brake has a relatively long service life and strong adaptability to the environment, and its multi-piece structure is easy to realize serialization, and requires less installation space. However, the brake structure of the multi-plate wet brake is complicated, and the shaft/diameter ratio of the piston is relatively small, which causes the piston to be stuck easily; and the parts with the matching relationship have high processing precision and high manufacturing cost; The friction pair uses forced oil cooling, which adds additional supporting hydraulic system and cost, and is often used only on high-end construction vehicles that require high maintenance-free brakes.
并且还要注意到,现有汽车及工程车辆上采用的减速器、制动器系统中,减速器和制动器均分开布置设计,因此,各自需要独立的安装空间,轴向尺寸较大,传动链较长,系统的整体重量较大,系统的布置也因此而变得更加复杂。It should also be noted that in the reducer and brake system used in existing automobiles and engineering vehicles, the reducer and the brake are separately arranged. Therefore, each requires independent installation space, the axial dimension is large, and the transmission chain is long. The overall weight of the system is large, and the layout of the system becomes more complicated.
这样,尤其在当设计结构紧凑的车辆时,直接借鉴上述现有技术中的制动器、减速器必然导致车辆在设计空间上的分配十分困难甚至无法实现,成本也高。In this way, especially when designing a compact vehicle, directly referring to the brakes and reducers of the prior art mentioned above inevitably leads to the difficulty in realizing the distribution of the vehicle in the design space, and the cost is also high.
发明内容Summary of the invention
本发明的目的之一在于,减小车用制动装置的体积,提供一种占用空间较小的车用制动装置。
One of the objects of the present invention is to reduce the volume of the vehicle brake device and provide a vehicle brake device that occupies less space.
本发明的又一目的在于,提高车用传动制动系统的结构紧凑性,提供一种结构紧凑、占用空间小的车用传动制动系统。Still another object of the present invention is to improve the structural compactness of a vehicle transmission brake system and to provide a vehicle transmission brake system that is compact in structure and small in space.
为实现以上目的或者其他目的,本发明提供以下技术方案。To achieve the above object or other objects, the present invention provides the following technical solutions.
按照本发明的一方面,提供一种车用制动装置,包括全盘多片式摩擦副、轴向地设置在所述摩擦副的一侧的缸体以及在所述缸体中轴向地设置的行车活塞和驻车活塞;其中,所述驻车活塞至少部分地嵌套在所述行车活塞的活塞孔中,所述驻车活塞为具有轴向孔的套筒结构。According to an aspect of the present invention, a brake device for a vehicle includes a full disc multi-plate friction pair, a cylinder axially disposed at one side of the friction pair, and an axial arrangement in the cylinder The service piston and the parking piston; wherein the parking piston is at least partially nested in a piston bore of the service piston, the parking piston being a sleeve structure having an axial bore.
按照本发明又一方面,提供一种车用传动制动集成装置,其包括:According to still another aspect of the present invention, a driving brake integrated device for a vehicle includes:
以上所述的车用制动装置;以及The above-described vehicle brake device;
穿过所述车用制动装置的驻车活塞的轴向孔并至少部分地设置在所述驻车活塞的轴向孔中的减速器;a reducer that passes through an axial bore of the parking piston of the vehicular brake and is at least partially disposed in an axial bore of the parking piston;
其中,所述减速器的输出轴与所述车用制动装置同轴地设置。The output shaft of the speed reducer is disposed coaxially with the vehicle brake device.
按照本发明又一方面,提供一种车辆,其使用以上所述的车用制动装置。According to still another aspect of the present invention, a vehicle is provided which uses the above-described vehicle brake device.
按照本发明再一方面,提供一种车辆,使用以上所述的车用传动制动集成装置。According to still another aspect of the present invention, a vehicle is provided that uses the above-described vehicle drive brake integrated device.
根据以下描述和附图本发明的以上特征和操作将变得更加显而易见。The above features and operations of the present invention will become more apparent from the following description and drawings.
从结合附图的以下详细说明中,将会使本发明的上述和其他目的及优点更加完整清楚,其中,相同或相似的要素采用相同的标号表示。The above and other objects and advantages of the present invention will be more fully understood from the aspects of the appended claims.
图1是按照本发明一实施例的车用制动装置的截面结构示意图,该截面图3中的XA-XA截面。BRIEF DESCRIPTION OF THE DRAWINGS Fig. 1 is a cross-sectional structural view showing a brake device for a vehicle according to an embodiment of the present invention, and a cross section taken along the line XA-XA in Fig. 3.
图2是图1所示实施例的车用制动装置的左视图。Fig. 2 is a left side view of the vehicle brake device of the embodiment shown in Fig. 1.
图3是图1所示实施例的车用制动装置的右视图。Fig. 3 is a right side view of the vehicle brake device of the embodiment shown in Fig. 1.
图4是图3中的XC-XC截面的驻车油缸进油结构局部放大图。Fig. 4 is a partially enlarged view showing the oil intake structure of the parking cylinder of the XC-XC section of Fig. 3;
图5是图3中的XB-XB截面的行车油缸进油结构局部放大图。Fig. 5 is a partially enlarged view showing the oil intake structure of the driving cylinder of the XB-XB section of Fig. 3;
图6是图1所示实施例的车用制动装置的回位机构的局部放大图。Fig. 6 is a partial enlarged view of a return mechanism of the vehicle brake device of the embodiment shown in Fig. 1.
图7是图1所示实施例的车用制动装置的间隙调节机构的局部放大图。
Fig. 7 is a partial enlarged view of a gap adjusting mechanism of the vehicle brake device of the embodiment shown in Fig. 1.
图8是按照本发明一实施例的车用传动制动集成装置的安装结构示意图。FIG. 8 is a schematic view showing the mounting structure of a driving brake integrated device for a vehicle according to an embodiment of the present invention.
图9是图8中的车用传动制动集成装置及其减速器的结构示意图。9 is a schematic structural view of the vehicle transmission brake integrated device of FIG. 8 and its speed reducer.
图10是按照本发明又一实施例的车用传动制动集成装置的安装结构示意图。减速器输入轴与输出轴不同轴的车用传动制动集成装置及其减速器的结构示意图。Fig. 10 is a schematic view showing the mounting structure of a transmission braking integrated device for a vehicle according to still another embodiment of the present invention. Schematic diagram of the vehicle transmission brake integrated device and the reducer of the input shaft and the output shaft of the reducer.
图11是图10中的车用传动制动集成装置及其减速器的结构示意图。11 is a schematic structural view of the vehicle transmission brake integrated device of FIG. 10 and a speed reducer thereof.
下面介绍的是本发明的多个可能实施例中的一些,旨在提供对本发明的基本了解,并不旨在确认本发明的关键或决定性的要素或限定所要保护的范围。容易理解,根据本发明的技术方案,在不变更本发明的实质精神下,本领域的一般技术人员可以提出可相互替换的其他实现方式。因此,以下具体实施方式以及附图仅是对本发明的技术方案的示例性说明,而不应当视为本发明的全部或者视为对本发明技术方案的限定或限制。The following is a description of some of the various possible embodiments of the invention, which are intended to provide a basic understanding of the invention and are not intended to identify key or critical elements of the invention or the scope of the invention. It is to be understood that, in accordance with the technical aspects of the present invention, those skilled in the art can suggest other alternatives that are interchangeable without departing from the spirit of the invention. Therefore, the following detailed description and the accompanying drawings are merely illustrative of the embodiments of the invention, and are not intended to
本文中,使用的方位术语“上”、“下”、“左”、“右”等是基于车用制动装置在附图中所置放的方位来定义的,并且,应当理解到,这些方向性术语是相对的概念,它们用于相对性的描述和澄清,其可以根据车用制动装置装置所置放的方位的变化而相应地发生变化。并且,在本文中,“轴向”是指被设置本发明实施例的车用制动装置的中心轴线平行的方向,其大致与车轮的轴向平行,“径向”则是垂直于“轴向”的方向,“周向”则是环绕“轴向”的方向。Herein, the orientation terms "upper", "lower", "left", "right", and the like used are defined based on the orientation in which the vehicle brake device is placed in the drawings, and it should be understood that these Directional terms are relative concepts that are used for relative description and clarification, which may vary accordingly depending on the orientation of the vehicle brake device arrangement. Also, in the present context, "axial direction" means a direction in which the center axis of the vehicle brake device according to the embodiment of the present invention is parallel, which is substantially parallel to the axial direction of the wheel, and "radial direction" is perpendicular to the "axis". In the direction of "the direction", the direction of the "axial direction" is the direction around the "axial direction".
在本发明中,在轴向上布置的部件中,其相对靠近全盘多片式摩擦副的一端定位为“近摩擦副端”,其相反的一端定义为“远摩擦副”端。In the present invention, among the components arranged in the axial direction, one end thereof is positioned closer to the "near friction secondary end" relative to the end of the multi-plate friction pair, and the opposite end is defined as the "distal friction pair" end.
以下首先结合图1至图7描述本发明实施例的车用制动装置5。Hereinafter, a vehicle brake device 5 according to an embodiment of the present invention will be described first with reference to Figs. 1 to 7 .
参见如图1至图3所示的车用制动装置5,其壳体主要地包括从右至左依次设置的活塞端盖5-1、缸体5-2、圆环形的摩擦副壳体5-3和摩擦副端盖5-4,它们之间可以通过诸如螺栓相互紧固连接。缸体5-2可以但不限于为环形缸体,缸体5-2和摩擦副壳体5-3同轴向设置,其共同具有中心轴线S1。摩擦副设置在摩擦副壳体5-3内部,其主要包
括多片摩擦片5-7和5-9和制动盘5-8。制动盘5-8具体可以但不限于为圆环式结构,每片摩擦片也可以对应制动盘5-8设置为圆环式结构,在制动工况下,摩擦片5-7和5-9与制动盘5-8之间相互接触并产生摩擦力,从而可以产生制动效果。Referring to the vehicular brake device 5 shown in FIGS. 1 to 3, the housing mainly includes a piston end cover 5-1, a cylinder block 5-2, and a circular friction sub-case disposed in order from right to left. The body 5-3 and the friction secondary end cap 5-4 may be fastened to each other by, for example, a bolt. The cylinder 5-2 may be, but not limited to, an annular cylinder, and the cylinder 5-2 and the friction sub-housing 5-3 are disposed in the same axial direction, which together have a central axis S1. The friction pair is disposed inside the friction sub-housing 5-3, and its main package
A plurality of friction plates 5-7 and 5-9 and brake disks 5-8 are included. The brake discs 5-8 can be specifically, but not limited to, a ring-shaped structure, and each of the friction plates can also be arranged in a ring-shaped structure corresponding to the brake discs 5-8. Under the braking condition, the friction plates 5-7 and The 5-9 and the brake discs 5-8 come into contact with each other and generate friction, so that a braking effect can be produced.
在该示例中,制动盘5-8可设置为2个,摩擦片相应地设置为3片,但是,它们的数量并不限于本发明的实施例,它们可以根据制动扭矩要求来具体设置它们的数量,数量越多,制动扭矩越大,这样也有利于保证制动效果。其中,制动盘5-8被设置相邻的两个摩擦片之间,其中,两片摩擦片5-7为单面摩擦片,一片摩擦片5-9为双面摩擦片;两片单面摩擦片5-7分别设置在摩擦副的外侧(左右两侧)并且其摩擦面朝向制动盘5-8设置,双面摩擦片5-9设置在相邻的两个制动盘5-8之间。In this example, the brake discs 5-8 may be provided in two, and the friction plates are correspondingly arranged in three pieces, but the number of them is not limited to the embodiment of the present invention, and they may be specifically set according to the braking torque requirement. The greater the number of them, the greater the braking torque, which also helps to ensure the braking effect. Wherein, the brake disc 5-8 is disposed between two adjacent friction plates, wherein the two friction plates 5-7 are single-sided friction plates, and one friction plate 5-9 is a double-sided friction plate; The surface friction plates 5-7 are respectively disposed on the outer sides (left and right sides) of the friction pair and their friction faces are disposed toward the brake discs 5-8, and the double-sided friction plates 5-9 are disposed on the adjacent two brake discs 5- Between 8.
在该实施例中,多片摩擦片在轴向间隔地分布,其外圆与圆形的摩擦副壳体5-3内孔花键连接,从而相对摩擦副壳体5-3周向约束并且轴向构成移动副;在一实施例中,制动盘5-8的内孔可以与动力输出轴通过内花键与动力输出轴花键连接,并且相对动力输出轴周向约束且轴向构成移动副。多片摩擦片与制动盘构成的摩擦副在该实施例中为全盘式多片摩擦副,其摩擦面积大、摩擦面多,不但制动效果能得到保证,而且,面积越大吸收同等能量(制动产生的热量)时的温度升高越低;因此,有利于提高摩擦片的热负荷能力、显著延长其使用寿命,特别地,也有利于减小摩擦片和制动盘的径向尺寸(例如外径尺寸),也即有利于减小摩擦副的径向尺寸,车用制动装置5的径向尺寸可以较小地设置。In this embodiment, the plurality of friction plates are axially spaced apart, the outer circumference of which is splined to the inner bore of the circular friction sub-housing 5-3 so as to be circumferentially constrained and axially opposed to the friction sub-housing 5-3. Forming a moving pair; in one embodiment, the inner bore of the brake disc 5-8 can be splined with the power take-off shaft through the internal spline and the power take-off shaft, and is circumferentially constrained relative to the power output shaft and axially constitutes the moving pair . In this embodiment, the friction pair formed by the plurality of friction plates and the brake disc is a multi-disc friction pair, which has a large friction area and a large friction surface, and the braking effect can be ensured, and the larger the area, the same energy is absorbed. The lower the temperature rise (heat generated by braking); therefore, it is advantageous to increase the heat load capacity of the friction lining, significantly prolong its service life, and in particular, to reduce the radial direction of the friction lining and the brake disc. The size (e.g., the outer diameter dimension), i.e., the radial dimension of the friction pair, is reduced, and the radial dimension of the vehicular brake device 5 can be set smaller.
在一实施例中,由于摩擦副的摩擦面积大且温升低,因此,可以使用干式冷却,即本发明实施例的车用制动装置5为全盘多片干式制动器,这样,液压冷却系统可以省去,使得制动装置的结构更简单,成本也大大降低。具体地,可以在摩擦副壳体5-3上径向地设置有多个散热孔5-30(如图2和5所示),在摩擦副的左侧的摩擦副端盖5-4上也开有若干散热孔5-33,从而实现对摩擦副壳体5-3内部的摩擦副进行空冷散热,提高对摩擦副的冷却效果。在又一实施例中,也可以不设置上述散热孔5-30和/或散热孔5-33。In an embodiment, since the friction area of the friction pair is large and the temperature rise is low, dry cooling can be used, that is, the vehicle brake device 5 of the embodiment of the present invention is a full disk multi-plate dry brake, thus, hydraulic cooling The system can be omitted, making the structure of the brake device simpler and the cost greatly reduced. Specifically, a plurality of heat dissipation holes 5-30 (shown in FIGS. 2 and 5) may be radially disposed on the friction sub-housing 5-3, on the friction pair end cover 5-4 on the left side of the friction pair. A plurality of heat dissipation holes 5-33 are also opened, thereby performing air cooling and heat dissipation on the friction pair inside the friction sub-housing 5-3, thereby improving the cooling effect on the friction pair. In still another embodiment, the above-mentioned heat dissipation holes 5-30 and/or the heat dissipation holes 5-33 may not be provided.
继续如图1所示,设置在摩擦副的一侧(例如右侧)的缸体5-2
中设置有轴向的油缸孔,该油缸孔具有邻近摩擦副的大径段5-2-1、中部的第二缩径段5-2-3、以及远离摩擦副的扩径段5-2-4。大径段5-2-1与第二缩径段5-2-3之间为第一缩径段5-2-2,也即,油缸孔从近摩擦副端到远离摩擦副端在轴向上依次布置大径段5-2-1、第一缩径段5-2-2、第二缩径段5-2-3和扩径段5-2-4。大径段5-2-1、第一缩径段5-2-2、中部的第二缩径段5-2-3和扩径段5-2-4反映了油缸孔的内径在轴向方向的变化趋势;其中,第一缩径段5-2-2相对大径段5-2-1内径缩小,大径段5-2-1相对于邻接的第一缩径段5-2-2而言为内径较大的一段;第二缩径段5-2-3可以进一步相对第一缩径段5-2-2内径缩小;扩径段5-2-4相对第二缩径段5-2-3内径扩大。通过设置油缸孔的内径大小或在内径表面设置阶梯结构可以实现以上各个段的设置。Continuing with the cylinder 5-2 provided on one side (for example, the right side) of the friction pair as shown in FIG.
An axial cylinder bore is provided, the cylinder bore having a large diameter section 5-2-1 adjacent to the friction pair, a second reduction section 5-2-3 in the middle portion, and an enlarged diameter section 5-2 away from the friction pair. -4. The first diameter reducing section 5-2-2 is between the large diameter section 5-2-1 and the second diameter reducing section 5-2-3, that is, the cylinder hole is from the near friction secondary end to the far side of the friction secondary end. The large diameter section 5-2-1, the first reduction diameter section 5-2-2, the second reduction diameter section 5-2-3, and the diameter expansion section 5-2-4 are arranged in this order. The large diameter section 5-2-1, the first reduced diameter section 5-2-2, the second reduced diameter section of the middle section 5-2-3, and the expanded diameter section 5-2-4 reflect the inner diameter of the cylinder bore in the axial direction. a change trend of the direction; wherein the first reduced diameter section 5-2-2 is smaller than the inner diameter of the large diameter section 5-2-1, and the large diameter section 5-2-1 is opposite to the adjacent first reduced diameter section 5-2- 2 is a section with a larger inner diameter; the second reduced diameter section 5-2-3 can be further reduced relative to the inner diameter of the first reduced diameter section 5-2-2; the expanded diameter section 5-2-4 is opposite to the second reduced diameter section 5-2-3 inner diameter is enlarged. The setting of each of the above sections can be achieved by setting the inner diameter of the cylinder bore or by providing a stepped structure on the inner diameter surface.
大径段5-2-1、第一缩径段5-2-2、第二缩径段5-2-3和扩径段5-2-4它们彼此相邻的过渡连接处,设置一个或多个台阶以实现它们之间的内径变化,例如,大径段5-2-1与第一缩径段5-2-2之间存在一台阶,第一缩径段5-2-2与第二缩径段5-2-3之间设置一台阶,第二缩径段5-2-3与扩径段5-2-4之间设置一台阶。在一实施例中,以上任一台阶的台阶面可选地为基本垂直于轴向方向,也即,垂直台阶面,这样,大径段5-2-1、第一缩径段5-2-2、第二缩径段5-2-3和扩径段5-2-4它们彼此相邻的过渡连接处可以实现垂直过渡。在又一实施中,以上任一台阶的台阶面可以设置为圆弧台阶面或倾斜台阶面,以上多个台阶面也可以是垂直台阶面、圆弧台阶面或倾斜台阶面的任意组合。The large diameter section 5-2-1, the first reduced diameter section 5-2-2, the second reduced diameter section 5-2-3, and the expanded diameter section 5-2-4 are adjacent to each other at the transition joint, one set Or a plurality of steps to achieve a change in inner diameter between them, for example, there is a step between the large diameter section 5-2-1 and the first reduction section 5-2-2, and the first reduction section 5-2-2 A step is disposed between the second reduced diameter section 5-2-3, and a step is disposed between the second reduced diameter section 5-2-3 and the expanded diameter section 5-2-4. In an embodiment, the step surface of any one of the steps is optionally substantially perpendicular to the axial direction, that is, the vertical step surface, such that the large diameter section 5-2-1 and the first reduced diameter section 5-2 - 2, the second reduced diameter section 5-2-3 and the expanded diameter section 5-2-4, the transitional joints adjacent to each other can achieve a vertical transition. In still another implementation, the step surface of any of the steps may be set as an arc step surface or an inclined step surface, and the plurality of step surfaces may also be any combination of a vertical step surface, an arc step surface, or an inclined step surface.
继续如图1所示,制动装置的中空行车活塞5-5和中空驻车活塞5-6均设置摩擦副的一侧,在该实施例中,行车活塞5-5为带活塞孔的套筒结构,驻车活塞5-6为带轴向孔(即轴向的内孔)的套筒结构,它们均轴向地设置在缸体5-2的油缸孔中,并且,驻车活塞5-6至少部分地嵌套在行车活塞5-5的活塞孔中,驻车活塞5-6在驻车活塞5-6的活塞孔内能够相对行车活塞5-5作活塞运动。Continuing with Figure 1, the hollow travel piston 5-5 and the hollow parking piston 5-6 of the brake device are each provided with one side of the friction pair. In this embodiment, the service piston 5-5 is a sleeve with a piston hole. The cylinder structure, the parking piston 5-6 is a sleeve structure with axial holes (ie, axial inner holes), which are both axially disposed in the cylinder bore of the cylinder 5-2, and the parking piston 5 The -6 is at least partially nested in the piston bore of the service piston 5-5, and the parking piston 5-6 is capable of piston movement relative to the service piston 5-5 in the piston bore of the parking piston 5-6.
具体地,行车活塞5-5在轴向上的长度小于缸体5-2的油缸孔的轴向深度,例如,行车活塞5-5在轴向上的长度小于或等于缸体5-2的油缸孔的大径段5-2-1与第一缩径段5-2-2的长度和,这样,行车活塞5-5对应油缸孔的大径段5-2-1与第一缩径段5-2-2安装。行车活塞5-5的外表面形状对应油缸孔的大径段5-2-1与第一缩径段5-2-2的内圆环表
面形状而设计,具体地,在对应所述大径段5-2-1和第一缩径段5-2-2之间的台阶处,行车活塞5-5的外表面形成一台阶面,这样,套筒状的行车活塞5-5的套筒外表面上、在近摩擦副端形成了环状阶梯凸台5-5-1(如图5所示)。Specifically, the length of the service piston 5-5 in the axial direction is smaller than the axial depth of the cylinder bore of the cylinder 5-2, for example, the length of the service piston 5-5 in the axial direction is less than or equal to that of the cylinder 5-2. The length of the large diameter section 5-2-1 of the cylinder bore and the length of the first reduction section 5-2-2, so that the service piston 5-5 corresponds to the large diameter section 5-2-1 of the cylinder bore and the first reduction diameter Section 5-2-2 is installed. The outer surface shape of the service piston 5-5 corresponds to the inner ring table of the large diameter section 5-2-1 of the cylinder bore and the first reduction section 5-2-2
Designed in the shape of a face, specifically, at a step corresponding to the step between the large diameter section 5-2-1 and the first reduction section 5-2-2, the outer surface of the service piston 5-5 forms a stepped surface. Thus, an annular stepped boss 5-5-1 (shown in Fig. 5) is formed on the outer surface of the sleeve of the sleeve-like traveling piston 5-5 at the near-friction secondary end.
具体如图4所示,设置行车活塞5-5的环状阶梯凸台5-5-1的外径,使行车活塞5-5的环状阶梯凸台与可以但不限于嵌装有防尘圈5-14、导向环5-15、密封圈5-16的大径段5-2-1之间滑动配合;设置行车活塞5-5远离摩擦副端的套筒外径,使行车活塞5-5远离摩擦副端的套筒部与可以但不限于嵌装有密封圈5-17、导向环5-18的第一缩径段5-2-2之间的滑动配合。Specifically, as shown in FIG. 4, the outer diameter of the annular stepped boss 5-5-1 of the service piston 5-5 is set, so that the annular stepped boss of the service piston 5-5 can be, but is not limited to, embedded with dustproof Sliding fit between the large diameter segments 5-2-1 of the ring 5-14, the guiding ring 5-15, and the sealing ring 5-16; setting the outer diameter of the sleeve of the driving piston 5-5 away from the friction secondary end to make the driving piston 5- 5 The sleeve portion remote from the friction secondary end can be, but is not limited to, a sliding fit between the first reduced diameter section 5-2-2 in which the sealing ring 5-17 and the guide ring 5-18 are fitted.
行车活塞5-5的环状阶梯凸台5-5-1与油缸孔的第一缩径段5-2-2之间的轴向间隙可以形成第一环形空腔,其用来形成行车制动油缸的油腔5-22;进一步,为了增加制动液体的流动,在大径段5-2-1与第一缩径段5-2-2之间的过渡连接处设置有与轴向间隙相通的第二环形空腔,其是位于行车活塞5-5与大径段5-2-1之间。在一实施例中,通过设置行车活塞5-5的环状阶梯凸台5-5-1的长度小于大径段5-2-1的长度(例如相比大径段5-2-1的长度小0.4mm以上),这样大径段5-2-1与第一缩径段5-2-2之间台阶面与行车活塞5-5的台阶面之间可以形成一定长度的间隙,其即用来形成行车制动油缸的油腔5-22,从轴向来看,油腔5-22位于行车活塞5-5与第一缩径段5-2-2之间。该间隙越大,越容易向油腔5-22中注油推动行车活塞5-5。在又一实施例中,对应大径段5-2-1和第一缩径段5-2-2之间的台阶处,即过渡连接处,缸体5-2的油缸孔的内表面形成凹腔,该凹腔也一起用于形成行车制动油缸的油腔5-22。凹腔也有利于向油腔5-22中注油并推动行车活塞5-5向左移动。The axial gap between the annular stepped boss 5-5-1 of the service piston 5-5 and the first reduced diameter section 5-2-2 of the cylinder bore may form a first annular cavity for forming a driving system The oil chamber 5-22 of the moving oil cylinder; further, in order to increase the flow of the brake fluid, the transition joint between the large diameter section 5-2-1 and the first diameter reducing section 5-2-2 is provided with an axial direction A second annular cavity communicating with the gap is located between the service piston 5-5 and the large diameter section 5-2-1. In an embodiment, the length of the annular stepped boss 5-5-1 by providing the service piston 5-5 is smaller than the length of the large diameter section 5-2-1 (for example, compared to the large diameter section 5-2-1) The length is smaller than 0.4 mm), so that a gap of a certain length can be formed between the step surface between the large diameter section 5-2-1 and the first reduction diameter section 5-2-2 and the step surface of the service piston 5-5. That is, the oil chamber 5-22 for forming the service brake cylinder, the oil chamber 5-22 is located between the service piston 5-5 and the first reduced diameter portion 5-2-2 from the axial direction. The larger the gap, the easier it is to prime the oil chamber 5-22 to drive the service piston 5-5. In still another embodiment, the inner surface of the cylinder bore of the cylinder 5-2 is formed at a step between the large diameter section 5-2-1 and the first reduction section 5-2-2, that is, at the transition joint. A cavity, which is also used together to form the oil chamber 5-22 of the service brake cylinder. The cavity also facilitates oiling the oil chambers 5-22 and pushing the service piston 5-5 to the left.
如图5所示,该行车制动油缸的油腔5-22对应设置有进油通道5-27和进油接头5-25,并通过进油通道5-27和进油接头5-25外接供油管。需要行车制动时,带有压力的制动油可以通过进油接头5-25、进油通道5-27进入行车制动油缸的油腔5-22,从而带有压力的制动油作用在行车活塞5-5的环状阶梯凸台上并产生朝向摩擦副方向的推力,推动行车活塞5-5轴向地向摩擦副方向移动,从而压紧摩擦副,通过摩擦片与制动盘5-8之间的摩擦力可以实现行车制动。
As shown in FIG. 5, the oil chamber 5-22 of the service brake cylinder is provided with an oil inlet passage 5-27 and an oil inlet joint 5-25, and is externally connected through the oil inlet passage 5-27 and the oil inlet joint 5-25. Oil supply pipe. When the service brake is required, the brake oil with pressure can enter the oil chamber 5-22 of the service brake cylinder through the oil inlet joint 5-25 and the oil inlet passage 5-27, so that the brake oil with pressure acts on The annular step boss of the service piston 5-5 generates a thrust toward the friction pair, and the driving piston 5-5 is axially moved toward the friction pair, thereby pressing the friction pair through the friction plate and the brake disk 5. The friction between -8 can achieve the service brake.
继续如图4至图6所示,大致套筒状的行车活塞5-5中设置轴向的活塞孔并向远离摩擦副的方向开口,近摩擦副端为活塞孔底部;驻车活塞5-6大致为套筒状,其沿中心轴线S1轴向地设置,其一端轴向地插入缸体5-2的油缸孔中,并同时插入行车活塞5-5中轴向设置的活塞孔中,从而实现部分地嵌套在行车活塞5-5的活塞孔中;其另一端(即未嵌套在行车活塞5-5的活塞孔中的部分)对应缸体5-2的油缸孔的第二缩径段5-2-3和扩径段5-2-4安装。在该实施例中,驻车活塞5-6的套筒外表面上,在对应于第二缩径段5-2-3和扩径段5-2-4之间的台阶处,即过渡连接处,驻车活塞5-6的外表面形成台阶面,从而在远离移动副的一端设置环状阶梯凸台5-6-1。设置驻车活塞5-6的环状阶梯凸台的外径,使其与嵌装有密封圈5-20的扩径段5-2-4滑动配合,进一步,设置驻车活塞5-6的套筒外径,使驻车活塞5-6的套筒部分与嵌装有导向环5-21的行车活塞5-5的活塞孔的内表面、嵌装有密封圈5-19的第二缩径段5-2-3均滑动配合。在一实施例中,通过设置驻车活塞5-6的环状阶梯凸台5-6-1的长度以及扩径段5-2-4的长度,这样,第二缩径段5-2-3与扩径段5-2-4之间的台阶面与驻车活塞5-6的台阶面之间可以形成一定长度的间隙,该间隙位于驻车活塞5-6与第二缩径段5-2-3之间,其即用来形成驻车活塞5-6的油腔5-23,从轴向上来看,油腔5-23是位于驻车活塞5-6的第二部分与所述扩径段5-2-4之间的。需要理解,以上间隙越大,越容易向油腔5-22中注油推动驻车活塞5-6。Continuing with FIG. 4 to FIG. 6 , an axial piston hole is disposed in the substantially sleeve-shaped service piston 5-5 and opens in a direction away from the friction pair, and the near-friction secondary end is a piston hole bottom; the parking piston 5- 6 is substantially sleeve-shaped, axially disposed along the central axis S1, one end of which is axially inserted into the cylinder bore of the cylinder 5-2 and simultaneously inserted into the axially disposed piston bore of the service piston 5-5, Thereby partially nesting in the piston bore of the service piston 5-5; the other end (ie, the portion not nested in the piston bore of the service piston 5-5) corresponds to the second of the cylinder bore of the cylinder 5-2 The reduced diameter section 5-2-3 and the expanded diameter section 5-2-4 are installed. In this embodiment, the outer surface of the sleeve of the parking piston 5-6 is at a step corresponding to the step between the second reduced diameter section 5-2-3 and the enlarged diameter section 5-2-4, that is, the transitional connection At the end, the outer surface of the parking piston 5-6 forms a stepped surface, so that an annular stepped boss 5-6-1 is provided at an end remote from the moving pair. The outer diameter of the annular step boss of the parking piston 5-6 is set to be slidably engaged with the enlarged diameter section 5-2-4 in which the sealing ring 5-20 is fitted, and further, the parking piston 5-6 is disposed. The outer diameter of the sleeve makes the sleeve portion of the parking piston 5-6 and the inner surface of the piston hole of the service piston 5-5 fitted with the guide ring 5-21, and the second shrinkage of the sealing ring 5-19 The diameter segments 5-2-3 are all sliding fit. In one embodiment, the length of the annular stepped boss 5-6-1 of the parking piston 5-6 and the length of the expanded diameter section 5-2-4 are set such that the second reduced diameter section 5-2- A gap of a certain length may be formed between the step surface between the step 3 and the stepped portion 5-2-4 and the stepped surface of the parking piston 5-6, and the gap is located between the parking piston 5-6 and the second reduction section 5 Between -2-3, which is used to form the oil chamber 5-23 of the parking piston 5-6, the oil chamber 5-23 is located in the second part of the parking piston 5-6 from the axial direction. Between the expansion path segments 5-2-4. It should be understood that the larger the above clearance, the easier it is to inject oil into the oil chambers 5-22 to push the parking pistons 5-6.
继续如图4所示,驻车活塞5-6的环状阶梯凸台5-6-1与缸体5-2的油缸孔的第二缩径段5-2-3之间的间隙形成环形空腔,其用来形成驻车制动油缸的油腔5-23;驻车制动油缸的油腔5-23大致位于第二缩径段5-2-3与扩径段5-2-4之间的台阶面处,即过渡连接处。驻车制动油缸的油腔5-23对应设置有进油通道5-26和进油接头5-25,并通过进油通道5-26和进油接头5-25外接供油管路。在行车时,外部的高压油通过进油接头5-25、进油通道5-26进入驻车制动油缸的油腔5-23,从而带有压力的制动油作用在驻车活塞5-6的环状阶梯凸台5-6-1的台阶面上,推动驻车活塞5-6在远离摩擦副的方向上运动并压紧油缸端盖5-1。Continuing with FIG. 4, the gap between the annular stepped boss 5-6-1 of the parking piston 5-6 and the second reduced diameter section 5-2-3 of the cylinder bore of the cylinder 5-2 forms a ring. a cavity for forming an oil chamber 5-23 of the parking brake cylinder; the oil chamber 5-23 of the parking brake cylinder is located substantially in the second reduced diameter section 5-2-3 and the expanded diameter section 5-2- At the stepped surface between 4, that is, the transition joint. The oil chamber 5-23 of the parking brake cylinder is provided with an oil inlet passage 5-26 and an oil inlet joint 5-25, and an oil supply line is externally connected through the oil inlet passage 5-26 and the oil inlet joint 5-25. During driving, the external high-pressure oil enters the oil chamber 5-23 of the parking brake cylinder through the oil inlet joint 5-25 and the oil inlet passage 5-26, so that the brake oil with pressure acts on the parking piston 5- The stepped surface of the annular stepped boss 5-6-1 of 6 pushes the parking piston 5-6 in a direction away from the friction pair and presses the cylinder end cover 5-1.
需要说明的是,在又一实施例中,可以省略设置第二缩径段5-2-3,或者将第二缩径段5-2-3设置为相对第一缩径段5-2-2具有相同的内径,或者将第二缩径段5-2-3设置为相对第一缩径段5-2-2具有更大的内径,
在该实施例中,驻车活塞5-6的外表面可以对应第二缩径段5-2-3位置处设置又一环状阶梯凸台,设置环状阶梯凸台的外径使其将与该第二缩径段5-2-3滑动配合。此时,对应扩径段5-2-4设置的驻车活塞5-6的外表面上的环状阶梯凸台5-6-1相比该对应第二缩径段5-2-3的环状阶梯凸台的外径更大,同样可以在环状阶梯凸台5-6-1与缸体5-2的油缸孔的第二缩径段5-2-3之间的油腔。It should be noted that, in another embodiment, the second reduced diameter section 5-2-3 may be omitted, or the second reduced diameter section 5-2-3 may be set to be opposite to the first reduced diameter section 5-2- 2 having the same inner diameter, or setting the second reduced diameter section 5-2-3 to have a larger inner diameter than the first reduced diameter section 5-2-2,
In this embodiment, the outer surface of the parking piston 5-6 may be provided with a further annular stepped boss at a position corresponding to the second reduced diameter section 5-2-3, and the outer diameter of the annular stepped boss is set such that Sliding engagement with the second reduced diameter section 5-2-3. At this time, the annular stepped boss 5-6-1 on the outer surface of the parking piston 5-6 corresponding to the enlarged diameter section 5-2-4 is compared with the corresponding second reduced diameter section 5-2-3. The outer diameter of the annular step boss is larger, and the oil chamber between the annular stepped boss 5-6-1 and the second reduced diameter section 5-2-3 of the cylinder bore of the cylinder 5-2 can also be used.
在一实施例中,为了有利于摩擦副散热,摩擦副壳体5-3上设有在周向间隔分布的径向设置的散热孔5-30(如图5和图2所示),从而,大大提高摩擦副在工作时的散热效果。为防止摩擦副产生的热传递至防尘圈5-14和密封圈5-16上,在摩擦副壳体5-3与缸体5-2之间装有隔热环5-29,并且,在行车活塞5-5与摩擦副之间设置隔热片5-28(如图5所示),从而,防止防尘圈5-14和密封圈5-16等被摩擦产生的热量损坏。In an embodiment, in order to facilitate heat dissipation of the friction pair, the friction sub-housing 5-3 is provided with radially disposed heat dissipation holes 5-30 (shown in FIGS. 5 and 2) distributed in the circumferential direction, thereby , greatly improve the heat dissipation effect of the friction pair during work. In order to prevent heat generated by the friction pair from being transmitted to the dust seal 5-14 and the seal ring 5-16, an insulating ring 5-29 is installed between the friction sub-housing 5-3 and the cylinder 5-2, and A heat insulating sheet 5-28 (shown in FIG. 5) is disposed between the running piston 5-5 and the friction pair, thereby preventing damage of the heat generated by the friction of the dust seal 5-14 and the seal ring 5-16.
继续如图1所示,在摩擦副与行车活塞5-5之间的制动间隙S,其为正常行车工况下的行车活塞5-5与摩擦副之间的距离,具体地大致为隔热片5-28与摩擦副的摩擦片之间的距离。在该实施例中,制动间隙S是可以根据摩擦片的磨损情况动态调整的,具体将在其后的间隙调节结构5-13中详细说明。Continuing with the brake gap S between the friction pair and the service piston 5-5, which is the distance between the service piston 5-5 and the friction pair under normal driving conditions, specifically approximately The distance between the heat sheets 5-28 and the friction plates of the friction pair. In this embodiment, the brake gap S can be dynamically adjusted according to the wear condition of the friction lining, and will be specifically described in the subsequent lash adjustment structure 5-13.
在以上实施例中,行车活塞5-5和驻车活塞5-6均设置在摩擦副的同一侧的同一缸体5-2中,并且设置成套筒状结构,驻车活塞5-6至少部分地嵌套在行车活塞5-5的活塞孔中,因此,行车活塞5-5和驻车活塞5-6在轴向上占用的空间可以大大减小。同时,在径向来看,由于摩擦副采用多片摩擦片加制动盘的结构,使摩擦副能够在较小径向尺寸上提供足够的制动扭矩,有利于减小摩擦副在径向的尺寸。因此,本发明实施例的制动装置可以在轴向和径向上均具有较小的尺寸,整体体积可以大大缩小,占用空间小。In the above embodiment, the service piston 5-5 and the parking piston 5-6 are both disposed in the same cylinder 5-2 on the same side of the friction pair, and are disposed in a sleeve-like structure, and the parking piston 5-6 is at least Partially nested in the piston bore of the service piston 5-5, the space occupied by the service piston 5-5 and the parking piston 5-6 in the axial direction can be greatly reduced. At the same time, in the radial direction, since the friction pair adopts a structure of a plurality of friction plates and a brake disc, the friction pair can provide sufficient braking torque in a small radial dimension, which is advantageous for reducing the radial dimension of the friction pair. . Therefore, the braking device of the embodiment of the present invention can have a small size in both the axial direction and the radial direction, and the overall volume can be greatly reduced, and the occupied space is small.
在以上实施例中,导向环5-15、导向环5-18分别嵌装在缸体5-2的大径段5-2-1和第一缩径段5-2-2的内表面,它们用来引导行车活塞5-5在缸体5-2内准确地沿轴向进行活塞运动,防止径/轴尺寸比较小的行车活塞5-5在较小的轴向活塞行程上发生偏向而导致卡滞现象。同样地,导向环5-21嵌装在行车活塞5-5的活塞孔的内表面,其用来引导驻车活塞5-6在行车活塞5-5的活塞孔内准确地沿轴向进行活塞运动,
防止径/轴尺寸比较小的驻车活塞5-6在较小的轴向活塞行程上发生偏向而导致卡滞现象。可选地,导向环5-15、导向环5-18、导向环5-21可以采用耐磨材料制成,也用以实现耐磨圈的功能。需要说明的是,导向环的安装个数并不限于本发明实施例,其可以根据在轴向运动精度要求等而对应驻车活塞5-6或行车活塞5-5来设置导向环的个数。In the above embodiment, the guide ring 5-15 and the guide ring 5-18 are respectively fitted on the inner surfaces of the large diameter section 5-2-1 of the cylinder 5-2 and the first reduction section 5-2-2. They are used to guide the driving piston 5-5 to accurately move the piston in the axial direction in the cylinder 5-2, preventing the steering piston 5-5 having a smaller diameter/shaft size from being deflected on the smaller axial piston stroke. Causes a stuck phenomenon. Similarly, the guide ring 5-21 is fitted to the inner surface of the piston bore of the service piston 5-5 for guiding the parking piston 5-6 to accurately axially move the piston in the piston bore of the service piston 5-5. Exercise,
Preventing the parking piston 5-6 with a small diameter/shaft size from being deflected on a small axial piston stroke causes a stuck phenomenon. Alternatively, the guide ring 5-15, the guide ring 5-18, and the guide ring 5-21 may be made of a wear resistant material, and also function as a wear ring. It should be noted that the number of the guide rings to be mounted is not limited to the embodiment of the present invention, and the number of the guide rings may be set according to the axial movement accuracy requirements and the like, corresponding to the parking piston 5-6 or the service piston 5-5. .
继续如图1所示,若干驻车活塞5-6的轴向孔内部设置有若干驻车弹簧5-11,若干驻车弹簧5-11在周向间隔设置,从而在圆周方向上均匀地对若干驻车活塞5-6施加力。每个轴向设置的驻车弹簧5-11的近摩擦副端和远离摩擦副端分别抵靠于驻车活塞5-6的套筒的轴向孔底部和活塞端盖5-1上。在该实施例中,驻车弹簧5-11中装有回位机构5-12,该实施例的回位机构5-12的具体结构如图6所示,其包括回位螺栓5-12-1、回位挡圈5-12-2、回位弹簧5-12-3,回位螺栓5-12-1的近摩擦副端穿过驻车活塞5-6的套筒底部与行车活塞5-5的套筒底部固定连接(例如螺纹连接),回位弹簧5-12-3套置在回位螺栓5-12-1上并且其远离摩擦副端通过回位挡圈5-12-2压置在回位螺栓5-12-1上。回位机构5-12使得行车活塞5-5可以在移位制动之后回复至原始位置。Continuing as shown in FIG. 1, a plurality of parking springs 5-11 are disposed inside the axial bores of the plurality of parking pistons 5-6, and a plurality of parking springs 5-11 are circumferentially spaced so as to be evenly aligned in the circumferential direction. A number of parking pistons 5-6 exert a force. The proximal friction end of each axially disposed parking spring 5-11 and the remote friction end abut against the axial bore bottom of the sleeve of the parking piston 5-6 and the piston end cap 5-1, respectively. In this embodiment, the parking mechanism 5-11 is provided with a return mechanism 5-12. The specific structure of the return mechanism 5-12 of this embodiment is as shown in FIG. 6, which includes a return bolt 51-2- 1. The return retaining ring 5-12-2 and the return spring 5-12-3, the near friction secondary end of the return bolt 5-12-1 passes through the sleeve bottom of the parking piston 5-6 and the driving piston 5 The bottom of the sleeve of -5 is fixedly connected (for example, screwed), the return spring 5-12-3 is placed on the return bolt 5-12-1 and it is moved away from the friction secondary end by the return retaining ring 5-12-2 Pressed on the return bolt 5-12-1. The return mechanism 5-12 allows the service piston 5-5 to return to the original position after the shift brake.
图1所示实施例的车用制动装置的基本工作原理如下。The basic operation principle of the vehicle brake device of the embodiment shown in Fig. 1 is as follows.
在行车时,带有压力的制动油通过进油接头5-25和进油通道5-26进入驻车制动油缸的油腔5-23,推动驻车活塞5-6向右压紧油缸端盖5-1,驻车活塞5-6内部的驻车弹簧5-11同样被压缩;行车活塞5-5在回位机构5-12的作用下沿轴线S1向右移动与驻车活塞5-6压紧,从而实现摩擦副相互分离,行车活塞5-5与摩擦副之间基本保持制动间隙S,从而可以保证车辆自由行使。When driving, the brake oil with pressure enters the oil chamber 5-23 of the parking brake cylinder through the oil inlet joint 5-25 and the oil inlet passage 5-26, and pushes the parking piston 5-6 to press the cylinder to the right. The end cap 5-1, the parking spring 5-11 inside the parking piston 5-6 is also compressed; the driving piston 5-5 is moved to the right along the axis S1 by the return mechanism 5-12 and the parking piston 5 -6 is pressed, so that the friction pairs are separated from each other, and the braking gap S is basically maintained between the driving piston 5-5 and the friction pair, so that the vehicle can be freely exercised.
在行车制动时,高压油通过进油接头5-25和进油通道5-27行车制动油缸的油腔5-22,推动行车活塞5-5向摩擦副方向轴向移动,压紧摩擦副,通过单面摩擦片5-7、双面摩擦片5-9与制动盘5-8之间的摩擦力实现行车制动。During the service brake, the high pressure oil passes through the oil inlet 5-25 and the oil chamber 5-22 of the oil supply passage 5-27, and pushes the driving piston 5-5 to move axially in the direction of the friction pair. By the frictional force between the single-sided friction plates 5-7, the double-sided friction plates 5-9 and the brake disks 5-8, the service brake is realized.
在驻车时,行车制动油缸的油腔5-22的进油通道5-27及驻车制动油缸的油腔5-23的进油通道5-26均不通高压油,驻车弹簧5-11依次推动驻车活塞5-6、行车活塞5-5轴向向左移动,压紧摩擦副,实现驻车制动。When parking, the oil inlet passage 5-27 of the oil chamber 5-22 of the service brake cylinder and the oil inlet passage 5-26 of the oil chamber 5-23 of the parking brake cylinder are not connected to the high pressure oil, and the parking spring 5 -11 sequentially pushes the parking piston 5-6 and the driving piston 5-5 to move to the left in the axial direction, and presses the friction pair to realize the parking brake.
继续如图1所示,若干驻车活塞5-6的轴向孔内还轴向地设置间隙
调节机构5-13,在该实施例中,多个间隙调节机构5-13与多个驻车弹簧5-11以轴线S1为圆心分布在同一圆周上,在本实施例缸体5-2中周向均布有8个盲孔,4个间隙调节机构5-13与4个驻车弹簧5-11周向间隔地分布在该8个盲孔中,也就是说,驻车活塞5-6的8个盲孔中,4个用来设置间隙调节机构5-13、4个用来设置驻车弹簧5-11和回位机构5-12,并且它们间隔地分布。Continuing as shown in Figure 1, a plurality of axial displacements of the parking pistons 5-6 are axially provided with clearances.
The adjusting mechanism 5-13, in this embodiment, the plurality of gap adjusting mechanisms 5-13 and the plurality of parking springs 5-11 are distributed on the same circumference with the axis S1 as a center, in the cylinder 5-2 of the present embodiment. There are 8 blind holes in the circumferential direction, and 4 gap adjusting mechanisms 5-13 and 4 parking springs 5-11 are circumferentially spaced in the 8 blind holes, that is, 8 of the parking piston 5-6 Of the blind holes, four are used to set the gap adjusting mechanisms 5-13, four for setting the parking springs 5-11 and the returning mechanisms 5-12, and they are spaced apart.
在一实施例中,间隙调节机构5-13的具体结构如图7所示,其主要地包括调隙套筒5-13-5、补偿弹簧5-13-6、回位螺栓5-13-1和调隙螺栓5-13-4等部件,它们沿轴线S3同轴地轴向设置在驻车活塞5-6的套筒中,其中,轴线S3为该驻车活塞5-6的中心轴线。In an embodiment, the specific structure of the gap adjusting mechanism 5-13 is as shown in FIG. 7, which mainly includes a gap sleeve 5-1-5, a compensation spring 5-13-6, and a return bolt 5-13- 1 and a member such as a slotted bolt 5-13-4 which are axially disposed coaxially along the axis S3 in the sleeve of the parking piston 5-6, wherein the axis S3 is the central axis of the parking piston 5-6 .
具体地,从活塞端盖5-1旋入的调隙螺栓5-13-4,该调隙螺栓5-13-4的旋入端与位于驻车活塞5-6内具有中心孔的调隙套筒5-13-5一端螺纹配合,这样,通过调节调隙螺栓5-13-4可以实现手动调节补充间隙D;该调隙套筒5-13-5的另一端(近摩擦副的一端)装有位于其中心孔中的补偿弹簧5-13-6,补偿弹簧5-13-6通过套筒卡圈5-13-8轴向限位且与回位螺栓5-13-1紧配合,其中补偿弹簧5-13-6与套筒卡圈5-13-8之间设置垫圈5-13-7;回位螺栓5-13-1是从调隙套筒5-13-5的近摩擦副的一端插入调隙套筒5-13-5的中心孔中,并且回位螺栓5-13-1的近摩擦副端的端头紧贴或相抵于驻车活塞5-6的套筒底部;驻车活塞5-6的轴向孔内嵌装有螺杆卡簧5-13-3,其通过螺杆垫圈5-13-2相对调隙套筒5-13-5形成轴向的补偿间隙D,其中,补充间隙D是对应于如图1中所示的制动间隙S设置。Specifically, the nip bolt 5-13-4 that is screwed in from the piston end cap 5-1, the screw-in end of the grooving bolt 5-13-4 and the nip having a center hole in the parking piston 5-6 The sleeve 5-13-5 is threaded at one end, so that the manual adjustment of the supplementary clearance D can be realized by adjusting the gap bolt 5-13-4; the other end of the gap sleeve 5-13-5 (near one end of the friction pair) ) equipped with a compensation spring 5-13-6 in its central hole, the compensation spring 5-13-6 is axially restrained by the sleeve collar 5-13-8 and is tightly fitted with the return bolt 5-13-1 , wherein the compensation spring 5-13-6 and the sleeve collar 5-13-8 are provided with a washer 5-13-7; the return bolt 5-13-1 is from the vicinity of the gap sleeve 5-13-5 One end of the friction pair is inserted into the center hole of the gap sleeve 5-13-5, and the end of the near friction secondary end of the return bolt 5-13-1 is in close contact or against the bottom of the sleeve of the parking piston 5-6 The axial hole of the parking piston 5-6 is embedded with a screw circlip 5-13-3, which forms an axial compensation gap D through the screw washer 5-13-2 relative to the gap sleeve 5-13-5. Wherein the supplemental gap D corresponds to the brake gap S setting as shown in FIG.
以下示例说明间隙调节机构5-13根据摩擦片的磨损情况动态调整补充间隙D以使制动间隙S基本保持恒定的原理。The following example illustrates the principle that the gap adjusting mechanism 5-13 dynamically adjusts the supplementary gap D in accordance with the wear condition of the friction lining to keep the brake gap S substantially constant.
当摩擦片磨损后,参见图7,摩擦副与行车活塞5-5之间的制动间隙S由原来的D(即补充间隙)将增大到D1(图中未示出)。驻车制动时,驻车活塞5-6在驻车弹簧5-11的作用下推动行车活塞5-5沿轴线S3向左移动距离D1,驻车活塞5-6自身也沿轴线S3向左移动距离D1;此时,位于驻车活塞5-6内的螺杆卡簧5-13-3在随着驻车活塞5-6同步向左移动D距离之后,将继续推动螺杆垫圈5-13-2,进而推动回位螺栓5-13-1沿S3轴线相对于驻车活塞5-6向左移动(D1-D)距离。结果是,驻车活塞5-6向左移动了(D1-D)距离。
When the friction lining wears, referring to Fig. 7, the braking gap S between the friction pair and the service piston 5-5 is increased from the original D (i.e., the supplementary clearance) to D1 (not shown). During parking brake, the parking piston 5-6 pushes the service piston 5-5 to the left by a distance D1 along the axis S3 under the action of the parking spring 5-11, and the parking piston 5-6 itself also moves to the left along the axis S3. Moving distance D1; at this time, the screw retaining spring 5-13-3 located in the parking piston 5-6 will continue to push the screw washer 5-13 after moving the D distance synchronously to the left with the parking piston 5-6. 2. Further, the return bolt 5-13-1 is moved to the left (D1-D) distance relative to the parking piston 5-6 along the S3 axis. As a result, the parking piston 5-6 is moved to the left by a (D1-D) distance.
在行车时,驻车制动油缸的油腔5-23进油产生沿轴线S3向右的液压推力F1,从而推动驻车活塞5-6克服驻车弹簧5-11的弹力F2(其方向向左,此时F2<F1)沿轴线S3向右移动;在向右移动距离D后,驻车活塞5-6将接触回位螺栓5-13-1的近摩擦副的端部并对其产生沿轴线S3向右的力F1,此时,补偿弹簧(本实施例为矩形弹簧)5-13-6因与回位螺栓5-13-1紧配,而对回位螺栓5-13-1产生阻碍其沿轴向S3向右运动的摩擦力F3(其方向向左),并且F1≤F2+F3,因此驻车活塞5-6无法继续向右移动并大致停留在向右移动距离D后的位置,该位置为其后工作过程的动态平衡位置。并且,回位螺栓5-13-1实际上也向左伸长了距离(D1-D)。此时,补充间隙继续保持为D,摩擦副与行车活塞5-5之间的制动间隙S也还原为D,实现了因摩擦副磨损的间隙补偿功能。When driving, the oil chamber 5-23 of the parking brake cylinder enters the hydraulic pressure F1 to the right along the axis S3, thereby pushing the parking piston 5-6 against the elastic force F2 of the parking spring 5-11 (the direction thereof) Left, at this time F2 < F1) moves to the right along the axis S3; after moving the distance D to the right, the parking piston 5-6 will contact the end of the near friction pair of the return bolt 5-13-1 and generate it The force F1 to the right along the axis S3, at this time, the compensation spring (the rectangular spring in this embodiment) 5-13-6 is matched with the return bolt 5-13-1, and the return bolt 5-13-1 A frictional force F3 (which is directed to the left) that hinders its movement to the right in the axial direction S3 is generated, and F1 ≤ F2 + F3, so the parking piston 5-6 cannot continue to move to the right and substantially stays after moving the distance D to the right. The location of the location is the dynamic equilibrium position of its post-work process. Also, the return bolt 5-13-1 is actually extended to the left by a distance (D1-D). At this time, the replenishment gap continues to be D, and the brake gap S between the friction pair and the service piston 5-5 is also reduced to D, thereby realizing a gap compensation function due to wear of the friction pair.
因此,本发明实施例的车用制动装置在摩擦片发生一定磨损的情形下,仍然能够实现较好的、相对一致的制动效果;摩擦片的更换周期更长,车用制动装置维护更容易。Therefore, the brake device for a vehicle according to the embodiment of the present invention can still achieve a better and relatively uniform braking effect in the case where the friction plate is worn out; the replacement period of the friction plate is longer, and the brake device for the vehicle is maintained. It's easier.
由此可见,本实施例的车用制动装置可以实现所需的制动功能,并且由于驻车活塞和行车活塞、驻车弹簧和回位弹簧均采取了巧妙的相互嵌套设计,因此充分利用了空间,使得结构十分紧凑,并且该结构允许摩擦副沿轴向按需增加制动盘和摩擦片的数量,而制动扭矩的大小与摩擦片和制动盘接触面构成的摩擦副数量成正比(在制动压力一定的情况下),因此本发明易于保证制动效果。并且其摩擦面积大,而面积越大吸收同等能量的温升越低,所能耐受消耗的体积就越大,因此本发明有利于提高摩擦片的热负荷能力,显著延长使用寿命,十分适合于设计空间狭小的各种车辆灵活配置。It can be seen that the vehicular brake device of the present embodiment can achieve the required braking function, and since the parking piston and the traveling piston, the parking spring and the return spring are both ingeniously nested, it is sufficient The space is utilized to make the structure very compact, and the structure allows the friction pair to increase the number of brake discs and friction linings as needed in the axial direction, and the amount of braking torque and the number of friction pairs formed by the friction lining and the brake disc contact surface It is proportional (in the case where the brake pressure is constant), so the present invention is easy to ensure the braking effect. Moreover, the friction area is large, and the larger the area, the lower the temperature rise for absorbing the same energy, and the larger the volume that can withstand the consumption. Therefore, the present invention is advantageous for improving the heat load capacity of the friction plate and significantly prolonging the service life, which is very suitable. Flexible configuration for a variety of vehicles with a small design space.
图8所述为按照本发明一实施例的车用传动制动集成装置的安装结构示意图;图9所示为图8中的车用传动制动集成装置及其减速器的结构示意图。以下进一步结合图8至图9描述本发明一实施例的车用传动制动集成装置。FIG. 8 is a schematic view showing the installation structure of the vehicle drive brake integrated device according to an embodiment of the present invention; FIG. 9 is a schematic structural view of the vehicle drive brake integrated device and the reducer thereof in FIG. Hereinafter, a vehicle drive brake integrated device according to an embodiment of the present invention will be described with reference to FIGS. 8 to 9.
在该实施例中,车用传动制动集成装置属于车辆的传动制动系统,其主要地将以上图1至图7所示实施例的车用制动装置5以及减速器6集成在一起。In this embodiment, the vehicle transmission brake integrated device belongs to the transmission brake system of the vehicle, which mainly integrates the vehicle brake device 5 and the speed reducer 6 of the embodiment shown in Figs. 1 to 7 above.
如图8所示,传动制动集成装置可以安装于车轮4中的轮辋3的
内部,轮辋3的具体可以为C形截面状。轮辋3的一侧具有与输出法兰7固定连接的开孔端盘3-1。输出法兰7的内侧轴向延伸出法兰凸缘7-1,输出法兰7与输出轴8固定连接并可以同轴转动。As shown in FIG. 8, the transmission brake integrated device can be mounted to the rim 3 of the wheel 4.
Internally, the rim 3 may have a C-shaped cross section. One side of the rim 3 has an open end disc 3-1 fixedly connected to the output flange 7. The inner side of the output flange 7 extends axially out of the flange flange 7-1, and the output flange 7 is fixedly coupled to the output shaft 8 and is rotatable coaxially.
如图8和图9所示,减速器6和车用制动装置5可以基于轴向S1同轴地安装,其中减速器穿过车用制动装置5的驻车活塞5-6的轴向孔设置并至少部分地设置在驻车活塞5-6的轴向孔中。在该实施例中,减速器6由轮辋3的开口端伸入缸体5-2中部的空腔中(即行车活塞5-5的活塞孔、摩擦副的中间孔),行车活塞5-5和驻车活塞5-6包围在减速器6的部分,减速器6的输出轴8穿过行车活塞5-5和驻车活塞5-6二者。As shown in FIGS. 8 and 9, the speed reducer 6 and the vehicle brake device 5 can be mounted coaxially based on the axial direction S1, wherein the speed reducer passes through the axial direction of the parking piston 5-6 of the vehicle brake device 5. The holes are arranged and at least partially disposed in the axial bore of the parking piston 5-6. In this embodiment, the speed reducer 6 projects from the open end of the rim 3 into the cavity in the middle of the cylinder 5-2 (i.e., the piston hole of the service piston 5-5, the middle hole of the friction pair), and the service piston 5-5 The parking piston 5-6 is enclosed in the portion of the speed reducer 6, and the output shaft 8 of the speed reducer 6 passes through both the service piston 5-5 and the parking piston 5-6.
具体地,减速器6的输出轴8设置在轴线S1上,并与输出法兰7固定连接,输出法兰7进一步与摩擦副的制动盘5-8的内孔花键连接,从而制动盘5-8输出轴8相对输出轴8周向约束;这样,摩擦副可以对输出轴8产生制动。Specifically, the output shaft 8 of the speed reducer 6 is disposed on the axis S1 and is fixedly coupled to the output flange 7, and the output flange 7 is further spline-connected to the inner hole of the brake disk 5-8 of the friction pair, thereby braking the disk 5 The -8 output shaft 8 is circumferentially constrained relative to the output shaft 8; thus, the friction pair can brake the output shaft 8.
减速器的结构可以但不限于行星结构,例如,其也可以是单级或多级平行轴结构或平行轴和行星轮系组合的方式,同样,其输出轴8与制动装置5关于轴线S1同轴设置。在该实施例中,如图8所示,其包括行星轮系、输入轴9、输出轴8、输出法兰7、壳体6-15、6-16、6-17、6-18和6-21、密封装置6-3和6-13。减速器6的壳体6-16连同车用制动装置5的壳体一起固定在车轮架2上,并且,减速器6的输入轴9与电机1传动连接。行星轮系可以但不限于为二级(例如,可以按需设置为一级或更多级)行星齿轮组,行星齿轮组具有太阳轮6-6和6-10、行星轮6-9和6-12、齿圈6-19和6-20、支架6-4和6-11以及轴承6-2、6-5、6-8和6-14。The structure of the reducer can be, but is not limited to, a planetary structure. For example, it can also be a single-stage or multi-stage parallel shaft structure or a combination of a parallel shaft and a planetary gear train. Similarly, the output shaft 8 and the brake device 5 are related to the axis S1. Coaxial settings. In this embodiment, as shown in FIG. 8, it includes a planetary gear train, an input shaft 9, an output shaft 8, an output flange 7, housings 6-15, 6-16, 6-17, 6-18, and 6 - 21, sealing devices 6-3 and 6-13. The housing 6-16 of the retarder 6 is fixed to the wheel carrier 2 together with the housing of the vehicle brake device 5, and the input shaft 9 of the speed reducer 6 is drivingly coupled to the motor 1. The planetary gear train may be, but is not limited to, a planetary gear set of two stages (eg, one or more stages may be provided as desired), the planetary gear set having sun gears 6-6 and 6-10, planet wheels 6-9 and 6 -12, ring gears 6-19 and 6-20, brackets 6-4 and 6-11, and bearings 6-2, 6-5, 6-8 and 6-14.
继续如图8和图9所示,电机1通过输入轴9可选择与行星齿轮组的太阳轮6-6、行星轮6-9、齿圈6-19或支架6-4传动连接并输入旋转动力。电机1与减速器6连接的输入轴9上装有将减速器内液体(例如,油或脂等类型的润滑介质)与减速器6外界隔离的输入端密封装置6-3。二级行星齿轮组的支架6-4、6-11分别通过轴承6-5和6-14支撑并固定连接于减速器壳体6-15、6-16、6-17、6-18、6-21上,可沿减速器6的中心轴线S1旋转。二级行星齿轮组的行星轮6-9、6-12分别通过轴承6-2、6-8和行星轮轴6-7、6-12固定连接于支架6-4、6-11上,
可分别绕二级行星轮轴6-7、6-12轴线S2旋转。该减速器的输出轴8可选择与第二级(对于更多级则为最后一级)行星齿轮组的太阳轮6-10、行星轮6-12、齿圈6-20或支架6-11传动连接。减速器6与输出轴8连接处装有用于将减速器内液体与减速器6的外界隔离的输出端密封装置6-13。减速器的壳体6-15、6-16、6-17、6-18、6-21支撑固定于车轮架2上。减速器的输出法兰7固定连接于输出轴8上,并与轮辋3固定连接。Continuing with Figures 8 and 9, the motor 1 can be selectively coupled to the sun gear 6-6 of the planetary gear set, the planet gears 6-9, the ring gear 6-19 or the bracket 6-4 via the input shaft 9 and input for rotation. power. The input shaft 9 to which the motor 1 and the speed reducer 6 are connected is provided with an input end seal device 6-3 for isolating the liquid (for example, a lubricating medium of the oil or grease type) in the speed reducer from the outside of the speed reducer 6. The brackets 6-4, 6-11 of the secondary planetary gear set are supported by the bearings 6-5 and 6-14 and fixedly connected to the reducer housings 6-15, 6-16, 6-17, 6-18, 6 respectively. At -21, it is rotatable along the central axis S1 of the speed reducer 6. The planetary gears 6-9, 6-12 of the secondary planetary gear set are fixedly connected to the brackets 6-4, 6-11 through the bearings 6-2, 6-8 and the planetary axles 6-7, 6-12, respectively.
It can be rotated about the secondary planetary axles 6-7, 6-12 axis S2, respectively. The output shaft 8 of the reducer can be selected from the second stage (for the next stage, the last stage) of the planetary gear set of the sun gear 6-10, the planetary gear 6-12, the ring gear 6-20 or the bracket 6-11 Drive connection. The output of the speed reducer 6 and the output shaft 8 are provided with output end seals 6-13 for isolating the liquid in the retarder from the outside of the speed reducer 6. The housings 6-15, 6-16, 6-17, 6-18, 6-21 of the reducer are fixedly supported on the wheel carrier 2. The output flange 7 of the reducer is fixedly coupled to the output shaft 8 and is fixedly coupled to the rim 3.
在一实施例中,车用传动制动集成装置中还设置有防尘波纹管5-10(参见如图1所示),防尘波纹管5-10一端与行车活塞5-5的近摩擦副端相连接,另一端与减速器6的相应部位(例如端盖相连),其作用是防止外界灰尘和摩擦副一侧的摩擦碎屑落入到驻车活塞5-6的轴向孔内腔中,从而避免影响驻车活塞5-6内部的回位机构等的动作和寿命。In an embodiment, the vehicle transmission brake integrated device is further provided with a dustproof bellows 5-10 (see FIG. 1), and the end of the dustproof bellows 5-10 is closely rubbed with the driving piston 5-5. The secondary end is connected, and the other end is connected to a corresponding portion of the speed reducer 6 (for example, the end cover), and the function is to prevent external dust and friction debris on the side of the friction pair from falling into the axial hole of the parking piston 5-6. In the cavity, thereby avoiding the action and life of the return mechanism or the like inside the parking piston 5-6.
图10所述为按照本发明又一实施例的车用传动制动集成装置的安装结构示意图;图11所示为图10中的车用传动制动集成装置及其减速器的结构示意图。以下进一步结合图10至图11描述本发明一实施例的车用传动制动集成装置。FIG. 10 is a schematic view showing the installation structure of the vehicle transmission brake integrated device according to another embodiment of the present invention; FIG. 11 is a schematic structural view of the vehicle transmission brake integrated device and the reducer thereof in FIG. Hereinafter, a vehicle drive brake integrated device according to an embodiment of the present invention will be further described with reference to FIGS. 10 to 11.
图10中的车用传动制动集成装置相比于图8所示实施例的传动制动集成装置,其主要差异在于,减速器b-6采用平行轴结构或平行轴与行星轮系组合结构,其输出轴b-8同轴地设置在车用制动装置5上,其输入轴b-9可以平行于或者垂直于车用制动装置5的轴线S1而设置;传动制动集成装置中使用的车用制动装置5是基本相同的,减速器b-6穿过车用制动装置5的驻车活塞5-6的轴向孔设置并至少部分地设置在驻车活塞5-6的轴向孔中。The main difference between the vehicle drive brake integrated device of FIG. 10 and the drive brake integrated device of the embodiment shown in FIG. 8 is that the reducer b-6 adopts a parallel shaft structure or a parallel shaft and planetary gear train combination structure. The output shaft b-8 is coaxially disposed on the vehicular brake device 5, and the input shaft b-9 can be disposed parallel to or perpendicular to the axis S1 of the vehicular brake device 5; The vehicle brake device 5 used is substantially identical, the speed reducer b-6 is disposed through the axial bore of the parking piston 5-6 of the vehicle brake device 5 and is at least partially disposed in the parking piston 5-6 In the axial hole.
具体地,减速器b-6的输出轴b-8设置在轴线S1上,并与输出法兰b-7固定连接,输出法兰b-7进一步与摩擦副的制动盘5-8的内孔花键连接,从而制动盘5-8相对输出轴b-8周向约束;这样,摩擦副可以对输出轴b-8产生制动。Specifically, the output shaft b-8 of the speed reducer b-6 is disposed on the axis S1 and is fixedly coupled to the output flange b-7, and the output flange b-7 is further disposed inside the brake disk 5-8 of the friction pair The hole splines are connected such that the brake discs 5-8 are circumferentially constrained relative to the output shaft b-8; thus, the friction pair can brake the output shaft b-8.
减速器b-6的具体结构如图10所示,其包括平行轴结构、行星轮系、输入轴b-9、输出轴b-8、输出法兰b-7、壳体b-6-15、b-6-16、b-6-17、b-6-18和b-6-21、密封装置b-6-3和b-6-13。减速器b-6的壳体b-6-16连同车用制动装置壳体一起固定在车轮架b-2上,并且,减速器b-6的
输入轴b-9与电机1传动连接。平行轴结构可以但不限于一级(例如,可以按需设置为一级或者多级)平行轴结构,平行轴结构具有小齿轮b-6-7,大齿轮b-6-6,轴承b-6-4和b-6-5。行星轮系可以但不限于为一级(例如,可以按需设置为一级或多级)行星齿轮组,行星齿轮组具有太阳轮b-6-10、行星轮b-6-12、齿圈b-6-19、支架b-6-11以及轴承b-6-2和b-6-14。The specific structure of the reducer b-6 is as shown in FIG. 10, which includes a parallel shaft structure, a planetary gear train, an input shaft b-9, an output shaft b-8, an output flange b-7, and a housing b-6-15. , b-6-16, b-6-17, b-6-18 and b-6-21, sealing devices b-6-3 and b-6-13. The housing b-6-16 of the speed reducer b-6 is fixed to the wheel carrier b-2 together with the vehicle brake housing, and the speed reducer b-6
The input shaft b-9 is drivingly connected to the motor 1. The parallel shaft structure may be, but not limited to, a first stage (for example, one or more stages may be set as needed), and the parallel shaft structure has a pinion b-6-7, a large gear b-6-6, a bearing b- 6-4 and b-6-5. The planetary gear train may be, but not limited to, a planetary gear set of one stage (for example, may be set to one or more stages as needed), the planetary gear set having a sun gear b-6-10, a planetary gear b-6-12, a ring gear B-6-19, bracket b-6-11 and bearings b-6-2 and b-6-14.
继续如图10和图11所示,电机1通过输入轴b-9可选择与平行轴结构的小齿轮b-6-7、大齿轮b-6-6传动连接并绕轴线S4输入旋转动力,平行轴结构的小齿轮b-6-7,大齿轮b-6-6通过太阳轮轴b-6-22可选择与行星齿轮组的太阳轮b-6-6、行星轮b-6-9、齿圈b-6-19或支架b-6-11传动连接并输入旋转动力。电机b-1与减速器b-6连接的输入轴b-9上装有将减速器内润滑介质与减速器b-6外界隔离的输入端密封装置b-6-3。行星齿轮组的支架b-6-11通过轴承b-6-14支撑并固定连接于减速器壳体b-6-15、b-6-16、b-6-17上,可沿减速器b-6的中心轴线S1旋转。行星齿轮组的行星轮b-6-1通过轴承b-6-2和行星轮轴b-6-17固定连接于支架b-6-11上,其可绕行星轮轴b-6-12轴线S5旋转。该减速器的输出轴b-8可选择与第二级(对于更多级则为最后一级)行星齿轮组的太阳轮b-6-10、行星轮b-6-1、齿圈b-6-19或支架b-6-11传动连接。减速器b-6与输出轴b-8连接处装有用于将减速器内润滑介质与减速器b-6的外界隔离的输出端密封装置b-6-13。减速器的壳体b-6-15、b-6-16、b-6-17、b-6-18、b-6-21支撑固定于车轮架b-2上。减速器的输出法兰b-7固定连接于输出轴b-8上,并与轮辋b-3固定连接。.Continuing with FIG. 10 and FIG. 11, the motor 1 can be selectively connected to the pinion gears b-6-7 and the large gears b-6-6 of the parallel shaft structure through the input shaft b-9 and input the rotational power about the axis S4. The pinion gear b-6-7 of the parallel shaft structure, the large gear b-6-6 can be selected by the sun gear shaft b-6-22 with the sun gear b-6-6 of the planetary gear set, the planetary gear b-6-9, The ring gear b-6-19 or bracket b-6-11 is connected and input to the rotary power. The input shaft b-9 to which the motor b-1 and the speed reducer b-6 are connected is provided with an input end sealing device b-6-3 for isolating the lubricating medium in the speed reducer from the outside of the speed reducer b-6. The bracket b-6-11 of the planetary gear set is supported by the bearing b-6-14 and fixedly connected to the reducer housings b-6-15, b-6-16, b-6-17, along the reducer b The center axis S1 of -6 is rotated. The planetary gear b-6-1 of the planetary gear set is fixedly coupled to the bracket b-6-11 through the bearing b-6-2 and the planetary axle b-6-17, which is rotatable around the planet axle b-6-12 axis S5 Rotate. The output shaft b-8 of the reducer can be selected from the sun gear b-6-10, the planetary gear b-6-1, the ring gear b- of the planetary gear set of the second stage (the last stage for more stages) 6-19 or bracket b-6-11 drive connection. The output end seal b-6-13 for isolating the lubricating medium in the reducer from the outside of the speed reducer b-6 is provided at the connection of the speed reducer b-6 and the output shaft b-8. The housings b-6-15, b-6-16, b-6-17, b-6-18, b-6-21 of the reducer are fixedly supported on the wheel frame b-2. The output flange b-7 of the reducer is fixedly connected to the output shaft b-8 and fixedly connected to the rim b-3. .
本发明以上图8和图10所示实施例的车用传动制动集成装置的制动方式为对减速器6的输出端进行制动,即所谓的外置式结构。具体地,一个或多个制动盘5-8可以随输出轴8或b-8及输出法兰7或b-7转动,并且,制动盘5-8可以在输出法兰的花键上沿中心轴线S1轴向运动。摩擦片5-7和5-9与车用制动装置5的壳体被限制旋转,但也可沿中心轴线S1轴向运动。The braking mode of the vehicle transmission brake integrated device of the embodiment shown in Figs. 8 and 10 of the present invention is to brake the output end of the speed reducer 6, that is, a so-called external structure. Specifically, one or more brake discs 5-8 can be rotated with the output shaft 8 or b-8 and the output flange 7 or b-7, and the brake discs 5-8 can be on the splines of the output flange It moves axially along the central axis S1. The friction plates 5-7 and 5-9 and the housing of the vehicular brake device 5 are restricted from rotating, but are also axially movable along the central axis S1.
在行车时,电机1的动力输出经减速器6减速后,输出轴8上的输出法兰7或b-7带动轮辋3输出转矩。当行车制动和驻车时,本发明实施例的车用传动制动集成装置的制动原理与以上揭示的车用制动装置5的制动原理相同。
When driving, the power output of the motor 1 is decelerated by the speed reducer 6, and the output flange 7 or b-7 on the output shaft 8 drives the rim 3 to output torque. The braking principle of the vehicle transmission brake integrated device of the embodiment of the present invention is the same as that of the above-described vehicle brake device 5 when the vehicle is braked and parked.
本发明实施例的车用传动制动集成装置中,不但车用制动装置5体积小,而且,可以将减速器的大部分安装于车用制动装置5的中部的空腔中,实现了将减速器的主体嵌套于制动器内,充分利用了轴向和径向空间,体积非常小巧,结构非常紧凑(如图9所示的),从而显著缩小了传动制动系统的体积。In the vehicle transmission brake integrated device according to the embodiment of the present invention, not only the vehicle brake device 5 is small in size, but also a large part of the speed reducer can be installed in the cavity in the middle portion of the vehicle brake device 5, thereby realizing The main body of the reducer is nested in the brake, making full use of the axial and radial space, the volume is very small, and the structure is very compact (as shown in Figure 9), thereby significantly reducing the size of the transmission brake system.
并且,本发明实施例的车用传动制动集成装置的还可以置于轮辋3内部,并通过车轮架2与车架相连接(如图8所示),易于车轮独立悬挂,省去了传统的车桥结构,因此,车轮的结构也可以变得十分紧凑,大大节省了车架空间;并且,通过与各自的电机1连接可以形成独立的驱动单元,构成了整车的分散动力驱动,灵便可靠,可以自由组合应用于4×2、4×4、6×2、6×4、6×6、8×2、8×4、8×6、8×8等不同驱动方式的车辆中、尤其是应用于设计空间狭小的车辆中,能够实现其整车驱动方式的灵活配置。Moreover, the vehicle transmission brake integrated device of the embodiment of the present invention can also be placed inside the rim 3 and connected to the frame through the wheel frame 2 (as shown in FIG. 8), which is easy to independently hang the wheel, eliminating the tradition. The structure of the axle, therefore, the structure of the wheel can also be very compact, which greatly saves the space of the frame; and, by connecting with the respective motor 1, an independent driving unit can be formed, which constitutes a dispersed power drive of the whole vehicle, and is flexible. Reliable, can be freely combined and applied to vehicles with different driving modes such as 4×2, 4×4, 6×2, 6×4, 6×6, 8×2, 8×4, 8×6, 8×8, etc. Especially in vehicles with narrow design space, it can realize flexible configuration of its vehicle driving mode.
以上例子主要说明了本发明的车用制动装置以及使用其的车用传动制动集成装置。尽管只对其中一些本发明的实施方式进行了描述,但是本领域普通技术人员应当了解,本发明可以在不偏离其主旨与范围内以许多其他的形式实施。因此,所展示的例子与实施方式被视为示意性的而非限制性的,在不脱离如所附各权利要求所定义的本发明精神及范围的情况下,本发明可能涵盖各种的修改与替换。
The above examples mainly illustrate the vehicle brake device of the present invention and the vehicle drive brake integrated device using the same. Although only a few of the embodiments of the present invention have been described, it will be understood by those skilled in the art that the invention may be practiced in many other forms without departing from the spirit and scope of the invention. Accordingly, the present invention is to be construed as illustrative and not restrictive, and the invention may cover various modifications without departing from the spirit and scope of the invention as defined by the appended claims With replacement.
Claims (31)
- 一种车用制动装置,包括全盘多片式摩擦副、轴向地设置在所述摩擦副的一侧的缸体(5-2)以及在所述缸体(5-2)中轴向地设置的行车活塞(5-5)和驻车活塞(5-6);其中,所述驻车活塞(5-6)至少部分地嵌套在所述行车活塞(5-5)的活塞孔中,所述驻车活塞(5-6)为具有轴向孔的套筒结构。A vehicle brake device comprising a full disc multi-plate friction pair, a cylinder body (5-2) axially disposed on one side of the friction pair, and an axial direction in the cylinder block (5-2) a service piston (5-5) and a parking piston (5-6); wherein the parking piston (5-6) is at least partially nested in a piston hole of the traveling piston (5-5) The parking piston (5-6) is a sleeve structure having an axial hole.
- 如权利要求1所述的车用制动装置,其特征在于,所述缸体(5-2)的油缸孔从近摩擦副端到远离摩擦副端在轴向上布置有大径段(5-2-1)、缩径段(5-2-2,5-2-3)和扩径段(5-2-4);The vehicular brake device according to claim 1, wherein the cylinder bore of the cylinder block (5-2) is disposed with a large diameter section in the axial direction from the near friction secondary end to the distal friction end. -2-1), reduced diameter section (5-2-2, 5-2-3) and expanded diameter section (5-2-4);对应所述大径段(5-2-1)和所述缩径段(5-2-2,5-2-3)的至少一部分布置所述行车活塞(5-5),并且所述行车活塞(5-5)与所述大径段(5-2-1)和所述缩径段(5-2-2,5-2-3)的至少一部分之间轴向滑动配合,在所述大径段(5-2-1)与所述缩径段(5-2-2,5-2-3)的过渡连接处,所述行车活塞(5-5)与所述大径段(5-2-1)、所述缩径段(5-2-2,5-2-3)之间包围形成有行车制动油缸的第一油腔(5-22);Arranging the driving piston (5-5) corresponding to at least a portion of the large diameter section (5-2-1) and the reducing diameter section (5-2-2, 5-2-3), and the driving An axial sliding fit between the piston (5-5) and at least a portion of the large diameter section (5-2-1) and the reduced diameter section (5-2-2, 5-2-3) a transition joint between the large diameter section (5-2-1) and the reduced diameter section (5-2-2, 5-2-3), the driving piston (5-5) and the large diameter section (5-2-1), the reduced diameter section (5-2-2, 5-2-3) surrounds the first oil chamber (5-22) forming the service brake cylinder;所述驻车活塞(5-6)的近摩擦副的第一部分套置于所述行车活塞(5-5)的轴向的活塞孔中,所述驻车活塞(5-6)的远离摩擦副的第二部分对应扩径段(5-2-4)和部分所述缩径段(5-2-2,5-2-3)布置,并且,所述驻车活塞(5-6)至少与所述行车活塞(5-5)的活塞孔、所述缩径段(5-2-2,5-2-3)、所述扩径段(5-2-4)之间轴向滑动配合,所述驻车活塞(5-6)的第二部分与所述扩径段(5-2-4)、所述缩径段(5-2-2,5-2-3)之间包围形成有驻车制动油缸的第二油腔(5-23)。A first portion of the near friction pair of the parking piston (5-6) is sleeved in an axial piston bore of the service piston (5-5), and the parking piston (5-6) is away from friction The second portion of the pair is arranged corresponding to the enlarged diameter section (5-2-4) and a part of the reduced diameter section (5-2-2, 5-2-3), and the parking piston (5-6) At least axially between the piston bore of the service piston (5-5), the reduced diameter section (5-2-2, 5-2-3), and the expanded diameter section (5-2-4) a sliding fit, the second portion of the parking piston (5-6) and the enlarged diameter section (5-2-4), the reduced diameter section (5-2-2, 5-2-3) A second oil chamber (5-23) in which the parking brake cylinder is formed is surrounded.
- 如权利要求2所述的车用制动装置,其特征在于,所述缩径段(5-2-2,5-2-3)包括从近摩擦副端到远离摩擦副端在轴向上布置的第一缩径段(5-2-2)和第二缩颈段(5-2-3),所述第二缩颈段(5-2-3)相对所述第一缩径段(5-2-2)具有相同或更小的内径。The vehicular brake device according to claim 2, wherein said reduced diameter section (5-2-2, 5-2-3) comprises an axial direction from a near friction secondary end to a distal friction end Arranging a first reduced diameter section (5-2-2) and a second necked section (5-2-3), the second necked section (5-2-3) being opposite to the first reduced diameter section (5-2-2) has the same or smaller inner diameter.
- 如权利要求1所述的车用制动装置,其特征在于,所述全盘多片式摩擦副包括多片摩擦片(5-7,5-9)以及设置在相邻的摩擦片(5-7,5-9)之间的制动盘(5-8)。A vehicle brake device according to claim 1, wherein said full disc multi-plate friction pair comprises a plurality of friction plates (5-7, 5-9) and is disposed adjacent to the friction plates (5- Brake disc (5-8) between 7,5-9).
- 如权利要求4所述的车用制动装置,其特征在于,所述全盘多 片式摩擦副设置在所述车用制动装置的摩擦副壳体(5-3)内,并且所述摩擦片(5-7,5-9)与所述摩擦副壳体(5-3)的内孔周向约束并且轴向构成移动副。A brake device for a vehicle according to claim 4, wherein said plurality of brakes are provided A blade friction pair is disposed in the friction sub-housing (5-3) of the vehicular brake device, and the friction plates (5-7, 5-9) and the friction sub-housing (5-3) The inner bore is circumferentially constrained and axially constitutes a moving pair.
- 如权利要求5所述的车用制动装置,其特征在于,在所述摩擦副壳体(5-3)上径向地设置有多个用于实现对所述摩擦副进行空冷散热的第一散热孔(5-30)。The vehicular brake device according to claim 5, wherein a plurality of the plurality of air-cooling heat radiating portions of the friction pair are radially disposed on the friction sub-housing (5-3) A cooling hole (5-30).
- 如权利要求5所述的车用制动装置,其特征在于,所述缸体(5-2)固定在所述摩擦副壳体(5-3)上,在所述缸体(5-2)与所述摩擦副壳体(5-3)之间设置有隔热环(5-29)。A vehicle brake device according to claim 5, wherein said cylinder (5-2) is fixed to said friction sub-housing (5-3) at said cylinder (5-2) An insulating ring (5-29) is disposed between the friction sub-housing (5-3).
- 如权利要求1或7所述的车用制动装置,其特征在于,在所述摩擦副与所述行车活塞(5-5)之间设置隔热片(5-28)。The vehicular brake device according to claim 1 or 7, wherein a heat insulating sheet (5-28) is provided between the friction pair and the traveling piston (5-5).
- 如权利要求4所述的车用制动装置,其特征在于,所述摩擦片(5-7,5-9)包括单面摩擦片(5-7)和双面摩擦片(5-9),其中,所述单面摩擦片(5-7)设置在所述摩擦副的外侧并且其摩擦面朝向所述制动盘(5-8)设置,所述双面摩擦片(5-9)设置在相邻的两个所述制动盘(5-8)之间。A vehicle brake device according to claim 4, wherein said friction plates (5-7, 5-9) comprise a single-sided friction plate (5-7) and a double-sided friction plate (5-9) Wherein the one-sided friction plate (5-7) is disposed outside the friction pair and its friction surface is disposed toward the brake disk (5-8), the double-sided friction plate (5-9) It is disposed between two adjacent brake discs (5-8).
- 如权利要求1所述的车用制动装置,其特征在于,所述驻车活塞(5-6)的轴向孔中设置有驻车弹簧(5-11),所述驻车弹簧(5-11)近摩擦副端作用在所述驻车活塞(5-6)的轴向孔底部上,驻车弹簧(5-11)的远离摩擦副端作用在所述车用制动装置的活塞端盖(5-1)上,并且所述驻车弹簧(5-11)中设置有回位机构(5-12)。The vehicular brake device according to claim 1, wherein a parking spring (5-11) is disposed in an axial hole of the parking piston (5-6), and the parking spring (5) -11) the proximal friction secondary end acts on the bottom of the axial bore of the parking piston (5-6), and the piston of the parking spring (5-11) acts on the piston of the vehicle brake device away from the friction secondary end The end cover (5-1) is disposed, and a return mechanism (5-12) is disposed in the parking spring (5-11).
- 如权利要求10所述的车用制动装置,其特征在于,所述回位机构(5-12)包括回位螺栓(5-12-1)和回位弹簧(5-12-3),所述回位螺栓(5-13-1)的近摩擦副端穿过所述驻车活塞(5-6)的轴向孔底部与所述行车活塞(5-5)的活塞孔底部螺纹连接,所述回位弹簧(5-12-3)套置在所述回位螺栓(5-13-1)上并且其远离摩擦副端作用在所述回位螺栓(5-12-1)上。The vehicular brake device according to claim 10, wherein said return mechanism (5-12) includes a return bolt (5-12-1) and a return spring (5-12-3), The near-friction secondary end of the return bolt (5-13-1) is threadedly connected to the bottom of the piston hole of the traveling piston (5-5) through the bottom of the axial hole of the parking piston (5-6) The return spring (5-12-3) is sleeved on the return bolt (5-13-1) and acts on the return bolt (5-12-1) away from the friction secondary end .
- 如权利要求1所述的车用制动装置,其特征在于,所述驻车活塞(5-6)的轴向孔中设置有间隙调节机构(5-13)。The vehicular brake device according to claim 1, wherein a gap adjusting mechanism (5-13) is provided in an axial hole of the parking piston (5-6).
- 如权利要求12所述的车用制动装置,其特征在于,所述间隙调节机构(5-13)包括同轴地轴向设置在所述驻车活塞(5-6)的轴向孔中的调隙套筒(5-13-5)、补偿弹簧(5-13-6)、螺杆卡簧(5-13-3)、 回位螺栓(5-13-1)和调隙螺栓(5-13-4),所述调隙螺栓(5-13-4)穿过所述车用制动装置的活塞端盖(5-1)与所述调隙套筒(5-13-5)的远离摩擦副端螺纹连接,所述回位螺栓(5-13-1)的一端从所述调隙套筒(5-13-5)的近摩擦副端插入所述调隙套筒(5-13-5)的中心孔中并穿过所述补偿弹簧(5-13-6)、其另一端与所述驻车活塞(5-6)的轴向孔底部相抵,所述补偿弹簧(5-13-6)通过套筒卡圈(5-13-8)轴向地限位且与所述回位螺栓(5-13-1)紧配合,所述螺杆卡簧(5-13-3)嵌装在所述驻车活塞(5-6)的轴向孔内并相对所述调隙套筒(5-13-5)形成轴向的补偿间隙(D)。A vehicle brake device according to claim 12, wherein said gap adjusting mechanism (5-13) comprises coaxially axially disposed in an axial bore of said parking piston (5-6) Width sleeve (5-13-5), compensation spring (5-13-6), screw circlip (5-13-3), Return bolt (5-13-1) and clearance bolt (5-13-4), the clearance bolt (5-13-4) passes through the piston end cover of the vehicle brake (5- 1) threadedly connected to the frictional auxiliary end of the gap sleeve (5-13-5), one end of the return bolt (5-13-1) is from the gap sleeve (5-13- The proximal friction secondary end of 5) is inserted into the central bore of the shirring sleeve (5-13-5) and passes through the compensating spring (5-13-6), the other end thereof and the parking piston ( 5-6) the bottom of the axial hole abuts, the compensating spring (5-13-6) is axially restrained by the sleeve collar (5-13-8) and with the return bolt (5-13) -1) tight fit, the screw retaining spring (5-13-3) is fitted in the axial bore of the parking piston (5-6) and opposite to the trimming sleeve (5-13-5) ) forming an axial compensation gap (D).
- 如权利要求3所述的车用制动装置,其特征在于,在所述大径段(5-2-1)与所述第一缩径段(5-2-2)的过渡连接处,所述大径段(5-2-1)与第一缩径段(5-2-2)之间形成台阶,所述行车活塞(5-5)的外表面形成第一台阶面,所述第一台阶面与所述第一缩径段(5-2-2)之间的轴向间隙用于形成所述第一油腔(5-22)。The vehicular brake device according to claim 3, wherein at a transitional connection between the large diameter section (5-2-1) and the first diameter reducing section (5-2-2), a step is formed between the large diameter section (5-2-1) and the first reduced diameter section (5-2-2), and an outer surface of the traveling piston (5-5) forms a first stepped surface, An axial gap between the first stepped surface and the first reduced diameter section (5-2-2) is used to form the first oil chamber (5-22).
- 如权利要求14所述的车用制动装置,其特征在于,对应所述大径段(5-2-1)和第一缩径段(5-2-2)之间的台阶处,所述缸体(5-2)的油缸孔的内表面垂直轴向地向上形成凹腔,所述凹腔用于形成所述第一油腔(5-22)。The vehicular brake device according to claim 14, wherein a step between the large diameter section (5-2-1) and the first diameter reduction section (5-2-2) is The inner surface of the cylinder bore of the cylinder (5-2) is vertically axially upwardly formed with a cavity for forming the first oil chamber (5-22).
- 如权利要求3所述的车用制动装置,其特征在于,在所述扩径段(5-2-4)与所述第二缩径段(5-2-3)的过渡连接处,所述第二缩径段(5-2-3)与所述扩径段(5-2-4)之间形成台阶,所述驻车活塞(5-6)的表面形成第二台阶面,所述第二台阶面与所述扩径段(5-2-4)之间的轴向间隙用于形成所述第二油腔(5-23)。The vehicular brake device according to claim 3, wherein at the transition connection between the enlarged diameter section (5-2-4) and the second reduced diameter section (5-2-3), a step is formed between the second reduced diameter section (5-2-3) and the enlarged diameter section (5-2-4), and a surface of the parking piston (5-6) forms a second stepped surface. An axial gap between the second stepped surface and the enlarged diameter section (5-2-4) is used to form the second oil chamber (5-23).
- 如权利要求3所述的车用制动装置,其特征在于,所述缸体(5-2)的油缸孔的所述大径段(5-2-1)和第一缩径段(5-2-2)分别嵌装有第一导向环(5-15)和第二导向环(5-18)。The vehicular brake device according to claim 3, wherein said large diameter section (5-2-1) of said cylinder bore of said cylinder block (5-2) and said first reduced diameter section (5) -2-2) The first guide ring (5-15) and the second guide ring (5-18) are respectively fitted.
- 如权利要求2所述的车用制动装置,其特征在于,所述行车活塞(5-5)的活塞孔的内表面嵌装有导向环(5-21)。The vehicular brake device according to claim 2, characterized in that the inner surface of the piston hole of the service piston (5-5) is fitted with a guide ring (5-21).
- 如权利要求3所述的车用制动装置,其特征在于,所述缸体(5-2)的油缸孔的所述大径段(5-2-1)嵌装有防尘圈(5-14)和第一密封圈(5-16),所述缸体(5-2)的油缸孔的所述第一缩径段(5-2-2)嵌装有第二密封圈(5-17),所述缸体(5-2)的油缸孔的第二缩径段 (5-2-3)和扩径段(5-2-4)分别嵌装有第三密封圈(5-19)和第四密封圈(5-20)。The vehicular brake device according to claim 3, characterized in that the large diameter section (5-2-1) of the cylinder bore of the cylinder block (5-2) is fitted with a dust seal (5) -14) and a first sealing ring (5-16), the first reduced diameter section (5-2-2) of the cylinder bore of the cylinder block (5-2) is fitted with a second sealing ring (5 -17) a second reduced diameter section of the cylinder bore of the cylinder block (5-2) (5-2-3) and the enlarged diameter section (5-2-4) are respectively fitted with a third sealing ring (5-19) and a fourth sealing ring (5-20).
- 如权利要求2所述的车用制动装置,其特征在于,在所述行车活塞(5-5)的近摩擦副端设置与所述大径段(5-2-1)之间滑动配合的第一环状阶梯凸台(5-5-1),在所述驻车活塞(5-6)的远离摩擦副端设置与所述扩径段(5-2-1)之间滑动配合的第二环状阶梯凸台(5-6-1)。A brake device for a vehicle according to claim 2, wherein a sliding fit between said proximal end of said service piston (5-5) and said large diameter section (5-2-1) a first annular stepped boss (5-5-1), which is disposed in sliding engagement with the enlarged diameter section (5-2-1) at a distance from the friction secondary end of the parking piston (5-6) The second annular stepped boss (5-6-1).
- 如权利要求1所述的车用制动装置,其特征在于,对应所述摩擦副设置有摩擦副端盖(5-4),在所述摩擦副端盖(5-4)上设置有用于实现对所述摩擦副进行空冷散热的第二散热孔(5-33)。A brake device for a vehicle according to claim 1, wherein a friction pair end cover (5-4) is provided corresponding to said friction pair, and said friction pair end cover (5-4) is provided for A second heat dissipation hole (5-33) for performing air cooling on the friction pair is realized.
- 一种车用传动制动集成装置,其特征在于,包括:A vehicle drive brake integrated device, comprising:如权利要求1至21中任一项所述的车用制动装置(5);以及A vehicle brake device (5) according to any one of claims 1 to 21;穿过所述车用制动装置的驻车活塞(5-6)的轴向孔并至少部分地设置在所述驻车活塞(5-6)的轴向孔中的减速器(6,b-6);a reducer (6, b) passing through an axial bore of the parking piston (5-6) of the vehicular brake and at least partially disposed in an axial bore of the parking piston (5-6) -6);其中,所述减速器(6,b-6)的输出轴(8,b-8)与所述车用制动装置(5)同轴地设置。The output shafts (8, b-8) of the speed reducer (6, b-6) are disposed coaxially with the vehicle brake device (5).
- 如权利要求22所述的车用传动制动集成装置,所述全盘多片式摩擦副的制动盘(5-8)与所述减速器(6)的输出轴(8)周向约束配合。The vehicular transmission brake integrated device according to claim 22, wherein the brake disc (5-8) of the multi-plate friction pair and the output shaft (8) of the speed reducer (6) are circumferentially restrained .
- 如权利要求22所述的车用传动制动集成装置,其特征在于,每个所述车用传动制动集成装置的减速器(6,b-6)的输入轴(9,b-9)与对应的电机(1)传动连接以形成相对独立的驱动单元。A vehicle drive brake integrated device according to claim 22, wherein an input shaft (9, b-9) of the speed reducer (6, b-6) of each of said vehicle drive brake integrated devices Connected to the corresponding motor (1) to form a relatively independent drive unit.
- 如权利要求22所述的车用传动制动集成装置,其特征在于,所述传动制动集成装置安装于车轮(4)中的轮辋(3)的内部。A vehicle transmission brake integrated device according to claim 22, wherein said transmission brake integrated device is mounted inside a rim (3) in the wheel (4).
- 如权利要求25所述的车用传动制动集成装置,其特征在于,所述轮辋(3)的一侧具有与输出法兰(7)固定连接的开孔端盘(3-1)。所述输出法兰(7)的内侧轴向延伸出法兰凸缘(7-1),所述输出法兰(7)与所述输出轴(8)固定连接并可以同轴转动。A vehicle drive brake integrated device according to claim 25, wherein one side of said rim (3) has an open end disc (3-1) fixedly coupled to the output flange (7). The inner side of the output flange (7) extends axially out of the flange flange (7-1), and the output flange (7) is fixedly coupled to the output shaft (8) and is rotatable coaxially.
- 如权利要求22所述的车用传动制动集成装置,其特征在于,所述减速器(6,b-6)的输入轴(9)与所述车用制动装置(5)的中心轴线(S1)同轴地设置,或者平行于所述车用制动装置(5)的中心轴线(S1)设置,或者垂直于所述车用制动装置(5)的中心轴线(S1)设置。 A vehicle drive brake integrated device according to claim 22, wherein an input shaft (9) of said speed reducer (6, b-6) and a center axis of said vehicle brake device (5) (S1) is disposed coaxially, or parallel to the central axis (S1) of the vehicular brake device (5), or perpendicular to the central axis (S1) of the vehicular brake device (5).
- 如权利要求27所述的车用传动制动集成装置,其特征在于,所述减速器(6,b-6)包括行星轮系、输入轴(9)、输出轴(8,b-8)和输出法兰(7,b-7),所述输入轴(9)与外部动力装置传动连接,所述输出轴(8,b-8)和输出法兰(7,b-7)固定连接。The vehicle transmission brake integrated device according to claim 27, wherein said speed reducer (6, b-6) comprises a planetary gear train, an input shaft (9), and an output shaft (8, b-8) And an output flange (7, b-7), the input shaft (9) is drivingly connected to an external power unit, and the output shaft (8, b-8) and the output flange (7, b-7) are fixedly connected .
- 如权利要求22所述的车用传动制动集成装置,其特征在于,还包括设置有用于防止灰尘从所述摩擦副一侧进入所述驻车活塞5-6的轴向孔中的防尘波纹管(5-10)。A vehicle drive brake integrated device according to claim 22, further comprising dust provided for preventing dust from entering the axial hole of said parking piston 5-6 from the side of said friction pair Bellows (5-10).
- 一种车辆,其特征在于,使用如权利要求1至21中任一项所述的车用制动装置(5)。A vehicle characterized by using the vehicle brake device (5) according to any one of claims 1 to 21.
- 一种车辆,其特征在于,使用如权利要求22至29中任一项所述的车用传动制动集成装置。 A vehicle characterized by using the vehicle drive brake integrated device according to any one of claims 22 to 29.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201690000575.6U CN207795912U (en) | 2015-03-31 | 2016-03-31 | Automobile-used brake apparatus and automobile-used transmission braking integration arrangement and vehicle including it |
Applications Claiming Priority (8)
Application Number | Priority Date | Filing Date | Title |
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CN201510148056.6A CN104728313B (en) | 2015-03-31 | 2015-03-31 | A kind of automobile-used brake unit |
CN201510150687.1A CN104773140B (en) | 2015-03-31 | 2015-03-31 | A kind of automobile-used transmission braking integration arrangement |
CN201520191083.7U CN204641709U (en) | 2015-03-31 | 2015-03-31 | A kind of automobile-used transmission braking integration arrangement |
CN201520191387.3U CN204647071U (en) | 2015-03-31 | 2015-03-31 | A kind of automobile-used braking device |
CN201510148056.6 | 2015-03-31 | ||
CN201520191083.7 | 2015-03-31 | ||
CN201510150687.1 | 2015-03-31 | ||
CN201520191387.3 | 2015-03-31 |
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PCT/CN2016/077960 WO2016155640A1 (en) | 2015-03-31 | 2016-03-31 | Vehicle brake device, integrated vehicle transmission-brake device comprising same, and vehicle |
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