TWI469402B - Light-emitting diode package structure - Google Patents
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- TWI469402B TWI469402B TW102108058A TW102108058A TWI469402B TW I469402 B TWI469402 B TW I469402B TW 102108058 A TW102108058 A TW 102108058A TW 102108058 A TW102108058 A TW 102108058A TW I469402 B TWI469402 B TW I469402B
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Description
本發明是有關於一種發光二極體封裝結構,且特別是有關於一種具有高導熱效率的發光二極體封裝結構。The present invention relates to a light emitting diode package structure, and more particularly to a light emitting diode package structure having high heat conduction efficiency.
近年來,由於發光二極體的發光效率不斷提升,使得發光二極體在某些領域已漸漸取代日光燈與白熾燈泡,例如需要高速反應的掃描器燈源、液晶顯示器的背光源或前光源汽車的儀表板照明、交通號誌燈,以及一般的照明裝置等。發光二極體的發光原理是將電能轉換為光,也就是對發光二極體施加電流,透過電子、電洞的結合以光的型態釋放出來,進而達到發光的效果。In recent years, due to the increasing luminous efficiency of light-emitting diodes, light-emitting diodes have gradually replaced fluorescent lamps and incandescent light bulbs in certain fields, such as scanner light sources requiring high-speed response, backlights for liquid crystal displays, or front light source vehicles. Dashboard lighting, traffic lights, and general lighting. The principle of the light-emitting diode is to convert electric energy into light, that is, to apply current to the light-emitting diode, and to release the light through the combination of electrons and holes, thereby achieving the effect of light emission.
圖1繪示習知發光二極體封裝結構的剖面圖。請參照圖1,習知的發光二極體封裝結構100係由一發光二極體晶片110、一承載基板120、導線132、導線134以及一封裝膠體140所構成。其中,發光二極體晶片110設置於承載基板120上,而且導線132、導線134分別電性連接於發光二極體晶片110與承載基板120之間。封裝膠體140設置於承載基板120上並包覆導線132、導線134。發光二極體晶片110主要是透過對兩條導線132、導線134 施加電壓差以使發光二極體晶片110的主動層112發光,同時主動層112也會產生熱量,若發光二極體晶片110的主動層112發光時所產生的熱量無法有效排出,特別在高電流驅使下時,發光二極體晶片110往往容易因過熱而損壞。1 is a cross-sectional view showing a conventional light emitting diode package structure. Referring to FIG. 1 , a conventional LED package structure 100 is composed of a light emitting diode chip 110 , a carrier substrate 120 , a wire 132 , a wire 134 , and an encapsulant 140 . The LEDs 110 are disposed on the carrier substrate 120, and the wires 132 and 134 are electrically connected between the LEDs 110 and the carrier substrate 120, respectively. The encapsulant 140 is disposed on the carrier substrate 120 and covers the wires 132 and 134. The LED chip 110 is mainly transmitted through the pair of wires 132 and 134. A voltage difference is applied to cause the active layer 112 of the LED chip 110 to emit light, and the active layer 112 also generates heat. If the active layer 112 of the LED chip 110 emits light, the heat generated cannot be effectively discharged, especially at a high level. When the current is driven down, the LED chip 110 is often easily damaged by overheating.
本發明提供一種發光二極體封裝結構,特別是一種發光二極體之封裝散熱結構,以提升封裝整體導熱效率。The invention provides a light emitting diode package structure, in particular to a package heat dissipation structure of a light emitting diode, to improve the overall heat conduction efficiency of the package.
本發明提出一種發光二極體封裝結構包括一承載基板、至少一發光二極體晶片、一光學元件、一高導熱透光液體、一固定組件及一密封元件。發光二極體晶片配置於承載基板上,並具有一主動層。光學元件配置於承載基板上,光學元件與承載基板之間形成一封閉空間,且發光二極體晶片位於封閉空間中。高導熱透光液體填滿於封閉空間中。該固定組件直接配置於該承載基板上,該密封元件位於該封閉空間外與該固定組件上,且該密封元件連接該光學元件外緣與該承載基板透過位於其間的該固定組件而無直接接觸該承載基板。The invention provides a light emitting diode package structure comprising a carrier substrate, at least one light emitting diode chip, an optical component, a high heat conductive transparent liquid, a fixing component and a sealing component. The light emitting diode chip is disposed on the carrier substrate and has an active layer. The optical component is disposed on the carrier substrate, and a closed space is formed between the optical component and the carrier substrate, and the LED chip is located in the enclosed space. The high thermal conductivity light-transmissive liquid fills up in the enclosed space. The fixing component is directly disposed on the carrier substrate, the sealing component is located outside the closed space and the fixing component, and the sealing component is connected to the outer edge of the optical component and the carrier substrate is not directly contacted by the fixing component located therebetween The carrier substrate.
本發明提出一種發光二極體封裝結構包括一承載基板、至少一發光二極體晶片、一光學元件、一高導熱透光液體、一連接層及一密封元件。發光二極體晶片配置於承載基板上,並具有一主動層。光學元件配置於承載基板上,光學元件與承載基板之間形成一封閉空間,且發光二極體晶片位於封閉空間中。高導熱 透光液體填滿於封閉空間中。該連接層直接配置於該承載基板上,而該連接層之材質為一金屬或合金。該密封元件位於該封閉空間外與該連接層上,且該密封元件連接該光學元件外緣與該承載基板透過位於其間的該連接層而無直接接觸該承載基板。The invention provides a light emitting diode package structure comprising a carrier substrate, at least one light emitting diode chip, an optical component, a high heat conductive transparent liquid, a connecting layer and a sealing component. The light emitting diode chip is disposed on the carrier substrate and has an active layer. The optical component is disposed on the carrier substrate, and a closed space is formed between the optical component and the carrier substrate, and the LED chip is located in the enclosed space. High thermal conductivity The light-transmissive liquid fills up in the enclosed space. The connecting layer is directly disposed on the carrier substrate, and the connecting layer is made of a metal or an alloy. The sealing element is located outside the closed space and the connecting layer, and the sealing element connects the outer edge of the optical element and the supporting substrate through the connecting layer therebetween without directly contacting the carrying substrate.
基於上述,本發明之高導熱透光液體填滿於封閉空間中,因此,發光二極體晶片不僅可藉由承載基板提升其底部的導熱效率,還可藉由高導熱透光液體提升其側壁與頂面的導熱效率。Based on the above, the high thermal conductive transparent liquid of the present invention fills the enclosed space, so that the light emitting diode wafer can not only improve the heat conduction efficiency of the bottom portion thereof by the carrier substrate, but also enhance the sidewall thereof by the high heat conductive transparent liquid. Thermal efficiency with the top surface.
為讓本發明之上述特徵和優點能更明顯易懂,下文特舉實施例,並配合所附圖式作詳細說明如下。The above described features and advantages of the present invention will be more apparent from the following description.
100、200、400、500‧‧‧發光二極體封裝結構100, 200, 400, 500‧‧‧Light emitting diode package structure
110、220‧‧‧發光二極體晶片110, 220‧‧‧Light Emitter Wafer
112‧‧‧主動層112‧‧‧ active layer
114、222‧‧‧底面114, 222‧‧‧ bottom
116、224‧‧‧側壁116, 224‧‧‧ side wall
118、226‧‧‧頂面118, 226‧‧‧ top
120、210‧‧‧承載基板120, 210‧‧‧ carrier substrate
132、134、C‧‧‧導線132, 134, C‧‧‧ wires
140‧‧‧封裝膠體140‧‧‧Package colloid
212‧‧‧表面212‧‧‧ surface
230‧‧‧光學元件230‧‧‧Optical components
232‧‧‧凹槽232‧‧‧ Groove
232a‧‧‧開放端232a‧‧‧open end
234‧‧‧外緣234‧‧‧ outer edge
240‧‧‧高導熱透光液體240‧‧‧High thermal conductivity light-transmitting liquid
242‧‧‧懸浮粒子242‧‧‧suspensed particles
250‧‧‧密封元件250‧‧‧ sealing element
252‧‧‧第二頂面252‧‧‧Second top
260‧‧‧連接層260‧‧‧Connection layer
270‧‧‧固定組件270‧‧‧Fixed components
280、F‧‧‧黏著層280, F‧‧‧ adhesive layer
290‧‧‧反射層290‧‧‧reflective layer
410、516‧‧‧凸起部410, 516‧‧ ‧ raised parts
510‧‧‧墊高部510‧‧‧High Steps
512‧‧‧第一頂面512‧‧‧ first top surface
514‧‧‧底部514‧‧‧ bottom
A‧‧‧內壁A‧‧‧ inner wall
D‧‧‧深度D‧‧‧Deep
E1、E2‧‧‧電極E1, E2‧‧‧ electrodes
G‧‧‧間隙G‧‧‧ gap
H1、H2‧‧‧距離H1, H2‧‧‧ distance
OP‧‧‧開口OP‧‧‧ openings
P‧‧‧接墊P‧‧‧ pads
S‧‧‧封閉空間S‧‧‧closed space
T‧‧‧溝槽T‧‧‧ trench
W1、W2、W3、W4‧‧‧寬度W1, W2, W3, W4‧‧‧ width
圖1繪示習知發光二極體封裝結構的剖面圖。1 is a cross-sectional view showing a conventional light emitting diode package structure.
圖2繪示本發明一實施例之發光二極體封裝結構的剖面圖。2 is a cross-sectional view showing a light emitting diode package structure according to an embodiment of the present invention.
圖3繪示圖2之發光二極體封裝結構的一種變化型。FIG. 3 illustrates a variation of the LED package structure of FIG.
圖4A繪示本發明一實施例之發光二極體封裝結構的剖面圖。4A is a cross-sectional view showing a light emitting diode package structure according to an embodiment of the present invention.
圖4B繪示圖4A之發光二極體封裝結構的一種變化。FIG. 4B illustrates a variation of the LED package structure of FIG. 4A.
圖5繪示本發明一實施例之發光二極體封裝結構的剖面圖。FIG. 5 is a cross-sectional view showing a light emitting diode package structure according to an embodiment of the present invention.
圖6A與圖6B繪示圖5之發光二極體封裝結構的二種變化型。6A and 6B illustrate two variations of the LED package structure of FIG. 5.
圖2繪示本發明一實施例之發光二極體封裝結構的剖面圖。請參照圖2,發光二極體封裝結構200包括一承載基板210、一發光二極體晶片220、一光學元件230以及一高導熱透光液體240。2 is a cross-sectional view showing a light emitting diode package structure according to an embodiment of the present invention. Referring to FIG. 2 , the LED package structure 200 includes a carrier substrate 210 , a light emitting diode chip 220 , an optical component 230 , and a highly thermally conductive light transmissive liquid 240 .
承載基板210例如是一高導熱基板,其中高導熱基板例如是氧化鋁基板(Al2 O3 )、氮化鋁基板(AlN)、銅基板、鋁基板等具有良好熱導性質的基板。在本實施例中,高導熱基板的導熱係數例如是大於25W/mK。發光二極體晶片220配置於承載基板210上,並具有一主動層(未繪示)。在本實施例中,若需產生特定色光(如白光)時,可選擇性地在發光二極體晶片220的出光路徑上形成一光轉換層(未繪示)。詳細而言,光轉換層可以是直接覆蓋於發光二極體晶片220的表面,以增加光均勻性,另外,光轉換層也可以是非直接貼覆於發光二極體晶片表面。此外,為提升承載基板210的散熱效率,可選擇性地在承載基板210之遠離發光二極體晶片220的一表面212配置一散熱器(未繪示)。The carrier substrate 210 is, for example, a highly thermally conductive substrate, wherein the highly thermally conductive substrate is, for example, a substrate having good thermal conductivity such as an alumina substrate (Al 2 O 3 ), an aluminum nitride substrate (AlN), a copper substrate, or an aluminum substrate. In the present embodiment, the thermal conductivity of the highly thermally conductive substrate is, for example, greater than 25 W/mK. The LED substrate 220 is disposed on the carrier substrate 210 and has an active layer (not shown). In this embodiment, when a specific color light (such as white light) is generated, a light conversion layer (not shown) may be selectively formed on the light outgoing path of the LED array 220. In detail, the light conversion layer may directly cover the surface of the light emitting diode wafer 220 to increase light uniformity, and the light conversion layer may also be indirectly attached to the surface of the light emitting diode wafer. In addition, in order to improve the heat dissipation efficiency of the carrier substrate 210, a heat sink (not shown) may be disposed on a surface 212 of the carrier substrate 210 away from the LED array 220.
光學元件230配置於承載基板210上,光學元件230與承載基板210之間形成一封閉空間S,且發光二極體晶片220位於封閉空間S中。具體而言,在本實施例中,光學元件230為一弧形光學元件,光學元件230具有一凹槽232,且承載基板210配置於凹槽232的一開放端232a上,以密封凹槽232並形成封閉空間S。光學元件230的材質例如為玻璃等透光性質良好的材料,光學 元件230例如為一透鏡。在本實施例中,光學元件230相對於發光二極體晶片220所發出的(部分或全部)光的波長而言是可穿透的,例如光學元件230相對於可見光的波長而言是可穿透的。The optical component 230 is disposed on the carrier substrate 210. A closed space S is formed between the optical component 230 and the carrier substrate 210, and the LED array 220 is disposed in the enclosed space S. Specifically, in the embodiment, the optical component 230 is a curved optical component, the optical component 230 has a recess 232, and the carrier substrate 210 is disposed on an open end 232a of the recess 232 to seal the recess 232. And form a closed space S. The material of the optical element 230 is, for example, a material having good light transmission properties such as glass, and optical. Element 230 is, for example, a lens. In the present embodiment, the optical element 230 is transparent with respect to the wavelength of (partial or total) light emitted by the LED wafer 220, for example, the optical element 230 is wearable with respect to the wavelength of visible light. Translucent.
光學元件230的材質例如為玻璃、環氧樹脂或透明塑膠,其中透明塑膠為烯烴族(olefinic)的透明塑膠或是脂肪族(aliphatic)的透明塑膠(例如聚丙烯或聚乙烯),且前述透明塑膠在接觸非質子性溶劑(例如含有丙烯碳酸鹽的溶液)時,不會劣化。透明塑膠例如為環狀烯烴共聚物(cyclic olefin copolymer)、聚甲基戊烯(polymethylpentenes)、氫化環烯烴聚合物(hydrogenated cyclo-olefin polymers)或是非晶的環烯烴共聚物(amorphous cyclo-olefin copolymers)。The material of the optical component 230 is, for example, glass, epoxy resin or transparent plastic, wherein the transparent plastic is an olefinic transparent plastic or an aliphatic transparent plastic such as polypropylene or polyethylene, and the transparent The plastic does not deteriorate when it comes into contact with an aprotic solvent such as a solution containing propylene carbonate. The transparent plastic is, for example, a cyclic olefin copolymer, a polymethylpentenes, a hydrogenated cyclo-olefin polymers or an amorphous cyclo-olefin copolymers. ).
高導熱透光液體240填滿於封閉空間S中,其為一具備高熱傳導性及流動性的液體。在本實施例中,高導熱透光液體240的導熱係數(thermal conductivity)大於環氧樹脂(epoxy)的導熱係數,且當相對於發光二極體晶片220所發出之主波長的光時,高導熱透光液體240的光穿透率(transmittance)大於80%。因此,高導熱透光液體240可直接接觸承載基板210、光學元件230與發光二極體晶片220之暴露於封閉空間S中的全部表面。如此一來,可藉由高導熱透光液體240的流動將發光二極體晶片220於發光時所產生的熱傳導至承載基板210與光學元件230,並經由承載基板210與光學元件230傳導至發光二極體封裝結構200外。值得注意的是,在本實施例中,發光二極體晶片220不僅可藉由承載 基板210提升其底面222的導熱效率,還可藉由高導熱透光液體240提升其側壁224與頂面226的導熱效率。The highly thermally conductive light-transmissive liquid 240 is filled in the closed space S, which is a liquid having high thermal conductivity and fluidity. In the present embodiment, the thermal conductivity of the highly thermally conductive light-transmitting liquid 240 is greater than the thermal conductivity of the epoxy, and is high when compared to the light of the dominant wavelength emitted by the LED wafer 220. The light transmittance of the heat conductive light-transmitting liquid 240 is greater than 80%. Therefore, the highly thermally conductive light-transmitting liquid 240 can directly contact the entire surface of the carrier substrate 210, the optical element 230, and the light-emitting diode wafer 220 exposed to the enclosed space S. In this way, the heat generated by the light-emitting diode wafer 220 during light emission can be transmitted to the carrier substrate 210 and the optical component 230 by the flow of the high thermal conductive transparent liquid 240, and transmitted to the light emitting device via the carrier substrate 210 and the optical component 230. The diode package structure 200 is external. It should be noted that in this embodiment, the LED chip 220 can be carried not only by the carrier The substrate 210 enhances the heat transfer efficiency of the bottom surface 222 thereof, and the heat conduction efficiency of the sidewall 224 and the top surface 226 can also be improved by the high heat conductive transparent liquid 240.
在本實施例中,為避免高導熱透光液體240使發光二極體晶片220的二電極E1、E2之間電性短路,高導熱透光液體240例如是一不導電液體。高導熱透光液體240的材料是選自矽油(silicon oils)、白蠟油(paraffin oils)、橄欖油(olive oils)、碳酸丙烯脂(propylene carbonate)、全氟聚醚液其中之一或是其他具備高熱傳導性與流動性的液體。值得注意的是,當高導熱透光液體240具有導電性時,可在發光二極體晶片220之導電的部分(例如接墊P)、發光二極體晶片220之電性連接的部分(例如導線C)以及發光二極體晶片220側壁主動層的部份上形成一隔絕層(其材質例如是絕緣材料),隔絕層可隔絕高導熱透光液體240以避免高導熱透光液體240造成元件短路,例如利用光轉換層來包裹發光二極體晶片220以形成隔絕層。In the embodiment, in order to prevent the high thermal conductive transparent liquid 240 from electrically short-circuiting between the two electrodes E1 and E2 of the LED array 220, the high thermal conductive transparent liquid 240 is, for example, a non-conductive liquid. The material of the high heat conductive transparent liquid 240 is selected from one of silicon oils, paraffin oils, olive oils, propylene carbonate, perfluoropolyether liquid or the like. A liquid with high thermal conductivity and fluidity. It should be noted that when the highly thermally conductive light-transmitting liquid 240 is electrically conductive, it can be electrically connected to the conductive portion of the LED substrate 220 (for example, the pad P) and the light-emitting diode wafer 220 (for example, The wire C) and a portion of the active layer of the sidewall of the LED chip 220 form an insulating layer (the material thereof is, for example, an insulating material), and the insulating layer can block the high heat conductive transparent liquid 240 to avoid the high thermal conductive liquid 240. The short circuit, for example, the light-emitting diode wafer 220 is wrapped with a light conversion layer to form an insulating layer.
在本實施例中,高導熱透光液體240可摻雜有多個懸浮粒子242,舉例來說,高導熱透光液體240例如是摻雜有二氧化鈦粒子的去離子水(deionized water)。由於懸浮粒子242可增加發光二極體晶片220所發出的光線的折射與反射,故可有效提高出光角度,以避免光線直接射入人眼所造成的不適。In the present embodiment, the highly thermally conductive light transmissive liquid 240 may be doped with a plurality of suspended particles 242. For example, the highly thermally conductive light transmissive liquid 240 is, for example, deionized water doped with titanium dioxide particles. Since the suspended particles 242 can increase the refraction and reflection of the light emitted by the LED array 220, the light-emitting angle can be effectively increased to avoid the discomfort caused by the direct injection of light into the human eye.
高導熱透光液體240為一在室溫下具有流動性的液體,其黏滯係數例如是小於10000 mPas。在本實施例中,為避免高導熱透光液體240於低溫下結凍,可在高導熱透光液體240中添加 一抗凍材料,以維持其流動性,抗凍材料例如甲醇或乙二醇。The highly thermally conductive light-transmitting liquid 240 is a liquid having fluidity at room temperature, and has a viscosity coefficient of, for example, less than 10,000 mPas. In the embodiment, in order to prevent the high heat conductive transparent liquid 240 from being frozen at a low temperature, the high heat conductive transparent liquid 240 may be added. An antifreeze material to maintain its fluidity, antifreeze materials such as methanol or ethylene glycol.
此外,發光二極體封裝結構200可選擇性地具有一密封元件250。密封元件250連接光學元件230的外緣234與承載基板210,且位於封閉空間S外,密封元件250的材質例如是金屬或合金,其中前述合金例如是鐵鈷鎳合金(商業名為Kovar alloy)。密封元件250連接承載基板210的方式例如是金屬與金屬之間相互連接,故密封元件250連接承載基板210的可靠度佳。Additionally, the light emitting diode package structure 200 can optionally have a sealing element 250. The sealing member 250 is connected to the outer edge 234 of the optical component 230 and the carrier substrate 210, and is located outside the closed space S. The material of the sealing component 250 is, for example, a metal or an alloy, wherein the alloy is, for example, an iron cobalt nickel alloy (commercial name is Kovar alloy). . The manner in which the sealing member 250 is connected to the carrier substrate 210 is, for example, metal to metal interconnection, so that the sealing member 250 is connected to the carrier substrate 210 with good reliability.
在本實施例中,列舉下列三種連接光學元件230與密封元件250的方法,但並非用以限定本發明。方法1是將光學元件230加熱至其玻璃轉換溫度或軟化溫度,再使密封元件250鑲在光學元件230的外緣234上。方法2是先將光學元件230的外緣234金屬化(例如鍍金屬,例如鈦),然後,利用銲料(未繪示)接著光學元件230與密封元件250。方法3是利用一密封膠(未繪示)接著光學元件230與密封元件250,前述密封膠的特性接近玻璃,且具有較低的軟化溫度(例如低於700℃)。In the present embodiment, the following three methods of connecting the optical element 230 and the sealing member 250 are listed, but are not intended to limit the present invention. Method 1 is to heat the optical element 230 to its glass transition temperature or softening temperature, and then enclose the sealing element 250 on the outer edge 234 of the optical element 230. The method 2 is to first metallize the outer edge 234 of the optical component 230 (e.g., metallization, such as titanium), and then use the solder (not shown) to follow the optical component 230 and the sealing component 250. Method 3 utilizes a sealant (not shown) followed by optical element 230 and sealing element 250, the sealant having properties close to that of glass and having a lower softening temperature (e.g., below 700 ° C).
在本實施例中,列舉下列二種連接承載基板210與密封元件250的方法,但並非用以限定本發明。方法1是利用一連接層260連接密封元件250與承載基板210,連接層260是位於密封元件250與承載基板210之間,且其材質例如是金屬或合金(例如銲料)。連接層260的形狀可以對應密封元件250的橫剖面形狀而設計為圓形、四邊形、橢圓形等,且連接層260可提高密封元件250與承載基板210間的接著力,進而提高封裝整體的可靠度。 具體而言,可先在承載基板210上形成一銲料,之後再將已與光學元件230連接的密封元件250配置於銲料上並加熱銲料。In the present embodiment, the following two methods of connecting the carrier substrate 210 and the sealing member 250 are listed, but are not intended to limit the present invention. The method 1 uses a connection layer 260 to connect the sealing member 250 to the carrier substrate 210. The connection layer 260 is located between the sealing member 250 and the carrier substrate 210, and is made of a metal or an alloy such as solder. The shape of the connecting layer 260 can be designed to be circular, quadrangular, elliptical or the like according to the cross-sectional shape of the sealing member 250, and the connecting layer 260 can improve the adhesion between the sealing member 250 and the carrier substrate 210, thereby improving the overall reliability of the package. degree. Specifically, a solder may be formed on the carrier substrate 210, and then the sealing member 250 that has been connected to the optical element 230 is placed on the solder and the solder is heated.
圖3繪示圖2之發光二極體封裝結構的一種變化型。請參照圖3,方法2為先在承載基板210上形成一固定在承載基板210上的固定組件270。固定組件270固定在承載基板210上的方式例如是透過一銲料(未繪示)接合至承載基板210、透過一膠材(未繪示)黏著至承載基板210,或是透過固定組件270與陶瓷粉末共同燒結的方式接著、或者是固定組件270與承載基板210為一體成型。然後,將已與光學元件230連接的密封元件250配置於固定組件270上。之後,以例如尖端放電(point discharge)或雷射焊接(laser welding)的方式加熱密封元件250與固定組件270相接的部分。固定組件270的材質可以為與密封元件250相同材質,例如鐵鈷鎳合金或Invar不脹鋼。FIG. 3 illustrates a variation of the LED package structure of FIG. Referring to FIG. 3 , the method 2 first forms a fixing component 270 fixed on the carrier substrate 210 on the carrier substrate 210 . The fixing component 270 is fixed on the carrier substrate 210 by, for example, bonding to the carrier substrate 210 through a solder (not shown), adhering to the carrier substrate 210 through a glue (not shown), or through the fixing component 270 and the ceramic. The method of co-sintering the powder is followed by, or the fixing assembly 270 is integrally formed with the carrier substrate 210. Then, the sealing member 250 that has been connected to the optical element 230 is disposed on the fixing assembly 270. Thereafter, the portion of the sealing member 250 that is in contact with the fixing member 270 is heated in a manner such as a point discharge or a laser welding. The material of the fixing component 270 may be the same material as the sealing component 250, such as iron cobalt nickel alloy or Invar non-expanding steel.
圖4A繪示本發明一實施例之發光二極體封裝結構的剖面圖,圖4B繪示圖4A之發光二極體封裝結構的一種變化型。請參照圖4A,本實施例之發光二極體封裝結構400包括一承載基板210、一凸起部410、一發光二極體晶片220、一光學元件230以及一高導熱透光液體240。此外,發光二極體封裝結構400可選擇性地具有一密封元件250。4A is a cross-sectional view showing a light emitting diode package structure according to an embodiment of the present invention, and FIG. 4B is a variation of the light emitting diode package structure of FIG. 4A. Referring to FIG. 4A , the LED package structure 400 of the present embodiment includes a carrier substrate 210 , a protrusion 410 , a LED chip 220 , an optical component 230 , and a high thermal conductive liquid 240 . In addition, the LED package structure 400 can optionally have a sealing member 250.
值得注意的是,發光二極體封裝結構400與圖2的發光二極體封裝結構200相似,差異之處僅在於發光二極體封裝結構400額外具有一凸起部410。因此,下述僅就兩者的差異之處進行 詳細介紹,而兩者相同之處則不再贅述。It should be noted that the LED package structure 400 is similar to the LED package structure 200 of FIG. 2 except that the LED package 400 additionally has a protrusion 410. Therefore, the following only takes the difference between the two Detailed introduction, and the similarities between the two will not be repeated.
凸起部410配置於承載基板210上,並具有一開口OP以暴露出承載基板210。凸起部410的材質為一導熱材料,導熱材料可以是金屬或是金屬合金,例如是金、銀、銅、銦、鈦、鋅、鋁、鉛、錫、鎳、鉑、鉻,或者是具有良好導熱材質的複合材料,例如是陶瓷。The protrusion 410 is disposed on the carrier substrate 210 and has an opening OP to expose the carrier substrate 210. The material of the protrusion 410 is a heat conductive material, and the heat conductive material may be metal or metal alloy, such as gold, silver, copper, indium, titanium, zinc, aluminum, lead, tin, nickel, platinum, chromium, or have A composite material of good thermal conductivity, such as ceramic.
發光二極體晶片220配置於承載基板210上並位於開口OP中。凸起部410與發光二極體晶片220皆位於由光學元件230與承載基板210所構成的封閉空間S中,且高導熱透光液體240可直接接觸承載基板210、光學元件230、發光二極體晶片220與凸起部410之暴露於封閉空間S中的全部表面。The LED wafer 220 is disposed on the carrier substrate 210 and located in the opening OP. The convex portion 410 and the light emitting diode wafer 220 are both located in the closed space S formed by the optical element 230 and the carrier substrate 210, and the high heat conductive transparent liquid 240 can directly contact the carrier substrate 210, the optical element 230, and the light emitting diode. The body wafer 220 and the raised portion 410 are exposed to all surfaces in the enclosed space S.
在其他實施例中,若需產生特定色光,則可增加開口OP的深度D(即增加凸起部410的厚度),使開口OP的深度D大於發光二極體晶片220的高度(也就是使發光二極體晶片220的頂面低於凸起部410的頂面),並在開口OP中填入螢光粉。In other embodiments, if a specific color light is to be generated, the depth D of the opening OP may be increased (ie, the thickness of the convex portion 410 is increased) such that the depth D of the opening OP is greater than the height of the light-emitting diode wafer 220 (that is, The top surface of the light-emitting diode wafer 220 is lower than the top surface of the convex portion 410, and the phosphor is filled in the opening OP.
開口OP截面的寬度W1與發光二極體晶片220截面的寬度W2的比值為1至1.5。值得注意的是,在本實施例中,開口OP截面的寬度W1與發光二極體晶片220截面的寬度W2是指在同一剖面時,開口OP的(最小)寬度W1與發光二極體晶片220的(最大)寬度W2。The ratio of the width W1 of the opening OP section to the width W2 of the cross section of the LED array 220 is 1 to 1.5. It should be noted that, in this embodiment, the width W1 of the opening OP section and the width W2 of the cross section of the LED array 220 refer to the (minimum) width W1 of the opening OP and the LED array 220 in the same cross section. (maximum) width W2.
由前述可知,凸起部410貼近發光二極體晶片220的側壁224,因此,可藉由凸起部410增加發光二極體晶片220的側壁 224的導熱效率。As can be seen from the foregoing, the convex portion 410 is adjacent to the sidewall 224 of the LED wafer 220. Therefore, the sidewall of the LED wafer 220 can be increased by the protrusion 410. Thermal conductivity of 224.
圖4A繪示的凸起部410的開口OP截面的寬度W1與發光二極體晶片220截面的寬度W2的比值大於1並小於等於1.5,換言之,在發光二極體晶片220的側壁224與凸起部410之間可存在一間隙G,且一黏著層F可填滿於間隙G中,黏著層F的材質例如為銀膠、銲錫、玻璃以及合金或是其他適合的導熱材料。此外,當開口OP截面的寬度與發光二極體晶片220截面的寬度比值為大於1並小於等於1.5時,凸起部410與承載基板210例如是一體成型或是各自成型。換言之,凸起部410與承載基板210可以是同時形成,或者是各自成型後再將凸起部410組裝至承載基板210上。當凸起部410與承載基板210為各自成型時,凸起部410的材質例如與承載基板210相同皆為高熱導係數材料,或者是與承載基板210的材質相異的其它具有導熱功能的材料,又或者是與承載基板210的材質部份相同的材料。4A illustrates that the ratio of the width W1 of the opening OP section of the boss portion 410 to the width W2 of the cross section of the LED array 220 is greater than 1 and less than or equal to 1.5, in other words, the sidewall 224 of the LED substrate 220 is convex and convex. A gap G may exist between the starting portions 410, and an adhesive layer F may be filled in the gap G. The material of the adhesive layer F is, for example, silver paste, solder, glass, and alloy or other suitable heat conductive material. In addition, when the ratio of the width of the cross section of the opening OP to the width of the cross section of the LED array 220 is greater than 1 and less than or equal to 1.5, the convex portion 410 and the carrier substrate 210 are integrally formed, for example, or formed separately. In other words, the raised portion 410 and the carrier substrate 210 may be formed at the same time, or the protrusions 410 may be assembled onto the carrier substrate 210 after being formed separately. When the protrusion 410 and the carrier substrate 210 are respectively formed, the material of the protrusion 410 is, for example, the same as the carrier substrate 210, or is a material having a thermal conductivity different from that of the carrier substrate 210. Or it is the same material as the material portion of the carrier substrate 210.
另外,請參照圖4B,在本實施例中,可在間隙G中以及發光二極體晶片220與承載基板210之間設置一黏著層280,以接合發光二極體晶片220至承載基板210以及凸起部410。黏著層280的材質例如是銀膠、焊錫、玻璃以及合金或是其他適合的導熱材料,因此,黏著層280可有助於提升發光二極體晶片220的導熱效率。In addition, referring to FIG. 4B , in the embodiment, an adhesive layer 280 may be disposed in the gap G and between the LED wafer 220 and the carrier substrate 210 to bond the LED wafer 220 to the carrier substrate 210 and Raised portion 410. The material of the adhesive layer 280 is, for example, silver paste, solder, glass, and alloy or other suitable heat conductive material. Therefore, the adhesive layer 280 can help improve the heat conduction efficiency of the light emitting diode wafer 220.
由前述可知,在本實施例中,發光二極體晶片220可將(發光二極體晶片220於發光時所產生的)熱傳導至下方承載基 板210,或者是藉由凸起部410與高導熱透光液體240接觸,使熱經由承載基板210與高導熱透光液體240傳導至發光二極體封裝結構400外,以提升發光二極體晶片220的導熱效率。As can be seen from the foregoing, in the present embodiment, the LED wafer 220 can conduct heat (generated by the LED film 220 when it is illuminated) to the lower carrier. The plate 210 is in contact with the high heat conductive transparent liquid 240 by the convex portion 410, and the heat is transmitted to the light emitting diode package 400 via the carrier substrate 210 and the high heat conductive transparent liquid 240 to enhance the light emitting diode. The heat transfer efficiency of the wafer 220.
另外,在本實施例中,可在開口OP的內壁A以及承載基板210之被開口OP所暴露出的部分上形成一反射層290,以反射發光二極體晶片220所產生的光線進而提高光線的利用率,反射層290的材質例如是銀或是其他適於反射光線的材料。在其他未繪示的實施例中,當發光二極體晶片220截面的寬度比值為1時,發光二極體晶片220的側壁224與凸起部410貼合。In addition, in the embodiment, a reflective layer 290 can be formed on the inner wall A of the opening OP and the portion of the carrier substrate 210 exposed by the opening OP to reflect the light generated by the LED chip 220 and thereby improve For the utilization of light, the material of the reflective layer 290 is, for example, silver or other material suitable for reflecting light. In other embodiments not shown, when the width ratio of the cross section of the LED wafer 220 is 1, the sidewall 224 of the LED wafer 220 is attached to the boss 410.
圖5繪示本發明一實施例之發光二極體封裝結構的剖面圖。圖6A與圖6B繪示圖5之發光二極體封裝結構的二種變化型。FIG. 5 is a cross-sectional view showing a light emitting diode package structure according to an embodiment of the present invention. 6A and 6B illustrate two variations of the LED package structure of FIG. 5.
請參照圖5,本實施例之發光二極體封裝結構500包括一承載基板210、一墊高部510、一發光二極體晶片220、一光學元件230以及一高導熱透光液體240。此外,發光二極體封裝結構500可選擇性地具有一密封元件250與一固定組件(未繪示)。Referring to FIG. 5 , the LED package structure 500 of the present embodiment includes a carrier substrate 210 , a padding portion 510 , a light emitting diode chip 220 , an optical component 230 , and a high thermal conductive transparent liquid 240 . In addition, the LED package structure 500 can optionally have a sealing member 250 and a fixing component (not shown).
值得注意的是,發光二極體封裝結構500與圖2的發光二極體封裝結構200相似,差異之處僅在於發光二極體封裝結構500額外具有一墊高部510。因此,下述僅就兩者的差異之處進行詳細介紹,而兩者相同之處則不再贅述。It should be noted that the LED package structure 500 is similar to the LED package structure 200 of FIG. 2 except that the LED package structure 500 additionally has a pad portion 510. Therefore, the following only describes the differences between the two, and the similarities between the two are not repeated here.
墊高部510配置於承載基板210上,並具有多個溝槽T以及遠離承載基板210的一第一頂面512,且墊高部510的材質為一導熱材料。發光二極體晶片220配置於墊高部510之第一頂面 512上,且墊高部510與發光二極體晶片220皆位於封閉空間S中。高導熱透光液體240可直接接觸承載基板210、光學元件230、發光二極體晶片220與墊高部510之暴露於封閉空間S中的全部表面,且高導熱透光液體240可填滿於溝槽T中。The padding portion 510 is disposed on the carrier substrate 210 and has a plurality of trenches T and a first top surface 512 away from the carrier substrate 210. The material of the padding portion 510 is a heat conductive material. The LED chip 220 is disposed on the first top surface of the pad portion 510 The upper portion 510 and the light-emitting diode wafer 220 are both located in the closed space S. The high heat conductive transparent liquid 240 can directly contact the entire surface of the bearing substrate 210, the optical element 230, the light emitting diode wafer 220 and the elevated portion 510 exposed to the closed space S, and the high heat conductive transparent liquid 240 can be filled up. In the trench T.
由於溝槽T可增加墊高部510與高導熱透光液體240的接觸面積,因此,當發光二極體晶片220產生的熱傳導至墊高部510時,可藉由高導熱透光液體240的流動移除傳導至墊高部510的熱,進而增加墊高部510的導熱效率。Since the trench T can increase the contact area of the pad portion 510 with the high heat conductive transparent liquid 240, when the heat generated by the LED chip 220 is conducted to the pad portion 510, the high heat conductive transparent liquid 240 can be used. The flow removes heat conducted to the pad portion 510, thereby increasing the heat transfer efficiency of the pad portion 510.
密封元件250具有遠離承載基板210的一第二頂面252,墊高部510的第一頂面512與承載基板210之間的距離H1大於等於密封元件250的第二頂面252與承載基板210之間的距離H2。如此一來,可藉由墊高部510墊高發光二極體晶片220,以避免發光二極體晶片220所發出的光線被密封元件250阻擋,進而提升發光二極體封裝結構500的出光效率(light extraction efficiency)。The sealing element 250 has a second top surface 252 away from the carrier substrate 210. The distance H1 between the first top surface 512 of the pad portion 510 and the carrier substrate 210 is greater than or equal to the second top surface 252 of the sealing member 250 and the carrier substrate 210. The distance between H2. In this way, the light-emitting diode wafer 220 can be raised by the padding portion 510 to prevent the light emitted by the light-emitting diode chip 220 from being blocked by the sealing member 250, thereby improving the light-emitting efficiency of the light-emitting diode package structure 500. (light extraction efficiency).
請參照圖6A,在本實施例中,墊高部510包括一底部514與一凸起部516,凸起部516位於底部514上,且凸起部516具有一開口OP以暴露出底部514,發光二極體晶片220配置於底部514上並位於開口OP中。開口OP截面的寬度W3與發光二極體晶片220截面的寬度W4比值例如為1至1.5。值得注意的是,由於凸起部516貼近發光二極體晶片220的側壁224,故可藉由凸起部516增加發光二極體晶片220的側壁224的導熱效率。Referring to FIG. 6A, in the embodiment, the height portion 510 includes a bottom portion 514 and a convex portion 516. The convex portion 516 is located on the bottom portion 514, and the convex portion 516 has an opening OP to expose the bottom portion 514. The LED wafer 220 is disposed on the bottom 514 and is located in the opening OP. The ratio of the width W3 of the opening OP section to the width W4 of the cross section of the LED array 220 is, for example, 1 to 1.5. It should be noted that since the protrusion 516 is adjacent to the sidewall 224 of the LED wafer 220, the heat transfer efficiency of the sidewall 224 of the LED wafer 220 can be increased by the protrusion 516.
圖6A繪示的開口OP截面的寬度W3與發光二極體晶片 220截面的寬度W4比值為大於1並小於等於1.5。換言之,發光二極體晶片220與凸起部516之間存在有一間隙G,且一黏著層F可填滿於間隙G中,黏著層F的材質例如為銀膠、銲錫、玻璃以及合金或是其他適合的導熱材料。此時,可藉凸起部516與高導熱透光液體240接觸,來提升發光二極體晶片220之側壁224的導熱效率。底部514與凸起部516例如是一體成型。FIG. 6A illustrates the width W3 of the opening OP section and the light emitting diode chip The width W4 ratio of the 220 section is greater than 1 and less than or equal to 1.5. In other words, there is a gap G between the LED wafer 220 and the protrusion 516, and an adhesive layer F can be filled in the gap G. The material of the adhesion layer F is, for example, silver paste, solder, glass, and alloy. Other suitable thermal materials. At this time, the heat transfer efficiency of the sidewall 224 of the LED array 220 can be improved by the contact of the protrusion 516 with the highly thermally conductive transparent liquid 240. The bottom portion 514 and the boss portion 516 are, for example, integrally formed.
另外,請參照圖6B,在本實施例中,可在間隙G中以及發光二極體晶片220與底部514之間設置一黏著層280,以接合發光二極體晶片220至底部514以及凸起部516。黏著層280的材質例如是銀膠、焊錫、玻璃以及合金或是其他適合的導熱材料,因此,黏著層280可有助於提升發光二極體晶片220的導熱效率。In addition, referring to FIG. 6B, in the embodiment, an adhesive layer 280 may be disposed in the gap G and between the LED wafer 220 and the bottom portion 514 to bond the LED wafer 220 to the bottom portion 514 and the protrusion. Part 516. The material of the adhesive layer 280 is, for example, silver paste, solder, glass, and alloy or other suitable heat conductive material. Therefore, the adhesive layer 280 can help improve the heat conduction efficiency of the light emitting diode wafer 220.
另外,在本實施例中,可在開口OP的內壁A以及底部514之被開口OP所暴露出的部分上形成一反射層290,以反射發光二極體晶片220所產生的光線進而提高光線的利用率,反射層290的材質例如是銀或是其他適於反射光線的材料。In addition, in the embodiment, a reflective layer 290 may be formed on the inner wall A of the opening OP and the portion of the bottom portion 514 exposed by the opening OP to reflect the light generated by the light-emitting diode wafer 220 to improve the light. The utilization of the reflective layer 290 is, for example, silver or other material suitable for reflecting light.
在其他未繪示的實施例中,開口OP截面的寬度W3與發光二極體晶片220截面的寬度W4比值可為1,換言之,發光二極體晶片220與凸起部516貼合。此時,凸起部516可直接將發光二極體晶片220於發光時所產生的熱傳導至承載基板210,並經由承載基板210傳導至發光二極體封裝結構外,以提升發光二極體晶片220之側壁224的導熱效率。In other embodiments not shown, the width W3 of the cross section of the opening OP and the width W4 of the cross section of the LED array 220 may be 1, in other words, the LED wafer 220 is bonded to the convex portion 516. At this time, the protrusion 516 can directly conduct the heat generated by the LED wafer 220 during the light emission to the carrier substrate 210, and is conducted to the outside of the LED package structure via the carrier substrate 210 to enhance the LED chip. The thermal conductivity of the sidewall 224 of 220.
綜上所述,本發明之高導熱透光液體填滿於封閉空間 中,因此,高導熱透光液體可直接接觸承載基板、光學元件與發光二極體晶片之暴露於封閉空間中的全部表面。如此一來,發光二極體晶片不僅可藉由承載基板提升其底部的導熱效率,還可藉由高導熱透光液體提升其側壁與頂面的導熱效率。本發明採用密封元件連接光學元件與承載基板,以將光學元件固定在承載基板上。此外,本發明利用貼近發光二極體晶片的側壁的凸起部來增加發光二極體晶片的側壁的導熱效率。另外,本發明的墊高部可墊高發光二極體晶片,以避免發光二極體晶片所發出的光線被密封元件阻擋,進而提升發光二極體封裝結構的出光效率。In summary, the high thermal conductive transparent liquid of the present invention fills the enclosed space Therefore, the highly thermally conductive light-transmitting liquid can directly contact the entire surface of the carrier substrate, the optical element, and the light-emitting diode wafer exposed to the enclosed space. In this way, the light-emitting diode wafer can not only improve the heat conduction efficiency of the bottom portion thereof by the carrier substrate, but also improve the heat conduction efficiency of the sidewall and the top surface by the high heat conductive light-transmitting liquid. The invention uses a sealing element to connect the optical element to the carrier substrate to secure the optical component to the carrier substrate. In addition, the present invention utilizes the raised portions of the sidewalls of the light-emitting diode wafer to increase the heat transfer efficiency of the sidewalls of the light-emitting diode wafer. In addition, the height portion of the present invention can raise the light-emitting diode wafer to prevent the light emitted by the light-emitting diode wafer from being blocked by the sealing member, thereby improving the light-emitting efficiency of the light-emitting diode package structure.
雖然本發明已以實施例揭露如上,然其並非用以限定本發明,任何所屬技術領域中具有通常知識者,在不脫離本發明之精神和範圍內,當可作些許之更動與潤飾,故本發明之保護範圍當視後附之申請專利範圍所界定者為準。Although the present invention has been disclosed in the above embodiments, it is not intended to limit the invention, and any one of ordinary skill in the art can make some modifications and refinements without departing from the spirit and scope of the invention. The scope of the invention is defined by the scope of the appended claims.
200‧‧‧發光二極體封裝結構200‧‧‧Light emitting diode package structure
210‧‧‧承載基板210‧‧‧bearing substrate
212‧‧‧表面212‧‧‧ surface
220‧‧‧發光二極體晶片220‧‧‧Light Diode Wafer
222‧‧‧底面222‧‧‧ bottom
224‧‧‧側壁224‧‧‧ side wall
226‧‧‧頂面226‧‧‧ top surface
230‧‧‧光學元件230‧‧‧Optical components
232‧‧‧凹槽232‧‧‧ Groove
232a‧‧‧開放端232a‧‧‧open end
234‧‧‧外緣234‧‧‧ outer edge
240‧‧‧高導熱透光液體240‧‧‧High thermal conductivity light-transmitting liquid
242‧‧‧懸浮粒子242‧‧‧suspensed particles
250‧‧‧密封元件250‧‧‧ sealing element
260‧‧‧連接層260‧‧‧Connection layer
C‧‧‧導線C‧‧‧Wire
E1、E2‧‧‧電極E1, E2‧‧‧ electrodes
P‧‧‧接墊P‧‧‧ pads
S‧‧‧封閉空間S‧‧‧closed space
Claims (12)
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TW102108058A TWI469402B (en) | 2009-02-24 | 2009-02-24 | Light-emitting diode package structure |
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TW102108058A TWI469402B (en) | 2009-02-24 | 2009-02-24 | Light-emitting diode package structure |
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TWI469402B true TWI469402B (en) | 2015-01-11 |
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Citations (3)
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CN1809934A (en) * | 2003-04-30 | 2006-07-26 | 美商克立股份有限公司 | High powered light emitter packages with compact optics |
US20080087907A1 (en) * | 2006-10-11 | 2008-04-17 | Samsung Electro-Mechanics Co. Ltd | Light emitting diode package |
TW200821371A (en) * | 2006-08-22 | 2008-05-16 | Mitsubishi Chem Corp | Semiconductor device member, liquid for forming semiconductor device member, method for manufacturing semiconductor device member, and liquid for forming semiconductor device member using the method, phosphor composition, semiconductor light emitting |
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CN1809934A (en) * | 2003-04-30 | 2006-07-26 | 美商克立股份有限公司 | High powered light emitter packages with compact optics |
TW200821371A (en) * | 2006-08-22 | 2008-05-16 | Mitsubishi Chem Corp | Semiconductor device member, liquid for forming semiconductor device member, method for manufacturing semiconductor device member, and liquid for forming semiconductor device member using the method, phosphor composition, semiconductor light emitting |
US20080087907A1 (en) * | 2006-10-11 | 2008-04-17 | Samsung Electro-Mechanics Co. Ltd | Light emitting diode package |
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