WO2014157189A1 - Automatic processing device, automatic processing method, and pallet - Google Patents
Automatic processing device, automatic processing method, and pallet Download PDFInfo
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- WO2014157189A1 WO2014157189A1 PCT/JP2014/058252 JP2014058252W WO2014157189A1 WO 2014157189 A1 WO2014157189 A1 WO 2014157189A1 JP 2014058252 W JP2014058252 W JP 2014058252W WO 2014157189 A1 WO2014157189 A1 WO 2014157189A1
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- WIPO (PCT)
- Prior art keywords
- pallet
- processing
- arm robot
- optical device
- automatic processing
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P21/00—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control
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- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B15/00—Optical objectives with means for varying the magnification
- G02B15/02—Optical objectives with means for varying the magnification by changing, adding, or subtracting a part of the objective, e.g. convertible objective
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- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B7/00—Mountings, adjusting means, or light-tight connections, for optical elements
- G02B7/02—Mountings, adjusting means, or light-tight connections, for optical elements for lenses
- G02B7/14—Mountings, adjusting means, or light-tight connections, for optical elements for lenses adapted to interchange lenses
Definitions
- the present invention relates to an automatic processing apparatus and an automatic processing method for automatically performing a predetermined process on a workpiece, and a pallet used for the automatic processing and the automatic processing method.
- An assembly device that automatically assembles workpieces with an articulated arm robot is known (see Patent Document 1).
- the assembly apparatus carries the parts placed on the supply tray to the assembly area, assembles the workpieces in the assembly area, and carries the assembled workpieces to the storage area.
- the automatic processing device is optically integrated with a plurality of processing devices that perform predetermined processing on an optical device having an opening through which a light beam enters, and a pallet on which the optical device is fixed.
- a mounting table on which the apparatus is mounted, and the optical apparatus is lifted integrally with the pallet from the mounting table, and the optical apparatus is sequentially replaced integrally with the pallet with respect to a plurality of processing apparatuses, and the optical apparatus on which predetermined processing has been completed is mounted.
- an arm robot that returns the pallet together with the pallet.
- the arm robot causes the opening of the optical device to face each processing device of the plurality of processing devices, and the optical device to the plurality of processing devices.
- the optical device is mounted on each processing device via a pallet when sequentially changing, and the plurality of processing devices perform predetermined processing via the opening of the pallet on the sequentially mounted optical device.
- the arm robot performs the process of sequentially replacing the optical device with the pallet in order with respect to the plurality of processing devices for each of the plurality of optical devices.
- the arm robot performs an operation of moving each of the plurality of optical devices integrally with the pallet and an operation of attaching / detaching the plurality of optical devices to each of the plurality of processing devices.
- the automatic processing apparatus according to the third aspect further includes an input port and a delivery port.
- the mounting table has a transport function for transporting the optical device integrally with the pallet from the input port to the delivery port through the movable range of the arm robot.
- the arm robot includes a first arm robot and a second arm robot, and the first arm robot has a plurality of processing devices for a plurality of processing devices.
- the first optical device After performing the process of sequentially replacing the first optical device of the optical device integrally with the pallet, the first optical device is transported to the movable range of the second arm robot by the mounting table, and among the plurality of optical devices When the second optical device is transferred to the movable range of the first arm robot by the mounting table, the second arm robot performs a process of sequentially replacing the first optical device integrally with the pallet with respect to the plurality of processing devices.
- the first arm robot preferably performs a process of sequentially replacing the second optical device integrally with the pallet with respect to the plurality of processing devices.
- the first automatic processing device and the second automatic processing device are arranged adjacent to each other, and the first automatic processing is performed. It is preferable that the outlet of the apparatus faces the inlet of the second automatic processing apparatus.
- the pallet is a pallet for fixing and conveying the optical device, and includes a pallet mount that is fitted and fastened to the mount of the optical device.
- the arm is lifted by the arm robot when the optical device is attached to the processing device that performs a predetermined process on the optical device by the arm robot.
- the pallet connector for coupling with the robot.
- the pallet connector is provided on the same plane as the pallet mount.
- the notch provided for the catcher of the processing apparatus to receive and fix the pallet is provided.
- a positioning hole is formed on the same plane as the pallet mount and into which guide pins of the processing apparatus are inserted for positioning when the optical apparatus is attached to the processing apparatus by the arm robot.
- the optical device is a camera body of a camera, and the mount of the optical device is a body mount of the camera body.
- an automatic processing method includes a plurality of optical devices having an opening through which a light beam enters and integrally lifting a pallet to which the optical device is fixed, and performing predetermined processing on the optical device.
- the optical device is sequentially replaced integrally with the pallet with respect to the processing device, and the optical device for which the predetermined processing is completed is returned together with the pallet.
- an easy-to-use automatic processor can be obtained.
- FIG. 1 is a diagram for explaining an automatic processing apparatus according to an embodiment of the present invention.
- FIG. 2 is a diagram illustrating a work (camera body).
- FIG. 3 is a diagram illustrating a pallet.
- FIG. 4 is a diagram illustrating a state in which a work (camera body) is mounted on the pallet of FIG.
- FIG. 5 is a side view illustrating a state in which the workpiece (camera body) in the state illustrated in FIG. 4 is attached to the detachable portion of the apparatus integrally with the pallet.
- FIG. 6 is a diagram illustrating a state in which three automatic processing devices are connected.
- FIG. 7 is a diagram illustrating an automatic processing apparatus according to a fourth modification.
- FIG. 8 is a diagram illustrating an example of work performed on a plurality of works (camera bodies) by the arm robot.
- FIG. 9 is a flowchart showing a processing method of automatic processing performed on the work (camera body) by the arm robot.
- FIG. 1 is a diagram for explaining an automatic processing apparatus 1 according to an embodiment of the present invention.
- the automatic processing apparatus 1 is configured in a housing 21 in which a clean environment is maintained by an air purifier 31. Operations on the automatic processing apparatus 1 are performed from the control panel 30.
- a plurality of processing devices 71 to 79 that perform predetermined adjustment and inspection on the work 11 that is a work target are arranged side by side.
- the workpiece 11 on the conveyor 23 is lifted by the arm robot 24 or the arm robot 25, and the arm robot 24 or the arm robot 25 replaces the workpiece 11 with respect to the plurality of processing devices 71 to 79,
- the processing device 71 to the processing device 79 cause the workpiece 11 to be adjusted and inspected, respectively.
- Both the arm robot 24 and the arm robot 25 are vertical articulated robots suspended from the ceiling of the casing 21.
- FIG. 2 is a diagram illustrating the workpiece 11 (camera body).
- a work 11 is a single-lens reflex type camera body.
- the workpiece 11 (camera body) includes a body mount 13 for mounting the interchangeable lens 12.
- the interchangeable lens 12 includes a lens mount 14 that fits with the body mount 13 and is configured to be detachable from the work 11 (camera body).
- the interchangeable lens 12 When the interchangeable lens 12 is attached to the workpiece 11 (camera body), the light beam from the subject that has passed through the interchangeable lens 12 travels from the opening 15 of the body mount 13 into the workpiece 11 (camera body), and a photosensitive member (not shown) For example, the image sensor is reached.
- the work 11 (camera body) generates image data based on a signal photoelectrically converted by the image sensor.
- each of the workpieces 11 is individually set so that an image acquired by each workpiece 11 (camera body) satisfies a predetermined standard.
- Make adjustments and inspections for example, light of a predetermined color or intensity is incident from the opening 15 of the workpiece 11 (camera body) or a predetermined signal terminal (not shown) provided on the inner peripheral portion of the opening 15 is used.
- a predetermined image and predetermined information are obtained on the work 11 (camera body) side.
- the adjustment and inspection processes described above are performed by the processing devices 71 to 79.
- the processing devices 71 to 79 are, for example, a processing device that performs adjustment on an image sensor, a processing device that performs color temperature adjustment of an image, a processing device that performs adjustment of an automatic focus adjustment (AF) function, and an automatic exposure (AE) adjustment function.
- the adjustment and inspection items to be performed by each of the processing apparatus that performs the adjustment and the processing apparatus that adjusts a predetermined function are determined.
- the processing devices 71 to 79 are usually provided in the housing 21 one processing device having different adjustment and inspection items. However, in the case of a processing device having a long time (takt time) required for adjustment and inspection. Two or more identical processing apparatuses may be provided in the casing 21.
- the processing devices 71 to 79 mounted on the housing 21 output a vacant signal when each of them can accept the workpiece 11 (camera body).
- the processing devices 71 to 79 start predetermined processing such as adjustment and inspection on the mounted workpiece 11 (camera body).
- the processing devices 71 to 79 output a processing completion signal.
- an empty signal is output again.
- processing device 71 to processing device 79 find an abnormality in the mounted work 11 (camera body), it outputs an abnormality detection signal.
- FIG. 3 is a diagram illustrating the pallet 51.
- the pallet 51 includes a pallet mount 52, a pallet connector 53, a positioning hole 54, and a notch 55.
- the pallet mount 52 has the same fastening portion as the lens mount 14 of the interchangeable lens 12 (FIG. 2), and fits with the body mount 13 of the workpiece 11 (camera body).
- a through hole 56 that penetrates the pallet 51 is provided inside the circumference of the pallet mount 52.
- the pallet connector 53 is a connector used when the arm robot 24 and the arm robot 25 lift the pallet 51 (from the front side of the sheet).
- the arm robot 24 or the arm robot 25 is coupled to the pallet connector 53 to lift the pallet 51.
- the pallet 51 may be lifted by holding the pallet 51 by the arm robot 24 or the arm robot 25. Good.
- the positioning hole 54 is a through-hole used for positioning the pallet 51 when the pallet 51 on which the workpiece 11 (camera body) is mounted is attached to the processing devices 71 to 79.
- the notch 55 is provided for catchers (not shown) provided in the processing devices 71 to 79 to receive and fix the pallet 51.
- FIG. 4 is a diagram illustrating a state in which the workpiece 11 (camera body) is mounted on the pallet 51 of FIG.
- the workpiece 11 (camera body) is fixed to the pallet 51 by fastening the pallet mount 52 and the body mount 13 of the workpiece 11 (camera body).
- FIG. 5 is a side view illustrating a state in which the workpiece 11 (camera body) in the state illustrated in FIG. 4 is attached to the attachment / detachment unit 80 of the processing device 72 integrally with the pallet 51.
- the pallet 51 to which the workpiece 11 (camera body) is fixed is mounted on the processing device 72 from the left side of the figure by the arm robot 24 or the arm robot 25.
- the work 11 (camera body) is mounted on the processing device 72 via the pallet 51 with the opening 15 of the work 11 (camera body) facing the processing device 72 (detachable portion 80).
- the processing device 72 When a guide pin (not shown) is inserted into the positioning hole 54 described above and a catcher (not shown) of the processing device 72 receives the pallet 51, the center of the attaching / detaching portion 80 and the center of the opening 15 of the workpiece 11 (camera body) are located. It is configured to be aligned.
- the processing device 72 accommodates equipment (not shown) for performing predetermined adjustment and inspection.
- a worker X located outside the insertion port 22 receives the workpiece 11 (camera body) before adjustment and inspection from the previous process and fastens it to the pallet 51.
- the worker X inputs the workpiece 11 (camera body) in the state illustrated in FIG. 4 into the housing 21 integrally with the pallet 51 from the insertion port 22.
- the conveyor 23 is driven by a motor (not shown), and conveys the workpiece 11 (camera body) in the direction of arrow A together with the pallet 51.
- the conveyor 23 stops once the work 11 (camera body) is transported to the movable range of the arm robot 24.
- the arm robot 24 and the arm robot 25 are vertical articulated robots.
- the arm robot 24 lifts the workpiece 11 (camera body) placed on the conveyor 23 integrally with the pallet 51, and the workpiece 11 (camera body) integrally with the pallet 51, any of the processing devices 71 to 79. Attach to crab.
- the processing devices 71 to 79 are shown, but in this embodiment, the processing devices located behind the casing 21 and the arm robot 25 are included in 4 rows ⁇ 4 rows.
- a total of 16 processing devices can be accommodated.
- These 16 processing apparatuses are configured in common in the vertical size and the horizontal size, so that the processing apparatuses can be easily replaced. Further, these 16 processing devices can be individually loaded from the back side of the casing 21. For this reason, it is possible to freely change the apparatus according to the adjustment and inspection items required for the workpiece 11 (camera body). For example, when the automatic processing apparatus 1 is used in a production line for another product, a necessary processing apparatus can be easily replaced.
- two or more processing devices with overlapping adjustment and inspection items may be included in the 16 units.
- the arm robot 24 When the arm robot 24 receives an empty signal from any of the 16 processing devices (processing device 71 to processing device 79 in FIG. 1), the arm robot 24 moves the pallet 51 on which the workpiece 11 (camera body) is fixed from the conveyor 23.
- the pallet 51 is attached to the processing device that lifts and outputs the empty signal.
- the arm robot 24 attaches the workpiece 11 (camera body) together with the pallet 51 to a predetermined processing device among the 16 processing devices (processing devices 71 to 79 in FIG. 1).
- the processing apparatus to which the workpiece 11 (camera body) is attached may be 16 of 16 processing apparatuses or 5 of 16 processing apparatuses. That is, it may be attached to all the processing apparatuses, or may be attached to some of the processing apparatuses.
- the workpiece 11 (camera body) mounted on any of the processing apparatuses can be replaced with the other 15 processing apparatuses among all 16 units.
- the arm robot 24 When the arm robot 24 receives a processing completion signal from a processing device (processing device 71 to processing device 79 in FIG. 1) on which the workpiece 11 (camera body) is mounted, the arm robot 24 moves the workpiece 11 (camera body) from the processing device to the pallet 51. Remove as one.
- the arm robot 24 is a processing device in which the removed workpiece 11 (camera body) is not yet mounted on the workpiece 11 (camera body) among the fifteen processing devices, and a process of outputting an empty signal.
- the pallet 51 is mounted integrally with the apparatus. If the arm robot 24 has not yet been mounted and there is no processing device that outputs an empty signal, the arm robot 24 returns the removed workpiece 11 (camera body) onto the conveyor 23 together with the pallet 51.
- the position where the workpiece 11 (camera body) is returned onto the conveyor 23 may be different from the position before the workpiece 11 (camera body) is lifted from the conveyor 23.
- the arm robot 25 performs the same work as the arm robot 24 in a shared manner with the arm robot 24. That is, the workpiece 11 (camera body) is lifted together with the pallet 51, and the workpiece 11 (camera body) is mounted integrally with the pallet 51 on any of the processing devices 71 to 79.
- the arm robot 25 receives the processing completion signal from the processing device (processing device 71 to processing device 79 in FIG. 1), the work robot 11 removes the workpiece 11 (camera body) integrally with the pallet 51 from the device.
- the arm robot 25 is a processing device in which the removed workpiece 11 (camera body) is not mounted on the workpiece 11 (camera body) among the fifteen processing devices, and a process of outputting a vacant signal.
- the pallet 51 is mounted integrally with the apparatus, or the pallet 51 is returned to the conveyor 23 integrally.
- the processing speed of the automatic processing apparatus 1 is improved as compared with the case where the work is performed only by the arm robot 24.
- FIG. 1 only one workpiece 11 (camera body) is shown on the conveyor 23, but a plurality of workpieces 11 (camera bodies) are actually placed.
- the arm robot 24 (25) performs work on a plurality of workpieces 11 (camera bodies).
- the conveyor 23 conveys the workpiece 11 (camera body) to the movable range of the arm robot 25 and temporarily stops.
- the conveyor 28 is driven by a motor (not shown) and conveys the pallet 51 in the arrow B direction.
- the conveyor 28 conveys the pallet 51 to the discharge port 29.
- the worker X takes out the pallet 51 from the discharge port 29.
- the worker X fastens a new work 11 (camera body) to the removed pallet 51.
- the arm robot 24 or the arm robot 25 When the arm robot 24 or the arm robot 25 receives an abnormality detection signal from a processing device (the processing device 71 to the processing device 79 in FIG. 1) in which the workpiece 11 (camera body) is mounted integrally with the pallet 51, the arm robot 24 or the arm robot 25 receives the abnormality detection signal from the processing device. 11 (camera body) is removed together with the pallet 51. The arm robot 24 or the arm robot 25 places the removed workpiece 11 (camera body) on the conveyor 27 together with the pallet 51.
- a processing device the processing device 71 to the processing device 79 in FIG. 1
- the arm robot 24 or the arm robot 25 receives the abnormality detection signal from the processing device.
- 11 (camera body) is removed together with the pallet 51.
- the arm robot 24 or the arm robot 25 places the removed workpiece 11 (camera body) on the conveyor 27 together with the pallet 51.
- the conveyor 27 is driven by a motor (not shown) and conveys the pallet 51 in the direction of arrow C.
- the conveyor 27 conveys the workpiece 11 (camera body) in which an abnormality is detected to the conveyor 28 integrally with the pallet 51.
- the conveyor 28 conveys the workpiece 11 (camera body) in which an abnormality has been detected to the discharge port 29 together with the pallet 51.
- the worker X takes out the workpiece 11 (camera body) in which an abnormality is detected from the discharge port 29 together with the pallet 51 and removes it from the production line.
- FIG. 6 is a diagram for explaining a state in which three automatic processing apparatuses 1 are connected.
- the workpiece 11 (camera) Series operation is preferred when it is desired to increase the number of (body) produced.
- the three automatic processing apparatuses 1 each have the inlet 22, the outlet 29, the outlet 26, and the pallet return port 32.
- the inlet 22 and the outlet 26 are provided at a position where the outlet 26 of the upstream automatic processor 1 faces the inlet 22 of the downstream automatic processor 1.
- the pallet return port 32 and the discharge port 29 are provided at a position where the discharge port 29 of the downstream automatic processing device 1 faces the pallet return port 32 of the upstream automatic processing device 1.
- the number of workers may be two, that is, the worker X located outside the insertion port 22 and the worker Y located outside the delivery port 26 of the automatic processing apparatus 1 on the downstream side.
- a work 11 (camera body) having an opening 15 through which a light beam enters is placed on a conveyor 23 integrally with a pallet 51 to which the work 11 (camera body) is fixed.
- the arm robot 24 or the arm robot 25 lifts the workpiece 11 (camera body) together with the pallet 51 from the conveyor 23, and performs adjustment processing and inspection processing on the workpiece 11 (camera body).
- the workpiece 11 (camera body) is sequentially replaced integrally with the pallet 51, and the workpiece 11 (camera body) after the adjustment processing and the inspection processing is returned to the conveyor 23 integrally with the pallet 51.
- the arm robot 24 is used in the automatic processing apparatus 1.
- the arm robot 25 indirectly grabs and transports the workpiece 11 (camera body), it is possible to reduce the risk of scratching or soiling the workpiece 11 (camera body).
- the arm robot 24 (25) makes the opening 15 of the workpiece 11 (camera body) face each of the processing devices 71 to 79, and sequentially replaces the workpiece 11 (camera body) with respect to the processing devices 71 to 79.
- the workpiece 11 (camera body) is attached to each of the processing apparatuses 71 to 79 via the pallet 51.
- the plurality of processing devices 71 to 79 perform adjustment processing and inspection processing on the workpieces 11 (camera bodies) that are sequentially mounted through the through holes 56 that are openings of the pallet 51.
- the arm robot 24 (25) attaches the workpiece 11 (camera body) to the processing devices 71 to 79 via the pallet 51, whereby the workpiece 11 (camera body) is directly attached to the plurality of processing devices 71 without passing through the pallet 51. Compared with the case of attaching to each processing apparatus of -79, it is possible to eliminate the possibility of scratching or soiling the work 11 (camera body).
- each arm robot of the arm robots 24 and 25 receives each of the plurality of workpieces 11 (camera body).
- each arm robot performs an operation of moving each of the plurality of workpieces 11 (camera bodies) integrally with the pallet 51 and an operation of attaching / detaching them to each of the plurality of processing devices 71 to 79.
- the arm robot 24 (25) performs the operation of moving the plurality of workpieces 11 (camera bodies) to and from the plurality of processing devices 71 to 79. Therefore, for example, the same amount of work as in the case where a plurality of workers perform the work of attaching and detaching one work 11 (camera body) to one processing apparatus is realized by one automatic processing apparatus 1. it can.
- the arm robot 25 moves and attaches the work 11 (camera body) different from the work 11 (camera body) to which the arm robot 24 moves and attaches to the processing apparatus to another processing apparatus.
- the arm robot 24 sequentially integrates a workpiece 11A, which is one of a plurality of workpieces 11 (camera bodies), with a pallet 51 into a plurality of processing devices 71 to 79.
- the workpiece 11 ⁇ / b> A is conveyed to the movable range of the arm robot 25 by the conveyor 23.
- the workpiece 11 ⁇ / b> B among the plurality of workpieces 11 is conveyed to the movable range of the arm robot 24 by the conveyor 23.
- the arm robot 25 performs a process of sequentially replacing the workpiece 11A integrally with the pallet 51 on the plurality of processing devices 71 to 79, and the arm robot 24 transfers the workpiece 11B to the plurality of processing devices 71 to 79.
- a process of sequentially replacing the pallet 51 integrally is performed. Accordingly, the processing speed of the automatic processing apparatus 1 is improved as compared with a case where a plurality of workpieces are moved to and mounted on a plurality of processing apparatuses with only one arm robot.
- the pallet 51 includes a pallet mount 52 that is fitted and fastened to the body mount 13 of the workpiece 11 (camera body).
- the workpiece 11 (camera body) is fixed to the pallet 51 by fastening the pallet mount 52 and the body mount 13 of the workpiece 11 (camera body). Therefore, adjustment processing and / or inspection processing by a common processing device can be performed on various types of workpieces 11 (camera bodies) having the common body mount 13.
- the pallet 51 is lifted by the arm robot 24 or 25 when the work 11 (camera body) is attached to any one of the plurality of processing devices 71 to 79 by the arm robot 24 or 25.
- a pallet connector 53 for coupling with the arm robot 24 or 25 is included.
- the pallet connector 53 is provided on the same plane as the pallet mount 52.
- FIG. 9 shows the automatic robot 1 according to the present embodiment in the case of predetermined processing such as adjustment processing and inspection processing on the workpiece 11 (camera body) by the plurality of processing devices 71 to 79.
- 25 is a flowchart showing the above-described automatic processing method performed on the workpiece 11 (camera body) by each of 25.
- each of the arm robots 24 and 25 causes the workpiece 11 (camera body) having the opening 15 into which the light beam enters to the pallet to which the workpiece 11 (camera body) is fixed. 51 is lifted from the conveyor 23 integrally.
- each of the arm robots 24 and 25 applies the workpiece 11 (camera body) to the plurality of processing devices 71 to 79 that perform predetermined processing such as adjustment processing and inspection processing on the workpiece 11 (camera body). ) Are sequentially replaced integrally with the pallet 51.
- each of the arm robots 24 and 25 returns the workpiece 11 (camera body) for which the predetermined processing has been completed to the conveyor 23 together with the pallet 51.
- the interchangeable lens 12 may be the work 11.
- predetermined data is input from a signal terminal (not shown) provided in the lens mount 14 so that predetermined information can be obtained on the interchangeable lens 12 side. .
- a lens-integrated camera may be used as the work 11 instead of a camera body that can exchange lenses.
- the lens-integrated camera in the middle of the assembling process is fixed to the pallet, and is attached to the processing devices 71 to 79 integrally with the pallet.
- the camera may be used for recording or monitoring, and may be a camera unit mounted as a module on an electronic device.
- FIG. 7 is a diagram illustrating an automatic processing apparatus 1 ⁇ / b> B including only one arm robot 25.
- the configuration other than the arm robot 25 is the same as that of the automatic processing apparatus 1.
- the number of arm robots provided in one automatic processing apparatus is not limited to one or two, but may be three, four, or more. Further, the number of processing devices that can be mounted on one automatic processing device is not limited to the above-described 16 devices, and may be 4, 10, 20, 20, or more.
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Abstract
Description
本発明の第2の態様によると、第1の態様の自動処理装置において、アームロボットは、光学装置の開口を複数の処理装置の各処理装置に対向させるとともに、光学装置を複数の処理装置に対して順次付け替える際に パレットを介して光学装置を各処理装置へ装着し、複数の処理装置は、順次装着された光学装置に対してパレットが有する開口を介して所定の処理を行うのが好ましい。
本発明の第3の態様によると、第2の態様の自動処理装置において、複数の処理装置に対して光学装置をパレットと一体で順次付け替える処理を、アームロボットが複数の光学装置の各々について行うことによって、アームロボットは、複数の処理装置の各々に対して複数の光学装置の各々をパレットと一体で移動する作業および着脱する作業を行うことが好ましい。
本発明の第4の態様によると、第3の態様の自動処理装置において、投入口と、送出口と、をさらに備えるのが好ましい。載置台は、投入口からアームロボットの可動範囲を経て送出口へ向けて、光学装置をパレットと一体で搬送する搬送機能を備える。
本発明の第5の態様によると、第4の態様の自動処理装置において、アームロボットは第1アームロボットと第2アームロボットとを含み、第1アームロボットが複数の処理装置に対して複数の光学装置のうちの第1光学装置をパレットと一体で順次付け替える処理を行った後、第1光学装置が載置台によって第2アームロボットの可動範囲に搬送されるととともに、複数の光学装置のうちの第2光学装置が載置台によって第1アームロボットの可動範囲に搬送されると、第2アームロボットが複数の処理装置に対して第1光学装置をパレットと一体で順次付け替える処理を行うととともに、第1アームロボットが複数の処理装置に対して第2光学装置をパレットと一体で順次付け替える処理を行うのが好ましい。
本発明の第6の態様によると、第5の態様の自動処理装置において、いずれも自動処理装置である第1自動処理装置および第2自動処理装置が互いに隣接して配置され、第1自動処理装置の送出口が第2自動処理装置の投入口と対向するのが好ましい。
本発明の第7の態様によると、パレットは、光学装置を固定して搬送するパレットであって、光学装置のマウントに嵌合して締結されるパレットマウントを備える。
本発明の第8の態様によると、第7の態様のパレットにおいて、アームロボットによって光学装置が光学装置に対して所定の処理を行う処理装置に取り付けられる際に、アームロボットによって持ち上げられるためにアームロボットと結合するパレットコネクタをさらに備えるのが好ましい。パレットコネクタは、パレットマウントと同一面上に設けられる。
本発明の第9の態様によると、第8の態様のパレットにおいて、アームロボットによって光学装置が処理装置に取り付けられる際に、処理装置のキャッチャがパレットを受け止めて固定するために設けられる切り欠きがパレットマウントと同一面上に形成されるとともに、アームロボットによって光学装置が処理装置に取り付けられる際の位置決めのために処理装置のガイドピンが挿入される位置決め孔が形成されることが好ましい。
本発明の第10の態様によると、第7の態様のパレットにおいて、光学装置はカメラのカメラボディであり、光学装置のマウントはカメラボディのボディマウントであるのが好ましい。
本発明の第11の態様によると、自動処理方法は、光束が進入する開口を有する光学装置を、光学装置が固定されるパレットと一体的に持ち上げ、光学装置に対して所定の処理を行う複数の処理装置に対して、光学装置をパレットと一体で順次付け替え、所定の処理が終了した光学装置をパレットと一体で戻す。 According to the first aspect of the present invention, the automatic processing device is optically integrated with a plurality of processing devices that perform predetermined processing on an optical device having an opening through which a light beam enters, and a pallet on which the optical device is fixed. A mounting table on which the apparatus is mounted, and the optical apparatus is lifted integrally with the pallet from the mounting table, and the optical apparatus is sequentially replaced integrally with the pallet with respect to a plurality of processing apparatuses, and the optical apparatus on which predetermined processing has been completed is mounted. And an arm robot that returns the pallet together with the pallet.
According to the second aspect of the present invention, in the automatic processing apparatus according to the first aspect, the arm robot causes the opening of the optical device to face each processing device of the plurality of processing devices, and the optical device to the plurality of processing devices. On the other hand, it is preferable that the optical device is mounted on each processing device via a pallet when sequentially changing, and the plurality of processing devices perform predetermined processing via the opening of the pallet on the sequentially mounted optical device. .
According to the third aspect of the present invention, in the automatic processing apparatus according to the second aspect, the arm robot performs the process of sequentially replacing the optical device with the pallet in order with respect to the plurality of processing devices for each of the plurality of optical devices. Accordingly, it is preferable that the arm robot performs an operation of moving each of the plurality of optical devices integrally with the pallet and an operation of attaching / detaching the plurality of optical devices to each of the plurality of processing devices.
According to the fourth aspect of the present invention, it is preferable that the automatic processing apparatus according to the third aspect further includes an input port and a delivery port. The mounting table has a transport function for transporting the optical device integrally with the pallet from the input port to the delivery port through the movable range of the arm robot.
According to a fifth aspect of the present invention, in the automatic processing device according to the fourth aspect, the arm robot includes a first arm robot and a second arm robot, and the first arm robot has a plurality of processing devices for a plurality of processing devices. After performing the process of sequentially replacing the first optical device of the optical device integrally with the pallet, the first optical device is transported to the movable range of the second arm robot by the mounting table, and among the plurality of optical devices When the second optical device is transferred to the movable range of the first arm robot by the mounting table, the second arm robot performs a process of sequentially replacing the first optical device integrally with the pallet with respect to the plurality of processing devices. The first arm robot preferably performs a process of sequentially replacing the second optical device integrally with the pallet with respect to the plurality of processing devices.
According to the sixth aspect of the present invention, in the automatic processing device according to the fifth aspect, the first automatic processing device and the second automatic processing device, both of which are automatic processing devices, are arranged adjacent to each other, and the first automatic processing is performed. It is preferable that the outlet of the apparatus faces the inlet of the second automatic processing apparatus.
According to the seventh aspect of the present invention, the pallet is a pallet for fixing and conveying the optical device, and includes a pallet mount that is fitted and fastened to the mount of the optical device.
According to an eighth aspect of the present invention, in the pallet of the seventh aspect, the arm is lifted by the arm robot when the optical device is attached to the processing device that performs a predetermined process on the optical device by the arm robot. It is preferable to further include a pallet connector for coupling with the robot. The pallet connector is provided on the same plane as the pallet mount.
According to the ninth aspect of the present invention, in the pallet of the eighth aspect, when the optical device is attached to the processing apparatus by the arm robot, the notch provided for the catcher of the processing apparatus to receive and fix the pallet is provided. It is preferable that a positioning hole is formed on the same plane as the pallet mount and into which guide pins of the processing apparatus are inserted for positioning when the optical apparatus is attached to the processing apparatus by the arm robot.
According to a tenth aspect of the present invention, in the pallet of the seventh aspect, it is preferable that the optical device is a camera body of a camera, and the mount of the optical device is a body mount of the camera body.
According to the eleventh aspect of the present invention, an automatic processing method includes a plurality of optical devices having an opening through which a light beam enters and integrally lifting a pallet to which the optical device is fixed, and performing predetermined processing on the optical device. The optical device is sequentially replaced integrally with the pallet with respect to the processing device, and the optical device for which the predetermined processing is completed is returned together with the pallet.
図1は、本発明の一実施の形態による自動処理装置1を説明する図である。図1において、自動処理装置1は、空気清浄機31によってクリーン環境が保たれた筐体21内に構成される。自動処理装置1に対する操作は、コントロールパネル30から行われる。 <Outline of automatic processor>
FIG. 1 is a diagram for explaining an
本実施形態では、光学機器であるカメラボディをワーク11とし、処理装置71~処理装置79がそれぞれカメラボディに対する調整、検査処理を行う。図2は、ワーク11(カメラボディ)を例示する図である。図2において、ワーク11は、一眼レフタイプのカメラボディである。ワーク11(カメラボディ)は、交換レンズ12を装着するためのボディマウント13を備える。交換レンズ12は、ボディマウント13と嵌合するレンズマウント14を備え、ワーク11(カメラボディ)に対して着脱可能に構成される。 <Work description>
In the present embodiment, the camera body, which is an optical device, is the
上述した調整、検査処理は、処理装置71~処理装置79が行う。処理装置71~処理装置79は、例えばイメージセンサに対する調整を行う処理装置、画像の色温度調整を行う処理装置、自動焦点調節(AF)機能の調整を行う処理装置、自動露出(AE)調節機能の調整を行う処理装置、および所定の機能を調整する処理装置など、それぞれが行う調整、検査項目が決められている。処理装置71~処理装置79は通常、調整、検査項目が異なる処理装置を1台ずつ筐体21に設ければよいが、調整、検査に要する時間(タクトタイム)が長い処理装置の場合には、同一の処理装置を2台以上筐体21に設けてもよい。 <Description of adjustment and inspection device>
The adjustment and inspection processes described above are performed by the
本実施形態では、ワーク11(カメラボディ)を図3に例示するパレット51に装着した状態で、パレット51と一体的に搬送する。図3は、パレット51を例示する図である。図3において、パレット51は、パレットマウント52と、パレットコネクタ53と、位置決め孔54と、切り欠き55とを有する。 <Description of pallet>
In the present embodiment, the workpiece 11 (camera body) is transported integrally with the
図1の自動処理装置1において、投入口22の外に位置する不図示の作業者Xは、前工程から調整、検査前のワーク11(カメラボディ)を受け取り、パレット51に締結する。作業者Xは、図4に例示した状態のワーク11(カメラボディ)を、パレット51と一体で投入口22から筐体21内へ投入する。コンベア23は、不図示のモータによって駆動され、ワーク11(カメラボディ)をパレット51と一体で矢印A方向に搬送する。コンベア23は、ワーク11(カメラボディ)をアームロボット24の可動範囲まで搬送すると、一旦停止する。 <Description of automatic processing device>
In the
上述した自動処理装置1は、直列に並べて運転可能に構成される。図6は、3台の自動処理装置1を連結した状態を説明する図である。1つのワーク11(カメラボディ)に対して調整、検査を行う処理装置数が多い場合(例えば、必要とする処理装置数が筐体21に収容可能な16台を超える)や、ワーク11(カメラボディ)の生産数を増やしたい場合において、直列運転が好適である。 <Serial operation of automatic processing equipment>
The above-described
例えば、調整、検査に使用する処理装置数が30台の場合には、上流側の自動処理装置1において10台の処理装置で調整、検査を完了させ、次の自動処理装置1において他の10台の処理装置で調整、検査を完了させ、さらに下流側の自動処理装置1において残り10台の処理装置で調整、検査を完了させるというように、複数台の自動処理装置1の間で役割分担させる。 <When there are many processing devices that adjust and inspect one workpiece 11 (camera body)>
For example, when the number of processing apparatuses used for adjustment and inspection is 30, adjustment and inspection are completed with 10 processing apparatuses in the upstream
例えば、調整、検査に使用する処理装置数が15台の場合には、上流側の自動処理装置1において5台の処理装置で調整、検査を完了させ、次の自動処理装置1において他の5台の処理装置で調整、検査を完了させ、さらに下流側の自動処理装置1において残り5台の処理装置で調整、検査を完了させるというように、複数台の自動処理装置1の間で役割分担させる。 <If you want to increase the number of workpiece 11 (camera body) production>
For example, when the number of processing devices used for adjustment and inspection is 15, adjustment and inspection are completed with five processing devices in the upstream
(1)自動処理装置1において、光束が進入する開口15を有するワーク11(カメラボディ)は、そのワーク11(カメラボディ)が固定されるパレット51と一体でコンベア23に載置される。アームロボット24またはアームロボット25は、コンベア23からワーク11(カメラボディ)をパレット51と一体で持ち上げ、ワーク11(カメラボディ)に対して調整処理および検査処理を行う複数の処理装置71~79に対してワーク11(カメラボディ)をパレット51と一体で順次付け替え、調整処理および検査処理が終了したワーク11(カメラボディ)をパレット51と一体でコンベア23へ戻す。これにより、使い勝手のよい自動処理装置1が得られる。また、ワーク11(カメラボディ)が、パレット51に固定されることなく、直にコンベアへ載置され、コンベアから持ち上げられ、コンベアへ戻される場合に比べて、自動処理装置1では、アームロボット24またはアームロボット25がワーク11(カメラボディ)を間接的につかんで搬送するため、ワーク11(カメラボディ)に傷や汚れをつけるおそれを低減することができる。 According to the embodiment described above, the following operational effects can be obtained.
(1) In the
上述した説明では、ワーク11として一眼レフタイプのカメラボディを例示したが、レフレックスタイプでない一眼タイプのカメラボディであってもよい。 (First modification)
In the above description, a single-lens reflex type camera body is exemplified as the
交換レンズ12をワーク11としてもよい。この場合の調整、検査においては、例えば、レンズマウント14内に設けられている不図示の信号端子から所定のデータを入力するなどして、交換レンズ12側で所定の情報が得られるようにする。 (Second modification)
The
さらにまた、レンズ交換可能なカメラボディの代わりに、レンズ一体型カメラをワーク11としてもよい。この場合は、組立工程の途中段階にあるレンズ一体型カメラをパレットに固定し、該パレットと一体で処理装置71~処理装置79へ装着させる。なお、カメラは記録用でも監視用でもよく、電子機器にモジュールとして搭載されるカメラユニットでもよい。 (Third Modification)
Furthermore, a lens-integrated camera may be used as the
上記実施形態においては、2台のアームロボット24、25を備える自動処理装置1を例示したが、アームロボットは1台のみでもよい。図7は、1台のアームロボット25のみを備える自動処理装置1Bを例示する図である。アームロボット25以外の他の構成は、自動処理装置1と同様である。 (Fourth modification)
In the above-described embodiment, the
1台の自動処理装置に備えるアームロボットの数量は、上述した1台や2台に限られず、3台でも4台でも、それ以上であってもよい。また、1台の自動処理装置に実装可能な処理装置の数量は、上述した16台に限られず、4台でも10台でも、20台でも30台でも、それ以上であってもよい。 (5th modification)
The number of arm robots provided in one automatic processing apparatus is not limited to one or two, but may be three, four, or more. Further, the number of processing devices that can be mounted on one automatic processing device is not limited to the above-described 16 devices, and may be 4, 10, 20, 20, or more.
日本国特許出願2013年第63385号(2013年3月26日出願) The disclosure of the following priority application is hereby incorporated by reference.
Japanese Patent Application 2013-63385 (filed on March 26, 2013)
11 ワーク(カメラボディ)
12 交換レンズ
21 筐体
22 投入口
23、27、28 コンベア
24、25 アームロボット
26 送出口
29 排出口
31 空気清浄機
32 パレット返送口
51 パレット
52 パレットマウント
53 パレットコネクタ
54 位置決め孔
55 切り欠き
56 貫通孔(開口)
71~79 処理装置
80 着脱部 1
12
71 to 79
Claims (11)
- 光束が進入する開口を有する光学装置に対して所定の処理を行う複数の処理装置と、
前記光学装置が固定されるパレットと一体的に前記光学装置が載置される載置台と、
前記載置台から前記光学装置を前記パレットと一体で持ち上げ、前記複数の処理装置に対して前記光学装置を前記パレットと一体で順次付け替え、前記所定の処理が終了した前記光学装置を前記載置台へ前記パレットと一体で戻すアームロボットと、
を備える自動処理装置。 A plurality of processing devices for performing predetermined processing on an optical device having an aperture through which a light beam enters;
A mounting table on which the optical device is mounted integrally with a pallet to which the optical device is fixed;
The optical device is lifted integrally with the pallet from the mounting table, the optical devices are sequentially replaced integrally with the pallet with respect to the plurality of processing devices, and the optical device after the predetermined processing is completed to the mounting table. An arm robot that returns together with the pallet;
An automatic processing apparatus comprising: - 請求項1に記載の自動処理装置において、
前記アームロボットは、前記光学装置の前記開口を前記複数の処理装置の各処理装置に対向させるとともに、前記光学装置を前記複数の処理装置に対して順次付け替える際に前記パレットを介して前記光学装置を前記各処理装置へ装着し、
前記複数の処理装置は、順次装着された前記光学装置に対して前記パレットが有する開口を介して前記所定の処理を行う、
自動処理装置。 The automatic processing apparatus according to claim 1,
The arm robot causes the opening of the optical device to face each processing device of the plurality of processing devices, and the optical device via the pallet when sequentially replacing the optical device with respect to the plurality of processing devices. Is attached to each processing device,
The plurality of processing devices perform the predetermined processing through the opening of the pallet with respect to the optical devices mounted sequentially.
Automatic processing device. - 請求項2に記載の自動処理装置において、
前記複数の処理装置に対して前記光学装置を前記パレットと一体で順次付け替える処理を、前記アームロボットが複数の光学装置の各々について行うことによって、前記アームロボットは、前記複数の処理装置の各々に対して前記複数の光学装置の各々を前記パレットと一体で移動する作業および着脱する作業を行う、
自動処理装置。 The automatic processing apparatus according to claim 2,
The arm robot performs the process of sequentially changing the optical device integrally with the pallet with respect to the plurality of processing devices for each of the plurality of optical devices, so that the arm robot is attached to each of the plurality of processing devices. On the other hand, an operation of moving each of the plurality of optical devices integrally with the pallet and an operation of attaching and detaching are performed.
Automatic processing device. - 請求項3に記載の自動処理装置において、
投入口と、
送出口と、をさらに備え、
前記載置台は、前記投入口から前記アームロボットの可動範囲を経て前記送出口へ向けて、前記光学装置を前記パレットと一体で搬送する搬送機能を備える、
自動処理装置。 In the automatic processing device according to claim 3,
The inlet,
A delivery port, and
The mounting table includes a transport function for transporting the optical device integrally with the pallet from the insertion port to the delivery port through the movable range of the arm robot.
Automatic processing device. - 請求項4に記載の自動処理装置において、
前記アームロボットは第1アームロボットと第2アームロボットとを含み、
前記第1アームロボットが前記複数の処理装置に対して前記複数の光学装置のうちの第1光学装置を前記パレットと一体で順次付け替える処理を行った後、前記第1光学装置が前記載置台によって前記第2アームロボットの前記可動範囲に搬送されるととともに、前記複数の光学装置のうちの第2光学装置が前記載置台によって前記第1アームロボットの前記可動範囲に搬送されると、前記第2アームロボットが前記複数の処理装置に対して前記第1光学装置を前記パレットと一体で順次付け替える処理を行うととともに、前記第1アームロボットが前記複数の処理装置に対して前記第2光学装置を前記パレットと一体で順次付け替える処理を行う、
自動処理装置。 The automatic processing apparatus according to claim 4, wherein
The arm robot includes a first arm robot and a second arm robot,
After the first arm robot performs a process of sequentially replacing the first optical device of the plurality of optical devices integrally with the pallet with respect to the plurality of processing devices, the first optical device is moved by the mounting table. When the second optical device of the plurality of optical devices is transferred to the movable range of the first arm robot by the mounting table, the second arm device is transferred to the movable range of the first arm robot. The two-arm robot performs a process of sequentially replacing the first optical device integrally with the pallet with respect to the plurality of processing devices, and the first arm robot performs the second optical device with respect to the plurality of processing devices. The process of sequentially replacing the pallet integrally with the pallet,
Automatic processing device. - 請求項5に記載の自動処理装置において、
いずれも前記自動処理装置である第1自動処理装置および第2自動処理装置が互いに隣接して配置され、
前記第1自動処理装置の前記送出口が前記第2自動処理装置の前記投入口と対向する、
自動処理装置。 The automatic processing apparatus according to claim 5, wherein
The first automatic processing device and the second automatic processing device, both of which are the automatic processing devices, are arranged adjacent to each other,
The delivery port of the first automatic processing device faces the input port of the second automatic processing device;
Automatic processing device. - 光学装置を固定して搬送するパレットであって、
前記光学装置のマウントに嵌合して締結されるパレットマウントを備える、
パレット。 A pallet that transports a fixed optical device,
A pallet mount that is fitted and fastened to the mount of the optical device;
palette. - 請求項7に記載のパレットにおいて、
アームロボットによって前記光学装置が前記光学装置に対して所定の処理を行う処理装置に取り付けられる際に、前記アームロボットによって持ち上げられるために前記アームロボットと結合するパレットコネクタをさらに備え、
前記パレットコネクタは前記パレットマウントと同一面上に設けられる、
パレット。 The pallet according to claim 7,
A pallet connector coupled to the arm robot to be lifted by the arm robot when the optical device is attached to a processing device that performs predetermined processing on the optical device by an arm robot;
The pallet connector is provided on the same surface as the pallet mount.
palette. - 請求項8に記載のパレットにおいて、
前記アームロボットによって前記光学装置が前記処理装置に取り付けられる際に、前記処理装置のキャッチャが前記パレットを受け止めて固定するために設けられる切り欠きが前記パレットマウントと同一面上に形成されるとともに、前記アームロボットによって前記光学装置が前記処理装置に取り付けられる際の位置決めのために前記処理装置のガイドピンが挿入される位置決め孔が形成される、
パレット。 The pallet according to claim 8,
When the optical device is attached to the processing device by the arm robot, a notch provided for receiving and fixing the pallet by the catcher of the processing device is formed on the same plane as the pallet mount, A positioning hole into which a guide pin of the processing apparatus is inserted for positioning when the optical apparatus is attached to the processing apparatus by the arm robot is formed.
palette. - 請求項7に記載のパレットにおいて、
前記光学装置はカメラのカメラボディであり、
前記光学装置の前記マウントは前記カメラボディのボディマウントである、
パレット。 The pallet according to claim 7,
The optical device is a camera body of a camera;
The mount of the optical device is a body mount of the camera body;
palette. - 光束が進入する開口を有する光学装置を、前記光学装置が固定されるパレットと一体的に持ち上げ、
前記光学装置に対して所定の処理を行う複数の処理装置に対して、前記光学装置を前記パレットと一体で順次付け替え、
前記所定の処理が終了した前記光学装置を前記パレットと一体で戻す、
自動処理方法。 An optical device having an opening through which a light beam enters is lifted integrally with a pallet to which the optical device is fixed,
For a plurality of processing devices that perform predetermined processing on the optical device, the optical device is sequentially replaced integrally with the pallet,
Returning the optical device, which has completed the predetermined processing, together with the pallet;
Automatic processing method.
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CN201480030167.0A CN105263670B (en) | 2013-03-26 | 2014-03-25 | Automatic processing device, automatic processing method and pallet |
JP2015508541A JP6337884B2 (en) | 2013-03-26 | 2014-03-25 | Automatic processing apparatus, automatic processing method, and pallet |
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Also Published As
Publication number | Publication date |
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JPWO2014157189A1 (en) | 2017-02-16 |
CN108907701A (en) | 2018-11-30 |
JP6601532B2 (en) | 2019-11-06 |
CN108942205A (en) | 2018-12-07 |
CN105263670B (en) | 2018-07-06 |
JP6337884B2 (en) | 2018-06-06 |
JP6870713B2 (en) | 2021-05-12 |
JP2018158440A (en) | 2018-10-11 |
JP2020078863A (en) | 2020-05-28 |
CN105263670A (en) | 2016-01-20 |
CN108942205B (en) | 2020-11-27 |
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