US2557166A - Thread grinding machine - Google Patents

Thread grinding machine Download PDF

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Publication number
US2557166A
US2557166A US519210A US51921044A US2557166A US 2557166 A US2557166 A US 2557166A US 519210 A US519210 A US 519210A US 51921044 A US51921044 A US 51921044A US 2557166 A US2557166 A US 2557166A
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wheel
shaft
grinding
grinding wheel
slide
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US519210A
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Clarence B Ziegler
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Landis Machine Co
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Landis Machine Co
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B19/00Single-purpose machines or devices for particular grinding operations not covered by any other main group
    • B24B19/02Single-purpose machines or devices for particular grinding operations not covered by any other main group for grinding grooves, e.g. on shafts, in casings, in tubes, homokinetic joint elements
    • B24B19/022Single-purpose machines or devices for particular grinding operations not covered by any other main group for grinding grooves, e.g. on shafts, in casings, in tubes, homokinetic joint elements for helicoidal grooves

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  • This invention relates to machines of that general class which are designed for operation upon work pieces of metal or other material to produce a predetermined surface configuration thereon and has particular reference to a cutting or grinding machine.
  • novel features of my present invention are more particularly applicable to a grinding machine of the type wherein the work piece is rotated and also traversed relative to a grinding wheel mounted to rotate in a plane substantially normal to the axis of rotation of the work piece, with special reference to the formation of helices on a surface of the rotatably mounted work piece.
  • the invention to be hereinafter described is primarily identified with thread grinding machines which may be divided into three well recognized classes, viz: manually-operated; semiautomatic; and fully-automatic.
  • machines of the first class the direction of movement of the work piece carriage is manually reversed by the operator, the infeeding of the grinding wheel to and its retraction from the work is manually con-- trolled, and the operator must also adjust and control the operation of the truing or dressing means for the grinding wheel. Further manual adjustments must be made to compensate for the reduction of grinding wheel diameter resulting from the dressing operation.
  • the dressing operation is automatically corelated with the work traverse, while the infeeding of the grinding wheel is automatically controlled to predetermine an entire operating cycle producing the desired thread on the work.
  • My present invention is more particularly concerned with grinding machines of the second class or semi-automatic type, though it will become evident as this description proceeds that many of its novel features may be advantageously incorporated in the fully automatic type of thread grinder to further increase the utility of this class of machines.
  • my invention is characterized by many novel features, prominent among which are; selective grinding during one or both directions of traverse of the work past the grinding wheel; single or multiple pass grinding to the full depth of thread; a wide range of standard and special threads, wheel truing to predetermined degree; and wheel truing for a wide variety of thread forms.
  • the invention has for one of its important objects to provide a novel back-lash compensator construction automatically absorbing and compensating for lost motion in the lead screw gearing, upon reversal of its rotation to thereby insure the synchronized operation ofthe lead screw and work rotating spindle when grinding is to be done during the return or reverse travel of the work carriage.
  • Another object of my invention is to provide a novel mounting of the grinding wheel head on the wheel carriage or slide whereby the wheel may be variously positioned to rotate in a plane inclined to the rotative axis of the work to produce threads having the required predetermined helix.
  • a further object of the invention is to provide a simple adjustable mounting for the grinding wheel motor with a single adjusting means for simultaneously adjusting said motor and the grinding wheel head to accurately position the driving axis of the motor in parallelism with the grinding wheel axis in all positions thereof relative to the work.
  • An additional object of my invention is to provide a novel mounting for the dresser assembly and means for bodily adjusting said assembly axially of the grinding wheel to produce thread forms having laterally displaced root centers.
  • Still another object of the invention resides in the provision of a novel in-feeding and retracting mechanism for the grinding wheel, whereby the wheel can be disengaged from the work, and in a series of progressively executedin-feeding steps, grind the thread'to an accurately predetermined depth.
  • My invention further incorporates a novel mechanism for dressing or truing the. grinding wheel to a desired condition by truing increments of predetermined value.
  • My invention further contemplates the provision of a novel grinding wheel dressing mech anism in which the effective wheel dressing movement of the diamonds is comparatively slow with a relatively quick return or idle movement thereof. 7
  • Figure 1 is a front perspective view of a grinding machine, illustrative of one embodiment of my invention
  • Figure 2 is a rear perspective view thereof on a reduced scale
  • Figure 3 is a perspective view of the work spindle and lead screw drive gearing with the housing therefor, the housing cover being removed;
  • Figure 4 is a fragmentary longitudinal sectional view, taken substantially on the line 4-4 of Figure 5, showing the gearing backlash or lost motion compensating mechanism;
  • Figure 5 is a transverse sectional view taken substantially on the line 5--5 of Figure 4;
  • Figure 6 is a sectional view similar to Figure 4 taken substantially on the line 6-6 of Figure 7;
  • Figure 7 is a transverse section taken substantially on the line 1-1 of Figure 6;
  • Figure 8 is a perspective view of the grinding wheel slide and wheel head. the wheel and wheel guard and operating motor being removed;
  • Figure 9 is a perspective view of the grinding wheel slide, wheel operating means and parts of the machine bed
  • Figure 10 is a perspective view of the mechanism for adjusting the grinding wheel head
  • Figure 10A is a fragmentary rear perspective view of the grinding wheel head
  • Figure 11 is a similar view showing the means for adjusting the wheel operating motor in correspondence with the adjustment of the wheel head;
  • Figure 11A is a rear perspective view of the mounting plate for the grinding wheel motor
  • Figure 12 is a perspective view illustrating the mounting of the wheel dressing mechanism with respect to the grinding wheel and its operating motor
  • Figure 13 is a similar view of the dresser mechanism removed from the machine
  • Figure 14 is a perspective view of the dresser head mechanism and parts of the operating means therefor;
  • Figure 15 is a perspective view showing the two sections of the dresser unit in separated relation and illustrating the internal operating mechanism
  • Figure 16 is a similar view illustrating the mechanism on the underside of the grinding wheel carriage
  • Figure 17 is a perspective view of parts of the in-feeding and retracting mechanisms for the grinding wheel and the wheel dressing compensation mechanism;
  • Figure 18 is a similar view illustrating further details of said mechanisms, the retracting mechanism having been operated to fully retract the grinding wheel;
  • Figure 19 is a perspective view showing the mechanism for actuating the dresser and for predetermining the movement thereof relative to the grinding wheel;
  • Figure 20 is a rear face view of the manually operable means which determines the extent of dresser movement
  • Figure 21 is a detail sectional view substantially on the line 2 l2l of Figure 19, illustrating the means for controlling the incremental movement of the dresser;
  • Figure 22 is a detail fragmentary sectional view taken substantially on the line 2222 of Figure 20, and
  • Figure 23 is a horizontal sectional view of the units shown in Figures 16 and 17 in assembled relation, taken on a plane containing the axes of the telescoped shaft members.
  • upon a supporting structure or base 30, of suitable structural form and dimensions, the work carriage 3
  • the usual head stock 32 and tail stock 33 are mounted in spaced apart relation.
  • the head stock has the usual driving spindle 34 and the tail stock a work supporting center 35, the latter being spring pressed and retracted in the mounting or removal of the work piece by a lever 36.
  • the tail stock assembly is adjustable on the carriage 3
  • Axial movement of shaft 61 with the carriage and relative to the back-lash compensator is provided for by making keyway substantially co-extensive in length with the maximum extent of rectilinear travel of the work carriage.
  • the rotative axis of grinding wheel 42 is mounted in the wheel head 39 in any approved or well known manner and is driven from the motor 96 by a drive belt 91 of suitable conven' tional type as seen in Figure 9.
  • the wheel head 39 is mounted on wheel slide 38 in the manner best shown in Figure 9 and is attached thereto by T bolts 98, the heads of which are slidably engaged in vertical slots 99 in one end face of the slide 38.
  • the threaded ends of these bolts extend outwardly through horizontal slots IOI in the top and bottom flanges I00 on the wheel head 39 and have clamping nuts I02 engaged thereon, as shown in Figure 8.
  • slide 38 at the top thereof, is provided with a horizontally disposed hollow arm I03 in which a shaft I04 is suitably journalled.
  • a shaft I04 is suitably journalled to one end of this shaft.
  • the hand wheel 40 shown in Figure 1 may be fixed or said end of the shaft may be formed with a suitable wrench receiving socket,'as indicated at I05 in Figure 10.
  • the other end of this shaft carries gear I06 in constant mesh with gear I00 on the upper end of a vertical shaft I 01.
  • the lower end of this shaft is provided with a worm I09 in mesh with worm gear III fixed to shaft IIO intermediate of its ends.
  • This shaft is suitably journalled in the slide 38 and at its forward end has a pinion II2 fixed thereto.
  • This pinion rotates in a recess in the end face of the slide and is engaged with the teeth of a rack II3 mounted for vertical movement in a slot H4 in said slide face. Between its ends this rack carries a pin II5 upon which block H6 is rotatably supported. At one side of slot II 4, the face of the slide 38 has vertically spaced pins II'I embedded therein upon which arcuate blocks II8 of equal radii are swivelled for rocking motion.
  • the rear face of the wheel head 39 is provided with the vertical arcuate slot II9 to receive the blocks H8 and. intermediate the ends of said slot, with an adjoining horizontal slot 5
  • motor 96 is connected with the grinding wheel shaft by belt 91, it is necessary to provide a means for adjusting said motor and drive belt simultaneously with the helix adjustment of the wheel 42 in order to avoid skewing or twisting of said belt.
  • the slide 38 is formed with a transversely disposed upwardly projecting supporting web I2I to one side of which the motor bearing plate I22 is rigidly secured.
  • the mounting plate I25 for the motor 96 is pivotally mounted on the bearing plate I22 by having the boss I26 of the mounting plate rotatably fit in the openings I23 and I24 in the plate I22 and web I2I respectively.
  • the motor may be properly retained in mounted position by means of a stud I2I axially projecting from boss I26 and cooperating with a retaining means of conventional type coacting with the front face of the web I2I.
  • shaft IIO has a reduced axial extension I28 to which pinion I29 is fixed for rotation in a suitable recessin the face of plate I22 which communicates with one side 'of a vertical slot I30 in said plate.
  • a rack I3I, geared to pinion I29 is movable in this slot-and between its ends carries a laterally projecting stud or pin pieces and clamped or secured in adjusted position by lever 31.
  • the wheel head 33 is adjustably supported, the helix angle of the grinding wheel being variously fixed by operation of a hand wheel 48, as will be later fully explained.
  • is attached to the head 38 and protects the operator against possible injury in the event of breakage of the grinding wheel 42.
  • a suitable cooling medium is supplied to the wheel 42 from a distributor head 43 through the tubes 44, said head being replenished from the tank or reservoir 45 through the flexible conduit 46. Movement of the wheel slide 38 is controlled by the lnfeed mechanism generally indicated at 41 and the retracting mechanism indicated at 48.
  • the wheel slide 38 and its associated mechanism are enclosed by a hood 58 to confine the mist or vapor emanating from the wheel cooling medium during the grinding operation, a conventional suction fan and filter (not shown) being connected with said hood, the condensate and any suspended foreign matter flowin by gravity to the guideway 52 of the structure 38 in which wheel slide or carriage 38 is mounted.
  • a suction fan and filter (not shown) being connected with said hood, the condensate and any suspended foreign matter flowin by gravity to the guideway 52 of the structure 38 in which wheel slide or carriage 38 is mounted.
  • the machine is also equipped with the usual control panel 53 whereby the operation of the several units may be manually controlled.
  • Conventional variable control circuits for the operating motors to be later referred to are provided and by properly adiusting the dial 54 the work carriage may be moved forwardly at low speed for an initial roughing cut and at relatively high speed in the reverse direction for a finishing cut, by adjustment of dial 55.
  • Dial 56 controls the speed of rotation of the grinding wheel.
  • operating motor 58 is mounted in any preferred manner and, through a standard type of drive belt or other transmission means enclosed within the housing 8
  • This disk constitutes one of the elements of a backlash compensator, to be presently described and which is loosely mounted on the outer end of the driving shaft 81, the inner end of shaft 61 being rigidly connected with the head stock spindle 84 by any approved means.
  • gear 68 is keyed or otherwise fixed as at 58 (see Figures 3 and 4).
  • suitable gears 18 and H rodressing and compensating control mechanism is indicated at 49.
  • the compensating mechanism includes the disk 66.
  • the ring or annulus 16 is connected by drive pins 71 and securely fastened flange 83 thereof and the side face of disk 66.
  • This collar is connected by key 84, engaged in keyway 85 of the shaft 61, for rotation as a unit with said shaft.
  • a drive block 86 of arcuate form is concentrically located between the collar 82 and ring 16 and secured to disk 66 by the screws 81.
  • Drive pins 88 fixed in the disk 56 are fitted in openings in said block 86.
  • a second drive block 89 of like radius to the block 86 is also positioned between the disk 58 and collar flange 83 and secured to the latter by screws 98 while drive pins 9i fixed in said flange are fitted in openings in said block.
  • worm wheel 63 drives the sleeve 64 and disk 68, ring 16 rotating as a unit therewith in the direction of the arrow in Figure 5.
  • Block 86 is driven by pins 88 to contact the opposed end of block 89 which, through pins 9
  • This pin rides in a horizontal slot or groove I33 in the rear face of motor mounting plate I25 and, by coacting with the edges of said slot imparts rotative or rocking movement to plate I25 and motor 96 about the axis of bearing boss I26.
  • the dresser unit comprises separable upper and lower sections I38 and I39, respectively, which will later be described in detail.
  • the lower section I39 carries a lug I40 depending over the front side wall of carriage I36, said lug having an adjusting screw I4I threaded therein which bears against said side wall to laterally displace the dresser unit on carriage I36.
  • a clamping screw I42 is disposed through opening I43 in the lug I40 and is adapted for threaded engagement in a recess in the carriage I36 to clamp or look the dresser unit in its laterally adjusted position on said carriage.
  • the carriage I36 has a lug I45 extending downwardly through an opening I46 in slide 38, said lug carrying a fixed nut I41 with which feed screw I48 is engaged ( Figure 16).
  • a spring I49 has one of its ends attached to carriage I36 and its other end to the slide 38 ( Figure 11) so that the nut I41 will be resiliently pressed into intimate engagement with the threads of the feed screw I 48.
  • a hand wheel I50 is fixed to one end of a transverse shaft II mounted on the slide 38, the other end of said shaft having a gear I52 thereon in mesh with the gear I53 fixed to one end of the lead screw I48.
  • the dresser carriage I36 may thus be adjusted transversely of the grinding wheel axis to move the wheel dressing elements 'into and out of engagement with the peripheral thread forming faces of the grinding wheel, while the lateral adjustment of the dresser unit on carriage I36, as above explained, positions the dressing elements in proper relation to the wheel 42 axially thereof to redress a wheel having an offset thread form with unequal flank lengths.
  • the panel I55 is suitably mounted on the bed structure 30 and carries the grinding wheel infeed mechanism 41 and the retract mechanism 48.
  • the infeeding movement of the slide 38 and grinding wheel 42 is effected by operation of the hand wheel assembly I56 having the graduated dial I51 to indicate the amount of transverse movement of the wheel 42 relative to the rotating work.
  • This assembly is mounted on a shaft I58 journalled in panel I55, the rear end of said shaft carrying a gear I59.
  • This gear is engaged with an idler gear I60 on stud shaft I8I, fixed to panel I55 and which rotates gear I62 secured to feed 'screw I63.
  • the threaded section I64 of this feed screw coacts with internal threads on one end of a tubular shaft I65 which is rotatably mounted against axial movement relative to the wheel slide 38 in spaced depending bearing lugs I66 and I61 formed on said slide.
  • the other end of shaft I65 carries a fixed gear I68 in mesh with an idler gear I69 which in turn meshes with a second idler gear I10, said idler gears being rotatably mounted on the spaced studs HI and I12 respectively.
  • Gear I10 is engaged with gear I13 fixed to one end of a tubular shaft I8I journalled at its opposite ends in the bearing lugs I66 and I61.
  • a gear I82 is fixed, said gear meshing with gear I83 fixed to the dresser feed screw I48.
  • the operating lever I85 for the wheel retracting mechanism 48 is fixed to one end of a shaft I86, to the other end of which a gear segment I81 is keyed to rotate therewith.
  • This segment actuates gear I08 fixed to one side of a cam I89. rotatably mounted on lead screw I63 and axially movable as a unit therewith for a distance equivalent to that between the end face I of said cam and surface I9I of panel I55, against which the cam face I90 is adapted to accurately contact.
  • cam track or groove I92 coacts with a roller I93 which is rotatably mounted against axial movement on a fixed shaft I94 carried by panel I55. Movement of the lever I85 in a clockwise direction from the position of Figure 17 to that shown in Figure 18 results ina counterclockwise rotation of cam I89, separating its end face I 90 from the abutment surface I 9
  • lever I85 may be moved in the counterclockwise direction for, say 50 thousandths of an inch, as indicated by graduations I95, and the wheel 42 made to contact the work by operating the infeed mechanism 41 through rotation of hand wheel I56, as above described. Then lever I85 may be returned to zero position in any number of progressive steps, representing rough grinding and a final finish grinding step, with complete assurance that the thread will be ground to a depth of 50 thousandths of an inch, as pre-sct.
  • shaft I96 is rotatably mounted in panel I55 and has its forward end provided with wrench receiving socket I91 and its rear end with a key-way I98 receiving the key I99 of tubular shaft I8I in which shaft I96 slidably telescopes as the tube shaft I8I moves with slide 38 toward or away from panel I55.
  • Rotation of shaft I96 causes rotation of tubular shaft I8I to rotate gear I82 and coacting gear I83 whereby dresser feed screw I48 is rotated.
  • This screw cooperating with nut I41 moves the dresser carriage I36 toward or away from the grinding wheel 42.
  • the shaft I96 has a ratchet disk 200 ( Figure 19) fixed thereto with which the toothed end of a pivoted pawl 20I is engaged.
  • This pawl is mounted in a recess 202 in the rear face of the dial member 222 of a hand wheel assembly 203 and is yieldingly held in cooperative engagement with the teeth of the ratchet disk 200 by a suitable spring 204.
  • An eccentric 205 is also mounted in one end of the recess 202 and operated by member 230 to coact with an arcuate shoulder 206 formed one one side of the free end of the pawl 20 I
  • This eccentric may be conveniently operated by a knob or button 201 mounted on the member 230 and, as will be evident, when rotated in one direction cooperates with shoulder 206 to withdraw the toothed end of pawl 20I from operative engagement with the teeth of ratchet disk 200, against the action of spring 204.
  • This will permit a rapid movement of dresser carriage I36 away from the grinding wheel 42 by actuation of shaft I96 by means of a wrench applied to end socket I91 thereof, as would be desirable in replacing a worn out grinding wheel with a new one.
  • the hand wheel assembly dial 222 carries a pin 208 which extends into the lower end of a slot 2I0 communicating with a cylindrical bore 209, extending diagonally upward through the panel I55 and opening at its upper end in the recess 2
  • a sleeve 2I2 With- 12 v in the lower portion of bore 209 a sleeve 2I2 is slidably fitted.
  • a second sleeve 2I3 of relatively small diameter is concentrically fixed within the sleeve 2 I2 by the tightly fitted comparatively thick lower end wall sections of said sleeve, as indicated at 2I4, which provide a bearing seat 2I5 for the lower end of a coil spring 2 I6 extending upwardly therefrom between the sleeve walls.
  • spring 2I6 is seated against a shoulder 2 I8 formed on a tubular rod 2 I 1 which is fixed within the bore 209 by a locking pin 2I9.
  • the lower end of this rod is interiorly threaded to receive a threaded section 22I of an adjustable stop rod 220, the lower end of which is loosely engaged in the upper end of sleeve 2I3. Provision is made on the upper end of said rod for the application of a suitable adjusting wrench.
  • Stop rod 220 is usually set to provide a movement of about one thousandth of an inch of dressing unit feed for each oscillation of the hand wheel 222. However, this can be varied as desired.
  • the hand wheel assembly 203 includes the dial 222 having a peripheral graduated scale 223, and a collar 224.
  • This collar is fixed to shaft I96 and hasa flange 225, the dial 222 being recessed to receive said flange so that the outer surfaces of the dial and collar flange lie in a common plane, as seen in Figure 17.
  • a block 226 is loosely attached at one of its ends by the pin 221, the other end of said block overlying the rear face of the collar flange 225.
  • a locking member 228 is threaded in the dial and connected at its rear end to the block 226 so that, after setting the dial graduations with respect to the index member 229 on the panel I55, said dial may be locked to the flanged collar to rotate therewith by adjusting the member 228 to cause the block 226 to frictionally clamp against the rear face of the collar flange 225 (see Figures 21, 22) Thus, when it is desired to feed the dresser carriage I36 3.
  • dial 222 is set to register its zero point with index 229; member 228 is adjusted to lock the dial and collar 224 against relative rotation; and dial 222 then turned to register the six ten thousandths of an inch graduation with the index 228, said collar and shaft I96 being simultaneously rotated to the same extent and thereby advancing the dresser carriage by that amount. If it is subsequently desired to reduce the grinding wheel diameter by a further two ten thousandths of an inch, the friction block 226 is loosened by turning member 228 to permit dial 222 to be reset to zero. The above described operation is then repeated.
  • the hand wheel assembly I56 of the grinding wheel infeed mechanism 41 is, preferably, of similar construction to the hand wheel assembly 203 above described, having a locking screw or member 23I for the independently rotatable dial I51.
  • a roller 265 is freely rotatable on a vertical stud 266 fixed in the end of said crank.
  • FIG 21 of the drawings there is shown a Dresser mechanism
  • the dresser mechanism mounted on carriage I36 is fully illustrated in Figures 12 to of the drawings.
  • the dresser unit is preferably constructed in two separable sections I38 and I39 respectively.
  • the section I39 includes a base 236 on which depending lug I48 is formed, said base being formed with a seat for the rockable cradle 231 which is held against axial movement thereon by the dovetail connections, indicated at 238.
  • One end face of cradle 231 is graduated as at 239 for accurate adjustment of the cradle with respect to index 248 in correspondence with the helix adjustment of grinding wheel 42, heretofore described. Any suitable means, controlled by screw 24I, may be provided for locking the cradle in adjusted position on the base 236.
  • the top section I38 carries a number of dowel pins 24I to be received in registering bores 242 in the cradle 231 of bottom section I39 to retain said top section in superposed assembled position on said cradle.
  • one or more screws such as that indicated at 243 in Figure 14, may be used to securely clamp section I38 against movement relative to the cradle 231.
  • top section I38 of the dresser unit motor 244 Upon one end of the top section I38 of the dresser unit motor 244 is securely mounted to drive the gearing contained in gear box 245, which in turn actuates mechanism to be presently described for the dresser head 246 which is securely fixed upon the top section I38 of the dresser unit by suitable screws 241.
  • gear box 245 Upon one end of the top section I38 of the dresser unit motor 244 is securely mounted to drive the gearing contained in gear box 245, which in turn actuates mechanism to be presently described for the dresser head 246 which is securely fixed upon the top section I38 of the dresser unit by suitable screws 241.
  • motor 244 drives gear 248 which rotates gear 249 fixed to one end of tubularshaft 258 rotatably supported on a fixed stud 25L
  • a gear 252 is splined to the other end of shaft 258, as shown at 253, to rotate therewith, and meshes with gear 254 having a splined connection 255 with the driven shaft 256.
  • the gears 252 and 254 may be readily removed and others of different diameters substituted thereforto change the driving ratio.
  • the motor driven shaft 256 is seen provided with the worm 251 which actuates a worm gear 258 fixed to one end of shaft 259 jour-- naled in suitable bearings found on the cradle 231.
  • the other end of this shaft carries worm 268 engaged with worm gear 26I mounted for rotation about the fixed vertical stud shaft 262 on cradle 231.
  • roller 265 is received in the longitudinal channel 268 of a rocker arm 261, the lower face of which is in clearance relation to the upper face of crank 263.
  • rocker arm 261 is securely fastened to vertical shaft 269 journaled in the section I38 and extending upwardly therefrom into the dresser head 246, and having pinion 210 fixed to its upper end (see Figure 14).
  • the shaft 269 is also provided with a helical gear 21I intermediate its ends coacting with gear 212 carried by the shaft 213 journaled in section I38.
  • To the forward end of this shaft diamond carrying head 214 is splined, as at 215.
  • the diamond 216 carried by said head will thus be oscillated by rocker arm 261 which is actuated by crank 263 to slowly move the diamond in one direction as it is fed across the fiat peripheral crest of grinding wheel 42 which provides a fiat root form of the thread generated by the grinding wheel, with a rapid return movement of said diamond.
  • crank 283 As crank 283 is rotated it transmits motion to arm 281 through a longer series of radii from shaft 269 during one phase of the oscillation of said arm than during the other phase thereof.
  • pinion 210 is oscillated with a quick rotary motion in one direction and a relatively slow motion in the opposite direction since it is rotated'by shaft 269 whose motion is determined by rocker arm 261.
  • the dresser head which I have herein disclosed, it preferably comprises an upper plate 211 and a lower plate 218 which are accurately assembled in superimposed relation by suitable dowels 219 on plate 211 fitted in bores 280 in plate 218, said plates being then fixedly secured together by the screws 28I.
  • the lower plate 218 has an opening 282 therein to accommodate the pinion 218 and is also provided with an upwardly opening diagonal slot 283 tangential to said opening.
  • the upper plate 211 has a similar downwardly opening diagonal slot (not shown) in tangential relation to a recess receiving the upper part of pinion 218 and which overlies the slot 283 in intersecting relation therewith.
  • a bar 284 is longitudinally movable in slot 283 and has rack teeth 285 engaged with the lower portion of the teeth of pinion 218.
  • a similar rack bar 286 is movable in the slot of the upper plate 211, the teeth 281 thereon engaging the upper portion of pinion 210.
  • the forward ends of these rack bars carry the heads 288 and 289 respectively. on which diamonds 290 and 29I are mounted.
  • I may provide a slot 292 in the upper plate 211 of the dresser head into which a suitable type of gauge (not shown) can be fitted and securely clamped by the L-shaped member 293, one leg of which carries a clamping screw 294 threaded into the plate 211.
  • a suitable type of gauge (not shown) can be fitted and securely clamped by the L-shaped member 293, one leg of which carries a clamping screw 294 threaded into the plate 211.
  • a gauge is employed to determine the distance to which the diamonds 290 and 29l extend from their mountings in the diamond heads 28! and 283, respectively. 7
  • operating current is supplied to motor 2 by switch 232 when detent 233 is released in the operation of hand wheel assembly 203.
  • I may also provide a second switch 295 in the motor circuit, carried by cradle 231,
  • circuit breaking detent 296 having a circuit breaking detent 296. This detent is engaged and actuated by the contact lug 298 on a stud 291 fixed to the rocker arm 26! to stop the operation of motor 244 after each complete oscillation or the forward and return movements of diamonds 290 and 2! across the thread grinding fianks of the wheel 42.
  • I also provide a convenient slidable mounting of the distributing head 43 for the liquid cooling medium upon the grinding wheel guard 300 so that said head may be easily adjusted with respect to the wheel to position the outlet ends of the tubes 44 relative to the periphery thereof.
  • My improved back-lash compensator insures a high degree of accuracy and v the reduction of spoilage to a minimum in the grinding of the work during both directions of travel of the work carriage.
  • This device comprises relatively few parts of rugged construction and is easily accessible for purposes of adjustment. It is, of course, applicable to both semi and fully automatic thread grinders and may also be employed with advantage in other machines requiring an efllciently operating compensating mechanism of this kind.
  • the wheel dressing mechanism and operating means therefor, permitting the use of interchangeable dresser heads for different wheel thread forms is of considerable practical importance and embodies several novel features 16 which contribute to the automatic truing oi the grinding wheel to provide the required predetermined thread form thereon with a high degree of accuracy.
  • the means.which I provide for shielding or housing the parts of the several mechanisms and for disposing of work cuttings, wheel grit and other foreign matter is a material factor in lowering the maintenance costs of such a machine, while the machine organization as a whole incorporates the various corelated units in such compact relationship that the machine may be so dimensioned as to present a pleasing appearance and to occupy a minimum of floor space.
  • a work holder a grinding wheel, a wheel supporting head, means rotatably mounting the wheel on said head, a support for the wheel supporting head, means pivoted to said support for guidably mounting the wheel supporting head on an end face of said support for rocking motion about an imaginary axis remote from said support to position said wheel for rotation in a predetermined plane at an angle relative to the longitudinal axis of the work, means movable with the wheel supporting head and slidably mounted in the support for retaining the wheel supporting head in adjusted position on said support, and means for effecting relative traverse between the grinding wheel and the work.
  • the guiding means comprises spaced arcuate members pivoted to the support and coacting with an arcuate slot in a side face of the wheel supporting head.
  • a traversing work carriage a slide movable transversely of the line of work carriage traverse, a grinding wheel mounted on said slide, a carriage on the slide movable toward and from said wheel, truing mechanism on said carriage, slide actuating means to position the grinding wheel relative to the work comprising a lead screw, a member threaded thereon and mounted on the slide against axial movement relative to the lead screw, means for rotating said lead screw to advance theslide toward the work, means to move said carriage relative to the slide and position the truing mechanism with respect to the wheel, means operatively connecting said carriage moving means with said member to rotate the latter relative to the lead screw and move the slide simultaneously with the independent movement of the carriage and truing mechanism to compensate for reduction in grinding wheel diameter by said mechanism, a quick acting cam rotatably mounted on the lead screw against axial movement relative thereto, relatively stationary means coacting with said cam, and means for rotating said cam to move the slide and carriage as a unit and retract the grinding wheel from the work.
  • support comprises a rectilinearly movable member carrying a pivoted member slidably coacting with the wheel supporting head to impart rocking movement thereto.
  • a wheel truing unit and operating means therefor mounted on the slide for bodily rectilinear movement relative to the slide radially and axially of the grinding wheel, said unit including a base, a truing head, a plurality of relatively reciprocating members mounted in said head and each carrying a wheel truing element, actuating mechanism for said members mounted in said base, and selectively operable means mounted on the slide for adjustably positioning the truing unit and its operating means thereon radially or axially of the wheel.
  • truing mechanism for grinding wheels, an upper base section and a lower base section, a member carrying a truing element mounted on the upper base section for reciprocating motion, an oscillatable shaft journalled in said upper base section, an actuating element for said mem ber fixed to said shaft, a slotted arm housed within the upper base section and fixed to said shaft, a motor operated crank housed within the lower base section and having means movable in the slot of said arm toward and from said shaft to transmit a slow eifective traverse to the truing element in one direction across a face of the grinding wheel and a relatively rapid retracting movement of said element in the opposite direction, and means separably connecting said base sections with said arm operatively connected to said crank.
  • a traversing work carriage a wheel slide movable transversely of the line of work carriage traverse, a grinding wheel mounted on said slide, means for actuating said slide to position the wheel relative to the work comprising a lead screw, means for manually rotating said screw to feed the wheel to the work, a relatively stationary member, and a manually operable quick-acting cam rotatably mounted on the lead screw and coacting with said stationary member to rapidly retract the wheel slide.
  • a wheel truing unit and a non-reversible operating motor therefor mounted on the slide for bodily rectilinear movement relative to the slide radially and axially of the grinding wheel, said unit including a base, a truing head, a plurality of relatively reciprocating members mounted in said head and each carrying a wheel truing element, actuating mechanism for said members mounted in said base, and selectively operable means mounted on said slide for adjustably positioning the truing unit and its operating motor thereon radially or axially of the wheel.
  • a wheel truing unit and operating means therefor mounted on the slide for bodily rectilinear movement relative to the slide radially and axially of the grinding wheel, said unit including a base comprising two separable sections, a truing head, a plurality of relatively reciprocating members mounted in said head and each carrying a wheel truing element, actuating mechanism for said members having coacting parts thereof operatively mounted and housed within each of said base sections, and selectively operable means mounted on said slide for adjustably positioning the truing unit and its operating means thereon radially or axially of the wheel.
  • a base having upper and lower separable sections, a member carrying a wheel truing element, means mounting said member on the upper base section for rectilinear movement in a plane substantially parallel to the upper surface of said upper base section, an oscillatable actuating element coacting with said member and having a shaft journalled in the upper base section, a slotted arm fixed to the shaft of said actuating element, a motor operated crank rotatably mounted in the lower base section in spaced relation to said shaft and having means movable in the slot of said arm toward and from said shaft to impart a slow effective traverse to the truing element in one direction across a face of the grinding wheel and a relatively rapid retracting movement of said element in the opposite direction, a stop switch for the crank operating motor mounted in the lower base section, and means on said arm to actuate said switch and stop the motor after each retracting movement of the wheel truing element.
  • a grinding wheel, wheel truing mechanism, a carriage on which said mechanism is mounted means for actuating said carriage to feed the truing mechanism to the periphery of the wheel including an operating shaft, means for rotating said shaft in one direction comprising a dial member rotatable relative to said shaft, means for indexing said dial member, a pawl carried by said dial member, a ratchet fixed to said shaft to coact with said pawl, and relatively stationary adjustable means coacting with a part fixed to said dial member to control each feeding movement of the carriage periphery of the wheel including an operating shaft, means for rotating said shaft in one direction comprising a collar fixed to said shaft, a relatively rotatable dial member adjustable with respect to said collar, a one-way driving connection between said dial member and shaft, means to releasably lock said dial member in any ad- J'usted position thereof to said collar, and relatively stationary adjustable means coacting with a part carried by said dial member to control each feeding movement of the carriage
  • a grinding wheel, wheel truing mechanism, a carriage on which said mechanism is mounted means for actuating said carriage to feed the truing mechanism to the periphery of the wheel including an operating shaft, a hand wheel assembly mounted on said shaft comprising means for rotating said shaft in one direction, relatively stationary adjustable means coacting with a part carried by said assembly to control each feeding movement of the carriage to true the grinding wheel in successive increments of predetermined amount, an operating motor for the truing mechanism and a normally open starting switch therefor, and means actuated by said part carried by the hand wheel assembly to control operation of said switch to closed position.
  • a traversing work carriage a work holder rotatably mounted on said carriage, a drive shaftfor said holder, a lead screw for traversing the work carriage, power driven operating means for said shaft and lead screw including a sleeve loosely mounted on said drive shaft and operatively connected with a power driven element, gearing connecting said sleeve with the lead screw, compensating means connecting said sleeve and drive shaft to compen sate for backlash in the connecting gearing, comprising a collar keyed to said drive shaft, a drive block fixed to said collar, a block rotatable with said sleeve adapted to coact with said drive block to transmit rotation to said shaft, and a manually operable worm mounted in said sleeve coacting with the last named block to adjust the same relative to said drive block and to connect said adjustable block and sleeve for unitary rotation relative to said collar.
  • a work fashioning wheel and a head for supportins said wheel with its axis of rotation transverse to the direction of movement of the slide means for mounting the wheel supporting head on a vertical end face of the slide for rocking motion in a vertical plane about an imaginary axis remote from the slide to position the wheel for rotation in a plane at a predetermined angle to the rotative axis of the work, a wheel operating motor directly supported on the other end of the wheel slide for rotative movement about an axis coinciding with said imaginary axis, adjusting means for the wheel supporting head and slide operatively connected with said wheel head includin vertically movable members on opposite ends of the slide individual to said wheel supporting head and motor, and manually operable means for adjusting said members to simultaneously and equally adjust the positions of the wheel supporting head and motor relative to said slide and maintain a parallel relation of the rotative axes of the wheel and motor.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Grinding Of Cylindrical And Plane Surfaces (AREA)

Description

June 19, 1951 I c. B. ZIEGLER 3 THREAD GRINDING MACHINE Filed Jan. 21, 1944 a Sheets-Sheet 1 FIG! gmsmm CLARENCE B ZIEGQ EF attomwa g June 19, 1951 c, B, ZIEG ER 2,557,166
THREAD GRINDING MACHINE Filed Jan. 21, 1944 a Sheets$heet 2 June 1951 c. B. ZIEGLER mama GRINDING momma 8 Sheeis-Sheat 5 Filed Jan. 21, 1944 CLARENCE B. ZIEGLER C. B. ZIEGLER June 19, 1951 8 Sheets-Sheet 4 v M 9 l 1 2 n a J d e l i F CLARENCE B. ZIE'GLER June 1951 v cia. ZIYEGLER 2,557,166 I mm GRINDING Imam Filed Jan. 21', v194.4
8 Sheets-Sheet 5 CLARENCE a. ZIEGgER une 19,. 1951 c. B. ZIEGLER' v THREAD GRINDING camp:
8 Sheets-Sheet 8 Filed Jan. 21, 1944 v p \E v :1
CLARENCE B. ZIEGLER atented at, 19, 1951 THREAD oamnme MACHINE Clarence B. Ziegler, Detroit, Mich., assignor to Landis Machine Company, Waynesboro, Pa a corporation of Pennsylvania Application January 21, 1944, Serial No. 519,210
18 Claims.
This invention relates to machines of that general class which are designed for operation upon work pieces of metal or other material to produce a predetermined surface configuration thereon and has particular reference to a cutting or grinding machine.
The novel features of my present invention are more particularly applicable to a grinding machine of the type wherein the work piece is rotated and also traversed relative to a grinding wheel mounted to rotate in a plane substantially normal to the axis of rotation of the work piece, with special reference to the formation of helices on a surface of the rotatably mounted work piece.
The invention to be hereinafter described is primarily identified with thread grinding machines which may be divided into three well recognized classes, viz: manually-operated; semiautomatic; and fully-automatic. In machines of the first class the direction of movement of the work piece carriage is manually reversed by the operator, the infeeding of the grinding wheel to and its retraction from the work is manually con-- trolled, and the operator must also adjust and control the operation of the truing or dressing means for the grinding wheel. Further manual adjustments must be made to compensate for the reduction of grinding wheel diameter resulting from the dressing operation.
In machines of the second class the traverse of the work piece carriage is automatically controlled, while an independent source of motive power is provided for the dressing mechanism with means for automatically compensating for reduction in wheel diameter incident to dressing.
In thread grinders of the third class, in addition to the above mentioned automatic controls, the dressing operation is automatically corelated with the work traverse, while the infeeding of the grinding wheel is automatically controlled to predetermine an entire operating cycle producing the desired thread on the work. Thus, after the work has been properly centered and the grinding wheel adjusted to the starting point of the thread to be formed thereon, no further attention is required by the operator during the thread grinding operation.
My present invention is more particularly concerned with grinding machines of the second class or semi-automatic type, though it will become evident as this description proceeds that many of its novel features may be advantageously incorporated in the fully automatic type of thread grinder to further increase the utility of this class of machines.
Generically considered, I aim, by means of my present improvements, to simplify the construction of the several machine units and operational controls therefor to such an extent that the machine may be employed for efficiently executing certain kinds of work which have heretofore required the more complex and expensive fully automatic type of thread grinders and, unlike the latter, to enable comparatively unskilled operators to properly control operation of the machine to produce threads of extreme accuracy as to size, form, and required helix angle and concentricity.
With this general purpose in view my invention is characterized by many novel features, prominent among which are; selective grinding during one or both directions of traverse of the work past the grinding wheel; single or multiple pass grinding to the full depth of thread; a wide range of standard and special threads, wheel truing to predetermined degree; and wheel truing for a wide variety of thread forms.
For the realization of these desirable ends, the invention has for one of its important objects to provide a novel back-lash compensator construction automatically absorbing and compensating for lost motion in the lead screw gearing, upon reversal of its rotation to thereby insure the synchronized operation ofthe lead screw and work rotating spindle when grinding is to be done during the return or reverse travel of the work carriage.
Another object of my invention is to provide a novel mounting of the grinding wheel head on the wheel carriage or slide whereby the wheel may be variously positioned to rotate in a plane inclined to the rotative axis of the work to produce threads having the required predetermined helix.
A further object of the invention is to provide a simple adjustable mounting for the grinding wheel motor with a single adjusting means for simultaneously adjusting said motor and the grinding wheel head to accurately position the driving axis of the motor in parallelism with the grinding wheel axis in all positions thereof relative to the work.
An additional object of my invention is to provide a novel mounting for the dresser assembly and means for bodily adjusting said assembly axially of the grinding wheel to produce thread forms having laterally displaced root centers.
Still another object of the invention resides in the provision of a novel in-feeding and retracting mechanism for the grinding wheel, whereby the wheel can be disengaged from the work, and in a series of progressively executedin-feeding steps, grind the thread'to an accurately predetermined depth.
My invention further incorporates a novel mechanism for dressing or truing the. grinding wheel to a desired condition by truing increments of predetermined value.
It is also an important object of the invention to provide a novel dressing compensation mechanism which automatically positions the grinding wheel relative to the work to precisely compensate for the reduction in grinding Wheel di ameter incident to the dressing operation.
My invention further contemplates the provision of a novel grinding wheel dressing mech anism in which the effective wheel dressing movement of the diamonds is comparatively slow with a relatively quick return or idle movement thereof. 7
It is an additional aim of my invention to provide a novel construction and mounting of the dresser head so that various dresser heads for different forms of threads may be interchangeably used with the mechanism for actuating the diamonds, whereby the greater expense which would be incurred in the substitution of another complete dresser assembly is obviated.
Of the numerous subordinate objects of my invention, attention is directed to the machine organization in its entirety, in which the several functionally co-related units are so arranged, together with the adjusting and operating means therefor, as to provide an exceedingly compact assembly upon a supporting structure of minimum length, height and depth, with convenient access thereto for the purpose of inspection and repair; a simple and space-conserving mounting for the distributor head for the grinding wheel cooling medium which permits easy adjustment thereof: and a grinding machine of this type in which the structural parts of the several cooperating mechanisms are of rugg d mechanical form, capable of fabrication at low cost and constitute a material factor in reducing repair and maintenance costs to a minimum.
Other practically important features of my present disclosure will become evident from the following detail description of one concrete example of the invention, illustrated in the accompanying drawings, in which similar reference characters designate corresponding parts throughout the several views, and wherein:
Figure 1 is a front perspective view of a grinding machine, illustrative of one embodiment of my invention;
Figure 2 is a rear perspective view thereof on a reduced scale;
,Figure 3 is a perspective view of the work spindle and lead screw drive gearing with the housing therefor, the housing cover being removed;
Figure 4 is a fragmentary longitudinal sectional view, taken substantially on the line 4-4 of Figure 5, showing the gearing backlash or lost motion compensating mechanism;
Figure 5 is a transverse sectional view taken substantially on the line 5--5 of Figure 4;
Figure 6 is a sectional view similar to Figure 4 taken substantially on the line 6-6 of Figure 7;
Figure 7 is a transverse section taken substantially on the line 1-1 of Figure 6;
Figure 8 is a perspective view of the grinding wheel slide and wheel head. the wheel and wheel guard and operating motor being removed;
Figure 9 is a perspective view of the grinding wheel slide, wheel operating means and parts of the machine bed;
Figure 10 is a perspective view of the mechanism for adjusting the grinding wheel head;
Figure 10A is a fragmentary rear perspective view of the grinding wheel head;
Figure 11 is a similar view showing the means for adjusting the wheel operating motor in correspondence with the adjustment of the wheel head;
Figure 11A is a rear perspective view of the mounting plate for the grinding wheel motor;
Figure 12 is a perspective view illustrating the mounting of the wheel dressing mechanism with respect to the grinding wheel and its operating motor;
Figure 13 is a similar view of the dresser mechanism removed from the machine;
Figure 14 is a perspective view of the dresser head mechanism and parts of the operating means therefor;
Figure 15 is a perspective view showing the two sections of the dresser unit in separated relation and illustrating the internal operating mechanism;
Figure 16 is a similar view illustrating the mechanism on the underside of the grinding wheel carriage;
Figure 17 is a perspective view of parts of the in-feeding and retracting mechanisms for the grinding wheel and the wheel dressing compensation mechanism;
Figure 18 is a similar view illustrating further details of said mechanisms, the retracting mechanism having been operated to fully retract the grinding wheel;
Figure 19 is a perspective view showing the mechanism for actuating the dresser and for predetermining the movement thereof relative to the grinding wheel;
Figure 20 is a rear face view of the manually operable means which determines the extent of dresser movement;
Figure 21 is a detail sectional view substantially on the line 2 l2l of Figure 19, illustrating the means for controlling the incremental movement of the dresser;
Figure 22 is a detail fragmentary sectional view taken substantially on the line 2222 of Figure 20, and
Figure 23 is a horizontal sectional view of the units shown in Figures 16 and 17 in assembled relation, taken on a plane containing the axes of the telescoped shaft members.
THE MACHINE ORGANIZATION To facilitate a ready understanding of my invention I shall first generally describe the arrangement of the several units and their respective functions in the machine organization and then fully describe the novel features of said units and their several advantages in functional operation as distinguished from previously known machines of this type.
Referring then first to Figure 1 of the drawings, upon a supporting structure or base 30, of suitable structural form and dimensions, the work carriage 3| is slidably mounted for horizontal traveling movement in manner customarily employed in various kinds of metal working machines. Upon this carriage the usual head stock 32 and tail stock 33, of conventional construction, are mounted in spaced apart relation. The head stock has the usual driving spindle 34 and the tail stock a work supporting center 35, the latter being spring pressed and retracted in the mounting or removal of the work piece by a lever 36. The tail stock assembly is adjustable on the carriage 3| for different lengths of work shaft 61, and, through the gear train shown in Figure 3, actuates lead screw I3 to' move the work carria e 3I. Axial movement of shaft 61 with the carriage and relative to the back-lash compensator is provided for by making keyway substantially co-extensive in length with the maximum extent of rectilinear travel of the work carriage.
In Figure 5 it will be noted that screw 19 has been actuated t6 adjust the block 8| so as to space one end of said block from the opposing end of block 89 on the collar flange 83, as indicated at 92. This circumferential gap or space is substantially proportional to the amount of backlash or lost motion between shaft 61 and lead screw I3. Therefore, when the direction of rotation of -worm wheel 63 is reversed, the rotation of sleeve 64, disk 66 and blocks 8| and 86 is also reversed. Since gear 68 is fixed to sleeve 64. the rotation of the lead screw transmission gearing is likewise reversed. However reverse rotation is not transmitted to shaft 61 until the clearance space 92 has been absorbed or taken up, as shown in Figure 7. Thus, any lost motion or backlash in the lead screw gearing is absorbed before collar 82 and shaft 61 are rotated in the new direction as indicated by the arrow in Figure 7, whereby the reversed rotation of work spindle 34 and the reversed travel of the work carriage 3I are exactly synchronized.
The mechanism above described is enclosed by a suitable hood 93 hinged to a part of the structure 30, as at 94 and secured in closed position by the latch device 95. By raising said hood access may be readily had to the screw 19 for the purpose of adjusting the gap 92 as may be required from time to time to compensate for gear wear and other factors. It will be apparent that by the provision of my novel compensating mechanism the work may be operated upon by grinding wheel 42 in both the forward and reverse movement of carriage 3I, with the assurance of a high degree of accuracy in the generation of the required thread. Spoilage of the work is reduced to a minimum and production materially increased.
Helix angle adjustment of grinding wheel To grind a true helix'upon the work, I have provided novel means for adjusting the grinding wheel and its operating motor to position said wheel in a predetermined inclined plane of rotation and at an angle to the axis of rotation of the work which approximates the helix angle of the thread being generated.
Referring now to Figures 1, 8, 9 and of the drawings, the rotative axis of grinding wheel 42 is mounted in the wheel head 39 in any approved or well known manner and is driven from the motor 96 by a drive belt 91 of suitable conven' tional type as seen in Figure 9. The wheel head 39 is mounted on wheel slide 38 in the manner best shown in Figure 9 and is attached thereto by T bolts 98, the heads of which are slidably engaged in vertical slots 99 in one end face of the slide 38. The threaded ends of these bolts extend outwardly through horizontal slots IOI in the top and bottom flanges I00 on the wheel head 39 and have clamping nuts I02 engaged thereon, as shown in Figure 8.
. As shown in Figures 9 and 10, slide 38, at the top thereof, is provided with a horizontally disposed hollow arm I03 in which a shaft I04 is suitably journalled. To one end of this shaft the hand wheel 40, shown in Figure 1 may be fixed or said end of the shaft may be formed with a suitable wrench receiving socket,'as indicated at I05 in Figure 10. The other end of this shaft carries gear I06 in constant mesh with gear I00 on the upper end of a vertical shaft I 01. The lower end of this shaft is provided with a worm I09 in mesh with worm gear III fixed to shaft IIO intermediate of its ends. This shaft is suitably journalled in the slide 38 and at its forward end has a pinion II2 fixed thereto. This pinion rotates in a recess in the end face of the slide and is engaged with the teeth of a rack II3 mounted for vertical movement in a slot H4 in said slide face. Between its ends this rack carries a pin II5 upon which block H6 is rotatably supported. At one side of slot II 4, the face of the slide 38 has vertically spaced pins II'I embedded therein upon which arcuate blocks II8 of equal radii are swivelled for rocking motion.
The rear face of the wheel head 39, as seen in Figure 10A, is provided with the vertical arcuate slot II9 to receive the blocks H8 and. intermediate the ends of said slot, with an adjoining horizontal slot 5| to receive the block I I6 carried by rack II3. It will thus be evident that, when clamping nuts I02 are loosened and shaft I04 is rotated, rotation is transmitted through shafts I01 and H0 to the pinion II2. As rack H3 is vertically moved block II6 thereon turns on-pin I I5 and imparts rotary movement to the wheel head 39 about an imaginary center which is coof the helix angle of grinding wheel 42, may be provided at I20 (see Figure 8).
Simultaneous wheel and motor adjustment Since motor 96 is connected with the grinding wheel shaft by belt 91, it is necessary to provide a means for adjusting said motor and drive belt simultaneously with the helix adjustment of the wheel 42 in order to avoid skewing or twisting of said belt.
With this end in view I have devised the simple and novel motor mounting and adjusting means shown in Figures 11, 11A and 12. Referring 'to Figure 11, intermediate of its ends the slide 38 is formed with a transversely disposed upwardly projecting supporting web I2I to one side of which the motor bearing plate I22 is rigidly secured. The mounting plate I25 for the motor 96 is pivotally mounted on the bearing plate I22 by having the boss I26 of the mounting plate rotatably fit in the openings I23 and I24 in the plate I22 and web I2I respectively. The motor may be properly retained in mounted position by means of a stud I2I axially projecting from boss I26 and cooperating with a retaining means of conventional type coacting with the front face of the web I2I.
The rear end of shaft IIO has a reduced axial extension I28 to which pinion I29 is fixed for rotation in a suitable recessin the face of plate I22 which communicates with one side 'of a vertical slot I30 in said plate. A rack I3I, geared to pinion I29 is movable in this slot-and between its ends carries a laterally projecting stud or pin pieces and clamped or secured in adjusted position by lever 31.
Upon the wheel slide 38 mounted on the structure 30 the wheel head 33 is adjustably supported, the helix angle of the grinding wheel being variously fixed by operation of a hand wheel 48, as will be later fully explained. The wheel guard 4| is attached to the head 38 and protects the operator against possible injury in the event of breakage of the grinding wheel 42. A suitable cooling medium is supplied to the wheel 42 from a distributor head 43 through the tubes 44, said head being replenished from the tank or reservoir 45 through the flexible conduit 46. Movement of the wheel slide 38 is controlled by the lnfeed mechanism generally indicated at 41 and the retracting mechanism indicated at 48. The wheel The wheel slide 38 and its associated mechanism are enclosed by a hood 58 to confine the mist or vapor emanating from the wheel cooling medium during the grinding operation, a conventional suction fan and filter (not shown) being connected with said hood, the condensate and any suspended foreign matter flowin by gravity to the guideway 52 of the structure 38 in which wheel slide or carriage 38 is mounted. This latter feature, the purpose of which will be later described in greater detail. is one of th novel details of the present disclosure.
The machine is also equipped with the usual control panel 53 whereby the operation of the several units may be manually controlled. Conventional variable control circuits for the operating motors to be later referred to are provided and by properly adiusting the dial 54 the work carriage may be moved forwardly at low speed for an initial roughing cut and at relatively high speed in the reverse direction for a finishing cut, by adjustment of dial 55. Dial 56 controls the speed of rotation of the grinding wheel. These operational controls, being familiar features of machines of this type, will not be further described in detail. The adjustable dogs 51 and 58 which determine the length of the thread by actuating circuit breaking switch 59 for the work carriage operating motor are also well known in the art and do not constitute an essential part of the invention.
Also the mechanism shown in Figures 1, 2 and 3 of the drawings for synchronously rotating the head stock spindle 34 and the work carriage lead screw is generally known to those familiar with this art. The following brief description will.
therefore, suflice for a clear understanding of the application of our present improvements to this mechanism.
At the rear side of the structure 30 operating motor 58 is mounted in any preferred manner and, through a standard type of drive belt or other transmission means enclosed within the housing 8|, operates drive means for the worm 62 engaged with worm wheel 63 keyed or otherwise fixed, as at 65, to the sleeve 64 having a disk 66 integrally formed with one end thereof. This disk constitutes one of the elements of a backlash compensator, to be presently described and which is loosely mounted on the outer end of the driving shaft 81, the inner end of shaft 61 being rigidly connected with the head stock spindle 84 by any approved means.
To the other end of sleeve 64 the gear 68 is keyed or otherwise fixed as at 58 (see Figures 3 and 4). Through suitable gears 18 and H rodressing and compensating control mechanism is indicated at 49.
when it is desired to change the gear rates.-
As is well known in the art, it will thus be understood that rotation of the lead screw moves the work, in synchronism with the rotation thereof, past the grinding wheel 42 so that the latter gencrates a thread helix as the work passes in contact with the peripheral thread form of the wheel.
Back-lash compensating mechanism As above stated, in connectionwith the operation of the control dials 54 and 55, in one method of operation it may be desirable to grind the work piece in both directions of traverse of the work past the grinding wheel. 01' course, the gear elements of Figure 3, even if machined or fabricated to accurately perfect dimensions, will, due' to frictional wear develop more or less lost motion or back-lash between the teeth of the intermeshing gear elements. It is therefore inevitable that, unless some compensating means is provided, when the direction of rotation of sleeve 54 is reversed, the slack or lost motion between gears 68 and 12, will result in a few degrees of rotation of shaft 51 before lead screw 13 would be rotated to reverse the traverse of work carriage 3|. As a consequence thereof the functionally synchronized horizontal travel and axial rotation of the work would be disturbed, re-
sulting in an inaccurate thread when two-way,
or forward and reverse grinding is employed.
I have devised a simple and efiiciently operat-' of the operating gearing, will insure accurate synchronization of the axial rotation of the work piece with the reversible, rectilinear, bodily movement thereof past the grinding wheel.
With more particular reference to Figures 4 to 7 of the drawings, as above noted, the compensating mechanism includes the disk 66. To one side face of this disk the ring or annulus 16 is connected by drive pins 71 and securely fastened flange 83 thereof and the side face of disk 66.-
This collar is connected by key 84, engaged in keyway 85 of the shaft 61, for rotation as a unit with said shaft. A drive block 86 of arcuate form is concentrically located between the collar 82 and ring 16 and secured to disk 66 by the screws 81. Drive pins 88 fixed in the disk 56 are fitted in openings in said block 86.
A second drive block 89 of like radius to the block 86 is also positioned between the disk 58 and collar flange 83 and secured to the latter by screws 98 while drive pins 9i fixed in said flange are fitted in openings in said block.
It will be seen from the above that worm wheel 63 drives the sleeve 64 and disk 68, ring 16 rotating as a unit therewith in the direction of the arrow in Figure 5. Block 86 is driven by pins 88 to contact the opposed end of block 89 which, through pins 9| drives the collar 82 to rotate substantially.-
I 32. This pin rides in a horizontal slot or groove I33 in the rear face of motor mounting plate I25 and, by coacting with the edges of said slot imparts rotative or rocking movement to plate I25 and motor 96 about the axis of bearing boss I26.
It is apparent from the above that I have provided a single positively operating connecting means between the grinding wheel head and the wheel operating motor, controlled from the manually operable shaft I04, for simultaneously adlusting the motor when the helix angle of the grinding wheel is adjusted and maintaining exact parallelism between the wheel shaft and motor shaft, thus obtaining a smooth transmission of power with minimum wear on the driving belt. Also the means which I provide for adjustably mounting the wheel head enables me to make a material reduction in the width of the end face of slide 38 with proportionately lower manufacturing cost. This feature also affords easy access to the wheel dressing mechanism mounted on the slide directly behind the grinding wheel, as will now be described.
Dresser assembly mounting In Figures 11 to 16 of the drawings the wheel dressing mechanism generally indicated at I35 is mounted on the top surface of a carriage I36. This surface is provided with a key I31 (Figure 11) to engage a keyway of the dresser unit which permits lateral bodily movement of said unit parallel to the grinding wheel shaft but prevents transverse movement of said unit relative to the carriage toward and from the wheel shaft.
The dresser unit comprises separable upper and lower sections I38 and I39, respectively, which will later be described in detail. The lower section I39 carries a lug I40 depending over the front side wall of carriage I36, said lug having an adjusting screw I4I threaded therein which bears against said side wall to laterally displace the dresser unit on carriage I36. A clamping screw I42 is disposed through opening I43 in the lug I40 and is adapted for threaded engagement in a recess in the carriage I36 to clamp or look the dresser unit in its laterally adjusted position on said carriage. The carriage I36 has a lug I45 extending downwardly through an opening I46 in slide 38, said lug carrying a fixed nut I41 with which feed screw I48 is engaged (Figure 16). A spring I49 has one of its ends attached to carriage I36 and its other end to the slide 38 (Figure 11) so that the nut I41 will be resiliently pressed into intimate engagement with the threads of the feed screw I 48.
A hand wheel I50 is fixed to one end of a transverse shaft II mounted on the slide 38, the other end of said shaft having a gear I52 thereon in mesh with the gear I53 fixed to one end of the lead screw I48. By rotating wheel I50 the dresser carriage I36 may thus be adjusted transversely of the grinding wheel axis to move the wheel dressing elements 'into and out of engagement with the peripheral thread forming faces of the grinding wheel, while the lateral adjustment of the dresser unit on carriage I36, as above explained, positions the dressing elements in proper relation to the wheel 42 axially thereof to redress a wheel having an offset thread form with unequal flank lengths.
Grinding wheel injeed mechanism Referring more particularly to Figures 16, 1'7 and 18, the panel I55 is suitably mounted on the bed structure 30 and carries the grinding wheel infeed mechanism 41 and the retract mechanism 48. The infeeding movement of the slide 38 and grinding wheel 42 is effected by operation of the hand wheel assembly I56 having the graduated dial I51 to indicate the amount of transverse movement of the wheel 42 relative to the rotating work. This assembly is mounted on a shaft I58 journalled in panel I55, the rear end of said shaft carrying a gear I59. This gear is engaged with an idler gear I60 on stud shaft I8I, fixed to panel I55 and which rotates gear I62 secured to feed 'screw I63. The threaded section I64 of this feed screw coacts with internal threads on one end of a tubular shaft I65 which is rotatably mounted against axial movement relative to the wheel slide 38 in spaced depending bearing lugs I66 and I61 formed on said slide. The other end of shaft I65 carries a fixed gear I68 in mesh with an idler gear I69 which in turn meshes with a second idler gear I10, said idler gears being rotatably mounted on the spaced studs HI and I12 respectively. Gear I10 is engaged with gear I13 fixed to one end of a tubular shaft I8I journalled at its opposite ends in the bearing lugs I66 and I61. On this shaft a gear I82 is fixed, said gear meshing with gear I83 fixed to the dresser feed screw I48. The operation of this mechanism is as follows:
Upon rotation of the hand wheel assembly I56 rotation is imparted to lead screw I63 through the gearing I59, I60 and I62, as above described. The frictional resistance to turning movement of shaft I65 being far greater than the torque exerted by the threads of screw I63 on the internal shaft threads. it follows that said shaft and, of course, the slide 38 will be drawn axially along said lead screw to move the slide toward or away from the work piece and thereby position the grinding wheel 42 relative to the axis of rotation of said work piece.
Grinding wheel retract mechanism The operating lever I85 for the wheel retracting mechanism 48 is fixed to one end of a shaft I86, to the other end of which a gear segment I81 is keyed to rotate therewith. This segment actuates gear I08 fixed to one side of a cam I89. rotatably mounted on lead screw I63 and axially movable as a unit therewith for a distance equivalent to that between the end face I of said cam and surface I9I of panel I55, against which the cam face I90 is adapted to accurately contact.
The cam track or groove I92 coacts with a roller I93 which is rotatably mounted against axial movement on a fixed shaft I94 carried by panel I55. Movement of the lever I85 in a clockwise direction from the position of Figure 17 to that shown in Figure 18 results ina counterclockwise rotation of cam I89, separating its end face I 90 from the abutment surface I 9| as shown in the latter figure, owing to the camming action between the side walls of groove I92 and roller I93. Since the cam I09 cannot move axially independently of the lead screw I63, the latter is thus moved rearwardly to operate as a pusher rod, cooperating with the internally threaded shaft I65, to retract the slide 38 and wheel 42 away from the work at rapid speed. Of course, counterclockwise movement of lever I85 from the position of Figure 18 draws the lead screw I63 forwardly and again positions the wheel 42 in operative relation to the work, as finally established by abutting contact between the surfaces I90 and I9I-. This is an important feature as lever I85 may be moved in the counterclockwise direction for, say 50 thousandths of an inch, as indicated by graduations I95, and the wheel 42 made to contact the work by operating the infeed mechanism 41 through rotation of hand wheel I56, as above described. Then lever I85 may be returned to zero position in any number of progressive steps, representing rough grinding and a final finish grinding step, with complete assurance that the thread will be ground to a depth of 50 thousandths of an inch, as pre-sct.
Dresser feed compensating mechanism Referring again to Figures 1, 16 and 17 of the drawings shaft I96 is rotatably mounted in panel I55 and has its forward end provided with wrench receiving socket I91 and its rear end with a key-way I98 receiving the key I99 of tubular shaft I8I in which shaft I96 slidably telescopes as the tube shaft I8I moves with slide 38 toward or away from panel I55. Rotation of shaft I96 causes rotation of tubular shaft I8I to rotate gear I82 and coacting gear I83 whereby dresser feed screw I48 is rotated. This screw cooperating with nut I41 moves the dresser carriage I36 toward or away from the grinding wheel 42.
In order to compensate for the reduction of diameter of the grinding wheel 42 incident to the truing or dressing operation, rotation is transmitted from tubular shaft IBI through gears I13, I10, I69 and I68 to the internally threaded shaft I65 which now coacts with the threads I64 of lead screw I63 to move the wheel slide 38. Thus, any reduction in grinding wheel radius resulting from truing will be fully compensated for to maintain the same thread depth after truing as was pre-set by the grinding wheel infeed mechanism 41 or the retracting mechanism 48. Also, since rotation of hand wheel I50 transmits rotation through gear I83 to shaft I65, movement of the dresser carriage I36 relative to said wheel slide is automatically compensated.
Precision dresser feed mechanism Referring to Figures 11 and 19 to 22 inclusive, the shaft I96 has a ratchet disk 200 (Figure 19) fixed thereto with which the toothed end of a pivoted pawl 20I is engaged. This pawl is mounted in a recess 202 in the rear face of the dial member 222 of a hand wheel assembly 203 and is yieldingly held in cooperative engagement with the teeth of the ratchet disk 200 by a suitable spring 204. An eccentric 205 is also mounted in one end of the recess 202 and operated by member 230 to coact with an arcuate shoulder 206 formed one one side of the free end of the pawl 20 I This eccentric may be conveniently operated by a knob or button 201 mounted on the member 230 and, as will be evident, when rotated in one direction cooperates with shoulder 206 to withdraw the toothed end of pawl 20I from operative engagement with the teeth of ratchet disk 200, against the action of spring 204. This will permit a rapid movement of dresser carriage I36 away from the grinding wheel 42 by actuation of shaft I96 by means of a wrench applied to end socket I91 thereof, as would be desirable in replacing a worn out grinding wheel with a new one.
The hand wheel assembly dial 222 carries a pin 208 which extends into the lower end of a slot 2I0 communicating with a cylindrical bore 209, extending diagonally upward through the panel I55 and opening at its upper end in the recess 2| I formed in the upper edge of said panel. With- 12 v in the lower portion of bore 209 a sleeve 2I2 is slidably fitted. A second sleeve 2I3 of relatively small diameter is concentrically fixed within the sleeve 2 I2 by the tightly fitted comparatively thick lower end wall sections of said sleeve, as indicated at 2I4, which provide a bearing seat 2I5 for the lower end of a coil spring 2 I6 extending upwardly therefrom between the sleeve walls.
The upper end of spring 2I6 is seated against a shoulder 2 I8 formed on a tubular rod 2 I 1 which is fixed within the bore 209 by a locking pin 2I9. The lower end of this rod is interiorly threaded to receive a threaded section 22I of an adjustable stop rod 220, the lower end of which is loosely engaged in the upper end of sleeve 2I3. Provision is made on the upper end of said rod for the application of a suitable adjusting wrench.
It will be readily understood from the above that the position of the lower end of rod 220 determines the extent of upward movement of the pin 208 in slot 2 I0 which, in turn, determines how many degrees of rotation hand wheel assembly 203 can make in one oscillation thereof and the maximum movement which can be transmitted therefrom to ratchet disk 200 by the pawl "I. Stop rod 220 is usually set to provide a movement of about one thousandth of an inch of dressing unit feed for each oscillation of the hand wheel 222. However, this can be varied as desired.
The hand wheel assembly 203 includes the dial 222 having a peripheral graduated scale 223, and a collar 224. This collar is fixed to shaft I96 and hasa flange 225, the dial 222 being recessed to receive said flange so that the outer surfaces of the dial and collar flange lie in a common plane, as seen in Figure 17. To the rear side of dial 222 a block 226 is loosely attached at one of its ends by the pin 221, the other end of said block overlying the rear face of the collar flange 225. A locking member 228 is threaded in the dial and connected at its rear end to the block 226 so that, after setting the dial graduations with respect to the index member 229 on the panel I55, said dial may be locked to the flanged collar to rotate therewith by adjusting the member 228 to cause the block 226 to frictionally clamp against the rear face of the collar flange 225 (see Figures 21, 22) Thus, when it is desired to feed the dresser carriage I36 3. distance of say six ten thousandths of an inch, dial 222 is set to register its zero point with index 229; member 228 is adjusted to lock the dial and collar 224 against relative rotation; and dial 222 then turned to register the six ten thousandths of an inch graduation with the index 228, said collar and shaft I96 being simultaneously rotated to the same extent and thereby advancing the dresser carriage by that amount. If it is subsequently desired to reduce the grinding wheel diameter by a further two ten thousandths of an inch, the friction block 226 is loosened by turning member 228 to permit dial 222 to be reset to zero. The above described operation is then repeated.
In order to facilitate the making of accurate adjustments by unskilled operators, the hand wheel assembly I56 of the grinding wheel infeed mechanism 41 is, preferably, of similar construction to the hand wheel assembly 203 above described, having a locking screw or member 23I for the independently rotatable dial I51. By the provision of the dials I51 and 222 rotatable relative to the respective hand wheel assemblies, about the shafts I58 and I96, respectively, and means for connecting said dials for unitary rotation with said shafts, the operator is enabled to reset the dial graduations without in any way disturbing wheels 42 having structural --the mechanisms, the subsequent adjustments'of which are indicated thereby. This is particularly advantageous in the operation of the machine crank 263 is fixed by screws 264 to rotate therewith. A roller 265 is freely rotatable on a vertical stud 266 fixed in the end of said crank. When In Figure 21 of the drawings there is shown a Dresser mechanism The dresser mechanism mounted on carriage I36, is fully illustrated in Figures 12 to of the drawings. As previously noted, the dresser unit is preferably constructed in two separable sections I38 and I39 respectively. The section I39 includes a base 236 on which depending lug I48 is formed, said base being formed with a seat for the rockable cradle 231 which is held against axial movement thereon by the dovetail connections, indicated at 238. One end face of cradle 231 is graduated as at 239 for accurate adjustment of the cradle with respect to index 248 in correspondence with the helix adjustment of grinding wheel 42, heretofore described. Any suitable means, controlled by screw 24I, may be provided for locking the cradle in adjusted position on the base 236.
The top section I38 carries a number of dowel pins 24I to be received in registering bores 242 in the cradle 231 of bottom section I39 to retain said top section in superposed assembled position on said cradle. In addition one or more screws, such as that indicated at 243 in Figure 14, may be used to securely clamp section I38 against movement relative to the cradle 231.
Upon one end of the top section I38 of the dresser unit motor 244 is securely mounted to drive the gearing contained in gear box 245, which in turn actuates mechanism to be presently described for the dresser head 246 which is securely fixed upon the top section I38 of the dresser unit by suitable screws 241. Thus different dresser heads for different thread forms can be interchangeably used.
Referring more particularly to Figure 14, motor 244 drives gear 248 which rotates gear 249 fixed to one end of tubularshaft 258 rotatably supported on a fixed stud 25L A gear 252 is splined to the other end of shaft 258, as shown at 253, to rotate therewith, and meshes with gear 254 having a splined connection 255 with the driven shaft 256. The gears 252 and 254 may be readily removed and others of different diameters substituted thereforto change the driving ratio.
'Such changes in the speed of rotation of shaft 256 may be required by the use of grinding characteristics which require a faster or a slower movement of the dressing diamonds past the peripheral faces of the grinding wheel.
In Figure 15 the motor driven shaft 256 is seen provided with the worm 251 which actuates a worm gear 258 fixed to one end of shaft 259 jour-- naled in suitable bearings found on the cradle 231. The other end of this shaft carries worm 268 engaged with worm gear 26I mounted for rotation about the fixed vertical stud shaft 262 on cradle 231. To the upper side of gear 26I a sections I38 and I 39 are assembled, as in Figures 13 and 14, roller 265 is received in the longitudinal channel 268 of a rocker arm 261, the lower face of which is in clearance relation to the upper face of crank 263. At one of its ends rocker arm 261 is securely fastened to vertical shaft 269 journaled in the section I38 and extending upwardly therefrom into the dresser head 246, and having pinion 210 fixed to its upper end (see Figure 14).
The shaft 269 is also provided with a helical gear 21I intermediate its ends coacting with gear 212 carried by the shaft 213 journaled in section I38. To the forward end of this shaft diamond carrying head 214 is splined, as at 215. Thus rotation of the shaft 269 is transmitted to the diamond head 214. The diamond 216 carried by said head will thus be oscillated by rocker arm 261 which is actuated by crank 263 to slowly move the diamond in one direction as it is fed across the fiat peripheral crest of grinding wheel 42 which provides a fiat root form of the thread generated by the grinding wheel, with a rapid return movement of said diamond. This is due to the fact that as crank 283 is rotated it transmits motion to arm 281 through a longer series of radii from shaft 269 during one phase of the oscillation of said arm than during the other phase thereof. Similarly pinion 210 is oscillated with a quick rotary motion in one direction and a relatively slow motion in the opposite direction since it is rotated'by shaft 269 whose motion is determined by rocker arm 261.
Of course, many forms of threads do not have a fiat root and when this is the case, the diamond 216 is merely removed from the head 214, or as heretofore observed, the entire dresser head 246 may be removed and replaced by another type appropriate to the particular geometric form of thread produced by grinding wheel 42.
In the illustrated embodiment of the dresser head which I have herein disclosed, it preferably comprises an upper plate 211 and a lower plate 218 which are accurately assembled in superimposed relation by suitable dowels 219 on plate 211 fitted in bores 280 in plate 218, said plates being then fixedly secured together by the screws 28I. The lower plate 218 has an opening 282 therein to accommodate the pinion 218 and is also provided with an upwardly opening diagonal slot 283 tangential to said opening. The upper plate 211 has a similar downwardly opening diagonal slot (not shown) in tangential relation to a recess receiving the upper part of pinion 218 and which overlies the slot 283 in intersecting relation therewith. A bar 284 is longitudinally movable in slot 283 and has rack teeth 285 engaged with the lower portion of the teeth of pinion 218. A similar rack bar 286 is movable in the slot of the upper plate 211, the teeth 281 thereon engaging the upper portion of pinion 210. The forward ends of these rack bars carry the heads 288 and 289 respectively. on which diamonds 290 and 29I are mounted.
It will be evident from the above that, corresponding with the rotary oscillations of pinion 210, the rack bars 284 and 286 will be slowly moved along divergent paths to cause a slow advancing movement of the diamonds 290 and 29I along the divergently angled flanks of the peripheral thread form on grinding wheel 42. Of course, the included angle between said flanks, after dressing, is determined by the angular setting of the rack bars 284 and 286 and for a different included angle another dresser head 2" having a relatively different angular setting of said rack bars would be substituted.
Among other refinements I may provide a slot 292 in the upper plate 211 of the dresser head into which a suitable type of gauge (not shown) can be fitted and securely clamped by the L-shaped member 293, one leg of which carries a clamping screw 294 threaded into the plate 211. Such a gauge is employed to determine the distance to which the diamonds 290 and 29l extend from their mountings in the diamond heads 28! and 283, respectively. 7
As heretofore explained, operating current is supplied to motor 2 by switch 232 when detent 233 is released in the operation of hand wheel assembly 203. I may also provide a second switch 295 in the motor circuit, carried by cradle 231,
having a circuit breaking detent 296. This detent is engaged and actuated by the contact lug 298 on a stud 291 fixed to the rocker arm 26! to stop the operation of motor 244 after each complete oscillation or the forward and return movements of diamonds 290 and 2! across the thread grinding fianks of the wheel 42.
As shown in Figure 12 of the drawings, I also provide a convenient slidable mounting of the distributing head 43 for the liquid cooling medium upon the grinding wheel guard 300 so that said head may be easily adjusted with respect to the wheel to position the outlet ends of the tubes 44 relative to the periphery thereof.
From the foregoing description the relative arrangement of the several machine units, as well as the construction and operation of the individual units and their cooperative functional relationship in the machine organization will be clearly understood. One of the prominent novel features of my invention resides in the very compact mounting and arrangement of the grindin wheel head and the wheel dressing unit together with the operating motors therefor upon a slide 38 of minimum length. The simple and efficiently operating mechanism which I provide for feeding the grinding wheel to the work and for retracting the same and for adjustably positioning the dresser unit relative to said wheel is also a novel feature in thread grinding machines of the semiautomatic type.
The provision of a single manually operable means for simultaneously and synchronously adjusting the wheel head and its operating motor, mounted on opposite ends of the slide is of major practical importance and obviates damage or injury to the drive belt connections between the motor and grinding wheel shafts.
My improved back-lash compensator insures a high degree of accuracy and v the reduction of spoilage to a minimum in the grinding of the work during both directions of travel of the work carriage. This device comprises relatively few parts of rugged construction and is easily accessible for purposes of adjustment. It is, of course, applicable to both semi and fully automatic thread grinders and may also be employed with advantage in other machines requiring an efllciently operating compensating mechanism of this kind.
The wheel dressing mechanism and operating means therefor, permitting the use of interchangeable dresser heads for different wheel thread forms is of considerable practical importance and embodies several novel features 16 which contribute to the automatic truing oi the grinding wheel to provide the required predetermined thread form thereon with a high degree of accuracy.
The means.which I provide for shielding or housing the parts of the several mechanisms and for disposing of work cuttings, =wheel grit and other foreign matter is a material factor in lowering the maintenance costs of such a machine, while the machine organization as a whole incorporates the various corelated units in such compact relationship that the machine may be so dimensioned as to present a pleasing appearance and to occupy a minimum of floor space.
As an illustrative example, I have herein disclosed one practical embodiment of my present invention, which has been found highly efficient for the purpose in view and the production cost of which will be comparatively low. However, the numerous novel features above described may be exemplified in various other structural forms and any one or more of such features utilized in the operation of metal working machines designed for the purpose of producing a large variety of different commercial articles.
The invention may be embodied in other specific forms without departing from the spirit or essential characteristics thereof. The present embodiment is therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein.
What is claimed and desired to be secured by United States Letters Patent is:
1. In a grinding machine, a work holder, a grinding wheel, a wheel supporting head, means rotatably mounting the wheel on said head, a support for the wheel supporting head, means pivoted to said support for guidably mounting the wheel supporting head on an end face of said support for rocking motion about an imaginary axis remote from said support to position said wheel for rotation in a predetermined plane at an angle relative to the longitudinal axis of the work, means movable with the wheel supporting head and slidably mounted in the support for retaining the wheel supporting head in adjusted position on said support, and means for effecting relative traverse between the grinding wheel and the work.
2. The grinding machine defined in claim 1 in which the guiding means comprises spaced arcuate members pivoted to the support and coacting with an arcuate slot in a side face of the wheel supporting head.
3. The grinding machine defined in claim 1 in which a wheel operating motor is independently mounted to oscillate about afixed axis spaced from the wheel supporting head support, and separate mechanisms are provided for adjustably positioning said wheel supporting head and motor together with a common manually operable means for simultaneously actuating said mechanisms.
4. In a grinding machine, a traversing work carriage, a slide movable transversely of the line of work carriage traverse, a grinding wheel mounted on said slide, a carriage on the slide movable toward and from said wheel, truing mechanism on said carriage, slide actuating means to position the grinding wheel relative to the work comprising a lead screw, a member threaded thereon and mounted on the slide against axial movement relative to the lead screw, means for rotating said lead screw to advance theslide toward the work, means to move said carriage relative to the slide and position the truing mechanism with respect to the wheel, means operatively connecting said carriage moving means with said member to rotate the latter relative to the lead screw and move the slide simultaneously with the independent movement of the carriage and truing mechanism to compensate for reduction in grinding wheel diameter by said mechanism, a quick acting cam rotatably mounted on the lead screw against axial movement relative thereto, relatively stationary means coacting with said cam, and means for rotating said cam to move the slide and carriage as a unit and retract the grinding wheel from the work.
5. The grinding machine defined in claim 1,
in which said means slidably mounted in the.
support comprises a rectilinearly movable member carrying a pivoted member slidably coacting with the wheel supporting head to impart rocking movement thereto.
6. In a grinding machine having a wheel supporting slide and a grinding wheel mounted thereon; a wheel truing unit and operating means therefor mounted on the slide for bodily rectilinear movement relative to the slide radially and axially of the grinding wheel, said unit including a base, a truing head, a plurality of relatively reciprocating members mounted in said head and each carrying a wheel truing element, actuating mechanism for said members mounted in said base, and selectively operable means mounted on the slide for adjustably positioning the truing unit and its operating means thereon radially or axially of the wheel.
7. A wheel truing unit for grinding machines as defined in claim 6, in which said actuating mechanism includes coacting members and connecting means between one of said coacting members and the relatively reciprocating members of the truing unit.
8. A wheel truing unit for grinding machines as defined in claim 6, in which said actuating mechanism includes a common operating member having means directly coacting with means on each of said relatively reciprocating members, a non-reversible motor, and means housed within said base operatively connecting said motor with said operating member to simultaneously actuate said relatively reciprocating members.
9. In truing mechanism for grinding wheels, an upper base section and a lower base section, a member carrying a truing element mounted on the upper base section for reciprocating motion, an oscillatable shaft journalled in said upper base section, an actuating element for said mem ber fixed to said shaft, a slotted arm housed within the upper base section and fixed to said shaft, a motor operated crank housed within the lower base section and having means movable in the slot of said arm toward and from said shaft to transmit a slow eifective traverse to the truing element in one direction across a face of the grinding wheel and a relatively rapid retracting movement of said element in the opposite direction, and means separably connecting said base sections with said arm operatively connected to said crank.
10. In a grinding machine, a traversing work carriage, a wheel slide movable transversely of the line of work carriage traverse, a grinding wheel mounted on said slide, means for actuating said slide to position the wheel relative to the work comprising a lead screw, means for manually rotating said screw to feed the wheel to the work, a relatively stationary member, and a manually operable quick-acting cam rotatably mounted on the lead screw and coacting with said stationary member to rapidly retract the wheel slide.
11. In a-grinding machine having a wheel supporting slide and a grinding wheel mounted thereon; a wheel truing unit and a non-reversible operating motor therefor mounted on the slide for bodily rectilinear movement relative to the slide radially and axially of the grinding wheel, said unit including a base, a truing head, a plurality of relatively reciprocating members mounted in said head and each carrying a wheel truing element, actuating mechanism for said members mounted in said base, and selectively operable means mounted on said slide for adjustably positioning the truing unit and its operating motor thereon radially or axially of the wheel.
12. In a grinding machine having a wheel supporting slide and a grinding wheel mounted thereon; a wheel truing unit and operating means therefor mounted on the slide for bodily rectilinear movement relative to the slide radially and axially of the grinding wheel, said unit including a base comprising two separable sections, a truing head, a plurality of relatively reciprocating members mounted in said head and each carrying a wheel truing element, actuating mechanism for said members having coacting parts thereof operatively mounted and housed within each of said base sections, and selectively operable means mounted on said slide for adjustably positioning the truing unit and its operating means thereon radially or axially of the wheel.
13. In truing mechanism for grinding wheels, a base having upper and lower separable sections, a member carrying a wheel truing element, means mounting said member on the upper base section for rectilinear movement in a plane substantially parallel to the upper surface of said upper base section, an oscillatable actuating element coacting with said member and having a shaft journalled in the upper base section, a slotted arm fixed to the shaft of said actuating element, a motor operated crank rotatably mounted in the lower base section in spaced relation to said shaft and having means movable in the slot of said arm toward and from said shaft to impart a slow effective traverse to the truing element in one direction across a face of the grinding wheel and a relatively rapid retracting movement of said element in the opposite direction, a stop switch for the crank operating motor mounted in the lower base section, and means on said arm to actuate said switch and stop the motor after each retracting movement of the wheel truing element.
14. In a grinding machine, a grinding wheel, wheel truing mechanism, a carriage on which said mechanism is mounted, means for actuating said carriage to feed the truing mechanism to the periphery of the wheel including an operating shaft, means for rotating said shaft in one direction comprising a dial member rotatable relative to said shaft, means for indexing said dial member, a pawl carried by said dial member, a ratchet fixed to said shaft to coact with said pawl, and relatively stationary adjustable means coacting with a part fixed to said dial member to control each feeding movement of the carriage periphery of the wheel including an operating shaft, means for rotating said shaft in one direction comprising a collar fixed to said shaft, a relatively rotatable dial member adjustable with respect to said collar, a one-way driving connection between said dial member and shaft, means to releasably lock said dial member in any ad- J'usted position thereof to said collar, and relatively stationary adjustable means coacting with a part carried by said dial member to control each feeding movement of the carriage to true the grinding wheel in successive increments of predetermined amount.
16. In a grinding machine, a grinding wheel, wheel truing mechanism, a carriage on which said mechanism is mounted, means for actuating said carriage to feed the truing mechanism to the periphery of the wheel including an operating shaft, a hand wheel assembly mounted on said shaft comprising means for rotating said shaft in one direction, relatively stationary adjustable means coacting with a part carried by said assembly to control each feeding movement of the carriage to true the grinding wheel in successive increments of predetermined amount, an operating motor for the truing mechanism and a normally open starting switch therefor, and means actuated by said part carried by the hand wheel assembly to control operation of said switch to closed position.
17. In a grinding machine, a traversing work carriage, a work holder rotatably mounted on said carriage, a drive shaftfor said holder, a lead screw for traversing the work carriage, power driven operating means for said shaft and lead screw including a sleeve loosely mounted on said drive shaft and operatively connected with a power driven element, gearing connecting said sleeve with the lead screw, compensating means connecting said sleeve and drive shaft to compen sate for backlash in the connecting gearing, comprising a collar keyed to said drive shaft, a drive block fixed to said collar, a block rotatable with said sleeve adapted to coact with said drive block to transmit rotation to said shaft, and a manually operable worm mounted in said sleeve coacting with the last named block to adjust the same relative to said drive block and to connect said adjustable block and sleeve for unitary rotation relative to said collar.
18. In a metal working machine, means for rotatably supporting the work, a slide movable transversely of the axis of rotation of the work,
20 a work fashioning wheel and a head for supportins said wheel with its axis of rotation transverse to the direction of movement of the slide, means for mounting the wheel supporting head on a vertical end face of the slide for rocking motion in a vertical plane about an imaginary axis remote from the slide to position the wheel for rotation in a plane at a predetermined angle to the rotative axis of the work, a wheel operating motor directly supported on the other end of the wheel slide for rotative movement about an axis coinciding with said imaginary axis, adjusting means for the wheel supporting head and slide operatively connected with said wheel head includin vertically movable members on opposite ends of the slide individual to said wheel supporting head and motor, and manually operable means for adjusting said members to simultaneously and equally adjust the positions of the wheel supporting head and motor relative to said slide and maintain a parallel relation of the rotative axes of the wheel and motor.
CLARENCE B. ZIEGLER.
REFERENCES CITED The following references are of record in the file of this patent:
UNITED STATES PATENTS Number Name Date 1,412,778 Cummer et a1 Apr. 11, 1922 1,438,682 Bath et al. Dec. 12, 1922 1,627,090 Hanson May 3, 1927' 1,634,386 Schramm et al July 5, 1927 1,666,737 De Leeuw -1--- Apr. 17, 1928 1,739,753 Flanders Dec. 17, 1929 1,862,583 Skriba June 14, 1932 1,892,388 Edgar Dec. 27, 1932 1,910,649 Svebelius May 23, 1933 1,935,328 Munn Nov. 14, 1933 1,946,888 Tougas et a1 Feb. 13, 1934 1,981,263 Croft Nov. 20, 1934 1,983,286 Godziewski Dec. 4. 1934 2,006,783 Ackley July 2, 1935 2,080,206 Holmboe May 11, 1937 2,087,662 Bysshe et al July 20, 1937 2,176,676 Lupo Oct. 17, 1939 2,187,227 Flanders Jan. 16, 1940 2,251,961 Snader Aug. 12, 1941 2,292,875 Flanders Aug. 11, 1942 2,294,494 Wilson Sept. 1, 1942 2,310,977 'Mathys Feb. 16, 1943 2,311,263 Stewart Feb. 16, 1943 2,317,226 Seyferth Apr. 20, 1943 2,333,341 Scrivener Nov. 2, 1943 FOREIGN PATENTS Number Country Date France May 21, 1927
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US2731773A (en) * 1952-01-14 1956-01-24 Alfred C Page Dressing fixture for grinding machines

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