TWI534299B - A method for processing the surface of magnesium alloy - Google Patents
A method for processing the surface of magnesium alloy Download PDFInfo
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- TWI534299B TWI534299B TW103140500A TW103140500A TWI534299B TW I534299 B TWI534299 B TW I534299B TW 103140500 A TW103140500 A TW 103140500A TW 103140500 A TW103140500 A TW 103140500A TW I534299 B TWI534299 B TW I534299B
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本發明係關於一種表面處理方法,特別係關於一種鎂合金表面處理方法。 The present invention relates to a surface treatment method, and more particularly to a magnesium alloy surface treatment method.
查,鎂金屬因質地輕,密度及彈性係數等特性皆與人體骨膜相近,並且具有良好的力學特性,同時為生物可降解之物質,因此,由鎂金屬與其他金屬混合製成之鎂合金,具有取代鈦合金及不鏽鋼以作為生醫材料之潛力。 It is found that magnesium metal is light in texture, density and elastic coefficient are similar to human periosteum, and have good mechanical properties, and at the same time are biodegradable substances. Therefore, magnesium alloy prepared by mixing magnesium metal with other metals, It has the potential to replace titanium alloys and stainless steels as biomedical materials.
然而,由於習用鎂合金的抗腐蝕性差,在生物體內因降解速度過快,容易在短時間內產生過多的鎂離子及氫離子,雖然鎂離子可為人體利用,但是快速產出氫離子則無法被人體於短時間代謝排出,囤積於體內之大量氫離子會導致體液中的pH值改變,引起血紅素攜氧量不足及身體異常反應,對人體健康造成危害。 However, due to the poor corrosion resistance of the conventional magnesium alloy, the degradation rate is too fast in the living body, and it is easy to generate excessive magnesium ions and hydrogen ions in a short time. Although magnesium ions can be utilized by the human body, the rapid production of hydrogen ions cannot be achieved. It is metabolized by the human body in a short time, and a large amount of hydrogen ions accumulated in the body will cause the pH value in the body fluid to change, causing insufficient oxygen carrying capacity of the hemoglobin and abnormal body reaction, which may cause harm to human health.
有鑑於此,有必要提供一種鎂合金表面處理方法,以解決習用鎂合金降解速率過快而有害於人體健康之問題。 In view of this, it is necessary to provide a magnesium alloy surface treatment method to solve the problem that the degradation rate of the conventional magnesium alloy is too fast and harmful to human health.
本發明係提供一種鎂合金表面處理方法,使獲得之一經表面處理鎂合金具有較低的降解速率。 The present invention provides a method of surface treatment of a magnesium alloy such that one of the surface treated magnesium alloys has a lower degradation rate.
本發明係提供一種鎂合金基材表面處理方法,該方法所製得之經表面處理鎂合金係適用於作為生醫材料。 The invention provides a surface treatment method for a magnesium alloy substrate, and the surface-treated magnesium alloy prepared by the method is suitable for use as a biomedical material.
一種鎂合金表面處理方法,係包含:備有一鎂合金基材;將該鎂合金基材進行一微弧氧化反應,以獲得一微弧氧化鎂合金,該微弧氧化鎂合金之表面係具有一氧化膜;將該微弧氧化鎂合金浸泡於一改質溶液中,該改質溶液包含一矽烷化合物,直至該改質溶液中的該矽烷化合物附著於該微弧氧化鎂合金表面,以獲得一待反應物;及將該待反應物於70~200℃下進行縮合反應,直至矽烷基與氫氧基作用脫去水,以獲得一經表面處理鎂合金,該經表面處理鎂合金包含一經縮合反應之氧化膜,其中,該氧化膜具有數個孔隙,且該微弧氧化鎂合金浸泡於該改質溶液前,係先浸泡於70~150℃的水中,直至該氧化膜的數個孔隙縮小。 A magnesium alloy surface treatment method comprises: preparing a magnesium alloy substrate; performing a micro-arc oxidation reaction on the magnesium alloy substrate to obtain a micro-arc magnesium oxide alloy, the surface of the micro-arc magnesium oxide alloy having a surface An oxide film; the micro-arc magnesium oxide alloy is immersed in a modified solution, the modified solution containing a decane compound until the decane compound in the modified solution is attached to the surface of the micro-arc magnesium oxide alloy to obtain a The reaction product is subjected to a condensation reaction at 70 to 200 ° C until the alkyl group and the hydroxyl group are dehydrated to obtain a surface-treated magnesium alloy, and the surface-treated magnesium alloy contains a condensation reaction. The oxide film, wherein the oxide film has a plurality of pores, and the micro-arc magnesium oxide alloy is immersed in water at 70-150 ° C until the plurality of pores of the oxide film are reduced before being immersed in the modified solution.
本發明之鎂合金表面處理方法,其中,將該微弧氧化鎂合金浸泡於該改質溶液中1分鐘~5小時。 In the magnesium alloy surface treatment method of the present invention, the micro-arc magnesium oxide alloy is immersed in the modified solution for 1 minute to 5 hours.
本發明之鎂合金表面處理方法,其中,將該待反應物於70~200℃下進行縮合反應1分鐘~5小時。 In the method for surface treatment of a magnesium alloy according to the present invention, the reaction product is subjected to a condensation reaction at 70 to 200 ° C for 1 minute to 5 hours.
本發明之鎂合金表面處理方法,其中,該矽烷化合物為3-氨丙基三甲氧基矽烷、硫醇基丙基三甲氧基矽烷或六甲基二矽氮烷。 The magnesium alloy surface treatment method of the present invention, wherein the decane compound is 3-aminopropyltrimethoxydecane, thiolpropyltrimethoxydecane or hexamethyldiazepine.
本發明之鎂合金表面處理方法,其中,該改質溶液係含有以體積百分比計3~20%之該矽烷化合物。 The magnesium alloy surface treatment method of the present invention, wherein the modified solution contains 3 to 20% by volume of the decane compound.
本發明之鎂合金表面處理方法,其中,該微弧氧化鎂合金浸泡於該改質溶液中10~60分鐘,以獲得該待反應物。 In the magnesium alloy surface treatment method of the present invention, the micro-arc magnesium oxide alloy is immersed in the modified solution for 10 to 60 minutes to obtain the reactant.
本發明之鎂合金表面處理方法,其中,該待反應物在80~150℃下縮合反應20~60分鐘。 The method for surface treatment of a magnesium alloy according to the present invention, wherein the reactant is subjected to a condensation reaction at 80 to 150 ° C for 20 to 60 minutes.
本發明之鎂合金表面處理方法,其中,該氧化膜之材質為由氧化鎂、氫氧化鎂及矽酸鎂所組成之群組。 In the magnesium alloy surface treatment method of the present invention, the material of the oxide film is a group consisting of magnesium oxide, magnesium hydroxide and magnesium niobate.
本發明之鎂合金表面處理方法,其中,該經縮合反應之氧化膜之厚度為5~50mm。 In the method for surface treatment of a magnesium alloy according to the present invention, the thickness of the oxide film subjected to the condensation reaction is 5 to 50 mm.
本發明之鎂合金表面處理方法,其中,該經縮合反應之氧化膜具有一第一表面及一第二表面,該經縮合反應之氧化膜以該第一表面結合於該鎂合金基材,並且該經縮合反應之氧化膜內部距離該第二表面0~5mm之孔隙率為3~5%,該經縮合反應之氧化膜內部距離該第二表面5~10mm之孔隙率為2~3%,且該經縮合反應之氧化膜內部距離該第二表面10~50mm之孔隙率小於1%。 The magnesium alloy surface treatment method of the present invention, wherein the condensation reaction oxide film has a first surface and a second surface, and the condensation reaction oxide film is bonded to the magnesium alloy substrate by the first surface, and The porosity of the inner surface of the oxide film subjected to the condensation reaction is from 0 to 5 mm from the second surface, and the porosity of the oxide film inside the condensation reaction is from 2 to 3% from 5 to 10 mm of the second surface. And the porosity of the inside of the oxide film subjected to the condensation reaction is less than 1% from 10 to 50 mm of the second surface.
本發明之鎂合金表面處理方法,其中,該微弧氧化鎂合金浸泡於該改質溶液前,係先浸泡於70~150℃的水中1分鐘~5小時。 In the magnesium alloy surface treatment method of the present invention, the micro-arc magnesium oxide alloy is immersed in water at 70-150 ° C for 1 minute to 5 hours before being immersed in the modified solution.
本發明之鎂合金表面處理方法,其中,進行該微弧氧化反應之電流密度為20~500mA/cm2、脈衝頻率為500~5000Hz、占空比為10~60%且進行時間為5~30分鐘。 The magnesium alloy surface treatment method of the present invention, wherein the micro-arc oxidation reaction has a current density of 20 to 500 mA/cm 2 , a pulse frequency of 500 to 5000 Hz, a duty ratio of 10 to 60%, and a time of 5 to 30. minute.
本發明之鎂合金表面處理方法,其中,係將該鎂合金基材置於一電解液中進行該微弧氧化反應,該電解液的pH值呈鹼性。 In the magnesium alloy surface treatment method of the present invention, the magnesium alloy substrate is placed in an electrolyte to perform the micro-arc oxidation reaction, and the pH of the electrolyte is alkaline.
本發明之鎂合金表面處理方法,其中,該電解液係藉由氫氧化鈉、磷酸鈉、偏矽酸鈉、鹽類螯合劑與含鈣鹽類調配製得。 The method for surface treatment of a magnesium alloy according to the present invention, wherein the electrolyte is prepared by adjusting sodium hydroxide, sodium phosphate, sodium metasilicate, a salt chelating agent and a calcium-containing salt.
本發明之鎂合金表面處理方法,其中,係藉由上述之鎂合金表面處理方法所製得。 The magnesium alloy surface treatment method of the present invention is produced by the above-described magnesium alloy surface treatment method.
本發明之鎂合金表面處理方法,依序藉由將該鎂合金基材進行微弧氧化反應、浸泡於該改質溶液及施以熱能,以獲得該經表面處理鎂合金,進而達到減緩該鎂合金基材的降解速率之功效。 The method for treating a magnesium alloy according to the present invention, wherein the magnesium alloy substrate is subjected to micro-arc oxidation reaction, immersed in the modified solution, and applied with thermal energy to obtain the surface-treated magnesium alloy, thereby achieving the slowing of the magnesium The efficiency of the degradation rate of the alloy substrate.
本發明之鎂合金表面處理方法所獲得之該經表面處理鎂合金係具有抗腐蝕能力,可以以適當的降解速率於人體中分解,係適合作為生醫材料,並達到避免造成人體健康危害之功效。 The surface-treated magnesium alloy obtained by the surface treatment method of the magnesium alloy of the invention has corrosion resistance and can be decomposed in the human body at an appropriate degradation rate, and is suitable for use as a biomedical material, and achieves the effect of avoiding human health hazards. .
〔本發明〕 〔this invention〕
S1‧‧‧第一表面 S1‧‧‧ first surface
S2‧‧‧第二表面 S2‧‧‧ second surface
第1A圖:係本發明之鎂合金表面處理方法所得之經表面處理鎂合金第1-0組之表面SEM影像圖。 Fig. 1A is a SEM image of the surface of the surface treated magnesium alloy No. 1-0 obtained by the surface treatment method of the magnesium alloy of the present invention.
第1B圖:本發明之鎂合金表面處理方法所得之經表面處理鎂合金第1-1組之表面SEM影像圖。 Fig. 1B is a view showing the surface SEM image of the surface-treated magnesium alloy of Group 1-1 obtained by the surface treatment method of the magnesium alloy of the present invention.
第1C圖:係本發明之鎂合金表面處理方法所得之經表面處理鎂合金第1-2組之表面SEM影像圖。 Fig. 1C is a surface SEM image of the surface treated magnesium alloy obtained in the surface treatment method of the magnesium alloy of the present invention.
第1D圖:係本發明之鎂合金表面處理方法所得之經表面處理鎂合金第2-0組之表面SEM影像圖。 Fig. 1D is a surface SEM image of the surface treated magnesium alloy of Group 2-0 obtained by the surface treatment method of the magnesium alloy of the present invention.
第1E圖:本發明之鎂合金表面處理方法所得之經表面處理鎂合金第2-1組之表面SEM影像圖。 Fig. 1E is a SEM image of the surface of the surface treated magnesium alloy obtained in the surface treatment method of the magnesium alloy of the present invention.
第1F圖:係本發明之鎂合金表面處理方法所得之經表面處理鎂合金第2-2組之表面SEM影像圖。 Fig. 1F is a surface SEM image of the surface treated magnesium alloy of Group 2-2 obtained by the surface treatment method of the magnesium alloy of the present invention.
第2圖:係本發明之鎂合金表面處理方法所得之經表面處理鎂合金第1-2組之剖面SEM影像圖。 Fig. 2 is a SEM image of a section 1-2 of the surface-treated magnesium alloy obtained by the surface treatment method of the magnesium alloy of the present invention.
第3A圖:係本發明之鎂合金表面處理方法所得之經表面處理鎂合金於鹽霧試驗前第1-0組之表面影像圖。 Fig. 3A is a surface image of the surface treated magnesium alloy obtained by the surface treatment method of the magnesium alloy of the present invention before the salt spray test.
第3B圖:係本發明之鎂合金表面處理方法所得之經表面處理鎂合金於鹽霧試驗前第1-1組之表面影像圖。 Fig. 3B is a surface image of the surface treated magnesium alloy obtained by the surface treatment method of the magnesium alloy of the present invention before the salt spray test.
第3C圖:係本發明之鎂合金表面處理方法所得之經表面處理鎂合於鹽霧試驗前第1-2組之表面影像圖。 Fig. 3C is a surface image of the first to third groups of the surface-treated magnesium obtained by the surface treatment method of the magnesium alloy of the present invention before the salt spray test.
第3D圖:係本發明之鎂合金表面處理方法所得之經表面處理鎂合金於鹽霧試驗後第2-0組之表面影像圖。 Fig. 3D is a surface image of the surface treated magnesium alloy obtained by the surface treatment method of the magnesium alloy of the present invention in Groups 2-0 after the salt spray test.
第3E圖:係本發明之鎂合金表面處理方法所得之經表面處理鎂合金於鹽霧試驗後第2-1組之表面影像圖。 Fig. 3E is a surface image of the surface-treated magnesium alloy obtained by the surface treatment method of the magnesium alloy of the present invention after the salt spray test.
第3F圖:係本發明之鎂合金表面處理方法所得之經表面處理鎂合金 於鹽霧試驗後第2-2組之表面影像圖。 Figure 3F is a surface-treated magnesium alloy obtained by the surface treatment method of the magnesium alloy of the present invention. Surface image of Groups 2-2 after salt spray test.
第4A圖:係本發明之鎂合金表面處理方法所得之經表面處理鎂合金於鹽霧試驗前第1-0組之表面影像圖。 Fig. 4A is a surface image of the surface treated magnesium alloy obtained by the surface treatment method of the magnesium alloy of the present invention before the salt spray test.
第4B圖:係本發明之鎂合金表面處理方法所得之經表面處理鎂合金於鹽霧試驗前第1-1組之表面影像圖。 Fig. 4B is a surface image of the surface-treated magnesium alloy obtained by the surface treatment method of the magnesium alloy of the present invention before the salt spray test.
第4C圖:係本發明之鎂合金表面處理方法所得之經表面處理鎂合金於鹽霧試驗前第1-2組之表面影像圖。 Fig. 4C is a surface image of the surface-treated magnesium alloy obtained by the surface treatment method of the magnesium alloy of the present invention before the salt spray test.
第4D圖:係本發明之鎂合金表面處理方法所得之經表面處理鎂合金於鹽霧試驗後第2-0組之表面影像圖。 Fig. 4D is a surface image of the surface treated magnesium alloy obtained by the surface treatment method of the magnesium alloy of the present invention after the salt spray test.
第4E圖:係本發明之鎂合金表面處理方法所得之經表面處理鎂合金於鹽霧試驗後第2-1組之表面影像圖。 Fig. 4E is a surface image of the surface-treated magnesium alloy obtained by the surface treatment method of the magnesium alloy of the present invention after the salt spray test.
第4F圖:係本發明之鎂合金表面處理方法所得之經表面處理鎂合金於鹽霧試驗後第2-2組之表面影像圖。 Fig. 4F is a surface image of the surface treated magnesium alloy obtained by the surface treatment method of the magnesium alloy of the present invention after the salt spray test.
第5圖:係本發明之鎂合金表面處理方法所得之經表面處理鎂合金之剖面SEM影像圖。 Fig. 5 is a cross-sectional SEM image of a surface-treated magnesium alloy obtained by the surface treatment method of the magnesium alloy of the present invention.
為讓本發明之上述及其他目的、特徵及優點能更明顯易懂,下文特舉本發明之較佳實施例,並配合所附圖式,作詳細說明如下:本發明之鎂合金表面處理方法,係包含:備有一鎂合金基材;將該鎂合金基材進行一微弧氧化反應,以獲得一微弧氧化鎂合金;將該微弧氧化鎂合金浸泡於一改質溶液中,以獲得一待反應物;及施以一熱能使該待反應物進行縮合反應,以獲得一經表面處理鎂合金。 The above and other objects, features, and advantages of the present invention will become more apparent from the aspects of the invention. The method comprises: preparing a magnesium alloy substrate; performing a micro-arc oxidation reaction on the magnesium alloy substrate to obtain a micro-arc magnesium oxide alloy; immersing the micro-arc magnesium oxide alloy in a modified solution to obtain a reaction to be reacted; and applying a heat to cause the reactant to undergo a condensation reaction to obtain a surface-treated magnesium alloy.
詳言之,該鎂合金基材的材質可以為金屬鎂與其他金屬之合金,其他金屬可為鋁、鋅、錳、鈰、釷或鋯等金屬。該鎂合金基材係可以用於鑄造、壓鑄、擠壓、鍛造或焊接等,該鎂合金基材的材質係可以為鎂 鋁合金、鎂錳合金、鎂鋁鋅合金或鎂鋅鋯合金等,具體而言,該鎂合金基材的材質可以為AZ31、AZ91或ZK60等鎂合金,其中,AZ31之成分為以重量百分比計3~3.2%的鋁、0.8%之鋅、0.4%之錳,剩餘成份為鎂,而ZK60之成分為以重量百分比計6.3%之鋅、0.49%之鋯,剩餘成份為鎂,然而該鎂合金基材的材質並不以此為限。另外,該鎂合金基材可以為任意形狀,例如塊狀或片狀等,在此並不對該鎂合金基材的形狀多做限制。於本實施例中,該鎂合金基材的材質可以為AZ31及ZK60,且其形狀為片狀;更進一步說明,因AZ31中含有約3%的微量鋁而可增加其為鎂合金基材時之抗蝕性,惟現今醫療上對含鋁金屬尚存有疑慮,故較佳者係選擇未含鋁之ZK60為該鎂合金基材。 In detail, the material of the magnesium alloy substrate may be an alloy of magnesium metal and other metals, and other metals may be metals such as aluminum, zinc, manganese, lanthanum, cerium or zirconium. The magnesium alloy substrate can be used for casting, die casting, extrusion, forging or welding, etc., the material of the magnesium alloy substrate can be magnesium Aluminum alloy, magnesium manganese alloy, magnesium aluminum zinc alloy or magnesium zinc zirconium alloy, etc., specifically, the magnesium alloy substrate may be made of a magnesium alloy such as AZ31, AZ91 or ZK60, wherein the composition of AZ31 is in weight percent 3~3.2% aluminum, 0.8% zinc, 0.4% manganese, the remaining component is magnesium, and the composition of ZK60 is 6.3% zinc by weight, 0.49% zirconium, and the remaining component is magnesium, but the magnesium alloy The material of the substrate is not limited to this. Further, the magnesium alloy substrate may have any shape, for example, a block shape or a sheet shape, and the shape of the magnesium alloy substrate is not limited thereto. In this embodiment, the material of the magnesium alloy substrate may be AZ31 and ZK60, and the shape thereof is a sheet shape; further, when the AZ31 contains about 3% of a trace amount of aluminum, the magnesium alloy substrate may be increased. Corrosion resistance, but there is still doubt in the medical treatment of aluminum-containing metals, so it is better to select ZK60 which is not containing aluminum as the magnesium alloy substrate.
較佳地,該鎂合金基材在進行該微弧氧化反應前,係可以先行一前處理,該前處理包含利用一研磨件以研磨該鎂合金基材表面,接著,將經研磨之鎂合金基材依序放入體積百分比為10%之氫氧化鈉水溶液中清洗180秒,以及重量百分濃度為96%之醋酸水溶液中清洗30秒,續將經氫氧化鈉水溶液及醋酸水溶液清洗之鎂合金基材以無水酒精浸泡並乾燥之,以去除該鎂合金基材表面可能具有的結構不緻密之氧化層,以利於進行後續的該微弧氧化反應。 Preferably, the magnesium alloy substrate may be pretreated before the microarc oxidation reaction, the pretreatment comprises grinding the surface of the magnesium alloy substrate by using an abrasive member, and then grinding the magnesium alloy. The substrate was sequentially washed in an aqueous solution of 10% by volume of sodium hydroxide for 180 seconds, and washed with an aqueous solution of 96% by weight in acetic acid for 30 seconds, and the magnesium was washed with aqueous sodium hydroxide solution and aqueous acetic acid solution. The alloy substrate is immersed and dried with anhydrous alcohol to remove an oxide layer which may be dense on the surface of the magnesium alloy substrate to facilitate the subsequent micro-arc oxidation reaction.
續將該鎂合金基材進行該微弧氧化反應(Micro-arc oxidation,MAO),以獲得該微弧氧化鎂合金,在該微弧氧化反應的過程中,該鎂合金基材在熱化學、電化學、電漿體化學的共同作用下發生強烈反應,經歷熔融、噴發、結晶及高溫相變,以於該鎂合金基材的表面形成一氧化膜,該氧化膜係具有數個孔隙。該氧化膜的主要成分為鎂氧化物,於本實施例中,該氧化膜的材質可以為由氧化鎂(MgO)、氫氧化鎂(Mg(OH)2)及矽酸鎂(MgSiO4、Mg2SiO3)所組成之群組。 The magnesium alloy substrate is continuously subjected to the micro-arc oxidation (MAO) to obtain the micro-arc magnesium oxide alloy. During the micro-arc oxidation reaction, the magnesium alloy substrate is thermochemically A strong reaction occurs under the combined action of electrochemistry and plasma chemistry, and undergoes melting, eruption, crystallization, and high-temperature phase transformation to form an oxide film on the surface of the magnesium alloy substrate, the oxide film having a plurality of pores. The main component of the oxide film is magnesium oxide. In this embodiment, the oxide film may be made of magnesium oxide (MgO), magnesium hydroxide (Mg(OH) 2 ), and magnesium silicate (MgSiO 4 , Mg). A group consisting of 2 SiO 3 ).
詳而言之,當將該鎂合金基材進行該微弧氧化反應時,係將 該鎂合金基材置於一電解液中,並以該鎂合金基材作為正極,負極則為不鏽鋼片,在正負極之間通以電流,以獲得該微弧氧化鎂合金。詳言之,於本實施例之該微弧氧化反應進行時,係可以於正負極之間通以脈衝電流,且相關的該微弧氧化反應之參數如下所述:電流密度為20~500mA/cm2、脈衝頻率為500~5000Hz、占空比(duty cycle)為10~60%、進行時間為5~30分鐘,以上述該微弧氧化反應之參數對該鎂合金基材進行微弧氧化反應,係可以使獲得之微弧氧化鎂合金之該氧化膜具有適當的耐蝕性。 In detail, when the magnesium alloy substrate is subjected to the micro-arc oxidation reaction, the magnesium alloy substrate is placed in an electrolyte, and the magnesium alloy substrate is used as a positive electrode, and the negative electrode is a stainless steel sheet. A current is passed between the positive and negative electrodes to obtain the micro-arc magnesium oxide alloy. In detail, in the micro-arc oxidation reaction of the embodiment, a pulse current can be passed between the positive and negative electrodes, and the relevant parameters of the micro-arc oxidation reaction are as follows: the current density is 20~500 mA/ Cm 2 , pulse frequency is 500~5000Hz, duty cycle is 10~60%, and the time is 5~30 minutes. Micro-arc oxidation of the magnesium alloy substrate is carried out by the parameters of the micro-arc oxidation reaction described above. The reaction can be such that the oxide film of the obtained micro-arc magnesium oxide alloy has appropriate corrosion resistance.
在此值得一提的是,該電解液的pH值呈鹼性,且該電解液可以藉由氫氧化鈉、磷酸鈉、偏矽酸鈉、鹽類螯合劑與含鈣鹽類等化合物所配置而成,該電解液之組成係會影響該氧化膜之材質,此屬本領域具有通常知識者所能理解。於本實施例中,由於該電解液呈鹼性,對環境的汙染可以降低,具有減少該微弧氧化反應對環境的破壞之功效,再者,用以配置該電解液的化合物皆易於取得,因此可以降低該微弧氧化反應之電解液配置的難度,且於本發明中並不限制該鎂合金基材的材質,進而可對醫療用或工業用的多種鎂合金基材進行該微弧氧化反應。 It is worth mentioning that the pH of the electrolyte is alkaline, and the electrolyte can be configured by a compound such as sodium hydroxide, sodium phosphate, sodium metasilicate, salt chelating agent and calcium salt. The composition of the electrolyte affects the material of the oxide film, as will be understood by those of ordinary skill in the art. In the embodiment, since the electrolyte is alkaline, the pollution to the environment can be reduced, and the effect of reducing the micro-arc oxidation reaction on the environment is reduced. Further, the compound for arranging the electrolyte is easily obtained. Therefore, the difficulty of the electrolyte configuration of the micro-arc oxidation reaction can be reduced, and the material of the magnesium alloy substrate is not limited in the present invention, and the micro-arc oxidation can be performed on various magnesium alloy substrates for medical or industrial use. reaction.
較佳地,該微弧氧化鎂合金在浸泡於該改質溶液前,可以先行置放於70~150℃的水中以進行縮孔反應,藉此縮小該氧化膜的孔隙,縮孔反應的時間可以為1分鐘~5小時,使該氧化膜更得以屏蔽外界的水氣及氧氣,以增加該微弧氧化鎂合金的抗腐蝕能力。於本實施例中,將該微弧氧化鎂合金浸泡於100℃水中15~30分鐘,經縮孔反應之微弧氧化鎂合金再進一步於60℃乾燥2小時。接續以該改質溶液對經縮孔及乾燥之微弧氧化鎂合金進行矽烷化反應,並生成該待反應物。 Preferably, the micro-arc magnesium oxide alloy can be placed in water at 70-150 ° C for cratering before immersing in the modified solution, thereby reducing the pore size of the oxide film and the time of the cratering reaction. It can be 1 minute to 5 hours, so that the oxide film can shield the outside water and oxygen to increase the corrosion resistance of the micro-arc magnesium oxide alloy. In the present embodiment, the micro-arc magnesium oxide alloy is immersed in water at 100 ° C for 15 to 30 minutes, and the micro-arc magnesium oxide alloy subjected to the cratering reaction is further dried at 60 ° C for 2 hours. Then, the crater-reduced and dried micro-arc magnesium oxide alloy is subjected to a decaneization reaction with the modified solution, and the reactant is formed.
續將該微弧氧化鎂合金浸泡於該改質溶液中1分鐘~5小時,以對該微弧氧化鎂合金進行表面矽烷化(silylation)處理,使該微弧氧化鎂合金表面吸附矽烷化合物,並獲得該待反應物。詳言之,該改質溶 液包含一矽烷化合物,該矽烷化合物係具有至少一矽烷基(silyl group),具體而言,該矽烷化合物可以為3-氨丙基三甲氧基矽烷((3-aminopropyl)triethoxysilane,APTES)、硫醇基丙基三甲氧基矽烷((3-mercaptopropyl)trimethoxysilane,MPTMS)或六甲基二矽氮烷(bis(trimethysilyl)amine,HMDS)等,以能具有形成中間介質層之作用為選擇該矽烷化合物的依據,但並不限於上述之化合物,於本實施例中,該改質溶液中的矽烷化合物為硫醇基丙基三甲氧基矽烷。較佳地,該微弧氧化鎂合金係於真空環境中浸泡於該改質溶液中,以避免該改質溶液與空氣中的物質作用而反應變質。在該改質溶液中,若該矽烷化合物於該改質溶液之體積百分比過高,反而會使該矽烷化合物於該微弧氧化鎂合金表面的鍵結不易,故該改質溶液較佳包含以體積百分比計3~20%之該矽烷化合物,以減少表面改質失敗的情況,於本實施例中,該微弧氧化鎂合金浸泡於該改質溶液中10~60分鐘,以獲得該待反應物。 The micro-arc magnesium oxide alloy is continuously immersed in the modified solution for 1 minute to 5 hours, and the micro-arc magnesium oxide alloy is subjected to surface sislation treatment to adsorb the decane compound on the surface of the micro-arc magnesium oxide alloy. And the reactant to be obtained is obtained. In detail, the modified solution The liquid comprises a monodecane compound having at least one silyl group. Specifically, the decane compound may be 3-aminopropyl triethoxysilane (APTES), sulfur. Alcohol propyl trimethoxysilane (MPTMS) or bis(trimethysilylamine, HMDS), etc., which has the function of forming an intermediate medium layer to select the decane The compound is based on, but not limited to, the above compound. In the present embodiment, the decane compound in the modified solution is thiolpropyltrimethoxydecane. Preferably, the micro-arc magnesium oxide alloy is immersed in the modified solution in a vacuum environment to prevent the modified solution from reacting with substances in the air to deteriorate. In the modified solution, if the volume percentage of the decane compound in the modified solution is too high, the bonding of the decane compound to the surface of the micro-arc magnesium oxide alloy is not easy, so the modified solution preferably comprises The decane compound is in a range of 3 to 20% by volume to reduce the failure of surface modification. In this embodiment, the micro-arc magnesium oxide alloy is immersed in the modified solution for 10 to 60 minutes to obtain the reaction to be reacted. Things.
獲得該待反應物後,接著將該待反應物於70~200℃下縮合反應,於此反應中,經吸附於該微弧氧化鎂合金表面之該矽烷化合物與該微弧氧化鎂合金進行縮合作用,直至該矽烷化合物之矽烷基與該微弧氧化缺合金表面的氫氧基作用脫去水,縮合反應進行的時間可以為1分鐘~5小時。詳言之,該微弧氧化鎂合金之表面與該矽烷化合物交界處係含有氫氧基(hydroxyl group),在70~200℃的環境下,氫氧基與矽烷基產生縮合反應,並蒸發去除縮合反應所產生的水,以獲得該經表面處理鎂合金,其係包含一經縮合反應之氧化膜。於本實施例中,係將該待反應物在80~150℃下縮合反應20~60分鐘,以獲得該經表面處理鎂合金。 After the reaction product is obtained, the reaction product is then subjected to a condensation reaction at 70 to 200 ° C. In this reaction, the decane compound adsorbed on the surface of the micro-arc magnesium oxide alloy is condensed with the micro-arc magnesium oxide alloy. The reaction is carried out until the decyl group of the decane compound and the hydroxyl group on the surface of the micro-arc oxidation-depleted alloy remove water, and the condensation reaction may be carried out for 1 minute to 5 hours. In detail, the surface of the micro-arc magnesium oxide alloy and the decane compound contain a hydroxyl group, and in the environment of 70-200 ° C, the hydroxyl group and the decyl group are condensed and evaporated. The water produced by the condensation reaction is used to obtain the surface-treated magnesium alloy, which comprises an oxide film which has undergone a condensation reaction. In the present embodiment, the reactant is subjected to condensation reaction at 80 to 150 ° C for 20 to 60 minutes to obtain the surface-treated magnesium alloy.
本發明之該經表面處理鎂合金係由上述之鎂合金表面處理方法所製備而得,該經表面處理鎂合金係包含該鎂合金基材及該經縮合反應之氧化膜,該經縮合反應之氧化膜具有一第一表面及一第二表面,該氧 化膜以該第一表面與該鎂合金基材相結合,該第二表面係較該第一表面遠離該鎂合金基材,該經縮合反應之氧化膜的厚度約5~50μm。並且,隨著該經縮合反應之氧化膜內部與該第二表面的距離增加,該經縮合反應之氧化膜內部的孔隙率逐漸減少,詳言之,該經縮合反應之氧化膜內部距離該第二表面0~5μm之孔隙率為3~5%,該經縮合反應之氧化膜內部距離該第二表面5~10μm之孔隙率為2~3%,且該經縮合反應之氧化膜內部距離該第二表面10~50μm之孔隙率小於1%,藉由特殊的孔隙分佈關係,可以增加該經縮合反應之氧化膜及該矽烷基對該鎂合金基材的保護力。 The surface-treated magnesium alloy of the present invention is obtained by the above-mentioned magnesium alloy surface treatment method, and the surface-treated magnesium alloy comprises the magnesium alloy substrate and the condensation reaction oxide film, and the condensation reaction is performed. The oxide film has a first surface and a second surface, the oxygen The chemical film is bonded to the magnesium alloy substrate by the first surface, and the second surface is away from the magnesium alloy substrate from the first surface, and the thickness of the condensation reaction oxide film is about 5 to 50 μm. Further, as the distance between the inside of the oxide film subjected to the condensation reaction and the second surface increases, the porosity inside the oxide film subjected to the condensation reaction gradually decreases, and in detail, the internal distance of the oxide film subjected to the condensation reaction is the same. The porosity of the two surfaces of 0 to 5 μm is 3 to 5%, and the porosity of the oxide film which is subjected to the condensation reaction is 2 to 3% by 5 to 10 μm from the second surface, and the internal distance of the oxide film by the condensation reaction is The porosity of the second surface of 10 to 50 μm is less than 1%, and the oxide film of the condensation reaction and the protective force of the germanium alkyl group on the magnesium alloy substrate can be increased by a special pore distribution relationship.
為了證實本發明之經表面處理鎂合金確實具有良好的抗腐蝕性,以減緩降解速度,係進行下列試驗: In order to confirm that the surface-treated magnesium alloy of the present invention does have good corrosion resistance to slow down the degradation rate, the following tests were carried out:
(A)電化學分析(A) Electrochemical analysis
於本試驗中,係針對材質為AZ31及ZK60之鎂合金基材分別進行微弧氧化反應後之微弧氧化鎂合金(依序為第1-1組及第2-1組),以及將第1-1組及第2-1組接續於真空下浸泡於該改質溶液,並於100℃下於烘箱中反應30分鐘所獲得之該經表面處理鎂合金(依序為第1-2組及第2-2組),進一步利用電化學分析法進行分析,同時以材質為AZ31及ZK60之鎂合金基材作為對照組(依序為第1-0組及第2-0組),結果如下表1所示。 In this test, the micro-arc magnesium oxide alloy (in order of groups 1-1 and 2-1) after the micro-arc oxidation reaction is applied to the magnesium alloy substrates of materials AZ31 and ZK60, respectively. Group 1-1 and Group 2-1 were successively immersed in the modified solution under vacuum and reacted in an oven at 100 ° C for 30 minutes to obtain the surface-treated magnesium alloy (in order of Group 1-2) And Group 2-2), further analyzed by electrochemical analysis method, and the magnesium alloy substrate of materials AZ31 and ZK60 was used as a control group (in order of Groups 1-0 and 2-0), the results were obtained. As shown in Table 1 below.
經由上述試驗可以得知,以AZ31為材質之樣品的腐蝕電流密度由小至大依序為第1-2組、第1-1組及第1-0組,而由以ZK60為材質之樣品的腐蝕電流密度由小至大依序為第2-2組、第2-1組及第2-0組,由 此可知經由微弧氧化反應之該微弧氧化鎂合金的抗腐蝕明顯優於該鎂合金基材,而續進行矽烷化反應後之該經表面處理鎂合金的抗腐蝕性較該微弧氧化鎂合金來的高,顯示經由本發明之鎂合金表面處理方法確實可以有效減緩該鎂合金基材之腐蝕情況。 According to the above test, the corrosion current density of the sample made of AZ31 is from the smallest to the largest, the first to the 1-2th, the 1-1th, and the 1st to the 0th, and the sample is made of the ZK60. The corrosion current density is from small to large in order of groups 2-2, 2-1 and 2-0. It can be seen that the corrosion resistance of the micro-arc magnesium oxide alloy by micro-arc oxidation reaction is obviously superior to that of the magnesium alloy substrate, and the surface-treated magnesium alloy after continuous decaneization has higher corrosion resistance than the micro-arc magnesium oxide. The high alloys show that the magnesium alloy surface treatment method of the present invention can effectively alleviate the corrosion of the magnesium alloy substrate.
(B)SEM影像(B) SEM image
對上述第1-0、1-1、1-2組及第2-0、2-1、2-2組分別拍攝表面SEM影像,其結果依序如第1A~1F圖所示,在本試驗中,另針對第1-2組拍攝剖面SEM影像,如第2圖所示。由SEM影像可以得知經由該微弧氧化反應所得之該微弧氧化鎂合金表面並不平整,顯示該第1-1、1-2、2-1及2-2組皆具有該經縮合反應之氧化膜,並且,該經縮合反應之氧化膜係具有數個孔隙,另外,由第2圖更可以進一步地得知該經縮合反應之氧化膜厚度約為15~16μm,此厚度之經縮合反應之氧化膜係具有阻隔外界腐蝕因子之能力。 The surface SEM images were taken for the above groups 1-0, 1-1, 1-2 and 2-0, 2-1, and 2-2, and the results were as shown in Figs. 1A to 1F. In the test, the SEM image of the section was taken for the first group 1-2, as shown in Fig. 2. It can be seen from the SEM image that the surface of the micro-arc magnesium oxide alloy obtained by the micro-arc oxidation reaction is not flat, and it is shown that the groups 1-1, 1-2, 2-1 and 2-2 have the condensation reaction. An oxide film, and the oxide film of the condensation reaction has a plurality of pores. Further, it can be further seen from FIG. 2 that the thickness of the oxide film subjected to the condensation reaction is about 15 to 16 μm, and the thickness is condensed. The oxide film of the reaction has the ability to block external corrosion factors.
(C)鹽霧測試(C) Salt spray test
係針對第1-0、1-1、1-2組及第2-0、2-1、2-2組依據ASTM B-117的鹽霧試驗規範進行試驗,並將試驗前之樣品與試驗後之樣品分別拍攝影像,樣品與影像的對應係如下表2及表3所示。 Tests for Groups 1-0, 1-1, 1-2, and Groups 2-0, 2-1, and 2-2 in accordance with ASTM B-117 Salt Spray Test Specifications, and pre-test samples and tests The subsequent samples were taken separately, and the correspondence between the samples and the images is shown in Table 2 and Table 3 below.
表3:以ZK60為材質之樣品於鹽霧試驗中影像與樣品別之對應關係
請先參照第3A~3F圖所示,以AZ31為材質之第1-0組於鹽霧試驗後,表面遭到鏽蝕的情況相當嚴重,相較之下第1-1及1-2組經鹽霧試驗後,表面均未產生明顯鏽點,請再參照第4A~4F圖,相類似的結果亦呈現於以ZK60為材質之樣品,第4D圖中樣品的鏽蝕狀況明顯,而第4E及4F圖之樣品則未發現鏽點,由此可證,本發明之鎂合金表面處理方法具有提高該鎂合金基材抗鏽蝕能力之功效。 Please refer to the figures 3A~3F first. After the salt spray test, the surface of Group 1-0 with AZ31 is quite rusted, compared with Groups 1-1 and 1-2. After the salt spray test, there is no obvious rust on the surface. Please refer to the 4A~4F drawings. Similar results are also shown in the sample with ZK60. The corrosion of the sample in Figure 4D is obvious, and the 4E and The sample of the 4F chart showed no rust spots, and thus it was confirmed that the magnesium alloy surface treatment method of the present invention has the effect of improving the corrosion resistance of the magnesium alloy substrate.
(D)氧化膜的孔隙分佈影像(D) Image of pore distribution of oxide film
請參照第5圖所示,此為對該經表面處理鎂合金之剖面進行SEM影像拍攝所獲得之圖,由第5圖可明顯觀察到該經縮合反應之氧化膜,以及該經縮合反應之氧化膜之該第一表面S1及該第二表面S2,該經縮合反應之氧化膜內部具有數個孔隙,隨著該經縮合反應之氧化膜內部與該第二表面S2的距離增加,該經縮合反應之氧化膜內部的孔隙率逐漸減少。針對該經縮合反應之氧化膜內部的孔隙分布進行分析,證實該經縮合反應之氧化膜內部距離該第二表面S2 0~5μm之孔隙率為3~5%,該經縮合反應之氧化膜內部距離該第二表面S2 5~10μm之孔隙率為2~3%,且該經縮合反應之氧化膜內部距離該第二表面S2 10~50μm之孔隙率小於1%。 Please refer to FIG. 5 , which is a SEM image taken of the cross section of the surface-treated magnesium alloy. The oxide film of the condensation reaction can be clearly observed from FIG. 5 , and the condensation reaction is observed. The first surface S1 and the second surface S2 of the oxide film have a plurality of pores inside the oxide film subjected to the condensation reaction, and the distance between the inside of the oxide film and the second surface S2 is increased as the condensation reaction increases. The porosity inside the oxide film of the condensation reaction is gradually reduced. The pore distribution inside the oxide film subjected to the condensation reaction was analyzed, and it was confirmed that the inside of the oxide film subjected to the condensation reaction was 3 to 5% by the porosity of the second surface S2 0 to 5 μm, and the inside of the oxide film subjected to the condensation reaction The porosity of the second surface S2 5 to 10 μm is 2 to 3%, and the porosity of the inside of the oxide film subjected to the condensation reaction is less than 1% from the second surface S2 by 10 to 50 μm.
綜上所述,本發明之鎂合金表面處理方法藉由對該鎂合金基材進行微弧氧化反應,並將獲得之該微弧氧化鎂合金續浸泡於該改質溶液中,以獲得該待反應物,最後對該待反應物施以熱能使其進行縮合反應,以生成該經表面處理鎂合金,該經表面處理鎂合金之抗腐蝕能力有著顯著提升,進而可以達到減緩該鎂合金基材的降解速率之功效,再者,當該經 表面處理鎂合金作為生醫材料時,係可緩慢的分解以穩定的釋放氫離子及鎂離子,使人體不至於囤積過多氫離子而造成血液pH值大幅改變,進而達到避免造成人體健康危害之功效。 In summary, the magnesium alloy surface treatment method of the present invention comprises the micro-arc oxidation reaction of the magnesium alloy substrate, and the obtained micro-arc magnesium oxide alloy is continuously immersed in the modified solution to obtain the The reactants are finally subjected to a heat reaction by subjecting the material to be reacted to a condensation reaction to form the surface-treated magnesium alloy, and the corrosion resistance of the surface-treated magnesium alloy is remarkably improved, thereby further reducing the magnesium alloy substrate. The efficiency of the degradation rate, in addition, when the When surface-treated magnesium alloy is used as a biomedical material, it can be slowly decomposed to stably release hydrogen ions and magnesium ions, so that the human body will not accumulate too much hydrogen ions and cause a large change in blood pH value, thereby achieving the effect of avoiding human health hazards. .
雖然本發明已利用上述較佳實施例揭示,然其並非用以限定本發明,任何熟習此技藝者在不脫離本發明之精神和範圍之內,相對上述實施例進行各種更動與修改仍屬本發明所保護之技術範疇,因此本發明之保護範圍當視後附之申請專利範圍所界定者為準。 While the invention has been described in connection with the preferred embodiments described above, it is not intended to limit the scope of the invention. The technical scope of the invention is protected, and therefore the scope of the invention is defined by the scope of the appended claims.
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