WO2006065211A1 - Method and device for sealing - Google Patents
Method and device for sealing Download PDFInfo
- Publication number
- WO2006065211A1 WO2006065211A1 PCT/SE2005/001911 SE2005001911W WO2006065211A1 WO 2006065211 A1 WO2006065211 A1 WO 2006065211A1 SE 2005001911 W SE2005001911 W SE 2005001911W WO 2006065211 A1 WO2006065211 A1 WO 2006065211A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- sealing
- laminate
- magnetic field
- anvil
- packaging material
- Prior art date
Links
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
- B29C65/34—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated elements which remain in the joint, e.g. "verlorenes Schweisselement"
- B29C65/36—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated elements which remain in the joint, e.g. "verlorenes Schweisselement" heated by induction
- B29C65/3604—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated elements which remain in the joint, e.g. "verlorenes Schweisselement" heated by induction characterised by the type of elements heated by induction which remain in the joint
- B29C65/3608—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated elements which remain in the joint, e.g. "verlorenes Schweisselement" heated by induction characterised by the type of elements heated by induction which remain in the joint comprising single particles, e.g. fillers or discontinuous fibre-reinforcements
- B29C65/3612—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated elements which remain in the joint, e.g. "verlorenes Schweisselement" heated by induction characterised by the type of elements heated by induction which remain in the joint comprising single particles, e.g. fillers or discontinuous fibre-reinforcements comprising fillers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/01—General aspects dealing with the joint area or with the area to be joined
- B29C66/05—Particular design of joint configurations
- B29C66/10—Particular design of joint configurations particular design of the joint cross-sections
- B29C66/11—Joint cross-sections comprising a single joint-segment, i.e. one of the parts to be joined comprising a single joint-segment in the joint cross-section
- B29C66/112—Single lapped joints
- B29C66/1122—Single lap to lap joints, i.e. overlap joints
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/40—General aspects of joining substantially flat articles, e.g. plates, sheets or web-like materials; Making flat seams in tubular or hollow articles; Joining single elements to substantially flat surfaces
- B29C66/41—Joining substantially flat articles ; Making flat seams in tubular or hollow articles
- B29C66/43—Joining a relatively small portion of the surface of said articles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/40—General aspects of joining substantially flat articles, e.g. plates, sheets or web-like materials; Making flat seams in tubular or hollow articles; Joining single elements to substantially flat surfaces
- B29C66/41—Joining substantially flat articles ; Making flat seams in tubular or hollow articles
- B29C66/43—Joining a relatively small portion of the surface of said articles
- B29C66/432—Joining a relatively small portion of the surface of said articles for making tubular articles or closed loops, e.g. by joining several sheets ; for making hollow articles or hollow preforms
- B29C66/4322—Joining a relatively small portion of the surface of said articles for making tubular articles or closed loops, e.g. by joining several sheets ; for making hollow articles or hollow preforms by joining a single sheet to itself
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/40—General aspects of joining substantially flat articles, e.g. plates, sheets or web-like materials; Making flat seams in tubular or hollow articles; Joining single elements to substantially flat surfaces
- B29C66/49—Internally supporting the, e.g. tubular, article during joining
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/70—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
- B29C66/72—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the structure of the material of the parts to be joined
- B29C66/723—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the structure of the material of the parts to be joined being multi-layered
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/80—General aspects of machine operations or constructions and parts thereof
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C53/00—Shaping by bending, folding, twisting, straightening or flattening; Apparatus therefor
- B29C53/36—Bending and joining, e.g. for making hollow articles
- B29C53/38—Bending and joining, e.g. for making hollow articles by bending sheets or strips at right angles to the longitudinal axis of the article being formed and joining the edges
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
- B29C65/34—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated elements which remain in the joint, e.g. "verlorenes Schweisselement"
- B29C65/36—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated elements which remain in the joint, e.g. "verlorenes Schweisselement" heated by induction
- B29C65/3668—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated elements which remain in the joint, e.g. "verlorenes Schweisselement" heated by induction characterised by the means for supplying heat to said heated elements which remain in the join, e.g. special induction coils
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/70—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
- B29C66/72—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the structure of the material of the parts to be joined
- B29C66/723—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the structure of the material of the parts to be joined being multi-layered
- B29C66/7232—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the structure of the material of the parts to be joined being multi-layered comprising a non-plastics layer
- B29C66/72321—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the structure of the material of the parts to be joined being multi-layered comprising a non-plastics layer consisting of metals or their alloys
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/80—General aspects of machine operations or constructions and parts thereof
- B29C66/81—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps
- B29C66/812—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the composition, by the structure, by the intensive physical properties or by the optical properties of the material constituting the pressing elements, e.g. constituting the welding jaws or clamps
- B29C66/8122—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the composition, by the structure, by the intensive physical properties or by the optical properties of the material constituting the pressing elements, e.g. constituting the welding jaws or clamps characterised by the composition of the material constituting the pressing elements, e.g. constituting the welding jaws or clamps
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/80—General aspects of machine operations or constructions and parts thereof
- B29C66/81—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps
- B29C66/812—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the composition, by the structure, by the intensive physical properties or by the optical properties of the material constituting the pressing elements, e.g. constituting the welding jaws or clamps
- B29C66/8126—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the composition, by the structure, by the intensive physical properties or by the optical properties of the material constituting the pressing elements, e.g. constituting the welding jaws or clamps characterised by the intensive physical properties or by the optical properties of the material constituting the pressing elements, e.g. constituting the welding jaws or clamps
- B29C66/81262—Electrical and dielectric properties, e.g. electrical conductivity
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/80—General aspects of machine operations or constructions and parts thereof
- B29C66/81—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps
- B29C66/818—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the cooling constructional aspects, or by the thermal or electrical insulating or conducting constructional aspects of the welding jaws or of the clamps ; comprising means for compensating for the thermal expansion of the welding jaws or of the clamps
- B29C66/8187—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the cooling constructional aspects, or by the thermal or electrical insulating or conducting constructional aspects of the welding jaws or of the clamps ; comprising means for compensating for the thermal expansion of the welding jaws or of the clamps characterised by the electrical insulating constructional aspects
- B29C66/81871—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the cooling constructional aspects, or by the thermal or electrical insulating or conducting constructional aspects of the welding jaws or of the clamps ; comprising means for compensating for the thermal expansion of the welding jaws or of the clamps characterised by the electrical insulating constructional aspects of the welding jaws
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/80—General aspects of machine operations or constructions and parts thereof
- B29C66/83—General aspects of machine operations or constructions and parts thereof characterised by the movement of the joining or pressing tools
- B29C66/832—Reciprocating joining or pressing tools
- B29C66/8322—Joining or pressing tools reciprocating along one axis
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2995/00—Properties of moulding materials, reinforcements, fillers, preformed parts or moulds
- B29K2995/0003—Properties of moulding materials, reinforcements, fillers, preformed parts or moulds having particular electrical or magnetic properties, e.g. piezoelectric
- B29K2995/0008—Magnetic or paramagnetic
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2009/00—Layered products
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2031/00—Other particular articles
- B29L2031/712—Containers; Packaging elements or accessories, Packages
Definitions
- the present invention refers to a method and a device for magnetic hysteresis sealing of a packaging material laminate comprising at least one layer comprising magnetizable particles.
- a packaging material laminate which comprises at least one layer comprising magnetizable particles.
- the laminate is of the type used for manufacturing of for example liquid food packages, and generally comprises a layer of paper or carton, layers of plastic and barriers, such as for example oxygen barriers.
- One of the outer layers is normally a sealable layer of a thermoplastic material which is used when sealing one laminate to another. Using thermoplastic layers is known in the art and will not be further described herein.
- the magnetizable particles can for example be magnetite, Fe 3 O 4 and have a mean size of about 0,5 ⁇ m.
- Other materials and particle sizes can of course also be used.
- Some particles can not to be used in food packaging due to legislation; others involve higher costs due to their manufacturing. At present, smaller particles than 0,5 ⁇ m need an expensive chemical manufacturing process, whereas larger particles can be manufactured mechanically by sifting.
- the magnetizable particles are dispersed in any of the layers of the packaging material laminate, preferably in one of the plastic layers. Alternatively, they can be applied in a printing ink or a hot melt, which in turn is applied to the packaging material in for example a sealing zone, as described in the Swedish applications No. 0501409-7 and No. 0501408-9.
- a packaging material laminate that comprises magnetizable particles can be sealed to another packaging material laminate using heat generated by magnetic hysteresis losses.
- the- magnetic material By applying an alternating magnetic field near a _ ⁇ sealing zone of the first and second laminates the- magnetic material will be " magnetized according to the hysteresis loop in Fig. 1 a.
- the vertical axis represents the magnetic moment B in the material and the horizontal axis represents the applied magnetic field H.
- the area enclosed by the loop represents the energy which is generated in the material due to the magnetizable particles. Since this is the energy that will be used to melt the outer sealable layers of the laminates to thereby create the seal, it is understood maximizing the hysteresis loop area will optimize the sealing process.
- energy and sealing time are two parameters for controlling a sealing process. If the sealing energy is reduced, the sealing time will have to be increased, and vice versa. The same applies for magnetic hysteresis sealing. The larger the hysteresis loop area can be made, the shorter sealing time is needed (provided that the amount of particles in the laminates is the same). In a high speed packaging machine the sealing time is crucial. Then, if magnetic hysteresis sealing should be considered as a possible alternative to other sealing techniques, such as for instance induction sealing or ultrasonic sealing, the sealing time needed ought not to exceed the time required by the other techniques.
- the hysteresis energy generation can be controlled in substantially two ways.
- One way is to increase the hysteresis loop area. It can be accomplished by increasing the applied magnetic field H until a level of magnetic saturation is reached in the particles of the laminates.
- the magnetic saturation level S is shown in Fig. 1 b. However, increasing the magnetic field H above the saturation level S will not extend the hysteresis loop area.
- Another way is to increase the frequency of the applied alternating magnetic field.
- Each cycle gives rise to energy generation corresponding to the hysteresis loop area, and by increasing the number of cycles per time unit the total amount of energy generated is increased.
- 1 Hz gives an energy contribution of one loop area per second
- 2 Hz will give a double energy contribution per second.
- An object of the invention has been to find an efficient and practical way of using magnetic hysteresis for sealing packaging material laminates in a high speed packaging machine. Another object is to achieve a sealing technique by which overheating of the packaging material laminates is prevented.
- the use of magnetic hysteresis sealing prevents overheating of the packaging material laminates. This is due to the fact that the ferromagnetic properties of the magnetizable particles slowly start to cease when the laminates are heated. Thus, during temperature raise the hysteresis loop area will decrease. Consequently, the energy generated in the material will also decrease.
- the method comprises the step of generating an alternating magnetic field of a strength substantially large enough to make the magnetizable particles substantially reach the magnetic saturation level.
- the method according to the invention comprises the step of providing said alternating magnetic field by at least a sealing jaw, the sealing jaw being an inductor comprising a conductor connected to an alternating current supply.
- the method comprises the step of enhancing said magnetic field by using an electrically conducting anvil.
- the method comprises the step of providing said anvil opposed to the sealing jaw, the anvil being able to induce a current in response to the current in the sealing jaw, thereby generating a magnetic field enhancing the field generated by the sealing jaw.
- the parallelism of the magnetic field lines is increased and a stronger magnetic field can be obtained without having to increase the current supplied to the inductor of the sealing jaw.
- the present invention also comprises a device which is characterized in that it comprises means for providing an alternating magnetic field to the laminates in a sealing zone, thereby generating magnetic hysteresis losses in the laminate comprising the magnetizable particles, which losses-create heat ⁇ ⁇ substantially melting the sealable layer in the sealing zone, and means for applying a sealing pressure to the first and second laminate, which pressure causes the first and second laminate to be pressed together in the sealing zone, thereby sealing the laminates to each other.
- said means adapted to provide the alternating magnetic field is a sealing jaw in the 5 form of an inductor comprising a conductor connected to an alternating current supply and that the means for applying said sealing pressure is said sealing jaw and an anvil.
- the magnetic field and the pressure is applied by the same means, and the means are substantially conventional equipment used for induction sealing. This is advantageous from an economic point of view.
- anvil is electrically conducting anvil and provided to enhance said magnetic field.
- Said anvil is provided with a conductor adapted to induce a current in response to the current in the sealing jaw, thereby generating a magnetic field enhancing the magnetic field generated by the sealing jaw.
- Fig. 1 a schematically shows a hysteresis loop
- Fig. 1 b schematically shows a hysteresis loop where the applied magnetic field is higher than the magnetic saturation level of the magnetizable particles
- Fig. 2 schematically shows two packaging material laminates to be sealed 25 together in a begging joint by means of a sealing jaw and an anvil,
- Fig. 3a schematically shows a view of the action face of the sealing jaw shown in Fig. 2,
- Fig. 3b schematically shows a cross section through said sealing jaw
- Fig. 4 schematically shows a view of the action face of the anvil shown in 30 Fig. 2,
- Fig. 5 schematically shows a cross section of the sealing jaw, the packaging material laminates, the anvil and the magnetic fields in the sealing zone
- Fig. 6a shows a hysteresis loop where the magnetic field is applied j3JL . substantially parallel-to the plane of the packaging material lamrnater
- Fig. 6b shows a hysteresis loop where the magnetic field is applied substantially perpendicular to the plane of the packaging material laminate
- Fig. 7 schematically shows a blank formed as a sleeve by means of a longitudinal seal.
- FIG. 2 shows a presently preferred embodiment of the invention.
- the sealing jaw 14 is an inductor similar to the ones used for induction sealing (where the laminate comprises aluminum foil that generate heat).
- the inductor 14 is here coupled to an alternating current supply 18.
- the alternating current is preferably in the range of 75-300 A and the power needed from the power supply is a few kW.
- a preferred interval is 2-10 kW.
- the frequency is preferably in the MHz range, and a preferred frequency interval is 0,5-5 MHz.
- a most preferred interval is 1-4 MHz.
- the frequencies that are prohibited for common use due to authority regulations are of course, in practice, excluded from said intervals.
- the inductor 14 comprises an insulator 20 having an action face 22 which will abut the laminate in the sealing zone during sealing, see Fig. 3a.
- a conductor 24 is embedded, said conductor 24 being provided to be in contact with the laminate during sealing, see Fig. 3b.
- the conductor 24 is manufactured of an electrically conducting material, i.e. a material with low resistivity and is preferably provided with cooling channels.
- the conductor 24 can be manufactured from copper.
- the conductor 24 has the form of an open loop where each respective end is connected to the alternating current supply 18, see Fig. 3a.
- the entire loop is adapted to be in contact with the packaging material laminate, i.e. the plane of the loop is substantially parallel to the plane of the packaging material laminate.
- the loop is elongated and extends along the longitudinal extension of the sealing jaw 14. The opening in the loop where the current connections are placed is positioned in one end of the elongated sealing jaw 14.
- the insulator 20 on the other hand is manufactured from an insulating, non-conducting material with or without magnetic permeability characteristics.
- plastic materials or ceramics can be used.
- a magnetic ' permeable material can be provided in the insulator 20.
- One way is to provide the insulator 20 with ferrite powder. The powder can be added during moulding of the plastic or ceramic insulator.
- inserts 26 of for example FerrotronTM, or materials with values in the upper part of the range can be provided in the insulator 20 near the conductor 24.
- the technique is similar to that within the induction sealing technology. During sealing the sealing jaw 14 is cooperating with an anvil 16, see Fig.
- the anvil 14 is electrically conducting, but passive, i.e. not connected to a power supply.
- An embodiment of the anvil 16 will be described with reference to Fig. 2 and Fig. 4.
- the anvil 16 has a corresponding action face 28 adapted to be facing the action face 22 of the sealing jaw 14 during sealing, compare Fig. 3b.
- said anvil 16 is made from an insulator 30, which insulator 30 is provided with a conductor 32.
- Said conductor 32 is made of an electrically conducting material, i.e. a material with low resistivity, preferably copper. It is embedded in the action face 28 of the insulator 30 in such a way that the conductor 32 is adapted to be in contact with the packaging material laminate.
- the conductor 32 can be covered by for example a layer of rubber, at least in the action face 22, to protect the packaging material laminate from direct contact with the conductor.
- the conductor 32 has the form of a closed loop. The entire loop is adapted to be in contact with the packaging material laminate, i.e. the plane of the loop is substantially parallel to the plane of the packaging material laminate. Further, the loop is elongated and extends along the longitudinal extension of the anvil.
- the insulator 30 of the anvil 16 can be similar to the insulator 20 of the sealing jaw 14. It is manufactured from an insulating, non-conducting material with or without magnetic permeability characteristics. Preferably, plastic materials or ceramics can be used. A magnetic permeable material can be provided in the insulator 30.
- Either the insulator is provided with ferrite powder (added during moulding of the plastic or ceramic insulator), or inserts (not shown) of a material with a permeability value are used.
- inserts of for example FerrotronTM can be used.
- the sealing jaw 16 and the anvil 14 are provided to apply a sealing pressure to the packaging material laminates pressing them together in a sealing zone. The way of applying the pressure is known in the art and will not be described further herein.
- a sealable layer 34 of the first laminate 10 is placed facing the other laminate T2rThen, the sealing jaw 14 and the anvil 16 press the laminates 10, 12 towards each other.
- An alternating current is thereafter supplied to the conductor 24 of the sealing jaw 14.
- the current generates a magnetic field in the sealing zone of the laminates 10, 12.
- the magnetic field lines will be substantially parallel to a plane 36 of the laminates 10, 12. The direction of the field lines will be further described below. Said magnetic field affects the magnetizable particles in the laminate, which has been described in the introduction, and the energy from the hysteresis losses melts the sealable layer 34.
- the energy from the hysteresis losses will be in the range of 5-50 Joule, probably around 10 Joule.
- a current is induced in the anvil 16 because of the inductor in the sealing jaw 14 on the other side of the packaging material laminates 10, 12.
- the current that is induced generates a magnetic field which will enhance the strength and direction of the magnetic field applied by the inductor of the sealing jaw 14.
- the sealing pressure is applied substantially simultaneously as the magnetic field is applied.
- the sealing pressure may be applied at the same time as the magnetic field, or slightly afterwards or slightly before.
- the sealing pressure is applied before the magnetic field is applied.
- the magnetic field and the pressure may be applied separately (by separate means) and in sequence. In a first step the magnetic field may be applied and when it has heated the laminate, the sealing pressure is applied in a second step. Different means can be used to apply the magnetic field and the sealing pressure.
- the sealing zone When the sealing zone has been sealed, i.e. the sealable layer 34 has been melted, the application of magnetic field is ceased.
- the sealing pressure is maintained for a short period of time for cooling purposes. This period of time may be in the range of 100-200 ms.
- the cooling procedure is known from other sealing technologies.
- the dissipated energy from the hysteresis losses is directly proportional to the frequency. Further, it has been found that the relation between the frequency and the sealing time is substantially linear. Thus, the sealing time will have to be increased if the frequency is decreased. In addition, it has been found that the relation between the particle concentration and the sealing time is substantially linear. Hence, a larger amount of particles in the laminate will reduce the sealing time and vice versa.
- Magnetizable particles that can be used are magnetite, Fe 3 O 4 . Trials have been made with a mean size of the particles of about 0,5 ⁇ m (particles from H ⁇ ga ⁇ as, JK-MP4)., The results are. positive, -Other materials ⁇ and particle sizes ' can of course also be used. However, care should be taken when choosing particles. Some kinds are can not to be used in food packaging due to legislation; others involve higher costs due to their manufacturing. At present, manufacturing of smaller particles than 0,5 ⁇ m need a more complicated manufacturing process.
- a sample has been made in which magnetic particles of the described type (Fe 3 O 4 , particle size about 0,5 ⁇ m) are comprised in a polyethylene (PE) layer in each respective laminate.
- the amount of the magnetic particles in the PE layer is about 17 g/m 2 .
- the sealing time for properly sealing together the two laminates 10, 12 will be approximately 100 ms. It should be understood that other amounts of the magnetic particles, as well as other sizes of the particles and other packaging material laminates will require different sealing times and/or different frequencies.
- Fig. 5 schematically shows a cross section of the sealing jaw 14, the packaging material laminates 10, 12, the anvil 16 and the magnetic fields in the sealing zone. Due to the cross section the conductor 24 of the sealing jaw 14 and the conductor 32 of the anvil 16 are shown as two circles each. In the circles the momentary direction of the current is shown. The arrows represent magnetic field lines and it can be seen that the main field lines near the packaging material laminates 10, 12 are substantially parallel with the plane 36 of the packaging material laminates 10, 12. Further, it can be seen that the contribution from the anvil 16 is enhancing the magnetic field generated by the sealing jaw 14.
- Fig. 6a describes the case above, i.e. where the magnetic field is applied in parallel with the plane of the packaging material laminate
- Fig. 6b describes a case where the magnetic field is applied perpendicular to the plane of the packaging material laminate. It can be seen that the two areas are substantially similar in size, but that the magnetic field needed two obtain the area in Fig. 6b is higher, in fact almost twice as high. Thus, it can be concluded that it is more efficient to apply the magnetic field substantially parallel to the packaging material laminate.
- first and second laminate 10, 12 have been described.
- first and second laminate can be a first and second portion 10, 12 of the same laminate.
- a rectangular blank or a web is to be formed into a sleeve or a tube and sealed along two longitudinal edges in an overlapping joint area 38.
- the first laminate 10 will then constitute a portion of the blank along the first edge
- the second laminate 12 will constitute a portion of the blank along the second edge.
- Fig. 7 is showing a blank being formed into a tubular sleeve. The areas 38 will later create an overlap which will be sealed.
- the sealing method can be used when sealing joints like the one shown, i.e. joints where the two laminates are abutting each other with their inside (or outside) surfaces facing each other. It can also be used for sealing overlapping joints where an outside surface of one of the laminates are abutting an inside surface of the other laminate forming an overlap.
- sealing pressure and the magnetic field are applied by one and the same device, i.e. the pair of sealing jaw 14 and anvil 16.
- the pressure and the field could be applied by different devices, i.e. the field and pressure being applied separately.
- the sealing jaw 14 is an inductor comprising a conductor 24 connected to an alternating current supply 18.
- the described anvil 16 is electrically conducting and passive, i.e. is not connected to any power supply, but comprises a conductor 32 that is arranged to be able to induce a current in response to the current in the conductor 24 of the sealing jaw 14.
- the anvil 16 could be of the electrically conducting type, but instead be active. It will then be of the same type as the sealing jaw 14, i.e. connected to an alternating current supply.
- the sealing jaw 14 and the anvil 16 could be connected to the same control and power to supply system, or be connected to separate systems.
- the anvil could be constituted as a conductor in the form of a copper plate.
- the copper plate could have direct contact with the packaging material laminate or be covered by for example a layer of protective rubber.
- the rubber will be provided at least in between the conductive copper plate and packaging material.lami ⁇ ate,- i.e.- the action-face of -the anvil will be ⁇ n — rubber, and the packaging material will have indirect contact with the conductive plate.
- the anvil 16 could be manufactured without any conducting capabilities, i.e. the anvil 16 would be an insulator and made of for example rubber. However, then it would of course not be able to enhance the magnetic field.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Package Closures (AREA)
- Laminated Bodies (AREA)
- Lining Or Joining Of Plastics Or The Like (AREA)
Abstract
Description
Claims
Priority Applications (7)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2007546606A JP4568761B2 (en) | 2004-12-14 | 2005-12-13 | Method and apparatus for sealing |
MX2007005930A MX2007005930A (en) | 2004-12-14 | 2005-12-13 | Method and device for sealing. |
EP05815742A EP1833673A4 (en) | 2004-12-14 | 2005-12-13 | Method and device for sealing |
CN2005800428121A CN101080323B (en) | 2004-12-14 | 2005-12-13 | Method and device for sealing |
BRPI0518545-9A BRPI0518545A2 (en) | 2004-12-14 | 2005-12-13 | Method and device for sealing a first packaging material laminate with a second packaging laminate |
US11/792,070 US20080110560A1 (en) | 2004-12-14 | 2005-12-13 | Method and Device for Sealing |
US12/982,345 US8366859B2 (en) | 2004-12-14 | 2010-12-30 | Method and device for sealing |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
SE0403038-3 | 2004-12-14 | ||
SE0403038A SE0403038D0 (en) | 2004-12-14 | 2004-12-14 | Device and method of sealing |
Related Child Applications (2)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US11/792,070 A-371-Of-International US20080110560A1 (en) | 2004-12-14 | 2005-12-13 | Method and Device for Sealing |
US12/982,345 Division US8366859B2 (en) | 2004-12-14 | 2010-12-30 | Method and device for sealing |
Publications (1)
Publication Number | Publication Date |
---|---|
WO2006065211A1 true WO2006065211A1 (en) | 2006-06-22 |
Family
ID=33563203
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/SE2005/001911 WO2006065211A1 (en) | 2004-12-14 | 2005-12-13 | Method and device for sealing |
Country Status (9)
Country | Link |
---|---|
US (2) | US20080110560A1 (en) |
EP (1) | EP1833673A4 (en) |
JP (1) | JP4568761B2 (en) |
CN (1) | CN101080323B (en) |
BR (1) | BRPI0518545A2 (en) |
MX (1) | MX2007005930A (en) |
RU (1) | RU2389607C2 (en) |
SE (1) | SE0403038D0 (en) |
WO (1) | WO2006065211A1 (en) |
Cited By (4)
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WO2012072072A1 (en) * | 2010-12-01 | 2012-06-07 | Nilos Gmbh & Co. Kg | Process for joining conveyor belts by vulcanization and vulcanizing press |
JP2018503533A (en) * | 2014-11-24 | 2018-02-08 | テトラ ラバル ホールディングス アンド ファイナンス エス エイ | Simplified lateral induction seal device |
EP2931518B1 (en) * | 2012-12-17 | 2019-03-06 | Dow Global Technologies LLC | A multi-layered structure and a method of sealing or shaping using a multi-layered structure |
EP4019228A1 (en) * | 2020-12-22 | 2022-06-29 | Tetra Laval Holdings & Finance S.A. | An induction heating sealing device |
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AU2010253507B2 (en) * | 2009-05-29 | 2016-01-21 | Tetra Laval Holdings And Finance S.A. | Packaging material comprising magnetisable portions |
US9370895B1 (en) * | 2012-03-22 | 2016-06-21 | Amazon Technologies, Inc. | Magnetic field induction bonding technique |
WO2015158502A1 (en) * | 2014-04-16 | 2015-10-22 | Tetra Laval Holdings & Finance S.A. | Induction sealing device and method of sealing a packaging material using said induction sealing device |
JP7408282B2 (en) | 2015-11-27 | 2024-01-05 | テトラ ラバル ホールディングス アンド ファイナンス エス エイ | Sealing device with improved robustness |
EP3241667B1 (en) | 2016-05-02 | 2020-07-08 | Tetra Laval Holdings & Finance S.A. | Improved induction sealing system |
RU2759707C2 (en) | 2017-05-30 | 2021-11-17 | Тетра Лаваль Холдингз Энд Файнэнс С.А. | Device for sealing top of package for food product and system for forming and filling package with food product |
RU2732453C1 (en) | 2017-07-17 | 2020-09-16 | Тетра Лаваль Холдингз Энд Файнэнс С.А. | Inductor for inductive welding of packing material |
EP3431267B1 (en) | 2017-07-18 | 2023-08-30 | Tetra Laval Holdings & Finance S.A. | Induction sealing device |
RU184919U1 (en) * | 2018-06-13 | 2018-11-14 | Федеральное государственное бюджетное учреждение науки Институт проблем нефти и газа Сибирского отделения Российской академии наук | Device for welding ultra high molecular weight polyethylene |
WO2020053049A1 (en) | 2018-09-10 | 2020-03-19 | Tetra Laval Holdings & Finance S.A. | A method for forming a tube and a method and a packaging machine for forming a package |
JP7447123B2 (en) | 2018-09-11 | 2024-03-11 | テトラ ラバル ホールディングス アンド ファイナンス エス エイ | Packaging equipment for forming sealed packages |
US10766672B2 (en) | 2018-12-12 | 2020-09-08 | Yeti Coolers, Llc | Insulating container |
US11970313B2 (en) | 2018-12-12 | 2024-04-30 | Yeti Coolers, Llc | Insulating container |
US12122547B2 (en) | 2019-02-05 | 2024-10-22 | Tetra Laval Holdings & Finance S.A. | Induction heat sealing device and a method for transversally seal a tube of packaging material |
USD1040617S1 (en) | 2022-05-12 | 2024-09-03 | Yeti Coolers, Llc | Insulating container |
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- 2005-12-13 US US11/792,070 patent/US20080110560A1/en not_active Abandoned
- 2005-12-13 WO PCT/SE2005/001911 patent/WO2006065211A1/en active Application Filing
- 2005-12-13 BR BRPI0518545-9A patent/BRPI0518545A2/en not_active IP Right Cessation
- 2005-12-13 RU RU2007126840A patent/RU2389607C2/en not_active IP Right Cessation
- 2005-12-13 CN CN2005800428121A patent/CN101080323B/en not_active Expired - Fee Related
- 2005-12-13 MX MX2007005930A patent/MX2007005930A/en unknown
- 2005-12-13 EP EP05815742A patent/EP1833673A4/en not_active Withdrawn
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2010
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Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2012072072A1 (en) * | 2010-12-01 | 2012-06-07 | Nilos Gmbh & Co. Kg | Process for joining conveyor belts by vulcanization and vulcanizing press |
EP2931518B1 (en) * | 2012-12-17 | 2019-03-06 | Dow Global Technologies LLC | A multi-layered structure and a method of sealing or shaping using a multi-layered structure |
JP2018503533A (en) * | 2014-11-24 | 2018-02-08 | テトラ ラバル ホールディングス アンド ファイナンス エス エイ | Simplified lateral induction seal device |
EP4019228A1 (en) * | 2020-12-22 | 2022-06-29 | Tetra Laval Holdings & Finance S.A. | An induction heating sealing device |
WO2022135837A1 (en) * | 2020-12-22 | 2022-06-30 | Tetra Laval Holdings & Finance S.A. | An induction heating sealing device |
Also Published As
Publication number | Publication date |
---|---|
RU2389607C2 (en) | 2010-05-20 |
EP1833673A4 (en) | 2011-09-28 |
BRPI0518545A2 (en) | 2008-11-25 |
EP1833673A1 (en) | 2007-09-19 |
JP2008522922A (en) | 2008-07-03 |
CN101080323A (en) | 2007-11-28 |
RU2007126840A (en) | 2009-01-27 |
JP4568761B2 (en) | 2010-10-27 |
US20110094672A1 (en) | 2011-04-28 |
US8366859B2 (en) | 2013-02-05 |
US20080110560A1 (en) | 2008-05-15 |
MX2007005930A (en) | 2007-09-27 |
SE0403038D0 (en) | 2004-12-14 |
CN101080323B (en) | 2010-06-16 |
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