TWI621384B - Film peeling machine and a rolling device of the same - Google Patents
Film peeling machine and a rolling device of the same Download PDFInfo
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- TWI621384B TWI621384B TW103128422A TW103128422A TWI621384B TW I621384 B TWI621384 B TW I621384B TW 103128422 A TW103128422 A TW 103128422A TW 103128422 A TW103128422 A TW 103128422A TW I621384 B TWI621384 B TW I621384B
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Abstract
一種剝膜機,包含一輸送裝置、一輾壓裝置及一剝離裝置,輸送裝置可沿輸送方向輸送板件,輾壓裝置包括一驅動機構及一旋轉輾壓件,驅動機構可帶動旋轉輾壓件沿輾壓方向移動以經由板件的前端緣輾壓至外表面上,使薄膜凹陷變形形成壓痕,以破壞薄膜與光阻層之間的黏著力,當旋轉輾壓件移離薄膜時,薄膜與光阻層之間形成氣室,氣室的開口形成於前端緣與光阻層之間,剝離裝置包括一夾持吹氣機構及一剝離機構,夾持吹氣機構用以夾持前凸出部並可對開口吹氣以使薄膜鄰近前端緣的部位剝離光阻層,剝離機構用以銜接薄膜鄰近前端緣的部位以將薄膜剝離光阻層。 A stripping machine comprises a conveying device, a rolling device and a stripping device, wherein the conveying device can transport the plate member in the conveying direction, the rolling device comprises a driving mechanism and a rotating pressing member, and the driving mechanism can drive the rotating pressing device The piece moves in the pressing direction to be pressed onto the outer surface via the front end edge of the plate member, so that the film is concavely deformed to form an indentation to break the adhesion between the film and the photoresist layer when the rotating pressing member moves away from the film. a gas chamber is formed between the film and the photoresist layer, and an opening of the gas chamber is formed between the front end edge and the photoresist layer, and the stripping device comprises a clamping blowing mechanism and a peeling mechanism, and the clamping blowing mechanism is used for clamping The front protrusion may blow the opening to peel the photoresist layer from the portion adjacent to the front edge, and the peeling mechanism is used to engage the portion of the film adjacent to the front edge to peel the film from the photoresist layer.
Description
本發明是有關於一種剝膜機,特別是指一種用以將印刷電路板上之薄膜剝離光阻層的剝膜機及其輾壓裝置。 The invention relates to a stripping machine, in particular to a stripping machine for stripping a film on a printed circuit board and a rolling device thereof.
印刷電路板在製造過程中,基板表面通常形成有乾膜,基板在實施曝光步驟之前,乾膜具有一光阻層及一黏附於光阻層的薄膜,薄膜為一Mylar。當基板實施曝光步驟之後,需將薄膜剝離光阻層,使光阻層外露,以便對基板實施後續之顯影及蝕刻步驟。 In the manufacturing process of the printed circuit board, the surface of the substrate is usually formed with a dry film. Before the substrate is subjected to the exposure step, the dry film has a photoresist layer and a film adhered to the photoresist layer, and the film is a Mylar. After the substrate is subjected to the exposure step, the photoresist is stripped from the photoresist layer to expose the photoresist layer to perform subsequent development and etching steps on the substrate.
現有用以剝離薄膜的剝膜機大都是藉由壓花輪在薄膜表面上滾壓,使薄膜形成皺摺。隨後,藉由黏輪黏著薄膜並將其剝離光阻層,以使薄膜與光阻層分離。 Most of the existing stripping machines for peeling off the film are rolled on the surface of the film by the embossing wheel to form wrinkles. Subsequently, the film is adhered by a bonding wheel and peeled off from the photoresist layer to separate the film from the photoresist layer.
薄膜與光阻層之間是呈真空的黏著狀態,因此,壓花輪需施加一預定的壓力於薄膜上,才能使薄膜形成皺摺。由於光阻層及薄膜的厚度很薄,因此,壓花輪施力滾壓於薄膜的過程中,很容易因施力滾壓的力道過大進而造成光阻層及基板的受損。所以,現有剝膜機的剝膜方式 仍有進一步改善的空間。 The film and the photoresist layer are in a vacuumed state. Therefore, the embossing wheel needs to apply a predetermined pressure to the film to form a wrinkle. Since the thickness of the photoresist layer and the film is very thin, the embossing wheel is pressed into the film during the process of pressing, and the force of the rolling force is too large, thereby causing damage to the photoresist layer and the substrate. Therefore, the film stripping method of the existing stripping machine There is still room for further improvement.
因此,本發明之一目的,即在提供一種剝膜機,透過輾壓裝置的旋轉輾壓件輾壓薄膜使其凹陷變形形成壓痕的輾壓方式,能降低旋轉輾壓件輾壓薄膜的過程中造成光阻層及基板的受損。 Therefore, it is an object of the present invention to provide a film stripping machine which can reduce the deformation of the rotating stamping member by rolling the film through the rolling device of the rolling device to deform the film to form an indentation. The photoresist layer and the substrate are damaged during the process.
本發明之另一目的,即在提供一種剝膜機,當旋轉輾壓件輾壓薄膜使其凹陷變形形成壓痕並且移離薄膜後,薄膜與光阻層之間會形成具有開口的氣室,藉此,能有效地破壞薄膜與光阻層之間的密合性,以便能可快速地將薄膜剝離光阻層。 Another object of the present invention is to provide a film stripper which forms a gas chamber having an opening between the film and the photoresist layer when the rotating stamping member presses the film to deform it to form an indentation and remove the film. Thereby, the adhesion between the film and the photoresist layer can be effectively broken, so that the film can be quickly peeled off from the photoresist layer.
於是本發明的剝膜機,適於將一板件的一薄膜由一光阻層上剝離,該薄膜具有一前端緣、一結合於該光阻層的結合面,及一相反於該結合面的外表面,該板件具有一結合於該光阻層相反於該薄膜一側的基板,該基板具有一凸伸出該前端緣的前凸出部。 Therefore, the film stripping machine of the present invention is adapted to peel a film of a plate member from a photoresist layer, the film having a front end edge, a bonding surface bonded to the photoresist layer, and a bonding surface opposite to the bonding surface The outer surface of the plate member has a substrate bonded to a side of the photoresist layer opposite to the film, the substrate having a front projection projecting from the front end edge.
剝膜機包含一輸送裝置、一輾壓裝置,及一剝離裝置,輸送裝置可沿一由後朝前的輸送方向輸送該板件,輾壓裝置位於該輸送裝置中段處,該輾壓裝置包括一固定框架、一設置於該固定框架的驅動機構,及一設置於該驅動機構的旋轉輾壓件,該驅動機構可帶動該旋轉輾壓件沿一輾壓方向移動以經由該前端緣輾壓至該外表面上,使該薄膜凹陷變形形成壓痕,以破壞該薄膜與該光阻層之間的黏著力,當該旋轉輾壓件移離該薄膜時,該薄膜與該光 阻層之間形成一氣室,該氣室的一開口形成於該前端緣與該光阻層之間,該驅動機構可帶動該旋轉輾壓件沿該輾壓方向在一位於該前凸出部與該前端緣之間且對齊於該前端緣前方的初始位置,及一輾壓於該外表面且間隔位於該前端緣後方的終止位置之間移動,該旋轉輾壓件包含一呈圓盤狀的輾壓刀,該輾壓刀包括一用以輾壓該薄膜的刀尖,剝離裝置位於該輾壓裝置前側,該剝離裝置包括一夾持吹氣機構,及一剝離機構,該夾持吹氣機構用以夾持該前凸出部並可對該氣室的該開口吹氣以使該薄膜鄰近該前端緣的部位剝離該光阻層,該剝離機構用以銜接該薄膜鄰近該前端緣的部位以將該薄膜剝離該光阻層。 The stripping machine comprises a conveying device, a rolling device, and a stripping device, wherein the conveying device can transport the plate member in a conveying direction from the rear to the front, the rolling device is located at a middle portion of the conveying device, and the rolling device comprises a fixing frame, a driving mechanism disposed on the fixing frame, and a rotating pressing member disposed on the driving mechanism, the driving mechanism can drive the rotating pressing member to move in a pressing direction to press through the front end edge Adhesively deforming the film to form an indentation on the outer surface to break the adhesion between the film and the photoresist layer, and the film and the light when the rotating stamping member moves away from the film Forming a gas chamber between the resist layers, an opening of the gas chamber is formed between the front end edge and the photoresist layer, and the driving mechanism can drive the rotating rolling member along the pressing direction at the front protruding portion Moving between the front end edge and the initial position aligned with the front end edge, and an end position pressed against the outer surface and spaced behind the front end edge, the rotary pressing member comprises a disk shape a squeezing blade comprising a cutting edge for pressing the film, the peeling device being located at a front side of the rolling device, the peeling device comprising a clamping blowing mechanism, and a peeling mechanism, the clamping blowing a gas mechanism for clamping the front projection and blowing the opening of the gas chamber to peel the photoresist layer from a portion adjacent to the front end edge, the peeling mechanism for engaging the film adjacent to the front end edge The portion is stripped of the photoresist layer.
該刀尖呈倒圓角狀。 The tip is rounded.
該驅動機構包含一用以供該旋轉輾壓件樞接的殼件、一設置於該殼件內的偏壓彈簧,及一用以抵壓於該偏壓彈簧一端使其對該殼件朝下偏壓的壓力調整桿。 The driving mechanism includes a shell member for pivotally connecting the rotary stamping member, a biasing spring disposed in the shell member, and a biasing spring for biasing the end of the biasing member toward the shell member Lower bias pressure adjustment lever.
該驅動機構更包含一第一承載架、一第二承載架、一第三承載架、一第一氣缸、一第二氣缸,及一第三氣缸,該第一氣缸設置於該固定框架上用以驅使該第一承載架沿一平行於該前端緣的平移方向移動,該第二氣缸設置於該第一承載架上用以驅使該第二承載架沿一上下方向移動,該第三氣缸設置於該第二承載架上用以驅使該第三承載架沿該輾壓方向移動,該殼件可沿該上下方向移動地連接於該第三承載架上。 The driving mechanism further includes a first carrier, a second carrier, a third carrier, a first cylinder, a second cylinder, and a third cylinder. The first cylinder is disposed on the fixing frame. The first carrier is driven to move in a translation direction parallel to the front end edge, and the second cylinder is disposed on the first carrier to drive the second carrier to move in an up and down direction, the third cylinder is disposed The second carrier is configured to drive the third carrier to move along the pressing direction, and the shell member is movably coupled to the third carrier in the up and down direction.
該輾壓方向是傾斜於該前端緣。 The rolling direction is inclined to the front end edge.
該夾持吹氣機構包含兩個用以夾持該前凸出部的夾爪,及一設置於對應的該夾爪並可對該開口吹氣的噴嘴,該剝離機構包含一擋止件、一回收滾筒、一捲繞於該回收滾筒上並可被該回收滾筒捲收的承接膜,及一接合模組,該承接膜部分貼靠於該擋止件上,該薄膜鄰近該前端緣的部位會被該噴嘴吹至貼靠於該擋止件並重疊於該承接膜的位置,該接合模組用以將該薄膜與該承接膜重疊的部位接合在一起。 The clamping air blowing mechanism comprises two clamping jaws for clamping the front protruding portion, and a nozzle disposed on the corresponding clamping jaw and capable of blowing the opening, the peeling mechanism comprising a stopping member, a recovery roller, a receiving film wound around the recovery roller and retractable by the recovery roller, and a joint module, the receiving film portion abutting the stopper, the film adjacent to the front end edge The portion is blown by the nozzle to a position against the stopper and overlapped with the receiving film, and the joint module is used to join the portion of the film overlapping the receiving film.
本發明之又一目的,即在提供一種剝膜機的輾壓裝置,透過輾壓裝置的旋轉輾壓件輾壓薄膜使其凹陷變形形成壓痕的輾壓方式,能降低旋轉輾壓件輾壓薄膜的過程中造成光阻層及基板的受損。 Still another object of the present invention is to provide a rolling device for a film stripping machine which can reduce the rotational pressing member by rolling a film by a rolling pressing device of the rolling device to deform the film to form an indentation. The photoresist layer and the substrate are damaged during the process of pressing the film.
本發明之再一目的,即在提供一種剝膜機的輾壓裝置,當旋轉輾壓件輾壓薄膜使其凹陷變形形成壓痕並且移離薄膜後,薄膜與光阻層之間會形成具有開口的氣室,藉此,能有效地破壞薄膜與光阻層之間的密合性。 A further object of the present invention is to provide a rolling device for a stripping machine which is formed between a film and a photoresist layer after the rolling member is pressed to deform the film to form an indentation and is removed from the film. The open gas chamber can thereby effectively break the adhesion between the film and the photoresist layer.
於是本發明的剝膜機的輾壓裝置,適於輾壓一板件的一薄膜,該板件具有一光阻層,該薄膜具有一前端緣、一結合於該光阻層的結合面,及一相反於該結合面的外表面。 Therefore, the rolling device of the stripping machine of the present invention is adapted to press a film of a plate member, the plate member having a photoresist layer having a front end edge and a bonding surface bonded to the photoresist layer. And an outer surface opposite to the bonding surface.
該輾壓裝置包括一固定框架、一驅動機構,及一旋轉輾壓件。 The rolling device comprises a fixing frame, a driving mechanism and a rotating pressing member.
驅動機構設置於該固定框架上,旋轉輾壓件設置於該驅動機構,該驅動機構可帶動該旋轉輾壓件沿一輾 壓方向移動以經由該前端緣輾壓至該外表面上,使該薄膜凹陷變形形成壓痕,以破壞該薄膜與該光阻層之間的黏著力,當該旋轉輾壓件移離該薄膜時,該薄膜與該光阻層之間形成一氣室,該氣室的一開口形成於該前端緣與該光阻層之間,該驅動機構可帶動該旋轉輾壓件沿該輾壓方向在一對齊於該前端緣前方的初始位置,及一輾壓於該外表面且間隔位於該前端緣後方的終止位置之間移動,該旋轉輾壓件包含一呈圓盤狀的輾壓刀,該輾壓刀包括一用以輾壓該薄膜的刀尖。 The driving mechanism is disposed on the fixing frame, and the rotating pressing member is disposed on the driving mechanism, and the driving mechanism can drive the rotating pressing member along a raft Moving in a pressing direction to press onto the outer surface via the front end edge, deforming the film to form an indentation to break the adhesion between the film and the photoresist layer, when the rotating stamping member moves away from the film Forming a gas chamber between the film and the photoresist layer, an opening of the gas chamber is formed between the front end edge and the photoresist layer, and the driving mechanism can drive the rotating pressing member along the pressing direction Aligning with an initial position in front of the front end edge and moving between the end surface and the end position spaced behind the front end edge, the rotary pressing member includes a disk-shaped pressing blade, The squeezing blade includes a tip for pressing the film.
本發明之功效在於:透過輾壓裝置的旋轉輾壓件輾壓薄膜,使薄膜凹陷變形形成壓痕,以破壞薄膜與光阻層之間的黏著力及密合性,藉此,能降低旋轉輾壓件輾壓薄膜的過程中造成光阻層及基板的受損。當旋轉輾壓件移離薄膜後,薄膜與光阻層之間形成具有開口的氣室,藉此,使得剝離裝置能方便且可快速地將薄膜剝離光阻層。 The utility model has the advantages that the film is pressed and deformed by the rotating rolling device of the rolling device to deform the film to form an indentation, thereby breaking the adhesion and adhesion between the film and the photoresist layer, thereby reducing the rotation. The photoresist layer and the substrate are damaged during the process of rolling the film. After the rotating stamping member is moved away from the film, a gas chamber having an opening is formed between the film and the photoresist layer, whereby the peeling device can easily and quickly peel the film from the photoresist layer.
1‧‧‧板件 1‧‧‧ boards
421‧‧‧第一承載架 421‧‧‧First carrier
10‧‧‧基板 10‧‧‧Substrate
422‧‧‧第二承載架 422‧‧‧Second carrier
101‧‧‧前凸出部 101‧‧‧Front projection
423‧‧‧第三承載架 423‧‧‧ Third carrier
11‧‧‧光阻層 11‧‧‧Photoresist layer
424‧‧‧第一氣缸 424‧‧‧First cylinder
12‧‧‧薄膜 12‧‧‧ Film
425‧‧‧第二氣缸 425‧‧‧Second cylinder
121‧‧‧前端緣 121‧‧‧ front edge
426‧‧‧第三氣缸 426‧‧‧ third cylinder
122‧‧‧後端緣 122‧‧‧ rear edge
427‧‧‧斜導軌 427‧‧‧ oblique rail
123‧‧‧結合面 123‧‧‧ joint surface
428‧‧‧殼件 428‧‧‧Shell
124‧‧‧外表面 124‧‧‧ outer surface
429‧‧‧偏壓彈簧 429‧‧‧bias spring
13‧‧‧壓痕 13‧‧‧Indentation
430‧‧‧壓力調整桿 430‧‧‧pressure adjustment rod
14‧‧‧氣室 14‧‧‧ air chamber
431‧‧‧容置槽 431‧‧‧ accommodating slots
141‧‧‧開口 141‧‧‧ openings
44‧‧‧旋轉輾壓件 44‧‧‧Rotary rolling parts
200‧‧‧剝膜機 200‧‧‧Strip machine
441‧‧‧輾壓刀 441‧‧‧辗压刀
2‧‧‧機座 2‧‧‧ machine base
442‧‧‧刀尖 442‧‧‧Tool tip
3‧‧‧輸送裝置 3‧‧‧Conveyor
5‧‧‧剝離裝置 5‧‧‧ peeling device
31‧‧‧後入料端 31‧‧‧ rear feed end
51‧‧‧夾持吹氣機構 51‧‧‧Clamping air blowing mechanism
32‧‧‧前出料端 32‧‧‧ front discharge end
511‧‧‧夾爪 511‧‧‧claw
33‧‧‧輸送滾輪 33‧‧‧Transport roller
512‧‧‧噴嘴 512‧‧‧ nozzle
4‧‧‧輾壓裝置 4‧‧‧辗压装置
52‧‧‧剝離機構 52‧‧‧ peeling mechanism
41‧‧‧固定框架 41‧‧‧Fixed frame
521‧‧‧擋止件 521‧‧‧stops
411‧‧‧橫導軌 411‧‧‧ transverse rail
522‧‧‧回收滾筒 522‧‧‧Recycling roller
42‧‧‧驅動機構 42‧‧‧ drive mechanism
523‧‧‧承接膜 523‧‧‧ receiving film
524‧‧‧接合模組 524‧‧‧ joint module
D‧‧‧輾壓方向 D‧‧‧Direction direction
525‧‧‧擋板部 525‧‧ ‧Baffle Department
H‧‧‧平移方向 H‧‧‧Translation direction
526‧‧‧吸盤部 526‧‧‧Sucker Department
V‧‧‧上下方向 V‧‧‧Up and down direction
I‧‧‧輸送方向 I‧‧‧Transport direction
本發明之其他的特徵及功效,將於參照圖式的實施方式中清楚地呈現,其中:圖1是本發明剝膜機之一實施例的立體圖,說明機座、輸送裝置、輾壓裝置及剝離裝置之間的組裝關係;圖2是本發明剝膜機之一實施例的側視圖;圖3是本發明剝膜機之一實施例所欲加工之板件的側視圖;圖4是本發明剝膜機之一實施例的輾壓裝置的立體圖 ;圖5是本發明剝膜機之一實施例的輾壓裝置的後視圖;圖6是本發明剝膜機之一實施例的輾壓裝置的局部立體圖,說明固定框架、驅動機構與旋轉輾壓件之間的組裝關係;圖7是本發明剝膜機之一實施例的輾壓裝置的局部後視圖;圖8是本發明剝膜機之一實施例的旋轉輾壓件的側視圖;圖9是本發明剝膜機之一實施例的局部側視圖,說明夾持吹氣機構與剝離機構的細部構造;圖10是本發明剝膜機之一實施例的夾持吹氣機構的立體圖;圖11是本發明剝膜機之一實施例的擋止件的前視圖;圖12是本發明剝膜機之一實施例的作動示意圖,說明旋轉輾壓件位於初始位置;圖13是本發明剝膜機之一實施例的作動示意圖,說明旋轉輾壓件位於初始位置;圖14是本發明剝膜機之一實施例的作動示意圖,說明旋轉輾壓件位於終止位置;圖15是本發明剝膜機之一實施例的作動示意圖,說明旋轉輾壓件的輾壓刀輾壓薄膜使其凹陷變形而形成壓痕;圖16是本發明剝膜機之一實施例的作動示意圖,說明 旋轉輾壓件復位至初始位置;圖17是本發明剝膜機之一實施例的作動示意圖,說明旋轉輾壓件移離薄膜時,薄膜與光阻層之間形成具有開口的氣室;圖18是本發明剝膜機之一實施例的作動示意圖,說明夾爪夾持基板的前凸出部;圖19是本發明剝膜機之一實施例的作動示意圖,說明噴嘴對氣室的開口吹氣以使薄膜鄰近前端緣的部位剝離光阻層並重疊於承接膜上;圖20是本發明剝膜機之一實施例的作動示意圖,說明接合模組移動至接合位置以將薄膜與承接膜重疊的部位接合在一起;及圖21是本發明剝膜機之一實施例的作動示意圖,說明回收滾筒捲收承接膜並拉動薄膜使其移動到承接位置。 Other features and advantages of the present invention will be apparent from the embodiments of the present invention. FIG. 1 is a perspective view of an embodiment of the stripping machine of the present invention, illustrating the base, the conveying device, the rolling device, and 2 is a side view of an embodiment of a stripping machine of the present invention; and FIG. 3 is a side view of a sheet to be processed by an embodiment of the stripping machine of the present invention; A perspective view of a rolling device of an embodiment of the stripping machine Figure 5 is a rear elevational view of the rolling device of one embodiment of the film stripping machine of the present invention; Figure 6 is a partial perspective view of the rolling device of one embodiment of the film stripping machine of the present invention, illustrating the fixed frame, the drive mechanism and the rotating jaw Figure 7 is a partial rear elevational view of the rolling device of one embodiment of the film stripping machine of the present invention; Figure 8 is a side elevational view of the rotary rolling member of one embodiment of the film stripping machine of the present invention; Figure 9 is a partial side elevational view showing an embodiment of the stripping machine of the present invention, illustrating a detailed configuration of the gripping blowing mechanism and the peeling mechanism; and Figure 10 is a perspective view of the gripping and blowing mechanism of an embodiment of the stripping machine of the present invention. Figure 11 is a front view of a stopper of an embodiment of the stripping machine of the present invention; Figure 12 is a schematic view of the operation of an embodiment of the stripping machine of the present invention, illustrating that the rotary stamping member is in an initial position; BRIEF DESCRIPTION OF THE DRAWINGS FIG. 14 is a schematic view showing the operation of an embodiment of the stripping machine of the present invention; FIG. 14 is a schematic view showing the operation of an embodiment of the stripping machine of the present invention, illustrating that the rotating stamping member is at the end position; Actuating an embodiment of the stripping machine Intent described rolling member rolling cutter rotary rolling to form a thin film so that deformation of the recess indentation; FIG. 16 is a film of one of the stripping machine of the present invention as a schematic example of embodiment the movable described The rotary rolling member is reset to the initial position; FIG. 17 is a schematic view showing the operation of one embodiment of the stripping machine of the present invention, illustrating that a gas chamber having an opening is formed between the film and the photoresist layer when the rotating stamping member is moved away from the film; 18 is a schematic diagram of the operation of one embodiment of the stripping machine of the present invention, illustrating the front projection of the clamping substrate; FIG. 19 is an operation diagram of an embodiment of the stripping machine of the present invention, illustrating the opening of the nozzle to the air chamber Blowing the film to peel the photoresist layer from the portion adjacent to the front edge and superimposing on the receiving film; FIG. 20 is a schematic view showing the operation of one embodiment of the film stripping machine of the present invention, illustrating that the bonding module is moved to the bonding position to receive the film The overlapping portions of the film are joined together; and Figure 21 is a schematic view of the operation of one embodiment of the stripping machine of the present invention, illustrating that the recovery roller retracts the receiving film and pulls the film to move it to the receiving position.
參閱圖1、圖2及圖3,是本發明剝膜機之一實施例,剝膜機200是適用於印刷電路板的製程中,用以將一板件1的薄膜12由光阻層11上剝離。在本實施例中,板件1具有一基板10、兩分別形成於基板10正反面的光阻層11,及兩分別形成於兩光阻層11的薄膜12。各薄膜12是以Mylar為例,各薄膜12用以保護對應的光阻層11並具有一前端緣121、一後端緣122、一黏著於對應的光阻層11的結合面123,及一相反於結合面123的外表面124。基板10則具有一凸伸出各薄膜12的前端緣121的前凸出部 101。 1 , 2 and 3 are an embodiment of the stripping machine of the present invention. Stripped on. In the embodiment, the board member 1 has a substrate 10, two photoresist layers 11 respectively formed on the front and back surfaces of the substrate 10, and two thin films 12 respectively formed on the two photoresist layers 11. Each film 12 is exemplified by Mylar. Each film 12 is used to protect the corresponding photoresist layer 11 and has a front edge 121, a rear edge 122, a bonding surface 123 adhered to the corresponding photoresist layer 11, and a film The outer surface 124 of the bonding surface 123 is opposite. The substrate 10 has a front projection projecting from the front end edge 121 of each film 12. 101.
參閱圖1、圖3、圖4及圖5,剝膜機200包含一機座2、一輸送裝置3、一輾壓裝置4,及一剝離裝置5。輸送裝置3設置於機座2上並包括一後入料端31、一前出料端32,及複數個位於後入料端31與前出料端32之間的輸送滾輪33,該等輸送滾輪33可沿一由後朝前的輸送方向I輸送板件1。輾壓裝置4位於輸送裝置3的中段處,輾壓裝置4包括一固設於機座2的固定框架41、兩個上下顛倒地設置於固定框架41的驅動機構42,及兩個分別設置於兩驅動機構42的旋轉輾壓件44。 Referring to Figures 1, 3, 4 and 5, the stripping machine 200 comprises a base 2, a conveying device 3, a rolling device 4, and a stripping device 5. The conveying device 3 is disposed on the machine base 2 and includes a rear feeding end 31, a front discharging end 32, and a plurality of conveying rollers 33 between the rear feeding end 31 and the front discharging end 32, and the conveying The roller 33 transports the panel 1 in a transport direction I from the rear to the front. The rolling device 4 is located at a middle portion of the conveying device 3, and the rolling device 4 includes a fixing frame 41 fixed to the frame 2, two driving mechanisms 42 disposed upside down on the fixing frame 41, and two of which are respectively disposed on The two driving mechanisms 42 rotate the rolling members 44.
參閱圖1、圖4、圖6及圖7,由於兩個驅動機構42的結構相同,且兩個旋轉輾壓件44的結構相同,因此,在以下說明書內容中將以位在上方的一組驅動機構42及旋轉輾壓件44為例作說明。驅動機構42包含一第一承載架421、一第二承載架422、一第三承載架423、一第一氣缸424、兩個第二氣缸425,及一第三氣缸426。第一承載架421可滑動地連接於固定框架41的一呈橫向延伸的橫導軌411,第一氣缸424固定地設置於固定框架41並與第一承載架421相連接,第一氣缸424用以驅使第一承載架421沿一平移方向H移動,其中,平移方向H平行於薄膜12的前端緣121並且垂直於輸送方向I。兩第二氣缸425固定地設置於第一承載架421上且分別鄰近於第一承載架421左右兩端,各第二氣缸425連接於第二承載架422頂端並且用以驅使第二承載架422沿一上下方向V移動,其中 ,上下方向V垂直於平移方向H。第三承載架423可滑動地連接於第二承載架422的一呈斜向延伸的斜導軌427,第三氣缸426固定地設置於第二承載架422上並與第三承載架423相連接,第三氣缸426用以驅使第三承載架423沿一輾壓方向D移動。本實施例的輾壓方向D是傾斜於薄膜12的前端緣121。 Referring to FIG. 1 , FIG. 4 , FIG. 6 and FIG. 7 , since the two driving mechanisms 42 have the same structure and the two rotating squeezing members 44 have the same structure, in the following description, the group will be positioned above. The drive mechanism 42 and the rotary squeezing member 44 are described as an example. The driving mechanism 42 includes a first carrier 421, a second carrier 422, a third carrier 423, a first cylinder 424, two second cylinders 425, and a third cylinder 426. The first carrier 421 is slidably coupled to a laterally extending transverse rail 411 of the fixed frame 41. The first cylinder 424 is fixedly disposed on the fixed frame 41 and connected to the first carrier 421. The first cylinder 424 is used for the first carrier 421. The first carrier 421 is driven to move in a translational direction H, wherein the translational direction H is parallel to the front edge 121 of the film 12 and perpendicular to the conveying direction I. The two second cylinders 425 are fixedly disposed on the first carrier 421 and adjacent to the left and right ends of the first carrier 421, and the second cylinders 425 are connected to the top of the second carrier 422 and are used to drive the second carrier 422. Move along a vertical direction V, where The up and down direction V is perpendicular to the translation direction H. The third carrier 423 is slidably connected to an obliquely extending inclined rail 427 of the second carrier 422. The third cylinder 426 is fixedly disposed on the second carrier 422 and connected to the third carrier 423. The third cylinder 426 is configured to drive the third carrier 423 to move in a rolling direction D. The rolling direction D of this embodiment is inclined to the front end edge 121 of the film 12.
驅動機構42更包含一殼件428、一偏壓彈簧429,及一壓力調整桿430。殼件428可沿上下方向V移動地連接於第三承載架423上,殼件428形成有一用以供偏壓彈簧429容置的容置槽431。各旋轉輾壓件44可轉動地樞接於對應驅動機構42的殼件428上。本實施例的壓力調整桿430是以一螺接於第三承載架423的螺桿為例作說明,壓力調整桿430穿伸至容置槽431內用以抵壓於偏壓彈簧429頂端,使得偏壓彈簧429能對殼件428朝下偏壓,並且能藉由旋轉壓力調整桿430來調整偏壓彈簧429施加於殼件428上的壓力。藉此,能調整旋轉輾壓件44輾壓於薄膜12的外表面124(如圖3所示)時的力道。 The driving mechanism 42 further includes a shell member 428, a biasing spring 429, and a pressure adjusting rod 430. The case member 428 is movably coupled to the third carrier 423 in the up and down direction V. The case member 428 is formed with a receiving groove 431 for receiving the biasing spring 429. Each of the rotary rolling members 44 is rotatably pivotally coupled to the housing member 428 of the corresponding drive mechanism 42. The pressure adjusting rod 430 of the embodiment is exemplified by a screw screwed to the third carrier 423. The pressure adjusting rod 430 extends into the receiving groove 431 for pressing against the top end of the biasing spring 429. The biasing spring 429 can bias the housing member 428 downward and can adjust the pressure applied by the biasing spring 429 to the housing member 428 by rotating the pressure adjustment lever 430. Thereby, the force when the rotary squeezing member 44 is pressed against the outer surface 124 of the film 12 (as shown in FIG. 3) can be adjusted.
參閱圖3、圖6及圖8,旋轉輾壓件44包含一呈圓盤狀的輾壓刀441,輾壓刀441包括一用以輾壓薄膜12的刀尖442,本實施例的刀尖442呈倒圓角狀。藉由輾壓刀441的刀尖442呈倒圓角狀的設計,能防止輾壓刀441在輾壓薄膜12的過程中切斷薄膜12。驅動機構42可帶動旋轉輾壓件44沿一輾壓方向D移動以經由薄膜12的前端緣121輾壓至外表面124上,使薄膜12凹陷變形形成一壓 痕13,以破壞薄膜12與光阻層11之間的黏著力及密合性。當旋轉輾壓件44移離薄膜12時,薄膜12與光阻層11之間形成一氣室14(如圖17所示),氣室14的一開口141(如圖17所示)形成於前端緣121與光阻層11之間。 Referring to Figures 3, 6, and 8, the rotary squeezing member 44 includes a disk-shaped squeezing blade 441. The squeezing blade 441 includes a blade tip 442 for pressing the film 12, the tip of the embodiment. 442 is rounded. By the design of the blade tip 442 of the squeezing blade 441 in a rounded shape, the squeezing blade 441 can be prevented from cutting the film 12 during the pressing of the film 12. The driving mechanism 42 can drive the rotating rolling member 44 to move along a pressing direction D to be pressed onto the outer surface 124 via the front end edge 121 of the film 12, so that the film 12 is concavely deformed to form a pressure. The mark 13 is used to break the adhesion and adhesion between the film 12 and the photoresist layer 11. When the rotary pressing member 44 is moved away from the film 12, a gas chamber 14 is formed between the film 12 and the photoresist layer 11 (as shown in FIG. 17), and an opening 141 (shown in FIG. 17) of the gas chamber 14 is formed at the front end. Between the edge 121 and the photoresist layer 11.
參閱圖3、圖9及圖10,剝離裝置5設置於機座2上且位於輾壓裝置4前側,剝離裝置5包括一夾持吹氣機構51,及一剝離機構52。夾持吹氣機構51包括兩個夾爪511,及兩個分別設置於兩夾爪511上的噴嘴512,兩夾爪511用以夾持板件1的基板10的前凸出部101,各噴嘴512用以對對應氣室14的開口141(如圖17所示)吹氣,以使薄膜12鄰近前端緣121的部位剝離光阻層11。 Referring to FIGS. 3, 9, and 10, the peeling device 5 is disposed on the frame 2 and located on the front side of the rolling device 4. The peeling device 5 includes a holding air blowing mechanism 51 and a peeling mechanism 52. The clamping air blowing mechanism 51 includes two clamping jaws 511 and two nozzles 512 respectively disposed on the two clamping jaws 511. The two clamping jaws 511 are used for clamping the front protruding portions 101 of the substrate 10 of the panel member 1, each of which The nozzle 512 is used to blow the opening 141 (shown in FIG. 17) of the corresponding gas chamber 14 to peel the photoresist layer 11 from the portion of the film 12 adjacent to the front edge 121.
參閱圖9及圖11,剝離機構52用以銜接薄膜12鄰近前端緣121的部位以將薄膜12剝離光阻層11。剝離機構52包含兩個上下相間隔的擋止件521、兩個上下相間隔的回收滾筒522、兩分別捲繞於兩回收滾筒522上並可被回收滾筒522捲收的承接膜523,及兩個接合模組524。各擋止件521具有一擋板部525,及一位於擋板部525鄰近回收滾筒522一端的吸盤部526。本實施例的各承接膜523是以Mylar為例,各承接膜523的一部分捲繞於對應的回收滾筒522上,而另一部分則貼靠於對應擋止件521的吸盤部526上,吸盤部526可透過吸力吸附承接膜523,藉此,使得承接膜523的另一部分能平整地貼靠在吸盤部526上。 Referring to FIGS. 9 and 11, the peeling mechanism 52 is used to engage the portion of the film 12 adjacent the front end edge 121 to peel the film 12 from the photoresist layer 11. The peeling mechanism 52 includes two upper and lower spaced stop members 521, two upper and lower spaced recovery rollers 522, and two receiving films 523 which are respectively wound around the two recovery rollers 522 and can be wound by the recovery rollers 522, and two Bonding modules 524. Each of the stoppers 521 has a baffle portion 525 and a suction cup portion 526 located at one end of the baffle portion 525 adjacent to the recovery drum 522. Each of the receiving films 523 of the present embodiment is exemplified by Mylar. A part of each receiving film 523 is wound around the corresponding recovery roller 522, and the other portion is abutted against the suction portion 526 of the corresponding stopper 521, and the suction cup portion. The 526 can absorb the receiving film 523 by suction, whereby another portion of the receiving film 523 can be placed flat against the chuck portion 526.
各薄膜12鄰近前端緣121的部位會被對應的噴 嘴512吹至貼靠於對應的擋止件521上,並且重疊在對應的承接膜523貼靠於吸盤部526的部位。藉由對應的接合模組524將薄膜12與承接膜523重疊的部位接合在一起,使得薄膜12能與承接膜523連接在一起。藉此,當各回收滾筒522捲收承接膜523時能同時拉動與承接膜523連接在一起的薄膜12,藉此,能將薄膜12完整地剝離光阻層11。 The portion of each film 12 adjacent to the front edge 121 will be correspondingly sprayed The mouth 512 is blown against the corresponding stopper 521 and overlaps the portion of the corresponding receiving film 523 that abuts against the suction cup portion 526. The portions of the film 12 that overlap the receiving film 523 are joined together by the corresponding bonding module 524 so that the film 12 can be coupled to the receiving film 523. Thereby, when each of the recovery rolls 522 is taken up by the receiving film 523, the film 12 joined to the receiving film 523 can be pulled at the same time, whereby the film 12 can be completely peeled off from the photoresist layer 11.
以下將針對剝膜機200的作動方式進行詳細說明: The following describes in detail how the stripping machine 200 operates:
參閱圖1及圖12,首先,將板件1由後入料端31放置於輸送裝置3的輸送滾輪33上,輸送滾輪33會沿輸送方向I輸送板件1移動。當板件1移動到鄰近於輾壓裝置4後側的一預定位置時,輸送滾輪33會停止輸送板件1移動。 Referring to Figures 1 and 12, first, the plate member 1 is placed on the conveying roller 33 of the conveying device 3 from the rear feeding end 31, and the conveying roller 33 moves the conveying plate member 1 in the conveying direction I. When the panel 1 is moved to a predetermined position adjacent to the rear side of the rolling device 4, the conveying roller 33 stops the movement of the conveying plate member 1.
參閱圖6、圖12及圖13,位於上方的一組驅動機構42的第二氣缸425會驅使第二、第三承載架422、423及旋轉輾壓件44沿上下方向V向下移動,而位於下方的另一組驅動機構42的第二氣缸425則會驅使第二、第三承載架422、423及旋轉輾壓件44沿上下方向V向上移動,使得兩旋轉輾壓件44能分別移動至一初始位置(如圖13所示),當各旋轉輾壓件44在初始位置時,各旋轉輾壓件44位於基板10的前凸出部101與對應薄膜12的前端緣121之間,且各旋轉輾壓件44對齊於對應薄膜12的前端緣121前方。 Referring to Figures 6, 12 and 13, the second cylinder 425 of the upper set of drive mechanisms 42 drives the second and third carriers 422, 423 and the rotary rolling member 44 downward in the up and down direction V, and The second cylinder 425 of the other group of driving mechanisms 42 at the lower side drives the second and third carriers 422, 423 and the rotary rolling member 44 to move upward in the up and down direction V, so that the two rotating rolling members 44 can be respectively moved. Up to an initial position (as shown in FIG. 13), when each of the rotary squeezing members 44 is in the initial position, each of the rotary squeezing members 44 is located between the front projections 101 of the substrate 10 and the front end edge 121 of the corresponding film 12. And each of the rotary squeezing members 44 is aligned in front of the front end edge 121 of the corresponding film 12.
參閱圖6、圖14及圖15,隨後,各驅動機構42的第三氣缸426會驅使第三承載架423及旋轉輾壓件44沿輾壓方向D移動,以使旋轉輾壓件44的輾壓刀441經由薄膜12的前端緣121輾壓至外表面124上,輾壓刀441輾壓的過程中其刀尖442會將薄膜12朝光阻層11方向擠壓,使薄膜12及光阻層11分別如圖15所示地凹陷變形,並且在薄膜12的外表面124上形成壓痕13,以破壞薄膜12與光阻層11之間的黏著力及密合性。當第三氣缸426驅使旋轉輾壓件44移動至一間隔位於前端緣121後方的終止位置(如圖14所示)時,第三氣缸426即停止驅使旋轉輾壓件44移動。 Referring to Figures 6, 14, and 15, then, the third cylinder 426 of each drive mechanism 42 drives the third carrier 423 and the rotary squeezing member 44 to move in the squeezing direction D to rotate the squeezing member 44. The pressing blade 441 is pressed onto the outer surface 124 via the front end edge 121 of the film 12. During the pressing of the pressing blade 441, the cutting edge 442 presses the film 12 toward the photoresist layer 11 to make the film 12 and the photoresist The layer 11 is recessed and deformed as shown in FIG. 15, respectively, and an indentation 13 is formed on the outer surface 124 of the film 12 to break the adhesion and adhesion between the film 12 and the photoresist layer 11. When the third cylinder 426 drives the rotary ram 44 to move to an end position (as shown in FIG. 14) spaced behind the front end edge 121, the third cylinder 426 stops driving the rotary ram 44 to move.
參閱圖6、圖16及圖17,之後,第三氣缸426會驅使旋轉輾壓件44由終止位置移動復位至初始位置(如圖16所示)。當旋轉輾壓件44的輾壓刀441與薄膜12的外表面124分離時,薄膜12的結合面123與光阻層11之間形成一氣室14,氣室14的一開口141形成於前端緣121與光阻層11之間。藉由第三氣缸426驅使旋轉輾壓件44在初始位置與終止位置之間進行多次的往復移動,便能重覆地對薄膜12進行輾壓的動作,藉此,能更為有效地破壞薄膜12與光阻層11之間的黏著力及密合性,以增加薄膜12與光阻層11分離的效果,使氣室14及其開口141的形成能更為顯著。 Referring to Figures 6, 16 and 17, after that, the third cylinder 426 will urge the rotary ram 44 to be reset from the end position to the initial position (as shown in Figure 16). When the pressing blade 441 of the rotating pressing member 44 is separated from the outer surface 124 of the film 12, an air chamber 14 is formed between the bonding surface 123 of the film 12 and the photoresist layer 11, and an opening 141 of the air chamber 14 is formed at the front end edge. Between 121 and the photoresist layer 11. By the third cylinder 426 driving the rotary squeezing member 44 to reciprocate a plurality of times between the initial position and the end position, the film 12 can be repeatedly pressed, thereby being more effectively destroyed. The adhesion and adhesion between the film 12 and the photoresist layer 11 increase the separation of the film 12 from the photoresist layer 11, and the formation of the gas cell 14 and its opening 141 can be more remarkable.
需說明的是,藉由第一氣缸424能驅使第一、第二、第三承載架421、422、423及旋轉輾壓件44沿平移 方向H移動,使得旋轉輾壓件44可在薄膜12的前端緣121不同位置進行輾壓的動作,以在薄膜12的外表面124上輾壓出多條彼此相間隔的壓痕13。藉此,可在薄膜12與光阻層11之間形成多個氣室14,能更為有效地破壞薄膜12與光阻層11之間的黏著力及密合性。 It should be noted that, by the first cylinder 424, the first, second, and third carriers 421, 422, 423 and the rotating squeezing member 44 can be driven to translate. The direction H is moved such that the rotary squeezing member 44 can be pressed at different positions of the front end edge 121 of the film 12 to press a plurality of indentations 13 spaced apart from each other on the outer surface 124 of the film 12. Thereby, a plurality of gas cells 14 can be formed between the film 12 and the photoresist layer 11, and the adhesion and adhesion between the film 12 and the photoresist layer 11 can be more effectively destroyed.
參閱圖9、圖18及圖19,當薄膜12的輾壓作業完成後,輸送滾輪33會沿輸送方向I輸送板件1移動。當板件1移動到前凸出部101位於兩夾爪511之間的一待夾持位置(如圖18所示)時,兩夾爪511會相互靠近並夾持住前凸出部101,使板件1定位在氣室14的開口141(如圖17所示)與噴嘴512對齊的位置。隨後,各噴嘴512會對氣室14的開口141吹氣,以使各薄膜12鄰近前端緣121的部位剝離光阻層11。各薄膜12鄰近前端緣121的部位會被對應的噴嘴512吹至貼靠於對應擋止件521上,並且重疊在對應的承接膜523貼靠於吸盤部526的部位。 Referring to Figures 9, 18 and 19, after the rolling operation of the film 12 is completed, the conveying roller 33 moves the conveying member 1 in the conveying direction I. When the panel 1 is moved to a position where the front projection 101 is located between the two jaws 511 (as shown in FIG. 18), the two jaws 511 will approach each other and hold the front projection 101. The panel 1 is positioned at a position where the opening 141 of the plenum 14 (shown in Figure 17) is aligned with the nozzle 512. Subsequently, each of the nozzles 512 blows the opening 141 of the gas chamber 14 to peel the photoresist layer 11 from the portion of the film 12 adjacent to the front end edge 121. The portion of each film 12 adjacent to the front end edge 121 is blown against the corresponding stopper 521 by the corresponding nozzle 512, and overlaps the portion where the corresponding receiving film 523 abuts against the chuck portion 526.
參閱圖9及圖20,接著,各接合模組524會由一初始位置(如圖9所示)移動至一抵接於薄膜12與承接膜523重疊部位的接合位置(如圖20所示),以將兩者重疊的部位接合在一起,使薄膜12與承接膜523相連接。隨後,各接合模組524會復位至初始位置,此時,各回收滾筒522便能捲收承接膜523以同時拉動與承接膜523相連接在一起的薄膜12,藉此,能將薄膜12完全地剝離光阻層11。在本實施例中,接合模組524可透過例如為熱融接或黏接或其他的接合方式將薄膜12與承接膜523重疊部位接合在 一起。 Referring to FIG. 9 and FIG. 20, each of the bonding modules 524 is moved from an initial position (as shown in FIG. 9) to an abutting position of the film 12 and the receiving film 523 (as shown in FIG. 20). The film 12 is joined to the receiving film 523 by joining together the portions where the two overlap. Subsequently, each of the joint modules 524 is reset to the initial position. At this time, each of the recovery rollers 522 can take up the receiving film 523 to simultaneously pull the film 12 connected to the receiving film 523, thereby completing the film 12 completely. The photoresist layer 11 is stripped. In this embodiment, the bonding module 524 can be bonded to the overlapping portion of the film 12 and the receiving film 523 by, for example, heat fusion or bonding or other bonding means. together.
參閱圖20及圖21,接著,兩夾爪511會釋放前凸出部101,使輸送滾輪33沿輸送方向I輸送板件1移動至前出料端32(如圖1所示),以便對板件1實施後續之顯影及蝕刻步驟。另一方面,各回收滾筒522捲收承接膜523後會拉動薄膜12使其移動至圖21所示的一承接位置,此時的薄膜12便充當為一承接膜使用。藉此,當下一片板件1的薄膜12鄰近前端緣121的部位剝離後便能與前述充當承接膜的薄膜12相連接,以再次地進行薄膜12的剝離及回收的作業。 Referring to Figures 20 and 21, then, the two jaws 511 release the front projections 101, causing the conveying roller 33 to move the conveying member 1 in the conveying direction I to the front discharge end 32 (as shown in Fig. 1) so as to The panel 1 performs subsequent development and etching steps. On the other hand, after each recovery roller 522 is taken up by the receiving film 523, the film 12 is pulled to move to a receiving position shown in FIG. 21, and the film 12 is used as a receiving film. Thereby, when the film 12 of the next sheet member 1 is peeled off from the portion of the front end edge 121, it can be connected to the film 12 serving as the receiving film to perform the peeling and recovery of the film 12 again.
綜上所述,本實施例的剝膜機200,透過輾壓裝置4的旋轉輾壓件44輾壓薄膜12,使薄膜12凹陷變形形成壓痕13,以破壞薄膜12與光阻層11之間的黏著力及密合性,藉此,能降低旋轉輾壓件44輾壓薄膜12的過程中造成光阻層11及基板10的受損。當旋轉輾壓件44移離薄膜12後,薄膜12與光阻層11之間形成具有開口141的氣室14,藉此,使得剝離裝置5能方便且可快速地將薄膜12剝離光阻層11,故確實能達成本發明之目的。 In summary, the stripping machine 200 of the present embodiment presses the film 12 through the rotating rolling member 44 of the rolling device 4 to deform the film 12 to form an indentation 13 to destroy the film 12 and the photoresist layer 11. The adhesion and adhesion therebetween can reduce the damage of the photoresist layer 11 and the substrate 10 during the process of rolling the film 12 by the rotating stamper 44. When the rotary pressing member 44 is moved away from the film 12, a gas chamber 14 having an opening 141 is formed between the film 12 and the photoresist layer 11, whereby the peeling device 5 can easily and quickly peel the film 12 from the photoresist layer. 11, it is indeed possible to achieve the object of the present invention.
惟以上所述者,僅為本發明之實施例而已,當不能以此限定本發明實施之範圍,即大凡依本發明申請專利範圍及專利說明書內容所作之簡單的等效變化與修飾,皆仍屬本發明專利涵蓋之範圍內。 However, the above is only the embodiment of the present invention, and the scope of the present invention is not limited thereto, that is, the simple equivalent changes and modifications made by the patent application scope and the patent specification of the present invention are still It is within the scope of the patent of the present invention.
Claims (12)
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US4867836A (en) * | 1985-08-30 | 1989-09-19 | Somar Corporation | Film peeling apparatus |
TW486924B (en) * | 2001-01-16 | 2002-05-11 | Amedeo Candore | Protective film peeling machine for printed circuit boards |
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US4867836A (en) * | 1985-08-30 | 1989-09-19 | Somar Corporation | Film peeling apparatus |
TW486924B (en) * | 2001-01-16 | 2002-05-11 | Amedeo Candore | Protective film peeling machine for printed circuit boards |
WO2002055286A1 (en) * | 2001-01-16 | 2002-07-18 | Amedeo Candore | Protective film peeling machine for printed circuit boards |
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