US4490729A - Ink jet printer - Google Patents
Ink jet printer Download PDFInfo
- Publication number
- US4490729A US4490729A US06/418,363 US41836382A US4490729A US 4490729 A US4490729 A US 4490729A US 41836382 A US41836382 A US 41836382A US 4490729 A US4490729 A US 4490729A
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- 230000015572 biosynthetic process Effects 0.000 claims abstract description 48
- 230000005684 electric field Effects 0.000 claims abstract description 17
- 238000000151 deposition Methods 0.000 claims abstract description 6
- 238000000034 method Methods 0.000 claims description 18
- 230000001419 dependent effect Effects 0.000 claims description 10
- 230000003068 static effect Effects 0.000 claims description 10
- 230000001939 inductive effect Effects 0.000 claims description 2
- 239000012530 fluid Substances 0.000 description 12
- 230000000694 effects Effects 0.000 description 8
- 239000004020 conductor Substances 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 235000009508 confectionery Nutrition 0.000 description 2
- 230000002411 adverse Effects 0.000 description 1
- 230000003466 anti-cipated effect Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000008878 coupling Effects 0.000 description 1
- 238000010168 coupling process Methods 0.000 description 1
- 238000005859 coupling reaction Methods 0.000 description 1
- 230000002939 deleterious effect Effects 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 239000003595 mist Substances 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
- B41J2/00—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed
- B41J2/005—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed characterised by bringing liquid or particles selectively into contact with a printing material
- B41J2/01—Ink jet
- B41J2/07—Ink jet characterised by jet control
- B41J2/075—Ink jet characterised by jet control for many-valued deflection
Definitions
- the present invention relates to ink jet printers and, more particularly, to a printing apparatus and a printing method in which drops from at least one jet drop stream carry electrical charges of either polarity and are deflected in either of two directions as they subsequently pass through a static electric deflection field.
- Ink jet printers such as shown in U.S. Pat. No. 4,085,409, issued Apr. 18, 1978, to Paranjpe, are known in which the drops in one or more jet drop streams are selectively electrically charged at the time that the drops are formed.
- the drops are formed from a fluid filiment which emerges from a print head.
- the jet drop stream is directed toward a moving print receiving medium, but an electric field is provided in the path of the jet such that highly charged drops are displaced laterally and directed to strike a drop catching device.
- the uncharged drops and the drops carrying lesser charges are not deflected or are deflected only slightly by the field and therefore pass through the field, striking the print receiving medium.
- the Paranjpe patent shows a multiple jet printer in which each jet drop stream services a number of print positions on the print receiving medium due to the drops being charged to a number of different charge levels and therefore deflected in varying amounts.
- the jet drop streams are typically formed in an ink jet printer by supplying ink under pressure to the fluid reservoir of a print head.
- the print head defines a number of orifices, communicating with the fluid reservoir, from which the fluid filiments emerge.
- the fluid filiments are mechanically stimulated so as to break up into the streams of drops of uniform size and spacing.
- Charging of the drops in a stream is accomplished by positioning a charge electrode adjacent the point of drop formation of the stream and impressing upon the charge electrode an electrical potential which differs from the electrical potential of the fluid filiment. As a consequence, a concentration of electric charge is formed on the tip of the fluid filiment and this charge is carried away by the next formed drop as it breaks from the filiment.
- U.S. Pat. No. 3,833,910 issued Sept. 3, 1974, to Chen, discloses an ink jet printer in which guard drops are provided between successive print drops. Every alternate drop is selectively charged as necessary for use in printing, and each intervening guard drop is charged with an opposite polarity charge which is proportional to the charge on the preceding print drop. As a result, the cross talk effect from a preceding print drop on the next formed print drop is effectively canceled by the opposite polarity cross talk effect from the intermediate, charged guard drop.
- Yamada recognizes that the highest accuracy of drop placement results from deflecting the print drops by the least amount and, therefore, prints adjacent the seam with drops from each of the nozzles which are deflected by the minimum amount necessary to clear the drop catchers. It will be appreciated, however, that the Yamada disclosure relates to an ink jet printer construction which is uniquely limited to a two-nozzle design and, further, that the improved drop placement accuracy is effected only along one edge of each of the bands.
- FIGS. 11, 12a, 12b, and 13 discloses an arrangement in which pairs of guard drops intermediate successive single print drops receive a sufficiently high charge such that they are deflected by a static electric deflection field to a catcher.
- the drops which are used for printing, as seen in FIG. 12a, are apparently charged in a bipolar fashion, since they are deflected toward either the positive or negative deflection electrode.
- the Sweet disclosure relates to a single jet printer in which the drops from the jet are required to be deflected substantially in order to strike the print positions which are widely spaced across the print receiving medium.
- the device operates as an oscillograph; it receives a bipolar, fluctuating electrical charge signal and prints a curve representative of the fluctuations in this signal.
- Charge electrode means is positioned adjacent the point of drop formation of the jet drop stream and a catcher means is provided for catching drops which are not to be deposited on the medium.
- a deflection field means provides an electric field through which drops in the jet drop stream pass.
- a charging means repetitively applies a relatively high guard drop potential to the charge electrode during formation of at least every second drop, for charging of at least every second drop to a guard charge level.
- the charging means selectively applies to the charge electrode either one of a number of relatively low print potentials for bipolar charging of the remainder of the drops to an associated one of a number of relatively low print charge levels, or a substantially larger catch potential for charging of the remainder of the drops to a catch charge level.
- the guard drop potential, the print potential, and the catch potential are all of the same electrical polarity with respect to the print head means, with bipolar charging of the drops resulting from drop-to-drop cross talk from previously formed drops carrying a guard charge level.
- the drops carrying a guard charge level and the drops carrying a catch charge level are deflected by the deflection field to the catcher means and drops carrying the print charge levels are deflected by the field to associated print positions on the medium.
- the charging means may include means for repeatedly applying the guard drop potential to the charge electrode during formation of two successive drops intermediate successive applications of the catch or print potentials to the charge electrode. Each application of the catch or print potential to the charge electrode may occur during the time required for formation of a single drop.
- the deflection field means may include means for providing a static electric field, whereby drops carrying the print charge levels are deflected from the initial trajectory of the jet drop stream parallel to the field and in directions dependent upon the polarities of charges carried by the drops.
- the field may extend in a direction which is oblique with respect to the direction of movement of the print receiving medium.
- the ink jet printer may include print head means for generating a plurality of jet drop streams directed toward the print receiving medium with the streams being positioned along a row which is skewed with respect to the direction of movement of the medium.
- a plurality of charge electrodes is provided with each such electrode positioned adjacent to the point of drop formation of an associated one of the jet drop streams for selectively inducing electrical charges on the drops in the streams in dependence upon the voltage potentials applied to the deflection electrodes.
- the charging means repetitively applies a guard drop potential to the electrodes during formation of at least every second drop in each jet drop stream, and selectively applies to said electrodes either one of a plurality of print potentials or a catch potential during formation of the remainder of the drops in each jet drop stream.
- the print potentials, catch potential and guard drop potential are all of the same electrical polarity with respect to the print head means, and the print potentials are substantially less than the guard drop potential.
- the catcher means is positioned between the print head means and the medium and to one side of the row of jet drop streams and catches drops deflected thereto.
- the deflection field means provides an electric deflection field through which the jet drop streams pass. The field extends generally parallel to the medium and perpendicular to the row. Drops charged by the catch potential are deflected to strike the catcher means, drops charged by the guard drop potential are deflected to strike the catcher means, and drops charged by the print potentials are deflected to either side of the row to associated print positions on the medium.
- the charging means includes means for repeatedly applying the guard drop potential to the charge electrodes during formation of two successive drops intermediate successive applications of the catch or print potentials to the charge electrodes.
- the deflection field means includes means for providing a static electric field, whereby drops carrying the print charge levels are deflected from the initial trajectories of the jet drop streams parallel to the field, and in a direction dependent upon the polarity of the charges carried by the drops.
- the invention further includes the method of controlling the deposit of drops from at least one ink jet drop stream on a moving print receiving medium by bipolar charging of the drops utilizing a charge electrode positioned adjacent to the jet drop stream near the point of drop formation.
- the method includes the steps of producing a jet drop stream of drops directed toward the medium, applying a guard drop potential to the electrode during formation of at least every second drop, and applying selectively either one of a number of print potentials or a catch potential to the electrode during formation of the remainder of the drops.
- the drops which are formed during application of the guard drop potential to the electrode carry a guard charge level.
- the drops which are formed during application of the catch potential to the electrode carry a catch charge level.
- the drops which are formed during application of the print potentials to the electrode carry corresponding bipolar print charge levels.
- the guard drop, catch, and print potentials all are unipolar and the guard drop potential has a substantially greater magnitude than the print potentials.
- the magnitude and polarity of a charge induced in a drop during application of a print potential to the electrode are a function of the electric field produced by the print potential and the electric field produced by the guard charge level carried by the previously formed drop.
- the step of applying a guard drop potential to the electrode may include the step of applying the guard drop potential to the electrode during formation of at least one drop between successive applications of the print potentials or the catch potential to the electrode.
- the method may further include the step of providing an electric deflection field through which the drops pass, whereby the drops are deflected parallel to the field by an amount dependent upon the charge level carried by the drops and in a direction dependent upon the polarity of the charge level.
- the electric field may be static and the method may further include the step of providing a catcher means adjacent the stream and positioned so as to intercept drops carrying a catch charge level or a guard charge level and preclude such drops from deposit upon the print receiving medium.
- FIG. 1 is a sectional view of a multiple jet ink printer according to the present invention, taken in a plane generally normal to a row of jet drops streams produced by the printer;
- FIG. 2 is a diagramatic representation of the pattern of print positions serviced by the printer, the orientation of the row of jets with respect to the print receiving medium, and the direction of movement of the medium;
- FIG. 3 is a block diagram, illustrating the charging control circuitry of the printer.
- FIG. 4 is a timing diagram illustrating the timing relationships between the output of the step function generator, and the production of charge drops, print drops and drop formation.
- FIG. 1 of the drawings illustrates an ink jet printer according to the present invention which deposits drops of ink at a plurality of print positions on a moving print receiving medium 10.
- a print head means 12 produces at least one jet drop stream 14 of drops which are directed toward the moving print receiving medium 10.
- Medium 10 may, for example, be a sheet of paper carried by a belt transport 16.
- the print head means includes a manifold 18 which defines a fluid reservoir 20. Reservoir 20 communicates with at least one orifice 22 such that fluid supplied to the reservior 20 under pressure emerges from the orifice 22 in orifice plate 24 to form the jet drop stream 14.
- a piezoelectric transducer may advantageously be used.
- a plurality of jet drop streams 14 are produced by a number of orifices 22 which are positioned in a row 26 (FIG. 2) along a line which is skewed with respect to the direction of movement of the print receiving medium.
- FIG. 1 is a sectional view of the printer taken along a line generally perpendicular to row 26.
- the printer further comprises a charge electrode means, including a charge electrode plate 26 which defines a plurality of notches along one edge thereof. Each of the notches is lined with electrically conductive material which forms a charge electrode 28. Each electrode 28 is electrically connected to a respective one of a number of printed circuit conductors on plate 26.
- the charge electrode is positioned adjacent the point of drop formation of the jet drop stream 14 such that charges may be induced in the drops formed in the stream by impressing a charge potential on the electrode 28.
- a catcher means 30 is provided for catching drops which are not to be deposited upon the print receiving medium 10.
- Catcher means 30 includes a porous metal member 32 upon which a positive electrical potential is impressed by voltage source 34.
- Catcher means 30 further includes a catcher plate 36 which defines a lip 38 extending to a position relatively close to the initial trajectory of the jet drop stream 14. Drops which strike the plate 36 are carried away by an appropriate liquid suction arrangement and may be collected and returned to the print head 12 for reuse.
- chamber 40 behind plate 32 receives a partial vacuum from a vacuum pump so as to ingest ink drops into chamber 40 when such drops strike the surface of plate 32. The ink drawn into chamber 40 is removed from the chamber by the vacuum source.
- a deflection field means includes deflection electrode 42, having porous electrode plate 44 covering vacuum chamber 46 defined by member 48.
- the deflection field means further includes potential source 49 which is electrically connected to plate 44. Ink mist which may collect on the surface of plate 44 is ingested through the porous plate and carried away by a vacuum source connected to the chamber 46. By virtue of the difference in electrical potential between the plates 32 and 44, an electric field between these plates is created through which drops in the jet drop stream pass.
- a charging means including circuit 50, is electrically connected to the charge electrode 28 via line 52 and a printed circuit conductor on plate 26.
- Circuit 50 provides a charging potential to the charge electrode so as to induce an electrical charge on the tip of the fluid filiment emerging from the orifice 22. The charge is carried away by a drop when the drop is formed from the fluid filiment tip.
- the charging means repetitively applies a relatively high guard drop potential to the charge electrode during formation of at least every second drop, for charging of every second drop to a guard charge level.
- the circuit 50 selectively applies to the charge electrode 28 either one of a number of relatively low print potentials for bipolar charging of the drops to an associated one of a number of relatively low print charge levels, or a substantially larger catch potential for charging the remainder of the drops to a catch charge level.
- the guard drop, print, and catch potentials are of the same electrical polarity with respect to the print head means. As explained more fully below, bipolar charging of the drops results from drop-to-drop cross talk from previously formed drops carrying a guard charge level.
- Drops, such as those indicated at 54, carrying a guard charge level and other drops carrying a catch charge level are deflected by the field between the plates 32 and 46 to the catcher means 30.
- Drops carrying any of the print charge levels, such as drops 56 are deflected by the field to associated print positions on the medium.
- the deflection field extends between plates 32 and 44 in the direction of arrow 58, i.e., perpendicular to the row of jet drop streams. The deflection of the drops is parallel to the field, and therefore normal to the row.
- drops from each jet drop stream are deflected to either side of the row 26, with negatively charged drops being deflected downward and to the left as seen in FIG.
- each jet drop stream produces at least one guard drop between each successive print or catch drop. It will be appreciated that in some printers two or more successive guard drops may be produced between successive print or catch drops. If a print potential is applied to the charge electrode so as to result in a print charge level being impressed upon the drop then being formed, the drop is deflected by the electric field acting on the relatively weak print charge level to one of the four print positions associated with the jet. Deflection occurs in a direction normal to the row of jet drop streams, and a relatively small amount of deflection is provided, thus increasing the accuracy with which the drops are deposited at the print positions.
- a catch potential is applied to the electrode, producing a catch charge level on the drop.
- Such a drop is deflected to the catcher 30 in precisely the same manner that guard drops are deflected to the catcher 30.
- Circuitry which may be used to control charging of a single jet drop stream is depicted in FIG. 3, and its function explained by the timing diagram shown in FIG. 4.
- a staircase function generator 66 receives clock pulses from clock 68 via divide-by-two circuit 70 such that it provides an output to line 72 as shown in FIG. 4.
- Clock 68 is synchronized to the drop formation frequency of the printer.
- the staircase function generator output therefore changes voltage level at one half the drop formation frequency of the printer, thus providing each successive voltage at its output during formation of two drops.
- Switch circuit 74 provides on its output 76 either the input potential received on line 72 or the input potential received on line 78, with the selection being controlled by a control input 80.
- Switch 74 is illustrated as a mechanical switch, but it is preferable that a transistor switching circuit be used to perform this function.
- Applied to input 80 is a sequence of binary print control signals.
- the print control signals, defining the image to be printed by the jet drop stream, may be produced by a computer, by a photoptical scanner which scans an original document which is to be reproduced, or by any other suitable signal source.
- a "1" on line 80 causes the switch to switch into its lower switching position, connecting line 72 with line 76.
- a "0" on line 80 results in switch 74 switching into its upper switching position in which line 78 is connected to line 76.
- Line 78 is connected to a relatively high +60 volt D.C. source.
- a "0" on line 80 indicates that a drop is not to be deposited at the print position then being serviced by the jet. As a consequence that +60 volt D.C. potential will ultimately be applied to the charge electrode, causing the drop then being formed to carry a catch charge level. If, on the other hand, the drop is to be deposited at the print position, the "1" on line 80 causes the staircase function generator output from line 72 to be connected to line 76 and, ultimately, to the charge electrode for charging the drop to a lower print charge level, a level which causes the drop to be deflected to the desired print position.
- switch circuit 80 is provided with line 76 being connected as one of its inputs and a +60 volt D.C. guard drop potential being applied to its other input via line 82.
- the control for switch circuit 80 is provided on line 84 by a shift register 86 having its output connected to its input and being loaded with a "10" pattern. Shift register 86 is clocked at the drop formation frequency by clock signals applied to line 88. By this arrangement, switch 80 is switched into its lower switching position, connecting the guard drop potential of +60 volts D.C.
- Line 90 is connected to the associated charge electrode via appropriate driver amplifier circuitry. It will be appreciated that provision for two guard drops between successive print drops may be made, for example, by substituting a three stage shift register for register 86, loading it with a "110" pattern, and using a divide-by-three circuit in place of circuit 70.
- this arrangement results in a guard drop and then a print drop (or alternately a catch drop, depending upon the image being printed) being formed while the staircase function output on line 72 remains at each successive voltage step.
- the staircase function steps from +1 volts D.C. to +22 volts in 7 volt increments and then repeats this process.
- the print potential supplied to the charge electrode during formation of print drops are all of a positive polarity.
- the charge electrode 20 consists of a plated notch in the edge of plate 26. In view of the fact that this notch does not entirely surround the fluid filiment as the drop is being formed, cross talk from the earlier formed guard drop occurs each time a print drop is being formed. It will be appreciated that the guard drops are formed while a relatively large guard drop potential of +60 volts D.C. is impressed upon the charge electrode. As a consequence, the guard drops carry a substantial negative charge level. The negative charge from a prior guard drop in turn tends to induce a positive charge on the subsequently formed print drop. The somewhat lower print potentials, being positive in polarity, however, tend to counteract this drop-to-drop cross talk and tend to induce a negative charge level on the print drop.
- the present invention provides a number of advantages and, in particular, improves the quality of the print image by producing very accurate placement of the print drops.
- the drops which are to be deposited upon the print receiving medium are deflected slightly to either side of the initial straight trajectory of the jet drop stream. Since the amount of deflection of the print drops is small, the resulting accuracy in their placement on the medium is improved.
- the deflection of the drops in both directions is accomplished by bipolar charging of the drops. This charging is, however, accomplished with print potentials which are all of the same charge polarity, thus simplifying the charging circuitry. As discussed previously, this bipolar charging results from the use of the charging effect of the previously formed guard drops on the print drops.
- the printer of the present invention makes use of it in such a manner that it has no deleterious effect upon printing accuracy and, indeed, is an integral part of the charging process of the print drops.
- the present invention is not limited to ink jet printers which use a single guard drop between successive print drops. Rather, the invention will also find application in printers which use two, three, or more guard drops between successive print drops.
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- Particle Formation And Scattering Control In Inkjet Printers (AREA)
Abstract
Description
Claims (20)
Priority Applications (5)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US06/418,363 US4490729A (en) | 1982-09-15 | 1982-09-15 | Ink jet printer |
CA000433908A CA1204960A (en) | 1982-09-15 | 1983-08-04 | Ink jet printer |
EP83305311A EP0113499B1 (en) | 1982-09-15 | 1983-09-12 | Ink jet printer |
DE8383305311T DE3379649D1 (en) | 1982-09-15 | 1983-09-12 | Ink jet printer |
JP58170528A JPS59131467A (en) | 1982-09-15 | 1983-09-14 | Ink jet printer |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US06/418,363 US4490729A (en) | 1982-09-15 | 1982-09-15 | Ink jet printer |
Publications (1)
Publication Number | Publication Date |
---|---|
US4490729A true US4490729A (en) | 1984-12-25 |
Family
ID=23657810
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US06/418,363 Expired - Lifetime US4490729A (en) | 1982-09-15 | 1982-09-15 | Ink jet printer |
Country Status (5)
Country | Link |
---|---|
US (1) | US4490729A (en) |
EP (1) | EP0113499B1 (en) |
JP (1) | JPS59131467A (en) |
CA (1) | CA1204960A (en) |
DE (1) | DE3379649D1 (en) |
Cited By (40)
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US4613871A (en) * | 1985-11-12 | 1986-09-23 | Eastman Kodak Company | Guard drops in an ink jet printer |
US4688049A (en) * | 1985-06-11 | 1987-08-18 | Domino Printing Sciences Plc | Continuous ink jet printing |
US4897667A (en) * | 1987-12-17 | 1990-01-30 | Minolta Camera Kabushiki Kaisha | Ink jet printer |
EP0639459A2 (en) * | 1993-08-17 | 1995-02-22 | SCITEX DIGITAL PRINTING, Inc. | Method and apparatus for operating high speed ink jet printers |
EP0709198A3 (en) * | 1994-10-28 | 1996-06-05 | Scitex Digital Printing Inc | |
EP0780230A3 (en) * | 1995-12-22 | 1998-09-16 | SCITEX DIGITAL PRINTING, Inc. | Charging of droplets for high resolution ink jet printer |
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- 1983-09-12 EP EP83305311A patent/EP0113499B1/en not_active Expired
- 1983-09-12 DE DE8383305311T patent/DE3379649D1/en not_active Expired
- 1983-09-14 JP JP58170528A patent/JPS59131467A/en active Granted
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US4688049A (en) * | 1985-06-11 | 1987-08-18 | Domino Printing Sciences Plc | Continuous ink jet printing |
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US4613871A (en) * | 1985-11-12 | 1986-09-23 | Eastman Kodak Company | Guard drops in an ink jet printer |
US4897667A (en) * | 1987-12-17 | 1990-01-30 | Minolta Camera Kabushiki Kaisha | Ink jet printer |
EP0639459A2 (en) * | 1993-08-17 | 1995-02-22 | SCITEX DIGITAL PRINTING, Inc. | Method and apparatus for operating high speed ink jet printers |
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US6503002B1 (en) | 1996-12-05 | 2003-01-07 | Applied Science Fiction, Inc. | Method and apparatus for reducing noise in electronic film development |
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Also Published As
Publication number | Publication date |
---|---|
EP0113499A3 (en) | 1985-11-06 |
CA1204960A (en) | 1986-05-27 |
EP0113499B1 (en) | 1989-04-19 |
JPS59131467A (en) | 1984-07-28 |
EP0113499A2 (en) | 1984-07-18 |
DE3379649D1 (en) | 1989-05-24 |
JPH0452217B2 (en) | 1992-08-21 |
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