TWI393856B - Measuring apparatus for aperture - Google Patents

Measuring apparatus for aperture Download PDF

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TWI393856B
TWI393856B TW97116219A TW97116219A TWI393856B TW I393856 B TWI393856 B TW I393856B TW 97116219 A TW97116219 A TW 97116219A TW 97116219 A TW97116219 A TW 97116219A TW I393856 B TWI393856 B TW I393856B
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Taiwan
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measuring
inner diameter
jaw
measured
claws
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TW97116219A
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Chinese (zh)
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TW200946866A (en
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Chih Chien Tsai
Su Der Wu
Yu Chieh Liao
Chau Lin Chang
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Foxnum Technology Co Ltd
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  • Measurement Of Length, Angles, Or The Like Using Electric Or Magnetic Means (AREA)
  • Length-Measuring Instruments Using Mechanical Means (AREA)
  • A Measuring Device Byusing Mechanical Method (AREA)
  • Length Measuring Devices With Unspecified Measuring Means (AREA)
  • Length Measuring Devices By Optical Means (AREA)

Description

內徑測量裝置 Inner diameter measuring device

本發明涉及一種內徑測量裝置及其測量方法。 The present invention relates to an inner diameter measuring device and a measuring method thereof.

業界通常使用遊標卡尺來粗略測量物體的內徑:將其兩內測量爪伸入待測量物體的內孔中並抵于內孔的內壁,然後讀數即可得該物體的內徑。使用遊標卡尺測量內徑時,由於兩內測量爪所抵的位置極有可能不是該待測量物體的內孔的直徑上的兩個圓周點,而是一條弦上的兩個圓周點,這樣使得所測得的孔內徑偏小。 The industry usually uses a vernier caliper to roughly measure the inner diameter of an object: its two inner measuring claws are inserted into the inner hole of the object to be measured and abut against the inner wall of the inner hole, and then the inner diameter of the object is obtained by reading. When measuring the inner diameter using a vernier caliper, since the position of the inner measuring claws is likely to be not two circumferential points on the diameter of the inner hole of the object to be measured, but two circumferential points on one string, The measured inner diameter of the hole is small.

鑒於以上內容,有必要提供一種簡單有效的內徑測量裝置。 In view of the above, it is necessary to provide a simple and effective inner diameter measuring device.

此外還提供一種內徑測量方法。 A method of measuring the inner diameter is also provided.

一種內徑測量裝置,用來測量一物體的孔的內徑,其包括一感應單元、一訊號處理單元及一顯示單元,該訊號處理單元連接該感應單元及該顯示單元,該感應單元包括一多爪檢測觸頭,該多爪檢測觸頭包括複數呈圓周排列的測量爪,該等測量爪末端可向外散射而抵觸該物體的孔的內壁,該多爪檢測觸頭上裝設有角度感測器用於感應該等測量爪所張開的角度並產生感應訊號發送給該訊號處理單元;該訊號處理單元將感應訊號進行處理並利用各測量爪的角度值進行計算得出該物體的內徑,該顯示單元將該內徑顯示出來。 An inner diameter measuring device for measuring an inner diameter of a hole of an object, comprising a sensing unit, a signal processing unit and a display unit, wherein the signal processing unit is connected to the sensing unit and the display unit, the sensing unit comprises a a multi-jaw detecting contact comprising a plurality of circumferentially arranged measuring jaws, the measuring claw ends being outwardly scatterable against an inner wall of the hole of the object, the multi-jaw detecting contact being provided with an angle The sensor is configured to sense the angle at which the measuring claws are opened and generate an inductive signal to be sent to the signal processing unit; the signal processing unit processes the sensing signal and calculates the angle value of each measuring claw to obtain the inside of the object. The display unit displays the inner diameter.

一種內徑測量方法,包括以下步驟:開機(POWER-ON),系統進行初始化,將該顯示單元的顯示資訊清空,使該多爪檢測觸頭的各個測量爪處於待測量狀態;將該內徑測量裝置的多爪檢測觸頭伸入到該物體的孔中;使感應單元的多爪檢測觸頭的各測量爪呈發射狀散開直到其中至少一測量爪與該待測量物體的孔的內壁相抵觸,從而得到包含該測量爪張開的角度值的感應訊號;該訊號處理單元接收來自該感應單元的感應訊號,將感應訊號進行處理並根據公式d=D+2Lsinθ計算出待測物體的孔的內徑d,其中D為在待測量狀態時測量爪的末端所在圓周的直徑,L為測量爪的外側長度,θ為測量爪在測量時所張開的角度;以及將所得內徑的數值d顯示於該顯示單元。 An inner diameter measuring method includes the following steps: starting up (POWER-ON), initializing the system, and clearing the display information of the display unit, so that each measuring claw of the multi-jaw detecting contact is in a state to be measured; a multi-jaw detecting contact of the measuring device protrudes into the hole of the object; the measuring claws of the multi-jaw detecting contact of the sensing unit are emitted in an emitted manner until at least one of the measuring claw and the inner wall of the hole of the object to be measured Corresponding to obtain an inductive signal including an angle value of the opening of the measuring claw; the signal processing unit receives the sensing signal from the sensing unit, processes the sensing signal, and calculates the object to be tested according to the formula d=D+2Lsinθ The inner diameter d of the hole, where D is the diameter of the circumference of the end of the measuring jaw when the state to be measured, L is the outer length of the measuring jaw, θ is the angle at which the measuring jaw is opened during the measurement; and the inner diameter of the obtained inner diameter The value d is displayed on the display unit.

相較習知技術,本發明檢測裝置及其檢測方法利用測量爪的張開角度來計算待測物體的內徑,測量結果準確。 Compared with the prior art, the detecting device and the detecting method thereof of the present invention use the opening angle of the measuring claw to calculate the inner diameter of the object to be tested, and the measurement result is accurate.

請參閱圖1,本發明內徑測量裝置較佳實施方式包括一感應單元100、一訊號處理單元200及一顯示單元300。 Referring to FIG. 1 , a preferred embodiment of the inner diameter measuring device of the present invention includes a sensing unit 100 , a signal processing unit 200 , and a display unit 300 .

請一併參閱圖2與圖3,該感應單元100在本實施方式中為一傘骨狀的多爪檢測觸頭10。該多爪檢測觸頭10包括至少三個外側長度為L的測量爪11,該等測量爪11的末端位 於一水平面內的一直徑為D的圓周上。在待測量狀態時該等測量爪11處於豎直且相互平行的位置;測量時,該等測量爪11像打開的雨傘的傘骨一樣呈發射狀散開,每一測量爪11與其待測量狀態時呈一角度θ。該多爪檢測觸頭10上裝設有角度感測器12用於感應測量爪11所張開的角度θ並將該角度θ發送給該訊號處理單元200。 Referring to FIG. 2 and FIG. 3 together, the sensing unit 100 is an umbilical multi-jaw detecting contact 10 in this embodiment. The multi-jaw detecting contact 10 includes at least three measuring claws 11 of an outer length L, and the end positions of the measuring claws 11 On a circumference of diameter D in a horizontal plane. In the state to be measured, the measuring claws 11 are in a vertical and mutually parallel position; when measuring, the measuring claws 11 are radiated like an umbilical of an open umbrella, and each measuring claw 11 is in a state to be measured. At an angle θ. The multi-jaw detecting contact 10 is provided with an angle sensor 12 for sensing the angle θ at which the measuring claw 11 is opened and transmitting the angle θ to the signal processing unit 200.

該訊號處理單元200用於接收來自該感應單元100中包含各測量爪11張開角度的感應訊號,將感應訊號進行處理運算。假設待測物體的內徑為d,則d=D+2Lsinθ。該訊號處理單元200在本實施方式中包括一微處理晶片20。 The signal processing unit 200 is configured to receive an inductive signal from the sensing unit 100 including the opening angle of each of the measuring claws 11 and perform a processing operation on the sensing signal. Assuming that the inner diameter of the object to be tested is d, then d = D + 2 Lsin θ. The signal processing unit 200 includes a micro-processed wafer 20 in the present embodiment.

該顯示單元300用於將經過該訊號處理單元200處理後得出的檢測結果顯示出來。在本實施方式中,該顯示單元300包括一液晶顯示器31。 The display unit 300 is configured to display the detection result obtained after being processed by the signal processing unit 200. In the embodiment, the display unit 300 includes a liquid crystal display 31.

每一測量爪11的末端外側也可以裝有壓力感測器14,以使測量爪11觸碰到待測量物體的內孔的側壁時發生感應訊號以判斷是否有測量爪11尚未觸碰到該內孔的側壁。該等測量爪11可以是同步聯動,也可以是各個測量爪11分別動作。 A pressure sensor 14 may be disposed on the outer side of the end of each of the measuring claws 11 so that an induction signal is generated when the measuring claw 11 touches the side wall of the inner hole of the object to be measured to determine whether or not the measuring claw 11 has not touched the The side wall of the inner hole. The measuring claws 11 may be synchronously linked, or the respective measuring claws 11 may be respectively operated.

若該等測量爪11是同步聯動的,即其中一個測量爪的張開角度為θ,則其他測量爪的張開角度也必為θ。如果所測內孔為非理想狀態下的圓形,當將該等測量爪11伸入待測物體內孔時,其中一個或多個測量爪接觸到了內孔的內壁,而其他測量爪並未接觸到內孔的內壁,此時所測得的內徑為與該內孔內切的最大圓的直徑。 If the measuring claws 11 are synchronously linked, that is, the opening angle of one of the measuring claws is θ, the opening angles of the other measuring claws must also be θ. If the measured inner hole is a circular shape in a non-ideal state, when the measuring claws 11 are projected into the inner hole of the object to be tested, one or more of the measuring claws contact the inner wall of the inner hole, and the other measuring claws are The inner wall of the inner bore was not touched, and the inner diameter measured at this time was the diameter of the largest circle inscribed with the inner bore.

若該等測量爪11是分別動作的,即各測量爪在測量時呈發射狀散開,直到分別接觸到內孔的內壁。如果所測內孔為非理想狀態下的圓形,當將該等測量爪11伸入待測物體內孔時,該等測量爪11所張開的角度θ是不完全相同的。感應單元100將包括各測量爪11所張開角度θ的感應訊號傳送給該訊號處理單元200後,該訊號處理單元200可根據各θ值分別計算出所測內孔的最大直徑、最小直徑及直徑均值並將結果輸出到該顯示單元300。 If the measuring jaws 11 are respectively actuated, that is, the measuring claws are emitted in an emission state when measured until they respectively contact the inner wall of the inner hole. If the measured inner holes are circular in a non-ideal state, when the measuring claws 11 are projected into the inner holes of the object to be tested, the angles θ at which the measuring claws 11 are opened are not completely the same. After the sensing unit 100 transmits the sensing signal including the opening angle θ of each measuring claw 11 to the signal processing unit 200, the signal processing unit 200 can calculate the maximum diameter and the minimum diameter of the measured inner hole according to the respective θ values. The diameter is averaged and the result is output to the display unit 300.

請一併參閱圖4,本發明內徑測量方法的流程如下: Referring to FIG. 4 together, the flow of the inner diameter measuring method of the present invention is as follows:

步驟S402,開機(POWER-ON)後,系統進行初始化,例如將該顯示單元的顯示資訊清空,使該多爪檢測觸頭10的各個測量爪11處於待測量狀態。其中測量爪11的外側長度為L,該等測量爪11的末端在待測量狀態時位於一水平面上的一直徑為D的圓周上。 In step S402, after the power-on (POWER-ON), the system performs initialization, for example, clearing the display information of the display unit, so that the respective measuring claws 11 of the multi-jaw detecting contact 10 are in a state to be measured. The outer length of the measuring claw 11 is L, and the ends of the measuring claws 11 are on a circumference of a diameter D on a horizontal surface in a state to be measured.

步驟S404,將待測量物體置於一平臺上,使該待測量物體的內孔軸向垂直於該平臺。 Step S404, placing the object to be measured on a platform such that the inner hole of the object to be measured is axially perpendicular to the platform.

步驟S406,將該內徑測量裝置的多爪檢測觸頭10伸入到該內孔內,並使各測量爪11垂直於該平臺。 Step S406, the multi-jaw detecting contact 10 of the inner diameter measuring device is inserted into the inner hole, and each measuring claw 11 is perpendicular to the platform.

步驟S408,使該多爪檢測觸頭10的各測量爪11呈發射狀散開並與該待測量物體的內孔壁相抵觸並產生包括各測量爪11張開的角度θ值的感應訊號。 Step S408, the measuring claws 11 of the multi-jaw detecting contact 10 are scattered in an emission state and interfere with the inner hole wall of the object to be measured, and generate an inductive signal including an angle θ value of each measuring claw 11 to be opened.

步驟S410,該訊號處理單元200接收來自該感應單元100的感應訊號,將感應訊號進行處理並根據公式d=D+2Lsinθ計算出待測物體的內徑d。 In step S410, the signal processing unit 200 receives the sensing signal from the sensing unit 100, processes the sensing signal, and calculates the inner diameter d of the object to be tested according to the formula d=D+2Lsinθ.

步驟S412,將所得內徑的數值d顯示於該顯示單元300。 In step S412, the value d of the obtained inner diameter is displayed on the display unit 300.

綜上所述,本發明符合發明專利要件,爰依法提出專利申請。惟,以上所述者僅為本發明之較佳實施方式,舉凡熟悉本案技藝之人士,在爰依本發明精神所作之等效修飾或變化,皆應涵蓋於以下之申請專利範圍內。 In summary, the present invention complies with the requirements of the invention patent and submits a patent application according to law. The above description is only the preferred embodiment of the present invention, and equivalent modifications or variations made by those skilled in the art will be included in the following claims.

100‧‧‧感應單元 100‧‧‧Sensor unit

200‧‧‧訊號處理單元 200‧‧‧Signal Processing Unit

300‧‧‧顯示單元 300‧‧‧ display unit

10‧‧‧多爪檢測觸頭 10‧‧‧Multi-jaw detection contacts

11‧‧‧測量爪 11‧‧‧Measured claws

12‧‧‧角度感測器 12‧‧‧ Angle Sensor

14‧‧‧壓力感測器 14‧‧‧ Pressure Sensor

20‧‧‧微處理晶片 20‧‧‧Microprocessor Wafer

31‧‧‧液晶顯示器 31‧‧‧LCD display

圖1為本發明內徑測量裝置的電路框圖。 1 is a circuit block diagram of an inner diameter measuring device of the present invention.

圖2為本發明內徑測量裝置較佳實施方式在未進行測量狀態下的結構示意圖。 2 is a schematic view showing the structure of a preferred embodiment of the inner diameter measuring device of the present invention in an unmeasured state.

圖3為本發明內徑測量裝置較佳實施方式在進行測量狀態下的結構示意圖。 3 is a schematic view showing the structure of a preferred embodiment of the inner diameter measuring device of the present invention in a measurement state.

圖4為本發明內徑測量方法的流程圖。 4 is a flow chart of a method of measuring an inner diameter of the present invention.

100‧‧‧感應單元 100‧‧‧Sensor unit

200‧‧‧訊號處理單元 200‧‧‧Signal Processing Unit

300‧‧‧顯示單元 300‧‧‧ display unit

12‧‧‧角度感測器 12‧‧‧ Angle Sensor

14‧‧‧壓力感測器 14‧‧‧ Pressure Sensor

20‧‧‧微處理晶片 20‧‧‧Microprocessor Wafer

31‧‧‧液晶顯示器 31‧‧‧LCD display

Claims (7)

一種內徑測量裝置,用來測量一物體的孔的內徑,其包括一感應單元、一訊號處理單元及一顯示單元,該訊號處理單元連接該感應單元及該顯示單元,該感應單元包括一多爪檢測觸頭,該多爪檢測觸頭包括複數呈圓周排列的測量爪,該等測量爪末端可向外散射而抵觸該物體的孔的內壁,該多爪檢測觸頭上裝設有角度感測器用於感應該等測量爪所張開的角度並產生感應訊號發送給該訊號處理單元;該訊號處理單元將感應訊號進行處理並利用各測量爪的角度值進行計算得出該物體的內徑,該顯示單元將該內徑顯示出來。 An inner diameter measuring device for measuring an inner diameter of a hole of an object, comprising a sensing unit, a signal processing unit and a display unit, wherein the signal processing unit is connected to the sensing unit and the display unit, the sensing unit comprises a a multi-jaw detecting contact comprising a plurality of circumferentially arranged measuring jaws, the measuring claw ends being outwardly scatterable against an inner wall of the hole of the object, the multi-jaw detecting contact being provided with an angle The sensor is configured to sense the angle at which the measuring claws are opened and generate an inductive signal to be sent to the signal processing unit; the signal processing unit processes the sensing signal and calculates the angle value of each measuring claw to obtain the inside of the object. The display unit displays the inner diameter. 如申請專利範圍第1項所述之內徑測量裝置,其中該多爪檢測觸頭包括至少三個外側長度相等的測量爪,該等測量爪的末端均位於一水平面的一圓周上。 The inner diameter measuring device according to claim 1, wherein the multi-jaw detecting contact comprises at least three measuring claws of equal outer length, the ends of the measuring claws being located on a circumference of a horizontal plane. 如申請專利範圍第2項所述之內徑測量裝置,其中在待測量狀態時該等測量爪處於豎直且相互平行的位置;測量時,該等測量爪呈發射狀散開觸碰物體的孔的內壁,每一測量爪與其待測量狀態所呈的角度即為該測量爪在測量時所張開的角度。 The inner diameter measuring device according to claim 2, wherein the measuring claws are in a vertical and mutually parallel position in a state to be measured; and when measuring, the measuring claws are in an emission-like manner to disperse the hole touching the object. The inner wall, the angle between each measuring jaw and its state to be measured is the angle at which the measuring jaw is opened during the measurement. 如申請專利範圍第3項所述之內徑測量裝置,其中該訊號處理單元依據d=D+2Lsinθ算出待測物體的孔的內徑d,其中D為在待測量狀態時測量爪的末端所在圓周的直徑,L為測量爪的外側長度,θ為測量爪在測量時所張開的角度。 The inner diameter measuring device according to claim 3, wherein the signal processing unit calculates the inner diameter d of the hole of the object to be tested according to d=D+2Lsinθ, where D is the end of the measuring claw when the state to be measured is The diameter of the circumference, L is the outer length of the measuring jaw, and θ is the angle at which the measuring jaw is opened during the measurement. 如申請專利範圍第1項所述之內徑測量裝置,其中該多爪 檢測觸頭的測量爪為同步聯動,各測量爪所張開的角度相等,此種情況下所測得的內徑為與物體的孔內切的最大圓的直徑。 The inner diameter measuring device according to claim 1, wherein the multi-claw The measuring claws of the detecting contacts are synchronously linked, and the angles at which the measuring jaws are opened are equal. In this case, the measured inner diameter is the diameter of the largest circle inscribed with the hole of the object. 如申請專利範圍第1項所述之內徑測量裝置,其中該多爪檢測觸頭的測量爪為分別動作,如果物體的孔為非圓孔,則各測量爪所張開的角度不完全相同,此種情況下該訊號處理單元根據各測量爪張開的角度值分別計算出待測物體的孔的最大直徑、最小直徑及直徑均值。 The inner diameter measuring device according to claim 1, wherein the measuring claws of the multi-jaw detecting contact are respectively operated, and if the holes of the object are non-round holes, the angles of the measuring claws are not completely the same. In this case, the signal processing unit calculates the maximum diameter, the minimum diameter, and the diameter mean of the holes of the object to be tested according to the angle values of the measured jaws. 一種應用申請專利範圍第1項所述之內徑測量裝置之內徑測量方法,包括以下步驟:開機,系統進行初始化,將該顯示單元的顯示資訊清空,使該多爪檢測觸頭的各個測量爪處於待測量狀態;將該內徑測量裝置的多爪檢測觸頭伸入到該物體的孔中;使感應單元的多爪檢測觸頭的各測量爪呈發射狀散開直到其中至少一測量爪與該待測量物體的孔的內壁相抵觸,從而得到包含該測量爪張開的角度值的感應訊號;該訊號處理單元接收來自該感應單元的感應訊號,將感應訊號進行處理並根據公式d=D+2Lsinθ計算出待測物體的孔的內徑d,其中D為在待測量狀態時測量爪的末端所在圓周的直徑,L為測量爪的外側長度,θ為測量爪在測量時所張開的角度;以及將所得內徑的數值d顯示於該顯示單元。 An inner diameter measuring method for an inner diameter measuring device according to claim 1, comprising the steps of: starting up, initializing the system, emptying display information of the display unit, and measuring each of the plurality of claw detecting contacts The claw is in a state to be measured; the multi-jaw detecting contact of the inner diameter measuring device is inserted into the hole of the object; and the measuring claws of the multi-claw detecting contact of the sensing unit are emitted in an emission state until at least one of the measuring claws Interacting with the inner wall of the hole of the object to be measured, thereby obtaining an inductive signal including an angle value of the opening of the measuring claw; the signal processing unit receives the sensing signal from the sensing unit, and processes the sensing signal according to the formula d =D+2Lsinθ calculates the inner diameter d of the hole of the object to be tested, where D is the diameter of the circumference of the end of the measuring jaw when the state to be measured, L is the outer length of the measuring jaw, and θ is the measured jaw at the time of measurement The angle of opening; and the value d of the obtained inner diameter is displayed on the display unit.
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CN201034528Y (en) * 2007-05-11 2008-03-12 吐哈石油勘探开发指挥部钻井一公司 Slide measure for measuring sealing cushion ring
CN201045573Y (en) * 2007-06-01 2008-04-09 薛国丰 Inside and outside diameter dual-purpose micrometer

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Publication number Priority date Publication date Assignee Title
JPH09311034A (en) * 1996-05-23 1997-12-02 Sumitomo Metal Ind Ltd Method and device for measuring inner diameter and inner circumference length of steel pipe
CN2314341Y (en) * 1997-09-08 1999-04-14 青海量具刃具厂 Inside diameter measuring head with gear and spiral three-claw structure
TW565682B (en) * 2001-08-29 2003-12-11 Tokyo Seimitsu Co Ltd Inside diameter measuring method and apparatus
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