TWI380878B - Combined Dressing Machine and Its Making Method - Google Patents

Combined Dressing Machine and Its Making Method Download PDF

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TWI380878B
TWI380878B TW98113256A TW98113256A TWI380878B TW I380878 B TWI380878 B TW I380878B TW 98113256 A TW98113256 A TW 98113256A TW 98113256 A TW98113256 A TW 98113256A TW I380878 B TWI380878 B TW I380878B
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abrasive grains
dresser
units
large substrate
combined
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TW98113256A
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TW201038362A (en
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Chein Min Sung
Ying Tung Chen
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Sung Chien Min
Ying Tung Chen
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Description

組合式修整器及其製法 Combined dresser and its preparation method

本發明係有關一種修整器及其製法,尤其是有關CMP拋光墊的組合式修整器及其製法。 The present invention relates to a dresser and a method of making the same, and more particularly to a combined dresser for a CMP pad and a method of making same.

化學機械拋光(Chemical Mechanical Planarization,CMP)是目前半導體晶圓表面平坦化的製程中最受矚目的技術。在化學機械拋光製程中,拋光墊的功能是將拋光液穩定而均勻地輸送至晶圓與拋光墊之間,在化學蝕刻與機械磨削兩者相互作用下,將晶片上凸出的沈積層移除。 Chemical Mechanical Planarization (CMP) is currently the most attractive technology in the process of flattening the surface of semiconductor wafers. In the chemical mechanical polishing process, the function of the polishing pad is to stably and uniformly transfer the polishing liquid between the wafer and the polishing pad, and to deposit a deposition layer on the wafer under the interaction of chemical etching and mechanical grinding. Remove.

為了達到晶圓加工量產的需求及維持品質的穩定性,必須利用鑽石修整器(Diamond dresser)在化學機械拋光的過程中適時地對拋光墊進行修整,除了移除表面之拋光副產物,恢復拋光墊的粗糙面,改善其容納漿料的能力,並恢復拋光墊表面的孔洞及其把持、運送拋光液之能力,如此可以節省拋光墊成本,並可達到晶圓量產時品質穩定的需求。 In order to meet the demand for wafer processing and to maintain the stability of the quality, it is necessary to use a diamond dresser to trim the polishing pad in a timely manner during the chemical mechanical polishing process, except to remove the polishing by-products of the surface. The rough surface of the polishing pad improves its ability to hold the slurry and restores the pores on the surface of the polishing pad and its ability to hold and transport the polishing liquid. This saves the cost of the polishing pad and meets the requirements for stable quality during wafer mass production. .

傳統的鑽石修整器是將平均粒徑的鑽石粒固定在金屬盤上,這種鑽石修整器適合修整硬式的拋光墊(如IC1000等)。傳統修整器的功能不僅要移除拋光晶圓時產生的廢料,更進一步的需要切削一層拋光墊,使拋光墊恢復一定的粗糙度,但是這種傳統類型的鑽石修整器並不適用於45奈米(nm)以下的CMP製程。由於積體電路的線寬日趨微小,例如2006年開始執行65奈米(nm)的製程,晶圓 表面平坦化及平滑度的要求就越來越高,相對修整拋光墊的修整器要求也愈來愈高。預計於2010年之45nm的製程,必須以極低的壓力進行拋光才能避免磨穿奈米級的銅線及脆弱的低介電常數(Low K)電阻層。因此修整後的拋光墊需要更高的平整性,且需配合大尺吋晶圓之需求重新設計。未來的鑽石修整器除了修整器之鑽石顆粒分佈規則外,尖錐的頂點高度(Leveling)要求也更高;除此之外,修整器也需要在拋光墊上刻劃出更細微更均勻的刻紋,但相反的,修整器對拋光墊的移除率更低,這樣的要求是傳統修整器無法做到的。 The traditional diamond dresser is to fix the average particle size of the diamond particles on a metal plate. This diamond dresser is suitable for trimming hard polishing pads (such as IC1000). The function of the traditional dresser is not only to remove the waste generated when polishing the wafer, but also to cut a polishing pad to restore the roughness of the polishing pad, but this traditional type of diamond dresser is not suitable for 45 CMP process below m (nm). Since the line width of the integrated circuit is becoming smaller, for example, the process of starting 65 nanometers (nm) is started in 2006, the wafer The requirements for surface flattening and smoothness are getting higher and higher, and the requirements for trimming the polishing pad are getting higher and higher. It is expected that the 45nm process in 2010 must be polished at very low pressure to avoid wear through the nano-scale copper wire and the fragile low dielectric constant (Low K) resistance layer. Therefore, the trimmed polishing pad requires higher flatness and needs to be redesigned to meet the needs of large-size wafers. In addition to the diamond particle distribution rules of the dresser, the future diamond dresser has higher requirements for the leveling of the tip; in addition, the dresser needs to engrave a finer and more uniform engraving on the polishing pad. However, on the contrary, the dresser has a lower removal rate of the polishing pad, which is not possible with conventional dressers.

有各種不同修整器的專利,例如台灣專利I228066揭示一種研磨布用修整器及其使用之研磨布的修整方法,包括一金屬台設置有調節機構,以調節全部或一部分的磨石顆粒群中以多數個磨石顆粒的前端所分別形成的基準面的高低差。 Patent application No. 1,228,066 discloses a dressing device for a polishing cloth and a dressing method for the polishing cloth used therefor, comprising a metal table provided with an adjusting mechanism for adjusting all or a part of the group of grindstone particles. The height difference of the reference plane formed by the front ends of the majority of the grindstone particles.

台灣公開專利200821093揭示的鑽石修整器,包括在各鑽石砥粒黏接部上,各自黏接有不同種類的鑽石砥粒,鑽石砥粒黏接部與修整器基板之間是藉由螺栓固定或黏接劑固定。 The diamond dresser disclosed in Taiwan Patent Publication No. 200821093 includes a different type of diamond enamel adhered to each diamond enamel bonding portion, and the diamond 黏 particle bonding portion and the dresser substrate are fixed by bolts or The adhesive is fixed.

美國專利US 6,054,183、揭示的修整器,是在一基板上形成複數鑽石粒及一層CVD鑽石;複數鑽石粒被CVD鑽石包覆而被固定於基板表面。 The trimmer disclosed in U.S. Patent No. 6,054,183, the disclosure of which is incorporated herein by reference to the entire disclosure of the entire disclosure of the entire disclosure of the present disclosure.

國際專利公開號WO00/64630,揭示一研磨層包括多數磨粒,該磨粒包含有機樹脂(Organic resin)、金屬鹽 (Metal salt)及平均散佈於多數磨粒之間的鑽石磨粒。 International Patent Publication No. WO 00/64630 discloses that an abrasive layer comprises a plurality of abrasive grains comprising an organic resin and a metal salt. (Metal salt) and diamond abrasive particles interspersed between most abrasive grains.

美國公開專利US20060128288揭示的修整器,包括多數鑽石顆粒被一金屬黏結劑層固定於一金屬基板。 A finisher disclosed in U.S. Patent No. 2,060,128,288, which includes a plurality of diamond particles fixed to a metal substrate by a metal bond layer.

日本公開專利JP2006-315088揭示的修整器,包括一圓盤狀基台結合多數圓形的PCD鑽石片。 The finisher disclosed in Japanese Laid-Open Patent Publication No. JP2006-315088 includes a disk-shaped abutment combined with a plurality of circular PCD diamond pieces.

一般修整器的直徑約是108公厘(mm)的大盤子,因為面積大所以變形量也大,較不容易結合各種不同大小、形狀、材料的磨粒,且使多數研磨顆粒的頂點在同一高度,且大面積的修整器的價錢較高。 Generally, the size of the dresser is about 108 mm (mm). Because the area is large, the amount of deformation is large. It is not easy to combine abrasive grains of various sizes, shapes and materials, and the apexes of most abrasive particles are the same. The height and the large area of the dresser are higher.

為了使較大面積的修整器更容易結合各種不同大小、形狀、材料的磨粒,且使多數研磨顆粒的頂點在同一高度,而提出本發明。 The present invention has been proposed in order to make it easier for a larger area finisher to incorporate abrasive grains of various sizes, shapes, materials, and to have the apexes of a plurality of abrasive particles at the same height.

本發明的主要目的,在提供一種組合式修整器及其製法,使一大基板的同一研磨端面結合多數具有磨粒的小基板,較容易使多數磨粒的切削端在同一高度,且更容易結合各種不同大小、形狀、材料的磨粒。 The main object of the present invention is to provide a combined dresser and a method for manufacturing the same polishing end surface of a large substrate to combine a plurality of small substrates having abrasive grains, which makes it easier to make the cutting ends of most abrasive grains at the same height, and is easier. Combine abrasive grains of various sizes, shapes and materials.

本發明的另一目的,在提供一種組合式修整器及其製法,可節省整修器的製造成本,且可視需要變化不同的磨粒。 Another object of the present invention is to provide a combined dresser and method of making the same that saves manufacturing cost of the dresser and can vary different abrasive grains as needed.

本發明的其他目的、功效,請參閱圖式及實施例,詳細說明如下。 For other purposes and functions of the present invention, please refer to the drawings and the embodiments, which are described in detail below.

如圖1、2所示,本發明第一實施例的組合式整修器1,尤其是作為CMP拋光墊的修整器者,包括一大基板11、複數研磨單元12及複數彈性單元13所組成。 As shown in FIGS. 1 and 2, the combined refiner 1 of the first embodiment of the present invention, particularly as a dresser for a CMP pad, comprises a large substrate 11, a plurality of polishing units 12, and a plurality of elastic units 13.

如圖2所示,大基板11設有一結合面110及突出結合面110周圍的環壁111;結合面110設有對應於研磨單元12的複數凹槽112;複數研磨單元12分別與複數彈性單元13相疊且分別置於複數凹槽112內;每一研磨單元12與大基板11之間有一彈性單元13;研磨單元12可全部或一部分突出凹槽112。 As shown in FIG. 2, the large substrate 11 is provided with a joint surface 110 and a ring wall 111 around the protruding joint surface 110; the joint surface 110 is provided with a plurality of grooves 112 corresponding to the grinding unit 12; the plurality of grinding units 12 and the plurality of elastic units respectively 13 are stacked and respectively placed in the plurality of grooves 112; there is an elastic unit 13 between each of the grinding units 12 and the large substrate 11; the grinding unit 12 may protrude all or part of the grooves 112.

研磨單元12包括一小基板120及複數磨粒121;小基板120的一面122結合複數磨粒121;磨粒121具有一可對一工件進行切削的切削端123;小基板120的相對於設有該複數磨粒121的另一面124接觸彈性單元13。藉由複數彈性單元13分別彈性調整複數切削端123突出大基板11的高度差異在20微米內,使複數切削端123與一平面15的高度差異在20微米內,然後藉由結合劑層14使大基板11及複數研磨單元12的小基板120固定結合。 The polishing unit 12 includes a small substrate 120 and a plurality of abrasive grains 121; one surface 122 of the small substrate 120 is combined with a plurality of abrasive grains 121; the abrasive particles 121 have a cutting end 123 for cutting a workpiece; and the small substrate 120 is provided opposite to The other surface 124 of the plurality of abrasive grains 121 contacts the elastic unit 13. The height difference between the plurality of cutting ends 123 and the large substrate 11 is adjusted to be within 20 micrometers by the plurality of elastic units 13 respectively, so that the difference between the height of the plurality of cutting ends 123 and the plane 15 is within 20 micrometers, and then by the bonding agent layer 14 The large substrate 11 and the small substrate 120 of the plurality of polishing units 12 are fixedly coupled.

如圖2、3所示,本發明第一實施例的組合式修整器1的製法,包括如下步驟:1.使複數彈性單元13分別置於一大基板11的結合面110的複數凹槽112內;2.使複數研磨單元12分別與複數彈性單元13相疊;複數彈性單元13分別施予複數研磨單元離開大基板11的力量;其中研磨單元12具有一小基板120,小基 板120的一面122設有複數磨粒121;複數磨粒121的切削端123分別突出凹槽112;3.使一平板16同一水平方向的施予複數磨粒121的切削端123靠向大基板11的力量,藉由平板16的施予研磨單元12的壓力及複數彈性單元13推頂研磨單元12的彈力呈相等的狀態,使複數切削端123突出大基板11的高度差異在20微米內,使複數切削端123與一平面15的高度差異在20微米內;4.藉由結合劑層14使大基板11固定結合複數研磨單元12的小基板120,即可使複數切削端123被固定,形成一組合式修整器1。 As shown in FIG. 2 and FIG. 3, the manufacturing method of the combined dresser 1 of the first embodiment of the present invention comprises the following steps: 1. The plurality of elastic units 13 are respectively placed on the plurality of grooves 112 of the joint surface 110 of the large substrate 11. 2. The plurality of grinding units 12 are respectively overlapped with the plurality of elastic units 13; the plurality of elastic units 13 respectively apply the force of the plurality of grinding units to leave the large substrate 11; wherein the grinding unit 12 has a small substrate 120, a small base One side 122 of the plate 120 is provided with a plurality of abrasive grains 121; the cutting ends 123 of the plurality of abrasive grains 121 respectively protrude from the grooves 112; 3. The cutting ends 123 of the plurality of abrasive grains 121 are applied to the large substrate in the same horizontal direction. The force of 11 is equalized by the pressure applied to the grinding unit 12 of the flat plate 16 and the elastic force of the plurality of elastic units 13 pushing the grinding unit 12, so that the height difference between the plurality of cutting ends 123 and the large substrate 11 is within 20 μm. The height difference between the plurality of cutting ends 123 and a plane 15 is within 20 micrometers; 4. the large substrate 11 is fixed to the small substrate 120 of the plurality of polishing units 12 by the bonding agent layer 14, so that the plurality of cutting ends 123 are fixed. A combined dresser 1 is formed.

如圖1、2、4、5、6所示,本發明第二實施例的組合式整修器2、第三實施例的組合式修整器3、第四實施例的組合式修整器4分別與上述第一實施例的組合式修整器1的結構相比較,除了複數研磨單元12結合大基板11呈現的排列方式不同外,其餘結構大致相同。第二實施例的組合式修整器2的複數研磨單元12呈具有一中心及圍繞中心的複數同心環排列的形狀,如圖4所示。第三實施例的組合式修整器3的複數研磨單元12呈矩陣式排列的形狀,如圖5所示。第四實施例的組合式修整器4的複數研磨單元12呈環狀排列的形狀,如圖6所示。 As shown in Figures 1, 2, 4, 5 and 6, the combined dresser 2 of the second embodiment of the present invention, the combined dresser 3 of the third embodiment, and the combined dresser 4 of the fourth embodiment are respectively The structure of the combined dresser 1 of the first embodiment described above is substantially the same except that the arrangement of the plurality of polishing units 12 in combination with the large substrate 11 is different. The plurality of grinding units 12 of the combined dresser 2 of the second embodiment have a shape having a center and a plurality of concentric rings arranged around the center, as shown in FIG. The plurality of grinding units 12 of the combined dresser 3 of the third embodiment have a matrix-arranged shape as shown in FIG. The plurality of grinding units 12 of the combined dresser 4 of the fourth embodiment have an annular array shape as shown in FIG.

如圖1、2、7、8、9、10所示,本發明第一研磨單元21、第二研磨單元22、第三研磨單元23及第四研磨單元24與圖1、2所示的研磨單元12的結構相比較,除了複數磨粒211、221、231、241、121結合小基板210、220、 230、240、120呈現的排列形狀不同外,其餘結構大致相同。複數磨粒211、221、231、241、121的排列方式可視需要有多種不同的排列形狀。第一研磨單元21的複數磨粒211呈由中心向四周輻射狀的形狀,如圖7所示。第二研磨單元22的複數磨粒221呈同心圓的排列形狀,如圖8所示。第三研磨單元23的複數磨粒231呈矩陣式的排列形狀,如圖9所示。第四研磨單元24的複數磨粒241呈對稱式的排列形狀,如圖10所示。 1, 2, 7, 8, 9, and 10, the first polishing unit 21, the second polishing unit 22, the third polishing unit 23, and the fourth polishing unit 24 of the present invention are the same as those shown in Figs. The structure of the unit 12 is compared, except that the plurality of abrasive grains 211, 221, 231, 241, 121 are combined with the small substrates 210, 220, 230, 240, 120 exhibit different arrangement shapes, and the rest of the structure is substantially the same. The arrangement of the plurality of abrasive grains 211, 221, 231, 241, 121 may have a plurality of different arrangement shapes as needed. The plurality of abrasive grains 211 of the first polishing unit 21 have a shape radiating from the center to the periphery, as shown in FIG. The plurality of abrasive grains 221 of the second polishing unit 22 are arranged in a concentric circle shape as shown in FIG. The plurality of abrasive grains 231 of the third polishing unit 23 have a matrix arrangement shape as shown in FIG. The plurality of abrasive grains 241 of the fourth polishing unit 24 are arranged in a symmetrical arrangement as shown in FIG.

如圖11、12所示,本發明第五實施例的組合式整修器5,尤其是作為CMP拋光墊的修整器者,包括一大基板51、複數研磨單元52及複數彈性單元53所組成。 As shown in FIGS. 11 and 12, the combined refiner 5 of the fifth embodiment of the present invention, particularly as a dresser for a CMP pad, comprises a large substrate 51, a plurality of polishing units 52, and a plurality of elastic units 53.

大基板51包括一第一支架511及結合劑層512;第一支架511架置於一第一模具54內;第一模具54設有複數凹槽541;第一支架511設有容納複數彈性單元53的複數穿透孔513;複數研磨單元52分別與複數彈性單元53相疊且分別置於複數凹槽541內,使每一研磨單元52與第一模具54之間有一彈性單元53;研磨單元52可全部或一部分突出凹槽541。研磨單元52包括一小基板520結合複數磨粒521;磨粒521具有可對一CMP拋光墊17進行切削的切削端522。藉由複數彈性單元53分別彈性調整複數切削端522突出大基板51的高度差異在20微米內,使複數切削端522與一平面15的高度差異在20微米內,然後藉由結合劑層512使第一支架511及複數研磨單元52的小基板520固定結合。第一支架511包覆結合劑層512以增加大基板51整體的強度,但亦可不需第一支架511,直接由結合劑層 512構成大基板51。 The large substrate 51 includes a first bracket 511 and a bonding agent layer 512. The first bracket 511 is disposed in a first mold 54. The first mold 54 is provided with a plurality of grooves 541. The first bracket 511 is provided with a plurality of elastic units. a plurality of penetrating holes 513 of 53; a plurality of grinding units 52 respectively overlapping the plurality of elastic units 53 and respectively disposed in the plurality of grooves 541, such that an elastic unit 53 is provided between each of the grinding units 52 and the first die 54; The groove 541 can be protruded in whole or in part by 52. The grinding unit 52 includes a small substrate 520 in combination with a plurality of abrasive grains 521; the abrasive particles 521 have cutting ends 522 that can cut a CMP polishing pad 17. The height difference between the plurality of cutting ends 522 and the large substrate 51 is adjusted to be within 20 micrometers by the plurality of elastic units 53 respectively, so that the height difference between the plurality of cutting ends 522 and a plane 15 is within 20 micrometers, and then by the bonding agent layer 512 The first bracket 511 and the small substrate 520 of the plurality of grinding units 52 are fixedly coupled. The first bracket 511 covers the bonding agent layer 512 to increase the strength of the whole of the large substrate 51, but may not directly require the bonding layer by the first bracket 511. 512 constitutes a large substrate 51.

如圖11、12、13所示,本發明第五實施例的組合式修整器5的製法,包括如下步驟:1.使一第一支架511置於一第一模具54內,再使複數彈性單元53分別置於第一模具54的複數凹槽541內;2.使複數研磨單元52分別與複數彈性單元53相疊;複數彈性單元53分別施予複數研磨單元52離開第一模具54的力量;其中研磨單元52具有一小基板520,小基板520設有複數磨粒521;複數磨粒521的切削端522分別突出第一支架511;3.使一平板16同一水平方向的施予複數磨粒521的切削端522靠向第一模具54的力量,藉由平板55的施予研磨單元52的壓力及複數彈性單元53推頂研磨單元52的彈力呈相等的狀態,使複數切削端522與一平面15的高度差異在20微米內;4.藉由結合劑層512結合第一支架511及複數小基板520,使大基板51固定結合複數研磨單元52,即可使複數切削端522被固定,形成一組合式修整器5。 As shown in FIGS. 11, 12 and 13, the manufacturing method of the combined dresser 5 of the fifth embodiment of the present invention comprises the following steps: 1. placing a first bracket 511 in a first mold 54 and then making the plurality of elastics The units 53 are respectively placed in the plurality of grooves 541 of the first mold 54; 2. The plurality of grinding units 52 are respectively overlapped with the plurality of elastic units 53; the plurality of elastic units 53 respectively apply the force of the plurality of grinding units 52 to leave the first mold 54 The grinding unit 52 has a small substrate 520, and the small substrate 520 is provided with a plurality of abrasive grains 521; the cutting ends 522 of the plurality of abrasive grains 521 respectively protrude from the first bracket 511; 3. a plurality of grindings are applied to the same horizontal direction of a flat plate 16 The cutting end 522 of the pellet 521 abuts against the force of the first mold 54, and the pressure of the grinding unit 52 of the flat plate 55 and the elastic force of the plurality of elastic units 53 push the grinding unit 52 are equal, so that the plurality of cutting ends 522 and The height difference of a plane 15 is within 20 micrometers; 4. The first substrate 511 and the plurality of small substrates 520 are bonded by the bonding agent layer 512, and the large substrate 51 is fixedly coupled to the plurality of polishing units 52, so that the plurality of cutting ends 522 are fixed. Forming a combined dresser 5.

如圖14、15、16所示,本發明第六實施例的組合式修整器6的製法,包括如下步驟:1.使相疊的一固定模具61及一彈性單元62置於一第二模具63內;2.使複數研磨單元64的複數磨粒640的切削端641分 別穿過固定模具61的複數孔611接觸彈性單元62;其中研磨單元64具有一小基板642,小基板642設有複數磨粒640;3.使一平板16同一水平方向的施予複數磨粒640的切削端641刺入可刺入單元62,切削端641可接觸第二模具63的一底壁631,使複數切削端641與一平面15的高度差在20微米內,如圖15所示;4.藉由結合劑層652使一第二支架651固定結合複數研磨單元64的小基板642,使複數切削端641被固定;5.使可刺入單元62分離複數切削端641,形成一組合式修整器6;其中第二支架651及結合劑層652構成一大基板65,如圖15所示。 As shown in Figs. 14, 15, and 16, the manufacturing method of the combined dresser 6 of the sixth embodiment of the present invention comprises the following steps: 1. placing a fixed mold 61 and an elastic unit 62 stacked one on top of the second mold. 63; 2. The cutting end 641 of the plurality of abrasive grains 640 of the plurality of grinding units 64 The plurality of holes 611 passing through the fixed mold 61 are in contact with the elastic unit 62; wherein the grinding unit 64 has a small substrate 642, and the small substrate 642 is provided with a plurality of abrasive grains 640; 3. a plurality of abrasive grains are applied to the same horizontal direction of a flat plate 16 The cutting end 641 of the 640 penetrates into the pierceable unit 62, and the cutting end 641 can contact a bottom wall 631 of the second mold 63 such that the height difference between the plurality of cutting ends 641 and a plane 15 is within 20 micrometers, as shown in FIG. 4. The second holder 651 is fixed to the small substrate 642 of the plurality of polishing units 64 by the bonding agent layer 652, so that the plurality of cutting ends 641 are fixed; 5. The pierceable unit 62 is separated from the plurality of cutting ends 641 to form a The combined dresser 6; wherein the second bracket 651 and the bonding agent layer 652 constitute a large substrate 65, as shown in FIG.

上述步驟(5)也可進一步使固定模具61分離複數研磨單元64,使如圖15所示的組合式修整器6不包括固定模具61。可刺入單元62可為雙面膠帶。 The above step (5) can further separate the fixed mold 61 from the plurality of grinding units 64 so that the combined dresser 6 shown in Fig. 15 does not include the fixed mold 61. The pierceable unit 62 can be a double sided tape.

本發明第六實施例的組合式修整器6,包括一大基板65、複數研磨單元64及一固定模具61所組成。大基板65包括一第二支架651及結合劑層652;研磨單元64具有一小基板642,小基板642設有複數磨粒640;複數磨粒640的切削端641分別穿過固定模具61的複數孔611;結合劑層652使第二支架651固定結合複數研磨單元64的小基板642,使複數切削端641被固定且與一平面15的高度差異在20微米內,如圖15所示;組合式修整器6也可不包括固定模具61。 The combined dresser 6 of the sixth embodiment of the present invention comprises a large substrate 65, a plurality of grinding units 64 and a fixed mold 61. The large substrate 65 includes a second holder 651 and a bonding agent layer 652. The polishing unit 64 has a small substrate 642. The small substrate 642 is provided with a plurality of abrasive grains 640. The cutting ends 641 of the plurality of abrasive grains 640 respectively pass through the fixed mold 61. The hole 611; the bonding agent layer 652 fixes the second bracket 651 to the small substrate 642 of the plurality of grinding units 64, so that the plurality of cutting ends 641 are fixed and the height difference from a plane 15 is within 20 micrometers, as shown in FIG. The dresser 6 may also not include the fixed mold 61.

本發明的磨粒的材料可為人造或非人造鑽石、多晶鑽石(PCD)、立方晶氮化硼(CBN)、多晶立方氮化硼(PCBN)、最硬結晶體、多晶材料、或上述材料的混合材料等所組成。 The material of the abrasive particles of the present invention may be artificial or non-artificial diamond, polycrystalline diamond (PCD), cubic boron nitride (CBN), polycrystalline cubic boron nitride (PCBN), hardest crystal, polycrystalline material, or The above materials are composed of a mixed material or the like.

本發明的大基板、第一支架、第二支架可為任何形狀、厚度、或材質,而具有支撐磨粒的能力,能達成支撐、固定磨粒的功效者;該基板可由堅固的材料所組成、由製程中形成堅固的粉狀或膠狀材料所組成、或由具有彈性的材料所組成;典型的大基板的材料包含金屬、金屬合金、塑膠材料(Polymer)、陶製品、碳製品、及上述材料的混合物,以316L不銹鋼材料為佳。 The large substrate, the first bracket and the second bracket of the present invention may be of any shape, thickness, or material, and have the ability to support abrasive grains, and can achieve the function of supporting and fixing the abrasive grains; the substrate can be composed of a strong material. , consisting of a solid powder or gel-like material formed in the process, or composed of a resilient material; typical large substrate materials include metals, metal alloys, plastics, ceramics, carbon products, and A mixture of the above materials is preferably 316L stainless steel.

本發明的固定模具可為任何形狀、厚度、或材質,而具有固定磨粒的能力,能達成固定磨粒的功效者;典型的固定模具的材料包含金屬、金屬合金、塑膠材料(Polymer)、陶製材料、碳材料、及上述材料的混合物,其中以不鏽鋼為實施例代表。 The fixed mold of the present invention can be any shape, thickness, or material, and has the ability to fix the abrasive grains, and can achieve the effect of fixing the abrasive grains; the typical fixed mold material includes metal, metal alloy, plastic material (Polymer), A ceramic material, a carbon material, and a mixture of the above materials, wherein stainless steel is representative of the embodiment.

本發明的結合劑層的材料包含金屬、金屬合金、塑膠材料(Polymer)、陶瓷材料、碳材料、及上述材料的混合物,其中以塑膠材料為實施例代表,此外也可包含焊接合金材料。 The material of the bonding agent layer of the present invention comprises a metal, a metal alloy, a plastic material, a ceramic material, a carbon material, and a mixture of the above materials, wherein the plastic material is representative of the embodiment, and a solder alloy material may also be included.

本發明的大基板可為圓盤狀,直徑約80-120厘米(mm)。小基板可為圓盤狀,直徑約10-30厘米,以20厘米較佳。磨粒的大小為100-500微米(micron),以160-200微米較佳。本發明大基板的較佳實施例可為不銹鋼材質、 或為環氧樹脂材質,不需結合劑層直接以環氧樹脂形成大基板並固結該複數小基板;結合劑層的較佳實施例可為樹脂材料;磨粒與小基板固定方式的較佳實施例可藉由樹脂膠合或藉由含有鉻、鈦的銅鋅合金結合;小基板的外表面有一含鎳的電鍍層。彈性單元的較佳實施例可以是橡膠材料、彈簧、半凝固的塑膠、矽膠、半凝固的膠水或泡棉等材料製成者。 The large substrate of the present invention may be in the form of a disk having a diameter of about 80 to 120 centimeters (mm). The small substrate may be in the form of a disk having a diameter of about 10 to 30 cm and preferably 20 cm. The size of the abrasive particles is from 100 to 500 micrometers, preferably from 160 to 200 micrometers. A preferred embodiment of the large substrate of the present invention may be made of stainless steel. Or an epoxy resin material, the large substrate is directly formed by epoxy resin without bonding the bonding layer, and the plurality of small substrates are consolidated; the preferred embodiment of the bonding agent layer may be a resin material; The preferred embodiment may be bonded by resin or by a copper-zinc alloy containing chromium or titanium; the outer surface of the small substrate has a nickel-containing plating layer. The preferred embodiment of the elastic unit may be made of a material such as a rubber material, a spring, a semi-solidified plastic, a silicone rubber, a semi-solidified glue or a foam.

本發明利用組合式的方法,先製作複數研磨單元,小的研磨單元較容易使多數磨粒的切削端在同一高度,再組合複數研磨單元成為一大面積的組合式修整器,較容易使大面積組合式修整器的多數磨粒的切削端在同一高度。本發明的優點是製作小的研磨單元成本較低,且組合式修整器可視需要變化不同的磨粒,例如組合式修整器的外圈可以用粒度較大的鑽石,內圈可以用粒度較小的鑽石;或是外圈可以用切削能力差,但較耐磨,晶形完整的鑽石,內圈可以用切削能力好,但是不耐磨,晶形較不好的鑽石。同一小研磨單元的鑽石顆粒大小、形狀、材料相同,但組合式修整器內的複數研磨單元的鑽石顆粒大小、形狀、材料可相同或不相同。利用複數研磨單元組合成一較大的組合式修整器,可控制組合式修整器的切削速度及磨耗率。 The invention utilizes a combined method to first manufacture a plurality of grinding units, and the small grinding unit is relatively easy to make the cutting ends of the plurality of abrasive grains at the same height, and then combines the plurality of grinding units into a large-area combined dresser, which is easy to make large The cutting ends of the majority of the abrasive particles of the area combination dresser are at the same height. The invention has the advantages that the manufacturing of the small grinding unit is low in cost, and the combined dresser can change different abrasive grains as needed. For example, the outer ring of the combined dresser can use a larger size diamond, and the inner ring can be made smaller in size. Diamonds; or the outer ring can be used with poor cutting ability, but more wear-resistant, crystal-shaped diamonds, the inner ring can be used with good cutting ability, but not wear-resistant, crystal-shaped diamonds. The diamond particles of the same small grinding unit have the same size, shape and material, but the diamond particles of the plurality of grinding units in the combined dresser may have the same or different diamond size, shape and material. By combining a plurality of grinding units into a larger combined dresser, the cutting speed and wear rate of the combined dresser can be controlled.

以上所記載,僅為利用本發明技術內容之實施例,任何熟悉本項技藝者運用本發明所為之修飾、變化,皆屬本發明主張之專利範圍,而不限於實施例所揭示者。 The above description is only for the embodiments of the present invention, and any modifications and variations made by those skilled in the art using the present invention are the scope of the invention claimed, and are not limited to the embodiments disclosed.

1、2、3、4、5、6‧‧‧組合式修整器 1, 2, 3, 4, 5, 6‧‧‧ combined dresser

11、51、65‧‧‧大基板 11, 51, 65‧‧‧ large substrate

110‧‧‧結合面 110‧‧‧ joint surface

111‧‧‧環壁 111‧‧‧Circle

112‧‧‧凹槽 112‧‧‧ Groove

12、52、64‧‧‧研磨單元 12, 52, 64‧‧‧ grinding unit

120、210、220、230、240、520、642‧‧‧小基板 120, 210, 220, 230, 240, 520, 642‧‧‧ small substrate

121、211、221、231、241、521、640‧‧‧磨粒 121, 211, 221, 231, 241, 521, 640‧‧‧ abrasive grains

122‧‧‧面 122‧‧‧ Face

123、522、641‧‧‧切削端 123, 522, 641‧‧‧ cutting end

124‧‧‧另一面 124‧‧‧The other side

13、53‧‧‧彈性單元 13, 53‧‧‧Flexible unit

14、512、652‧‧‧結合劑層 14,512, 652‧‧‧ Bonding layer

15‧‧‧平面 15‧‧‧ plane

16‧‧‧平板 16‧‧‧ tablet

17‧‧‧CMP拋光墊 17‧‧‧CMP polishing pad

511‧‧‧第一支架 511‧‧‧First bracket

513‧‧‧穿透孔 513‧‧‧through hole

54‧‧‧第一模具 54‧‧‧First mould

541‧‧‧凹槽 541‧‧‧ Groove

61‧‧‧固定模具 61‧‧‧Fixed mould

611‧‧‧穿透孔 611‧‧‧through hole

62‧‧‧可刺入單元 62‧‧‧ pierceable unit

63‧‧‧第二模具 63‧‧‧Second mold

631‧‧‧底壁 631‧‧‧ bottom wall

651‧‧‧第二支架 651‧‧‧second bracket

圖1為本發明第一實施例的組合式修整器的示意圖。 1 is a schematic view of a combined dresser according to a first embodiment of the present invention.

圖2為圖1的AA剖面及一平板的示意圖。 2 is a schematic view of the AA cross section and a flat plate of FIG. 1.

圖3為本發明第一實施例的組合式修整器製法的流程圖。 Fig. 3 is a flow chart showing the method of manufacturing the combined dresser of the first embodiment of the present invention.

圖4為本發明第二實施例的組合式修整器的示意圖。 4 is a schematic view of a combined dresser in accordance with a second embodiment of the present invention.

圖5為本發明第三實施例的組合式修整器的示意圖。 Figure 5 is a schematic illustration of a combined dresser in accordance with a third embodiment of the present invention.

圖6為本發明第四實施例的組合式修整器的示意圖。 Figure 6 is a schematic view of a combined dresser in accordance with a fourth embodiment of the present invention.

圖7為本發明第一研磨單元的示意圖。 Figure 7 is a schematic illustration of a first polishing unit of the present invention.

圖8為本發明第二研磨單元的示意圖。 Figure 8 is a schematic view of a second grinding unit of the present invention.

圖9為本發明第三研磨單元的示意圖。 Figure 9 is a schematic view of a third grinding unit of the present invention.

圖10為本發明第四研磨單元的示意圖。 Figure 10 is a schematic view of a fourth polishing unit of the present invention.

圖11為製作本發明第五實施例的組合式修整器的示意圖。 Figure 11 is a schematic view showing the fabrication of a combined dresser in accordance with a fifth embodiment of the present invention.

圖12為本發明第五實施例的組合式修整器及工件的示意圖。 Figure 12 is a schematic view of a combined dresser and workpiece in accordance with a fifth embodiment of the present invention.

圖13為本發明第五實施例的組合式修整器製法的流程圖。 Figure 13 is a flow chart showing the method of manufacturing the combined dresser of the fifth embodiment of the present invention.

圖14為製作本發明第六實施例的組合式修整器的示意圖。 Figure 14 is a schematic view showing the manufacture of a combined dresser of a sixth embodiment of the present invention.

圖15為本發明第六實施例的組合式修整器的示意圖。 Figure 15 is a schematic view of a combined dresser in accordance with a sixth embodiment of the present invention.

圖16為本發明第六實施例的組合式修整器製法的流程圖。 Figure 16 is a flow chart showing the method of manufacturing a combined dresser according to a sixth embodiment of the present invention.

1‧‧‧組合式修整器 1‧‧‧Combined dresser

11‧‧‧大基板 11‧‧‧ Large substrate

110‧‧‧結合面 110‧‧‧ joint surface

111‧‧‧環壁 111‧‧‧Circle

112‧‧‧凹槽 112‧‧‧ Groove

12‧‧‧研磨單元 12‧‧‧grinding unit

120‧‧‧小基板 120‧‧‧Small substrate

121‧‧‧磨粒 121‧‧‧ abrasive grain

122‧‧‧面 122‧‧‧ Face

123‧‧‧切削端 123‧‧‧ cutting end

124‧‧‧另一面 124‧‧‧The other side

13‧‧‧彈性單元 13‧‧‧elastic unit

14‧‧‧結合劑層 14‧‧‧Binder layer

15‧‧‧平面 15‧‧‧ plane

16‧‧‧平板 16‧‧‧ tablet

Claims (33)

一種組合式修整器,是作為CMP拋光墊的修整器者,包括:一大基板,設有一結合面;該結合面設有複數凹槽;複數彈性單元分別置於該複數凹槽內;複數研磨單元,該複數研磨單元分別具有一小基板;該複數小基板的一面分別設有複數磨粒;該複數磨粒分別具有切削端;該複數小基板的相對於設有該複數磨粒的另一面分別接觸該複數彈性單元,以藉由該複數彈性單元彈性調整該複數磨粒的切削端突出該大基板的高度;藉由一結合劑層使該大基板及該複數研磨單元的小基板分別固定結合;其中該複數磨粒的切削端分別與一平面的高度差異在20微米內。 A combined dresser, which is a dresser for a CMP polishing pad, comprising: a large substrate provided with a joint surface; the joint surface is provided with a plurality of grooves; a plurality of elastic units are respectively placed in the plurality of grooves; a unit, the plurality of grinding units respectively have a small substrate; one side of the plurality of small substrates is respectively provided with a plurality of abrasive grains; the plurality of abrasive grains respectively have a cutting end; and the plurality of small substrates are opposite to the other side of the plurality of abrasive grains Separatingly contacting the plurality of elastic units to elastically adjust the cutting end of the plurality of abrasive grains to protrude the height of the large substrate; and fixing the large substrate and the small substrate of the plurality of polishing units by a bonding agent layer The combination; wherein the cutting ends of the plurality of abrasive grains respectively differ from the height of a plane by 20 microns. 如申請專利範圍第1項所述之組合式修整器,其中該複數磨粒的切削端突出該大基板相同的高度。 The combination dresser of claim 1, wherein the cutting end of the plurality of abrasive grains protrudes from the same height of the large substrate. 如申請專利範圍第1項所述之組合式修整器,其中該大基板的材料包含金屬、金屬合金、塑膠材料、陶製品、碳製品、及上述材料的混合其中之一者物。 The combination dresser of claim 1, wherein the material of the large substrate comprises one of a metal, a metal alloy, a plastic material, a ceramic product, a carbon product, and a mixture of the above materials. 如申請專利範圍第3項所述之組合式修整器,其中該大基板的材料是316L不銹鋼材料。 The combination dresser of claim 3, wherein the material of the large substrate is 316L stainless steel material. 如申請專利範圍第1項所述之組合式修整器,其中該複數磨粒與該小基板是藉由樹脂膠合或藉由銅鋅合金其中之一者固定結合。 The combination dresser of claim 1, wherein the plurality of abrasive grains and the small substrate are fixed by resin bonding or by one of copper-zinc alloys. 如申請專利範圍第5項所述之組合式修整器,其中該銅鋅 合金含有鉻或鈦其中之一者。 The combined dresser of claim 5, wherein the copper and zinc The alloy contains one of chromium or titanium. 如申請專利範圍第6項所述之組合式修整器,其中該小基板的外表面有一電鍍層。 The combination dresser of claim 6, wherein the outer surface of the small substrate has a plating layer. 如申請專利範圍第7項所述之組合式修整器,其中該電鍍層含有鎳。 The combination dresser of claim 7, wherein the plating layer contains nickel. 如申請專利範圍第1項所述之組合式修整器,其中該小基板為圓盤狀,直徑為10-30厘米。 The combination dresser of claim 1, wherein the small substrate is disc-shaped and has a diameter of 10-30 cm. 如申請專利範圍第9項所述之組合式修整器,其中該小基板的直徑為20厘米。 The combination dresser of claim 9, wherein the small substrate has a diameter of 20 cm. 如申請專利範圍第1項所述之組合式修整器,其中該複數磨粒呈由中心向四周輻射狀的形狀。 The combination dresser of claim 1, wherein the plurality of abrasive grains have a shape that radiates from the center to the periphery. 如申請專利範圍第1項所述之組合式修整器,其中該複數磨粒呈同心圓的排列形狀。 The combination dresser of claim 1, wherein the plurality of abrasive grains are arranged in a concentric arrangement. 如申請專利範圍第1項所述之組合式修整器,其中該複數磨粒呈矩陣式的排列形狀。 The combination dresser of claim 1, wherein the plurality of abrasive grains are arranged in a matrix. 如申請專利範圍第1項所述之組合式修整器,其中該複數磨粒呈對稱式的排列形狀。 The combination dresser of claim 1, wherein the plurality of abrasive grains have a symmetrical arrangement shape. 如申請專利範圍第1項所述之組合式修整器,其中該複數彈性單元分別是橡膠材料、彈簧、半凝固的塑膠、矽膠、半凝固的膠水或泡棉其中之一製成者。 The combination dresser of claim 1, wherein the plurality of elastic units are respectively made of one of a rubber material, a spring, a semi-solidified plastic, a silicone rubber, a semi-solidified glue or a foam. 如申請專利範圍第1項所述之組合式修整器,其中該大基板為圓盤狀,直徑為80-120厘米。 The combination dresser of claim 1, wherein the large substrate is disc-shaped and has a diameter of 80-120 cm. 如申請專利範圍第1項所述之組合式修整器,其中該磨粒的大小為100-500微米。 The combination dresser of claim 1, wherein the abrasive particles have a size of from 100 to 500 microns. 如申請專利範圍第17項所述之組合式修整器,其中該磨粒的大小為160-200微米。 The combination dresser of claim 17, wherein the abrasive particles have a size of from 160 to 200 microns. 如申請專利範圍第1至18項中任一項所述之組合式修整器,其中該複數研磨單元呈具有一中心及圍繞中心的複數同心環排列的形狀、呈矩陣式排列的形狀或呈環狀排列的形狀其中之一者。 The combination dresser of any one of claims 1 to 18, wherein the plurality of grinding units are in a shape having a center and a plurality of concentric rings around the center, in a matrix arrangement or in a ring shape. One of the shapes of the shape. 一種組合式修整器,包括:一大基板;複數研磨單元,該複數研磨單元分別具有一小基板;該複數小基板的一面分別設有複數磨粒;該複數磨粒分別具有切削端;該複數小基板的相對於設有該複數磨粒的另一面分別接觸複數彈性單元,以藉由該複數彈性單元彈性調整該複數磨粒的切削端突出該大基板的高度;其中該大基板包括一第一支架及一結合劑層;該第一支架設有容納該複數彈性單元的複數穿透孔;該結合劑層固定結合該第一支架及該複數小基板;該複數磨粒的切削端分別與一平面的高度差異在20微米內。 A combined dresser comprising: a large substrate; a plurality of grinding units each having a small substrate; one side of the plurality of small substrates respectively provided with a plurality of abrasive grains; the plurality of abrasive grains respectively having cutting ends; the plural And contacting the plurality of elastic units with respect to the other surface of the small substrate, wherein the plurality of elastic units are elastically adjusted by the plurality of elastic units to protrude the cutting end of the plurality of abrasive grains; wherein the large substrate comprises a first a bracket and a bonding agent layer; the first bracket is provided with a plurality of penetrating holes for receiving the plurality of elastic units; the bonding agent layer is fixedly coupled to the first bracket and the plurality of small substrates; and the cutting ends of the plurality of abrasive grains are respectively The height difference of a plane is within 20 microns. 如申請專利範圍第20項中所述之組合式修整器,其中該複數研磨單元呈具有一中心及圍繞中心的複數同心環排列的形狀、呈矩陣式排列的形狀或呈環狀排列的形狀其中之一者。 The combination dresser of claim 20, wherein the plurality of grinding units are in the shape of a center and a plurality of concentric rings around the center, in a matrix arrangement or in a ring shape. One of them. 一種組合式修整器,包括:一大基板;複數研磨單元,該複數研磨單元分別具有一小基板;該複數小基板的一面分別設有複數磨粒;該複數磨粒分別具有切削端;其中該複數研磨單元分別固定結合該大基板;該複數磨粒的切削端分別與一平面的高度差異在20微米內; 其中該大基板結合一固定模具;該固定模具設有複數孔;該複數磨粒的切削端分別穿過該複數孔。 A combined dresser comprising: a large substrate; a plurality of grinding units each having a small substrate; one side of the plurality of small substrates respectively provided with a plurality of abrasive grains; the plurality of abrasive grains respectively having cutting ends; The plurality of grinding units are respectively fixedly coupled to the large substrate; the difference between the cutting ends of the plurality of abrasive grains and a plane is within 20 micrometers; Wherein the large substrate is combined with a fixed mold; the fixed mold is provided with a plurality of holes; the cutting ends of the plurality of abrasive grains respectively pass through the plurality of holes. 如申請專利範圍第22項所述之組合式修整器,其中該大基板包括一第二支架及一結合劑層;該結合劑層固定結合該第二支架及該複數小基板。 The combined dresser of claim 22, wherein the large substrate comprises a second bracket and a bonding agent layer; the bonding agent layer is fixedly coupled to the second bracket and the plurality of small substrates. 如申請專利範圍第22或23項所述之組合式修整器,其中該複數研磨單元呈具有一中心及圍繞中心的複數同心環排列的形狀、呈矩陣式排列的形狀或呈環狀排列的形狀其中之一者。 The combination dresser of claim 22 or 23, wherein the plurality of grinding units are in the shape of a center and a plurality of concentric rings around the center, in a matrix arrangement or in a ring shape. One of them. 一種組合式修整器的製法,包括如下步驟:(1)使複數彈性單元分別置於一大基板的一結合面的複數凹槽內;(2)使複數研磨單元分別與該複數彈性單元相疊;該複數彈性單元分別施予該複數研磨單元離開大基板的力量;(3)使一平板同一水平方向的施予該複數磨粒的切削端靠向該大基板的力量,藉由該平板的施予該複數研磨單元的壓力及該複數彈性單元推頂該複數研磨單元的彈力呈相等的狀態,使該複數切削分別與一平面的高度差異在20微米內;(4)藉由結合劑層使該大基板固定結合該複數研磨單元,使該複數切削端被固定形成該組合式修整器。 A method for manufacturing a combined dresser, comprising the steps of: (1) placing a plurality of elastic units in a plurality of grooves of a joint surface of a large substrate; (2) overlapping the plurality of grinding units with the plurality of elastic units The plurality of elastic units respectively apply the force of the plurality of polishing units to leave the large substrate; (3) the force of the same horizontal direction of the cutting end of the plurality of abrasive grains toward the large substrate, by the flat plate Applying the pressure of the plurality of grinding units and the elastic force of the plurality of elastic units to push the plurality of grinding units to be equal, so that the difference between the height of the plurality of cutting planes and a plane is within 20 micrometers; (4) by the layer of the bonding agent The large substrate is fixedly coupled to the plurality of grinding units such that the plurality of cutting ends are fixed to form the combined dresser. 如申請專利範圍第25項所述之組合式修整器的製法,其中該複數研磨單元分別具有一小基板;該複數小基板的一面分別設有複數磨粒;該複數磨粒分別具有切削端;該複數磨粒的切削端分別突出大基板。 The method of manufacturing a combined dresser according to claim 25, wherein the plurality of grinding units respectively have a small substrate; one side of the plurality of small substrates is respectively provided with a plurality of abrasive grains; the plurality of abrasive grains respectively have cutting ends; The cutting ends of the plurality of abrasive grains respectively protrude the large substrate. 一種組合式修整器的製法,包括如下步驟: (1)使複數彈性單元分別置於一第一模具的複數凹槽內;(2)使複數研磨單元分別與複數彈性單元相疊;該複數彈性單元分別施予該複數研磨單元離開該第一模具的力量;(3)使一平板同一水平方向的施予該複數磨粒的切削端靠向該第一模具的力量,藉由該平板分別施予該複數研磨單元的壓力及複數複數彈性單元分別推頂研磨單元的彈力呈相等的狀態,使該複數切削端分別與一平面的高度差異在20微米內;(4)使一大基板分別結合該複數研磨單元,使該複數切削端被固定形成該組合式修整器。 A method for manufacturing a combined dresser includes the following steps: (1) placing the plurality of elastic units in a plurality of grooves of a first mold; (2) overlapping the plurality of grinding units with the plurality of elastic units; respectively, applying the plurality of elastic units to the first plurality of grinding units to leave the first The force of the mold; (3) the force of the flat end of the plurality of abrasive grains applied to the first mold in the same horizontal direction, and the pressure of the plurality of grinding units and the plurality of elastic units are respectively applied by the flat plate The elastic forces of the ejector grinding units are respectively in an equal state, so that the height difference between the plurality of cutting ends and a plane is within 20 micrometers; (4) combining a large substrate with the plurality of grinding units, so that the plurality of cutting ends are fixed The combined dresser is formed. 如申請專利範圍第27項所述之組合式修整器的製法,其中該複數研磨單元分別具有一小基板;該複數小基板的一面分別設有複數磨粒;該複數磨粒分別具有切削端;該複數磨粒的切削端分別突出大基板。 The method of manufacturing a combined dresser according to claim 27, wherein the plurality of grinding units respectively have a small substrate; one side of the plurality of small substrates is respectively provided with a plurality of abrasive grains; the plurality of abrasive grains respectively have cutting ends; The cutting ends of the plurality of abrasive grains respectively protrude the large substrate. 如申請專利範圍第28項所述之組合式修整器的製法,其中該大基板包括一第一支架及一結合劑層;該第一支架設有容納該複數彈性單元的複數穿透孔;該第一支架置於該第一模具內;該結合劑層固定結合該第一支架及該複數小基板。 The method of manufacturing the combined dresser of claim 28, wherein the large substrate comprises a first bracket and a bonding agent layer; the first bracket is provided with a plurality of penetration holes for receiving the plurality of elastic units; The first bracket is disposed in the first mold; the bonding agent layer is fixedly coupled to the first bracket and the plurality of small substrates. 一種組合式修整器的製法,包括如下步驟:(1)使相疊的一固定模具及一可刺入單元置於一第二模具內;(2)使複數研磨單元的複數磨粒的切削端分別穿過該固定模具的複數孔接觸該可刺入單元;(3)使該複數磨粒的切削端分別刺入該可刺入單元接觸該第二模具的一底壁,而使該複數切削端分別與一平面的高 度差異在20微米內;(4)使一大基板分別結合該複數研磨單元及該固定模具,使該複數切削端被固定;(5)使該彈性單元分離該複數切削端,形成該組合式修整器。 A method for manufacturing a combined dresser comprising the steps of: (1) placing a fixed mold and a pierceable unit in a second mold; and (2) cutting end of a plurality of abrasive grains of the plurality of grinding units Passing through the plurality of holes of the fixed mold to contact the pierceable unit; (3) causing the cutting ends of the plurality of abrasive grains to respectively penetrate the bottom wall of the pierceable unit contacting the second mold, so that the plurality of cutting The height of the end and the plane are respectively The difference is within 20 micrometers; (4) combining a large substrate with the plurality of polishing units and the fixed mold to fix the plurality of cutting ends; (5) separating the elastic unit from the plurality of cutting ends to form the combined type Dresser. 如申請專利範圍第30項所述之組合式修整器的製法,其中該複數研磨單元分別具有一小基板;該複數小基板的一面分別設有複數磨粒;該複數磨粒分別具有切削端;該複數磨粒的切削端分別突出大基板。 The method of manufacturing the combined dresser according to claim 30, wherein the plurality of grinding units respectively have a small substrate; one side of the plurality of small substrates is respectively provided with a plurality of abrasive grains; the plurality of abrasive grains respectively have cutting ends; The cutting ends of the plurality of abrasive grains respectively protrude the large substrate. 如申請專利範圍第31項所述之組合式修整器的製法,其中該大基板包括一第二支架及一結合劑層;藉由一平板同一水平方向的施予該複數磨粒的切削端刺入該可刺入單元;該結合劑層固定結合該第二支架及該複數小基板。 The method of manufacturing a combined dresser according to claim 31, wherein the large substrate comprises a second support and a layer of bonding agent; and the cutting end of the plurality of abrasive grains is applied by a flat plate in the same horizontal direction. The piercing unit is inserted; the bonding agent layer is fixedly coupled to the second bracket and the plurality of small substrates. 如申請專利範圍第32項所述之組合式修整器的製法,其中該可刺入單元是雙面膠帶。 The method of manufacturing a combination dresser according to claim 32, wherein the pierceable unit is a double-sided tape.
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