SK5260Y1 - Mixture for building industry - Google Patents

Mixture for building industry Download PDF

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Publication number
SK5260Y1
SK5260Y1 SK158-2008U SK1582008U SK5260Y1 SK 5260 Y1 SK5260 Y1 SK 5260Y1 SK 1582008 U SK1582008 U SK 1582008U SK 5260 Y1 SK5260 Y1 SK 5260Y1
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SK
Slovakia
Prior art keywords
volume
mixture
cellulose
cement
sand
Prior art date
Application number
SK158-2008U
Other languages
Slovak (sk)
Other versions
SK1582008U1 (en
Inventor
Zoltan Uhrik
Original Assignee
Eli Systems S R O
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Eli Systems S R O filed Critical Eli Systems S R O
Priority to SK158-2008U priority Critical patent/SK5260Y1/en
Publication of SK1582008U1 publication Critical patent/SK1582008U1/en
Publication of SK5260Y1 publication Critical patent/SK5260Y1/en
Priority to PCT/SK2009/000007 priority patent/WO2010077210A2/en

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Classifications

    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B28/00Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
    • C04B28/02Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing hydraulic cements other than calcium sulfates
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2111/00Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/00474Uses not provided for elsewhere in C04B2111/00
    • C04B2111/00612Uses not provided for elsewhere in C04B2111/00 as one or more layers of a layered structure
    • C04B2111/0062Gypsum-paper board like materials
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2111/00Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/20Resistance against chemical, physical or biological attack
    • C04B2111/27Water resistance, i.e. waterproof or water-repellent materials
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2111/00Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/76Use at unusual temperatures, e.g. sub-zero
    • C04B2111/763High temperatures
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/91Use of waste materials as fillers for mortars or concrete

Landscapes

  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Ceramic Engineering (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Inorganic Chemistry (AREA)
  • Materials Engineering (AREA)
  • Structural Engineering (AREA)
  • Organic Chemistry (AREA)
  • Curing Cements, Concrete, And Artificial Stone (AREA)

Abstract

Mixture for construction of a pulp mixture intended as a base to manufacture prefabricators resp. thermal insulation materials with using of waste, consisting of at least 5% of volume of cellulose mixture and a maximum of 95% of cement with sand volume and industrial dry matter with the benefit of 10% of volume mixture of cellulose and 90% of cement with sand volume and industrial dry mass with the benefit of 90% of volume mixture of cellulose and 10% of cement with sand volume and industrial dry mass, while a mixture of cellulose consists of 100% of volume of cellulose fibers or recycled paper, or at least 30% of volume of cellulose fibers or recycled paper, with the addition of 5 to 10% of volume of water glass and / or 2 to 15% of volume of natural resins and / or 5 to 25% of volume of kaolin and / or 5 to 20% of chalk volume.

Description

Oblasť technikyTechnical field

Technické riešenie sa týka výroby zmesi určenej pre stavebníctvo s obsahom celulózy s použitím jednak ako stavebný materiál vysokých tepelno-izolačných vlastnosti so zníženou hmotnosťou ale hlavne ako základná zmes k výrobe prefabrikátov resp. tepelno-izolačných materiálov s využitím nezužitkovateľného odpadu.The technical solution relates to the production of a mixture intended for building industry containing cellulose using both as a building material of high thermal insulation properties with reduced weight but mainly as a basic mixture for the production of prefabricated elements respectively. thermal insulating materials using non-recoverable waste.

Doterajší stav technikyBACKGROUND OF THE INVENTION

Doteraz sa v stavebníctve používali klasické prefabrikáty obsahujúce väčšie či menšie množstvo zmesi na báze cementu a vody. Tieto výrobky po vytvrdnutí majú pomerne vysokú hmotnosť, nakoľko použitá zmes je obzvlášť tuhá, U tehál prípadne kvádrov používaných do základných stavieb hmotnosť ešte podstatnú rolu netvorí, len ručná práca je s nimi pomerne namáhavá. U obkladov škridiel či strešnej krytiny je vysoká hmotnosť veľkou prekážkou z dôvodu možného narušenia statiky stavby. U niektorých technických riešení sa do betónovej zmesi pridával drvený alebo zomletý polystyrén. Známe je aj použitie odpadového skla vo forme granúl a pre izoláciu použitie ovčej vlny. Tieto nevýhody čiastočne odstraňovala betónová zmes s obsahom celulózy podľa SK úžitkového vzoru č. 3976. Jej použitie však bolo obmedzené nakoľko neriešilo možnosť tepelného spracovania na špeciálne účely ako sú zvukové izolácie prípadne tepelno-izolačných materiálov. Taktiež opracovávanie použitých prefabrikátov bolo náročné.Until now, classical prefabricated products containing a greater or lesser amount of cement-water mixture have been used in the construction industry. These products, after curing, have a relatively high weight, since the mixture used is particularly rigid. In the case of bricks or blocks used in foundations, the weight still does not constitute a significant role, only manual labor is relatively laborious with them. For tile and roof coverings, high weight is a major obstacle due to possible structural damage. In some technical solutions crushed or ground polystyrene was added to the concrete mixture. The use of waste glass in the form of granules and the use of sheep wool for insulation is also known. These disadvantages were partially overcome by the cellulose-containing concrete mixture according to SK Utility Model no. 3976. However, its use was limited as it did not address the possibility of heat treatment for special purposes such as sound insulation or heat-insulating materials. Also, the machining of the prefabricated components used was difficult.

Podstata technického riešeniaThe essence of the technical solution

Nevýhody doterajšieho stavu techniky do značnej miery odstraňuje zmes pre stavebníctvo s obsahom celulózy podľa úžitkového vzoru obsahujúca komponenty v optimálnom pomere, ktorého podstatou je, že pozostáva minimálne z 5 % objemových celulózovej zmesi a maximálne z 95 % objemových cementu s pieskom a priemyselnou sušinou výhodne 10 % objemových dielov celulózovej zmesi a 90 % objemových dielov cementu s pieskom a priemyselnou sušinou alebo výhodne 90 % objemových dielov celulózovej zmesi a 10 % objemových dielov cementu s pieskom a priemyselnou sušinou, pritom celulózová zmes je tvorená 100 % objemových buničinových vláken alebo recyklovaného papiera, alebo minimálne 30 % objemových buničinových vlákien alebo recyklovaného papiera s prídavkom 5 až 10 % objemových dielov vodného skla a/alebo 2 až 15 % objemových dielov prírodnej živice a/alebo 5 až 25 % objemových dielov kaolínu a/alebo 5 až 20 % objemových dielov kriedy.The disadvantages of the prior art are largely eliminated by a utility model containing a cellulose-containing construction composition comprising components in an optimal ratio, which consists of at least 5% by volume of cellulose mixture and at most 95% by volume of cement with sand and industrial dry matter preferably 10 % by volume of the cellulosic mixture and 90% by volume of the cement with sand and industrial dry matter, or preferably 90% by volume of the cellulosic mixture and 10% by volume of cement with sand and industrial dry matter, the cellulosic mixture being 100% by volume of pulp fibers or recycled paper; or at least 30% by volume of pulp fibers or recycled paper with an addition of 5 to 10% by volume of water glass and / or 2 to 15% by volume of natural resin and / or 5 to 25% by volume of kaolin and / or 5 to 20% by volume chalk.

Zmes pri požiadavke vákuového tvrdenia je možno tepelne spracovávať v rozsahu 0 až 100 °C.The vacuum curing composition can be heat treated in the range of 0 to 100 ° C.

Buničinové vlákna sa získavajú z podrveného odpadového dreva, prípadne roztrhaného alebo zomletého odpadového papiera, ktorý sa v pripravenej nádobe zaleje vodou v pomere 1:1a nechá sa pôsobiť cca 7 až 24 hodín za občasného premiešavania. Následne sa do pripravenej hmoty pridáva v stanovenom pomere vodné sklo a/alebo prírodná živica a/aíebo kaolín a/alebo krieda. Jednotlivé komponenty sa s celulózou môžu zmiešať jednotlivo prípadne všetky spoločne podľa požiadavky na účel použitia vytvorenej zmesi. Po dosiahnutí dokonalého rozpustenia dreva či papiera na kašovitú zmes sa pripravená celulózová zmes pridáva v stanovenom pomere do zmesi cementu a piesku s priemyselnou sušinou určenej k použitiu v stavebníctve.The pulp fibers are obtained from shredded waste wood, possibly torn or ground waste paper, which is poured in a 1: 1 ratio of water in the prepared container and left to act for about 7 to 24 hours with occasional stirring. Subsequently, water glass and / or natural resin and / or kaolin and / or chalk are added to the prepared mass in a specified ratio. The individual components may be mixed individually or all together with the cellulose as desired for the purpose of using the mixture formed. Once the wood or paper has been completely dissolved into the pulp mixture, the prepared cellulose mixture is added in a specified ratio to the cement / sand mixture with industrial dry matter to be used in the construction industry.

Jej výhodou je, že buničinové vlákna, ktoré sa získavajú z odpadového dreva prípadne zberového papiera pôsobia ako plastifikátor stavebninových zmesí, obmedzujú praskanie prefabrikátov, pričom sa vytvára tepelná izolácia a zvyšuje pružnosť jednotlivých výrobkov. Použitie vodného skla, prírodnej živice, kaolínu či kriedy umožňuje tepelné spracovanie a vákuové tvrdenie. Zmes má oproti predchádzajúcim materiálom výhody širokého sortimentu pri tvorbe stavebných materiálov, rôznych tepelno-izolačných materiálov pri požadovanej ohybnosti, vnútorného pnutia, protipožiarnej odolností, pričom zabezpečuje aj zvukovú izoláciu.Its advantage is that the pulp fibers, which are obtained from waste wood or waste paper, act as a plasticizer for building mixtures, reducing the cracking of the precast products, creating thermal insulation and increasing the flexibility of the individual products. The use of water glass, natural resin, kaolin or chalk allows heat treatment and vacuum curing. Compared with previous materials, the mixture has the advantages of a wide assortment in the creation of building materials, various heat-insulating materials at the required flexibility, internal stress, fire resistance, while also providing sound insulation.

Príklady uskutočnenia technického riešeniaExamples of technical solution

Do miešacieho zariadenia sa vloží v závislosti od využiteľného objemu určité množstvo celulózovej zmesi tvorené napríklad odpadovým zberovým papierom v pomere 1 : 1 s vodou a nechá sa vzájomne pôsobiť cca 7 až 24 hodín. Po dosiahnutí rozpustenia papiera na kašovitú zmes sa použije pri výrobe jednotlivých prefabrikátov z tejto zmesi nasledovne:Depending on the usable volume, a certain amount of cellulosic mixture, for example 1: 1 waste paper with water, is introduced into the mixer and allowed to interact for about 7 to 24 hours. Once the paper has dissolved to a slurry, it is used in the manufacture of individual precasts from the mixture as follows:

K výrobe sadro-kartónových dosiek sa do celulózovej zmesi pridá 5 až 25 % objemových dielov kaolínu.To make gypsum boards, 5-25% by volume of kaolin are added to the cellulosic mixture.

K výrobe hydroizolačných dosiek a obkladov sa do celulózovej zmesi pridá 5 až 10 % objemových dielov vodného skla.5-10% by volume of water glass is added to the cellulosic mixture to produce waterproofing boards and linings.

K výrobe tepelno-izolačných tehál alebo kvádrov sa do celulózovej zmesi pridá 2 až 15 % objemových dielov prírodnej živice a 5 až 20 % objemových dielov kriedy. Prírodná živica nám zabezpečuje ohybnosť a krieda jemnosť pri opracovávaní použitých prefabrikátov.In order to produce heat-insulating bricks or blocks, 2 to 15% by volume of natural resin and 5 to 20% by volume of chalk are added to the cellulosic mixture. Natural resin provides us with flexibility and chalk fineness when machining used precast products.

Pripravená vytipovaná celulózová zmes sa následne zmieša s 10 až 90 % objemových dielov cementu s 5 pieskom a priemyselnou sušinou.The prepared selected cellulose mixture is then mixed with 10 to 90% by volume of cement with 5 sand and industrial dry matter.

Príslušné prefabrikáty sa po technologickej úprave následne môžu použiť v stavebníctve, pričom použitá zmes umožňuje nielen vákuové tvrdenie, ale aj tepelné spracovanie pri teplote 0 až 100 °C.Appropriate prefabricated components can then be used in the building industry after the technological treatment, whereby the mixture used allows not only vacuum curing but also heat treatment at 0 to 100 ° C.

Priemyselná využiteľnosťIndustrial usability

Zmes podľa technického riešenia je určená predovšetkým pre stavebníctvo.The mixture according to the technical solution is primarily intended for construction.

Claims (1)

15 NÁROKY NA OCHRANU15 PROTECTION REQUIREMENTS Zmes určená pre stavebníctvo s obsahom celulózy, vyznačujúca sa tým, že pozostáva minimálne z 5 % objemových celulózovej zmesi a maximálne z 95 % objemových cementu s pieskom a priemyselnou sušinou výhodne 10 % objemových celulózovej zmesi a 90 % objemových cementu s pieskomMixture intended for construction containing cellulose, characterized in that it consists of at least 5% by volume of cellulose mixture and at most 95% by volume of cement with sand and industrial dry matter, preferably 10% by volume of cellulose mixture and 90% by volume of cement with sand 20 a priemyselnou sušinou alebo výhodne 90 % objemových celulózovej zmesi a 10 % objemových cementu s pieskom a priemyselnou sušinou, pritom celulózová zmes je tvorená 100 % objemových buničinových vlákien alebo recyklovaného papiera, alebo minimálne 30 % objemových buničinových vlákien alebo recyklovaného papiera s prídavkom 5 až 10 % objemových vodného skla a/alebo 2 až 15 % objemových prírodnej živice a/alebo 5 až 25 % objemových kaolínu a/alebo 5 až 20 % objemových kriedy.20, and preferably 90% by volume of the cellulosic mixture and 10% by volume of cement with sand and industrial dry matter, the cellulosic mixture comprising 100% by volume of pulp fibers or recycled paper, or at least 30% by volume of pulp fibers or recycled paper. 10% by volume water glass and / or 2 to 15% by volume natural resin and / or 5 to 25% by volume kaolin and / or 5 to 20% by volume chalk.
SK158-2008U 2008-12-29 2008-12-29 Mixture for building industry SK5260Y1 (en)

Priority Applications (2)

Application Number Priority Date Filing Date Title
SK158-2008U SK5260Y1 (en) 2008-12-29 2008-12-29 Mixture for building industry
PCT/SK2009/000007 WO2010077210A2 (en) 2008-12-29 2009-12-21 Mixture for the construction.

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
SK158-2008U SK5260Y1 (en) 2008-12-29 2008-12-29 Mixture for building industry

Publications (2)

Publication Number Publication Date
SK1582008U1 SK1582008U1 (en) 2009-05-07
SK5260Y1 true SK5260Y1 (en) 2009-10-07

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Application Number Title Priority Date Filing Date
SK158-2008U SK5260Y1 (en) 2008-12-29 2008-12-29 Mixture for building industry

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SK (1) SK5260Y1 (en)
WO (1) WO2010077210A2 (en)

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE102021109259A1 (en) 2021-04-13 2022-10-13 Nail Förderer composite

Family Cites Families (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CH192324A (en) * 1936-05-23 1937-08-15 Holzach Hans Process for the production of insulating compounds.
US2451446A (en) * 1943-09-06 1948-10-12 United States Gypsum Co Light-weight fiber containing product
US2410865A (en) * 1945-03-09 1946-11-12 Daniel Taylor Jr Plaster compound
AT221002B (en) * 1960-08-26 1962-04-25 Herta Bartosch Process for the production of a building material or insulating compound
DE2918974B1 (en) * 1979-05-11 1980-08-07 Partek Ab Asbestos-free structural board to be produced using the gypsum-based winding process
DE4232760C1 (en) * 1992-09-25 1994-01-27 Maruli H Dr Simatupang Plaster-bound moulding contg. lignocellulose fibre reinforcement - obtd. from fibre slurry from cellulose@ mfr. and opt. lime slurry and waste contg. set plaster from moulding e.g. plasterboard mfr.
GB2427848A (en) * 2003-12-22 2007-01-10 Andhra Polymers Private Ltd Improved ceiling tiles and a process for the manufacture thereof

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Publication number Publication date
SK1582008U1 (en) 2009-05-07
WO2010077210A3 (en) 2010-08-26
WO2010077210A2 (en) 2010-07-08

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