KR101195808B1 - Skin-material-forming composition for fibrous layered product, synthetic leather or artificial leather made with the same, and process for producing synthetic leather or artificial leather - Google Patents

Skin-material-forming composition for fibrous layered product, synthetic leather or artificial leather made with the same, and process for producing synthetic leather or artificial leather Download PDF

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KR101195808B1
KR101195808B1 KR1020107012328A KR20107012328A KR101195808B1 KR 101195808 B1 KR101195808 B1 KR 101195808B1 KR 1020107012328 A KR1020107012328 A KR 1020107012328A KR 20107012328 A KR20107012328 A KR 20107012328A KR 101195808 B1 KR101195808 B1 KR 101195808B1
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curing agent
surface layer
leather
forming composition
hardening
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KR1020107012328A
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KR20100087203A (en
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다다유키 가와구치
쇼헤이 쓰노다
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닛폰 폴리우레탄 고교 가부시키가이샤
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    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06NWALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N3/00Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
    • D06N3/12Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof with macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. gelatine proteins
    • D06N3/14Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof with macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. gelatine proteins with polyurethanes
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G18/00Polymeric products of isocyanates or isothiocyanates
    • C08G18/06Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
    • C08G18/28Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
    • C08G18/40High-molecular-weight compounds
    • C08G18/42Polycondensates having carboxylic or carbonic ester groups in the main chain
    • C08G18/44Polycarbonates
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G18/00Polymeric products of isocyanates or isothiocyanates
    • C08G18/06Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
    • C08G18/70Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the isocyanates or isothiocyanates used
    • C08G18/72Polyisocyanates or polyisothiocyanates
    • C08G18/73Polyisocyanates or polyisothiocyanates acyclic
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G18/00Polymeric products of isocyanates or isothiocyanates
    • C08G18/06Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
    • C08G18/70Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the isocyanates or isothiocyanates used
    • C08G18/72Polyisocyanates or polyisothiocyanates
    • C08G18/77Polyisocyanates or polyisothiocyanates having heteroatoms in addition to the isocyanate or isothiocyanate nitrogen and oxygen or sulfur
    • C08G18/78Nitrogen
    • C08G18/79Nitrogen characterised by the polyisocyanates used, these having groups formed by oligomerisation of isocyanates or isothiocyanates
    • C08G18/791Nitrogen characterised by the polyisocyanates used, these having groups formed by oligomerisation of isocyanates or isothiocyanates containing isocyanurate groups

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  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Health & Medical Sciences (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • Dispersion Chemistry (AREA)
  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Synthetic Leather, Interior Materials Or Flexible Sheet Materials (AREA)
  • Polyurethanes Or Polyureas (AREA)

Abstract

본 발명은 강도와 유연성의 밸런스가 우수하며, 생산 시에 친환경적인, 섬유 적층체용 표층재 형성성 조성물 및 그것을 사용한 합성 피혁을 제공하는 것을 과제로 하며, 주제(A) 및 경화제(B)로 구성되는 섬유 적층체용 표층재 형성성 조성물에 있어서, 주제(A)가, 1,6-HD와 저분자 카보네이트로부터 얻어지는 PCD이며, 경화제(B)가, 수평균 분자량 350~500, 평균 관능기수(f)가 2≤f<3인 HDI의 변성 폴리이소시아네이트(B1)와, f≥3인 HDI의 이소시아누레이트 변성 폴리이소시아네이트(B2)로 이루어지는 것으로서, B1:B2 = 50:50 ~ 95:5(질량비)이며, 주제(A) 및 경화제(B)의 양쪽에 유기 용제를 포함하지 않는 것을 특징으로 하는 섬유 적층체용 표층재 형성성 조성물에 의해 본 발명의 과제를 해결한다.The present invention has an object of providing a surface layer forming composition for a fiber laminate and a synthetic leather using the same, which is excellent in balance between strength and flexibility and is environmentally friendly during production, and is composed of a main material (A) and a hardener (B). In the surface layer forming composition for a fiber laminate to be used, the main component (A) is PCD obtained from 1,6-HD and low molecular carbonate, and the curing agent (B) has a number average molecular weight of 350 to 500 and an average number of functional groups (f). Is composed of a modified polyisocyanate (B1) of HDI having 2 ≦ f <3 and an isocyanurate modified polyisocyanate (B2) of HDI having f ≧ 3, wherein B1: B2 = 50: 50 to 95: 5 (mass ratio ), And the problem of the present invention is solved by the surface layer material-forming composition for fiber laminates, which contains no organic solvent in both the main body (A) and the curing agent (B).

Description

섬유 적층체용 표층재 형성성 조성물, 및 그것을 사용한 합성 피혁 또는 인공 피혁, 및 합성 피혁 또는 인공 피혁의 제조 방법{SKIN-MATERIAL-FORMING COMPOSITION FOR FIBROUS LAYERED PRODUCT, SYNTHETIC LEATHER OR ARTIFICIAL LEATHER MADE WITH THE SAME, AND PROCESS FOR PRODUCING SYNTHETIC LEATHER OR ARTIFICIAL LEATHER}Surface-layer-forming composition for fiber laminates, and synthetic leather or artificial leather using the same, and a method for producing synthetic leather or artificial leather. (SKIN-MATERIAL-FORMING COMPOSITION FOR FIBROUS LAYERED PRODUCT, SYNTHETIC LEATHER OR ARTIFICIAL LEATHER MADE WITH THE SAME, AND PROCESS FOR PRODUCING SYNTHETIC LEATHER OR ARTIFICIAL LEATHER}

본 발명은, 섬유 적층체용 표층재 형성성 조성물, 및 그것을 사용한 합성 피혁 또는 인공 피혁, 및 합성 피혁 또는 인공 피혁의 제조 방법에 관한 것이다. 보다 상세하게는, 강도와 유연성의 밸런스가 우수하며, 생산 시에 친환경적인, 섬유 적층체용 표층재 형성성 조성물, 및 그것을 사용한 합성 피혁 또는 인공 피혁, 및 합성 피혁 또는 인공 피혁의 제조 방법에 관한 것이다.The present invention relates to a surface layer forming composition for a fiber laminate, a synthetic leather or artificial leather using the same, and a method for producing a synthetic leather or artificial leather. More specifically, the present invention relates to a surface layer-forming composition for fiber laminates, which is excellent in balance between strength and flexibility, and which is environmentally friendly in production, and synthetic or artificial leather using the same, and a method for producing synthetic leather or artificial leather. .

합성 피혁이나 인공 피혁은, 예를 들면, 백(bag)이나 신발 등에 사용되고 있다. 합성 피혁은, 그 사용 환경이나 조건에 따라, 유연성, 반발 탄성, 강도, 신축성 및 통기성이 요구된다.Synthetic leather and artificial leather are used for a bag, shoes, etc., for example. Synthetic leather is required for flexibility, resilience, strength, elasticity, and breathability according to its use environment and conditions.

한편, 이러한 합성 피혁이나 인공 피혁의 제조 방법에 있어서는, 베이스천(基布) 등에 직접 코팅하거나, 또는 이형지에 코팅한 후 베이스천에 전사하는 방법이 일반적이다. 그러므로, 코팅용 수지 조성물을 코팅할 때 유기 용제가 증산(蒸散)하게 되면, 환경 문제, 노동 안전 위생상의 문제가 발생하고, 이 문제의 대책을 위한 설비가 필요하게 되므로 설비투자가 늘어나는 등의 문제가 있다.On the other hand, in the manufacturing method of such synthetic leather or artificial leather, a method of directly coating a base cloth or the like or coating on a release paper and then transferring to the base fabric is common. Therefore, if the organic solvent is increased during the coating of the coating resin composition, environmental problems, labor safety and hygiene problems occur, and equipment for countermeasures is required, thus increasing equipment investment. There is.

그래서 특허 문헌 1에서는, 수성 폴리우레탄 코팅제를 합성 피혁 등에 코팅하는 것이 제안되어 있다.Therefore, Patent Document 1 proposes coating an aqueous polyurethane coating agent on synthetic leather and the like.

그러나, 수성 코팅제를 사용한 생산 시스템은, 물의 높은 증발 에너지 때문에, 에너지 비용이 커지는 문제가 생긴다. 그러므로, 생산성, 강도, 환경 대응을 모두 만족시키는 합성 피혁용의 코팅제는 얻을 수 없었다.However, production systems using aqueous coatings suffer from high energy costs due to the high evaporation energy of water. Therefore, a coating agent for synthetic leather that satisfies all productivity, strength, and environmental response could not be obtained.

특허 문헌 1: 일본 특허출원 공개번호 2006-104251호 공보Patent Document 1: Japanese Patent Application Publication No. 2006-104251

본 발명은, 강도와 유연성의 밸런스가 우수하며, 생산 시에 친환경적인, 섬유 적층체용 표층재 형성성 조성물, 및 그것을 사용한 합성 피혁 또는 인공 피혁, 및 합성 피혁 또는 인공 피혁의 제조 방법의 제공을 목적으로 한다.An object of the present invention is to provide a surface layer forming composition for a fiber laminate, which is excellent in balance between strength and flexibility, and is environmentally friendly during production, and a synthetic leather or artificial leather using the same, and a method for producing the synthetic leather or artificial leather. It is done.

즉, 본 발명은 이하의 (1)~(7)에 나타내는 바와 같다.That is, this invention is as showing to the following (1)-(7).

(1) 주제(A) 및 경화제(B)로 구성되는 섬유 적층체용 표층재 형성성 조성물에 있어서, 주제(A)가, 1,6-헥산디올과 저분자 카보네이트로부터 얻어지는 폴리카보네이트디올이며, 경화제(B)가, 수평균 분자량 350~500, 평균 관능기수(f)가 2≤f<3인 헥사메틸렌디이소시아네이트의 변성 폴리이소시아네이트(B1)와, f≥3인 헥사메틸렌디이소시아네이트의 이소시아누레이트 변성 폴리이소시아네이트(B2)로 이루어지는 것으로서, B1:B2 = 50:50 ~ 95:5(질량비)이며, 주제(A) 및 경화제(B)의 양쪽에 유기 용제를 포함하지 않는 것을 특징으로 하는, 섬유 적층체용 표층재 형성성 조성물.(1) In the surface layer material forming composition for fiber laminates which consists of a main body (A) and a hardening | curing agent (B), main body (A) is a polycarbonate diol obtained from 1, 6- hexanediol and low molecular carbonate, B) isocyanurate of the modified polyisocyanate (B1) of hexamethylene diisocyanate whose number average molecular weight is 350-500, and average number of functional groups (f) is 2 <f <3, and hexamethylene diisocyanate of f≥3. Fiber which consists of modified polyisocyanate (B2), and is B1: B2 = 50: 50-95: 5 (mass ratio), and does not contain an organic solvent in both a main body (A) and a hardening | curing agent (B). Surface layer forming composition for laminated bodies.

(2) B1이, 모노올과 헥사메틸렌디이소시아네이트로부터 얻어지는 알로파네이트 변성 이소시아네이트인 것을 특징으로 하는, 상기 (1)의 섬유 적층체용 표층재 형성성 조성물.(2) B1 is an allophanate-modified isocyanate obtained from monool and hexamethylene diisocyanate, The surface layer material forming composition for fiber laminated bodies of said (1) characterized by the above-mentioned.

(3) 상기 (1) 또는 상기 (2)의 섬유 적층체용 표층재 형성성 조성물로 형성된 표층과 섬유 포백층(布帛層)으로 이루어지는 합성 피혁.(3) Synthetic leather which consists of a surface layer formed from the surface layer forming composition for fiber laminated bodies of said (1) or (2), and a fiber cloth layer.

(4) 상기 (1) 또는 상기 (2)의 섬유 적층체용 표층재 형성성 조성물로 형성된 표층과 섬유 포백층으로 이루어지는 인공 피혁.(4) An artificial leather comprising a surface layer and a fiber cloth layer formed of the surface layer forming composition for a fiber laminate of (1) or (2).

(5) 상기 (1) 또는 상기 (2)의 주제(A)와 경화제(B)를 배합한 액을 이형성 지지체에 도포하고, 1차 경화시킨 후, 섬유 포백에 접착하여 2차 경화시키고, 그 후 이형성 지지체를 제거하는 것을 특징으로 하는 합성 피혁 또는 인공 피혁의 제조 방법.(5) The liquid containing the above-mentioned main ingredient (A) and the curing agent (B) of (1) or (2) is applied to a release support, and first cured, then adhered to a fiber cloth, and then secondary cured. A method for producing a synthetic leather or artificial leather, characterized by removing the post-release support.

(6) 상기 (1) 또는 상기 (2)의 주제(A)와 경화제(B)를 배합한 액을, 섬유 포백에 직접 도포하여, 가열 경화하는 것을 특징으로 하는 합성 피혁 또는 인공 피혁의 제조 방법.(6) A method for producing a synthetic leather or artificial leather, wherein the liquid containing the main ingredient (A) and the curing agent (B) of the above (1) or (2) is directly applied to a fiber cloth and heat cured. .

(7) 상기 (1) 또는 상기 (2)의 주제(A)와 경화제(B)를 배합한 액에 있어서, 상기 배합액의 수산기와 이소시아네이트기의 몰비를, 수산기/이소시아네이트기 = 90/100 ~ 110/100의 비율로 하는 것을 특징으로 하는, 상기 (5) 또는 상기 (6)의 합성 피혁 또는 인공 피혁의 제조 방법.(7) The liquid which mix | blended the main body (A) of said (1) or said (2), and a hardening | curing agent (B) WHEREIN: The molar ratio of the hydroxyl group and the isocyanate group of the said mixture liquid is hydroxyl group / isocyanate group = 90/100- The manufacturing method of the synthetic leather or artificial leather of said (5) or (6) characterized by the ratio of 110/100.

본 발명에 의해, 생산성?강도와 유연성의 밸런스가 우수하며, 지구 환경을 고려한, 섬유 적층체용 표층재 형성성 조성물, 및 그것을 사용한 합성 피혁 또는 인공 피혁, 및 합성 피혁 또는 인공 피혁의 제조 방법을 제공할 수 있게 되었다.According to the present invention, there is provided an excellent balance of productivity, strength and flexibility, and a surface layer forming composition for a fiber laminate in consideration of the global environment, a synthetic leather or artificial leather using the same, and a method for producing a synthetic leather or artificial leather. I can do it.

본 발명은, 주제(A)가 특정 폴리카보네이트디올(이후, PCD로 약칭함)이며, 경화제(B)가 수평균 분자량 350~500, 저관능기수인 헥사메틸렌디이소시아네이트(이후, HDI로 약칭함)의 변성 폴리이소시아네이트(B1)와, HDI의 이소시아누레이트 변성 폴리이소시아네이트(B2)로 이루어지는 섬유 적층체용 표층재 형성성 조성물이다.In the present invention, the subject (A) is a specific polycarbonate diol (hereinafter abbreviated as PCD), and the curing agent (B) is a hexamethylene diisocyanate having a number average molecular weight of 350 to 500 and a low functional group (hereinafter abbreviated as HDI). It is a surface layer material formation composition for fiber laminated bodies which consists of a modified polyisocyanate (B1) of) and an isocyanurate modified polyisocyanate (B2) of HDI.

본 발명에 사용되는 주제(A)에 있어서의 PCD는, 1,6-헥산디올(이후, 1,6-HD로 약칭함)과 저분자 카보네이트를, 탈알코올 반응이나 탈페놀 반응시킴으로써 얻을 수 있는 PCD이다. 이 PCD의 바람직한 수평균 분자량은 500~5,000이며, 더욱 바람직하게는 1,000~3,000이다. 수평균 분자량이 지나치게 낮은 경우에는, 코팅제의 유연성이 저하되어, 만질 때의 촉감이나 기재(基材)와의 추종성(追從性)이 저하된다. 한편, 수평균 분자량이 지나치게 높은 경우에는, 피막 강도가 불충분하게 되기 쉽다.PCD in the subject (A) used for this invention is PCD which can be obtained by de-alcohol reaction and dephenol reaction of 1, 6-hexanediol (henceforth abbreviated as 1, 6-HD) and low molecular carbonate. to be. The preferable number average molecular weight of this PCD is 500-5,000, More preferably, it is 1,000-3,000. When the number average molecular weight is too low, the flexibility of the coating agent decreases, and the touch when touched and the followability with the substrate decrease. On the other hand, when the number average molecular weight is too high, the film strength tends to be insufficient.

제조 시에, 1,6-HD 이외의 저분자 폴리올을 사용하여 얻어지는 PCD도, 본 발명의 코팅제의 주제(A)에 병용할 수 있다. 이러한 1,6-HD 이외의 저분자 폴리올로서는, 에틸렌글리콜, 1,2-프로판디올, 1,3-프로판디올, 1,2-부탄디올, 1,3-부탄디올, 1,4-부탄디올, 1,5-펜탄디올, 1,8-옥탄디올, 1,9-노난디올, 3-메틸-1,5-펜탄디올, 2-에틸-4-부틸-1,3-프로판디올, 디에틸렌글리콜, 디프로필렌글리콜, 네오펜틸글리콜, 시클로헥산-1,4-디올, 시클로헥산-1,4-디메탄올, 다이머산 디올, 비스페놀 A의 에틸렌옥사이드나 프로필렌옥사이드 부가물, 비스(β-하이드록시에틸)벤젠, 크실렌글리콜, 글리세린, 트리메틸올프로판, 펜타에리트리톨 등의 저분자 폴리올류 등을 예로 들 수 있다.At the time of manufacture, PCD obtained using low molecular weight polyols other than 1, 6-HD can also be used together with the main ingredient (A) of the coating agent of this invention. As such low molecular polyols other than 1,6-HD, ethylene glycol, 1,2-propanediol, 1,3-propanediol, 1,2-butanediol, 1,3-butanediol, 1,4-butanediol, 1,5 -Pentanediol, 1,8-octanediol, 1,9-nonanediol, 3-methyl-1,5-pentanediol, 2-ethyl-4-butyl-1,3-propanediol, diethylene glycol, dipropylene Glycol, neopentyl glycol, cyclohexane-1,4-diol, cyclohexane-1,4-dimethanol, dimer acid diol, ethylene oxide or propylene oxide adduct of bisphenol A, bis (β-hydroxyethyl) benzene, Low molecular polyols, such as xylene glycol, glycerin, trimethylol propane, pentaerythritol, etc. are mentioned.

저분자 카보네이트로서는, 에틸렌카보네이트, 디에틸카보네이트, 디페닐카보네이트 등을 예로 들 수 있다.As low molecular carbonate, ethylene carbonate, diethyl carbonate, diphenyl carbonate, etc. are mentioned.

그리고, 사슬 연장제의 사용은, 주제와 경화제의 배합 직전에 혼합하여 사용하는 것은 문제가 없지만, 사전에 폴리올프리믹스로 하면, 저장 시에 에스테르 교환 반응이 일어나기 때문에, 바람직하지 않다.The use of the chain extender is not a problem in that it is mixed and used immediately before the blending of the main agent and the curing agent. However, when the polyol premix is used in advance, the transesterification reaction occurs during storage, which is not preferable.

본 발명에 있어서의 경화제(B)는, 수평균 분자량 350~500, 저관능기수인 HDI의 변성 폴리이소시아네이트(B1)와, HDI의 이소시아누레이트 변성 폴리이소시아네이트(B2)로 이루어진 것이다.The hardening | curing agent (B) in this invention consists of modified polyisocyanate (B1) of HDI which is a number average molecular weight 350-500, and low functional group number, and isocyanurate modified polyisocyanate (B2) of HDI.

수평균 분자량 350~500, 저관능기수인 HDI의 변성 폴리이소시아네이트(B1)는, 피막에 유연성을 부여하고, 또한, 표층재 형성 시에 작업성을 향상시키는 효과를 가져온다.The modified polyisocyanate (B1) of HDI which is a number average molecular weight 350-500 and low functional group number gives a film | membrane flexibility, and also brings the effect of improving workability at the time of surface-layer material formation.

B1의 수평균 분자량이 하한 미만인 경우에는, 표층재 형성 작업 시에 있어서, 악취 문제가 생기는 경우가 있다. 상한을 초과하는 경우에는, 점도가 높아지므로, 표층재 형성 작업 시의 생산성이 저하된다.When the number average molecular weight of B1 is less than a lower limit, the odor problem may arise at the time of surface layer material formation work. When exceeding an upper limit, since a viscosity becomes high, productivity at the time of surface layer material formation operation | work will fall.

B1의 평균 관능기수(f)는, 2≤f<3이다. f가 하한 미만인 경우에는, 가교 효과가 불충분하게 되어, 피막 물성이 저하된다. 상한 이상에서는 피막의 유연성이 저하된다.The average functional group f of B1 is 2 <f <3. When f is less than the lower limit, the crosslinking effect is insufficient, and the film physical properties are lowered. Above the upper limit, the flexibility of the coating is reduced.

B1의 구체적인 예로서는, 저분자 글리콜(분자량 62~164)과 HDI와의 1:2(몰비) 부가물, 저분자 모노올(분자량 32~164)과 HDI와의 1:2(몰비)의 알로파네이트 변성체 등을 예로 들 수 있다. 본 발명에 있어서는, 저점도로 되는 저분자 모노올과 HDI와의 1:2(몰비)의 알로파네이트 변성체가 바람직하다.As a specific example of B1, 1: 2 (molar ratio) addition product of low molecular glycol (molecular weight 62-164) and HDI, the allophanate modified body of 1: 2 (molar ratio) of low molecular monool (molecular weight 32-164) and HDI, etc. For example. In the present invention, a 1: 2 (molar ratio) allophanate modified product of low molecular weight monool and HDI, which has a low viscosity, is preferable.

저분자 모노올로서는, 메탄올, 에탄올, 프로판올(각종 이성체를 포함함), 부탄올(각종 이성체를 포함함), 펜탄올(각종 이성체를 포함함), 헥산올(각종 이성체를 포함함), 헵탄올(각종 이성체를 포함함), 옥탄올(각종 이성체를 포함함), 노난올(각종 이성체를 포함함) 등의 포화 지방족 모노올, 탄소수 2~9의 불포화 지방족모노올 등을 예로 들 수 있다. 본 발명에서 바람직한 저분자 모노올은, 분자량이 작고, 차폐 효과가 높은 이소프로판올이다.Low molecular monools include methanol, ethanol, propanol (including various isomers), butanol (including various isomers), pentanol (including various isomers), hexanol (including various isomers), heptanol ( Saturated aliphatic monools such as various isomers), octanol (including various isomers), nonanol (including various isomers), unsaturated aliphatic monools having 2 to 9 carbon atoms, and the like. The low molecular weight monool which is preferable in this invention is isopropanol which has a small molecular weight and high shielding effect.

구체적인 HDI의 알로파네이트 변성체의 제조 방법은, 수산기에 대하여 2배 몰당량 이상의 HDI와, 모노올을, 알로파네이트화 촉매의 존재 하에서, 알로파네이트화 반응시킨 후, 촉매독을 첨가하여, 미반응 HDI를 제거하는 제조 방법이다.In the method for producing an allophanate modified product of HDI, an allophanate reaction of HDI and a monool at least two molar equivalents with respect to a hydroxyl group is carried out in the presence of an allophanate catalyst, followed by addition of a catalyst poison. , A method of removing unreacted HDI.

HDI의 이소시아누레이트 변성 폴리이소시아네이트(B2)는, HDI 또는 HDI의 부분 우레탄프리폴리머를, 이소시아누레이트화 반응을 거쳐, 미반응 HDI를 제거함으로써 얻어진다. 여기서 HDI의 부분 우레탄프리폴리머는, 수산기에 대하여 과잉량의 HDI와, 저분자 글리콜을 우레탄화 반응시켜서 얻어지는 것이며, 그 투입 몰비는, HDI:저분자 글리콜 = 5:1 ~ 100:1이 바람직하다. 또한, 저분자 글리콜은, 얻어지는 폴리이소시아네이트의 상용성(相溶性)이나 구하는 폴리이소시아네이트의 이소시아네이트 함량을 고려하면, 1,3-부탄디올인 것이 바람직하다.Isocyanurate-modified polyisocyanate (B2) of HDI is obtained by removing the unreacted HDI through the isocyanurate reaction of the partial urethane prepolymer of HDI or HDI. Here, the partial urethane prepolymer of HDI is obtained by carrying out urethanation reaction of excess HDI and low molecular glycol with respect to a hydroxyl group, and the preparation molar ratio of HDI: low molecular glycol = 5: 1-100: 1 is preferable. In addition, the low molecular glycol is preferably 1,3-butanediol in consideration of the compatibility of the polyisocyanate obtained and the isocyanate content of the polyisocyanate to be obtained.

경화제(B)에는, B1 및 B2 이외의 폴리이소시아네이트를 필요에 따라 병용할 수 있다. 구체적으로는, 디페닐메탄디이소시아네이트(각종 이성체를 포함함), 톨릴렌디이소시아네이트(각종 이성체를 포함함), 크실렌디이소시아네이트(각종 이성체를 포함함), 테트라메틸크실렌디이소시아네이트(각종 이성체를 포함함), 페닐렌디이소시아네이트(각종 이성체를 포함함) 등의 방향족 디이소시아네이트, 테트라메틸렌디이소시아네이트, 3-메틸-1,5-펜탄디이소시아네이트, 리신디이소시아네이트 등의 지방족 디이소시아네이트, 이소포론디이소시아네이트, 수소 첨가 톨릴렌디이소시아네이트, 수소 첨가 크실렌디이소시아네이트, 수소 첨가 디페닐메탄디이소시아네이트 등의 지환족 디이소시아네이트 등을 예로 들 수 있다. 또한, 이들의 중합체나 우레탄화물, 우레아화물, 알로파네이트화물, 뷰렛화물, 카르보디이미드화물, 우레톤이민화물, 우레트디온화물, 이소시아누레이트화물 등을 예로 들 수 있고, 또한 이들의 2종 이상의 혼합물을 예로 들 수 있다.Polyisocyanate other than B1 and B2 can be used together for a hardening | curing agent (B) as needed. Specifically, diphenylmethane diisocyanate (including various isomers), tolylene diisocyanate (including various isomers), xylene diisocyanate (including various isomers), tetramethylxylene diisocyanate (containing various isomers) ), Aliphatic diisocyanates such as phenylene diisocyanate (including various isomers), tetramethylene diisocyanate, 3-methyl-1,5-pentane diisocyanate, lysine diisocyanate, isophorone diisocyanate, hydrogen Alicyclic diisocyanate, such as added tolylene diisocyanate, hydrogenated xylene diisocyanate, and hydrogenated diphenylmethane diisocyanate, etc. are mentioned. Moreover, these polymers, urethane, urea, allophanate, biuret, carbodiimide, uretonimide, uretdione, isocyanurate, etc. are mentioned, and these are also mentioned, for example. 2 or more types of mixtures are mentioned.

이와 같이 하여 얻어진 경화제(B)의 이소시아네이트 함량은 10~25 질량%가 바람직하고, 13~22 질량%가 특히 바람직하다. 이소시아네이트 함량이 지나치게 많은 경우에는, 유리 이소시아네이트 함량이 많기 때문에, 악취 등 작업성에 문제가 생긴다. 또한, 지나치게 낮은 경우에는, 가교 밀도가 저하되므로, 형성된 섬유 적층체용 표층재의 강도나 내구성이 불충분해지기 쉽다.10-25 mass% is preferable, and, as for the isocyanate content of the hardening | curing agent (B) obtained in this way, 13-22 mass% is especially preferable. When there is too much isocyanate content, since there is much free isocyanate content, there arises a problem in workability, such as a bad smell. Moreover, when too low, since a crosslinking density falls, the strength and durability of the formed surface layer material for fiber laminated bodies tend to be inadequate.

본 발명에서는, 주제 또는 경화제 또는 양쪽에 첨가제를 사용할 수 있다. 첨가제로서는, 가소제, 충전제, 착색제, 난연제, 유기 충전제 또는 무기 충전제, 산화 방지제, 자외선 흡수제, 안료?염료, 항균제?항곰팡이제 등을 예로 들 수 있다.In the present invention, additives may be used for the main or curing agent or both. Examples of the additive include plasticizers, fillers, colorants, flame retardants, organic fillers or inorganic fillers, antioxidants, ultraviolet absorbers, pigments, dyes, antibacterial agents and antifungal agents.

본 발명의 합성 피혁이나 인공 피혁은, 전술한 섬유 적층체용 표층재 형성성 조성물로 형성된 표층과 섬유 포백층으로 이루어진다.The synthetic leather or artificial leather of the present invention comprises a surface layer and a fiber fabric layer formed of the surface layer forming composition for a fiber laminate described above.

본 발명의 섬유 적층체용 표층재 형성성 조성물을 사용한 합성 피혁이나 인공 피혁은, 전술한 주제(A)와 경화제(B)를 배합한 액을 이형성 지지체에 도포하고, 1차 경화한 후, 섬유 포백에 접착하여 2차 경화시키고, 그 후 이형성 지지체를 제거하는 제조 방법, 또는 전술한 주제(A)와 경화제(B)를 배합한 액을, 섬유 포백에 직접 도포하여, 가열 경화하는 제조 방법에 의해 얻어진다.Synthetic leather or artificial leather using the surface layer forming composition for a fiber laminate of the present invention, after applying the liquid containing the above-described main ingredient (A) and the curing agent (B) to the release support, and the primary curing, fiber fabric To a secondary fabric, and then to a secondary curing method, and then to a releasing support, or a production method in which the liquid containing the above-described main ingredient (A) and the curing agent (B) is directly applied to the fiber fabric and heated and cured. Obtained.

전술한 주제(A)와 경화제(B)를 배합한 액(이후, 배합액으로 약칭함)을 이형성 지지체 상에 형성하기 위해서는, 통상의 코팅법, 예를 들면 나이프 오버롤 등을 사용하여 도포하고, 1차 경화한 후, 섬유 포백에 접착하여 2차 경화시키고, 그 후 이형성 지지체를 제거하면 된다. 또는, 배합액을 섬유 포백에 직접 도포하기 위해서는, 예를 들면 나이프 코터나 콤마 코터 등을 사용한 도포법 등에 의해 행하면 된다. 본 발명은, 섬유 적층체 및 합성 피혁은, 일반적으로 표층재의 면이 최종 제품의 표면 측에 이용되고 있는 것을 가리키지만, 동일한 제조 방법으로, 표층재의 면이 배면 측에서 이용되는 투습 방수 코팅제 및 투습 방수 재료도 동일하게 사용할 수 있다.In order to form the liquid (the following abbreviated as a compounding liquid) which mix | blended the above-mentioned main body (A) and hardening | curing agent (B) on a mold release support body, it apply | coats using a normal coating method, for example, a knife overall roll, etc., What is necessary is just to adhere to a fiber cloth, and to harden | cure it secondaryly after primary hardening, and to remove a mold release support body after that. Or in order to apply | coat a compounding liquid directly to a fiber cloth, you may carry out by the coating method using a knife coater, a comma coater, etc., for example. In the present invention, the fiber laminate and the synthetic leather generally indicate that the surface of the surface material is used on the surface side of the final product, but in the same manufacturing method, a moisture-permeable waterproof coating agent in which the surface of the surface material is used on the back side; and A moisture-permeable waterproof material can also be used similarly.

상기 이형성 지지체로서는, 예를 들면 이형지나 폴리에스테르 필름 등을 사용할 수 있다. 또한, 상기 섬유 포백으로서는, 예를 들면 천연 섬유, 또는 모든 합성 섬유를 사용할 수 있다. 구체예로서는 목면, 인조 섬유, 폴리에스테르, 나일론, 아크릴 및 이들 중에서 2종 이상의 혼방일 수 있다. 또한, 형태는 직물, 편물, 부직포, 기모포(起毛布) 등을 예로 들 수 있다. 또한, 섬유 포백의 한쪽 면에 폴리우레탄 수지 등의 다공질막을 가지는 적층 기재일 수도 있다. 또한, 이들 섬유 포백은 실리콘 수지, 불소 수지 등으로 발수 처리되어 있어도 된다.As said release support body, a release paper, a polyester film, etc. can be used, for example. As the fiber fabric, for example, natural fibers or all synthetic fibers can be used. Specific examples may be cotton, artificial fibers, polyester, nylon, acrylic and a mixture of two or more thereof. Examples of the form include woven fabrics, knitted fabrics, nonwoven fabrics, brushed fabrics, and the like. Moreover, the laminated base material which has porous membranes, such as a polyurethane resin, on one side of a fiber cloth may be sufficient. In addition, these fiber fabrics may be water-repellent treated with a silicone resin, a fluororesin or the like.

직접 도포할 경우에 있어서의 코팅 방법은, 나이프 도포, 와이어바 도포, 닥터블레이드 도포, 리버스롤 도포, 캘린더 피복 방법 등을 예로 들 수 있다. 코팅제가 합성 피혁 표면 상에 코팅된 후에, 가열 경화되어 피막을 형성하게 된다.Examples of the coating method in the case of direct coating include knife coating, wire bar coating, doctor blade coating, reverse roll coating, calendar coating, and the like. After the coating is coated on the synthetic leather surface, it is heat cured to form a coating.

섬유 적층체용 표층재층의 막 두께는, 수지 고형분으로서 1~200㎛가 바람직하고, 5~100㎛가 더욱 바람직하다.1-200 micrometers is preferable and, as for the film thickness of the surface layer material layer for fiber laminated bodies, 5-100 micrometers is more preferable.

이 때, 섬유 포백에 전술한 주제(A)와 경화제(B)를, 수산기와 이소시아네이트기의 몰비를, 수산기/이소시아네이트기 = 90/100 ~ 110/100의 비율로 배합한 배합액을, 이형성 지지체에 도포하거나 또는 섬유 포백에 도포하고, 그 후 가열하여 경화시키는 것이 바람직하다. 수산기와 이소시아네이트기의 몰비가, 전술한 비율로부터 벗어나는 경우에는, 코팅층의 강도나 내구성이 불충분해지기 쉽다.At this time, the composition which mix | blended the above-mentioned main body (A) and hardening | curing agent (B) with the fiber cloth in the ratio of hydroxyl group / isocyanate group in the ratio of hydroxyl group / isocyanate group = 90 / 100-110 / 100 is a mold release support body. It is preferable to apply | coat to or to a fiber cloth, and to heat and harden | cure after that. When the molar ratio of the hydroxyl group and the isocyanate group deviates from the aforementioned ratio, the strength and durability of the coating layer tend to be insufficient.

경화 시의 가열 온도는 50~150℃가 바람직하다. 가열 시간은 2분~2시간이 바람직하다. 온도가 너무 낮은 경우나 시간이 너무 짧은 경우에는, 경화가 불충분하게 된다. 한편, 온도가 너무 높은 경우나 시간이 너무 긴 경우에는, 피막이나 기재에 불필요한 열이력을 부여하게 된다.As for the heating temperature at the time of hardening, 50-150 degreeC is preferable. The heating time is preferably 2 minutes to 2 hours. If the temperature is too low or if the time is too short, curing will be insufficient. On the other hand, when the temperature is too high or the time is too long, unnecessary heat history is given to the film or the substrate.

주제(A)/경화제(B)의 배합 시에, 경화 공정의 단축이나 반응률 향상을 목적으로 촉매를 추가할 수 있다. 촉매는, 우레탄화 반응 촉매로서는 트리에틸아민, 테트라메틸프로필렌디아민, 테트라메틸헥사메틸렌디아민, 톨릴렌디아민 등의 제3급 아민 촉매, 또는 주석옥토에이트, 주석올레이트, 디부틸주석디라우레이트와 같은 주석계 촉매로 대표되는 금속 촉매를 예로 들 수 있고, 이들은 각각 단독으로, 또는 혼합되어 사용된다.When mix | blending a main body (A) / hardening | curing agent (B), a catalyst can be added for the purpose of shortening a hardening process and improving reaction rate. As the urethane-forming catalyst, the catalyst is a tertiary amine catalyst such as triethylamine, tetramethylpropylenediamine, tetramethylhexamethylenediamine, tolylenediamine, or tin octoate, tin oleate, dibutyltin dilaurate, Metal catalysts represented by the same tin catalyst are exemplified, and these are each used alone or in combination.

본 발명의 섬유 적층체용 표층재 형성성 조성물을 사용하여 제조된 합성 피혁이나 인공 피혁은, 의류용, 구두용, 가방용, 백용 등에 유용하다. 또한, 본 발명의 섬유 적층체용 표층재 형성성 조성물은, 투습 방수 의류용 등의 코팅제로서도 사용할 수 있다.Synthetic leather or artificial leather manufactured using the surface layer forming composition for a fiber laminate of the present invention is useful for clothing, shoes, bags, bags and the like. Moreover, the surface layer forming composition for fiber laminated bodies of this invention can be used also as coating agents, such as for moisture-permeable waterproof clothing.

실시예Example

이하, 본 발명을 실시예에 의해 더욱 상세하게 설명하지만, 본 발명은 이들로 한정되는 것은 아니다. 그리고, 실시예 및 비교예 중에서, 「%」는 「질량%」를 나타낸다.Hereinafter, although an Example demonstrates this invention still in detail, this invention is not limited to these. And in an Example and a comparative example, "%" represents the "mass%."

[HDI의 변성 폴리이소시아네이트의 제조][Production of Modified Polyisocyanate of HDI]

제조예 1Production Example 1

교반기, 온도계, 냉각기 및 질소 가스 도입관이 부착된 용량: 1L의 반응기에, HDI를 950g, 이소프로판올을 50g 투입하고, 90℃에서 2시간 우레탄화 반응을 행하였다. 반응 생성물을 FT-IR에 의해 분석한 바에 의하면, 수산기는 소실되어 있었다. 다음으로, 2-에틸헥산산 지르코늄을 0.2g 투입하고, 90℃에서 3시간 반응시켰다. 반응 생성물을 FT-IR 및 13C-NMR에 의해 분석한 바에 의하면, 우레탄기는 소실되어 있었다. 이어서, 인산을 0.1g 투입하고 50℃에서 1시간 정지 반응을 행하였다. 정지 반응 후의 반응 생성물의 이소시아네이트 함량은 42.1%였다. 이 반응 생성물을 130℃?0.04kPa에서 박막 증류를 행하고, 유리 HDI를 제거하여, 이소시아네이트 함량 19.4%, 25℃의 점도 100mPa?s, 유리 HDI 함유량 0.1%, 색수(色數) 10APHA인 폴리이소시아네이트 P-1을 얻었다. P-1을 FT-IR, 13C-NMR에 의해 분석한 바에 의하면, 우레탄기는 그 존재가 인식되지 않고, 알로파네이트기의 존재가 확인되었다. 또한, 우레트디온기 및 이소시아누레이트기는 흔적 정도로 인식되었다. P-1의 수평균 분자량을 구한 바 433이며, 이 수평균 분자량과 이소시아네이트 함량으로부터 산출되는 평균 관능기수는 2.0이었다.Capacity with a stirrer, a thermometer, a cooler, and a nitrogen gas introduction tube: 950 g of HDI and 50 g of isopropanol were charged into a 1 L reactor, and the urethanation reaction was performed at 90 ° C for 2 hours. The reaction product was analyzed by FT-IR and the hydroxyl group was lost. Next, 0.2 g of 2-ethylhexanoic acid zirconium was added and reacted at 90 ° C for 3 hours. The reaction product was analyzed by FT-IR and 13 C-NMR, and the urethane group was lost. Subsequently, 0.1 g of phosphoric acid was added, and the reaction was stopped at 50 ° C for 1 hour. The isocyanate content of the reaction product after the stop reaction was 42.1%. The reaction product was subjected to thin film distillation at 130 ° C. to 0.04 kPa, and free HDI was removed. Polyisocyanate P having an isocyanate content of 19.4%, a viscosity of 100 mPa · s at 25 ° C., 0.1% of free HDI content and a color number of 10 APHA. -1 was obtained. When P-1 was analyzed by FT-IR and 13 C-NMR, the presence of the urethane group was not recognized, and the presence of the allophanate group was confirmed. Also, uretdione and isocyanurate groups were recognized as traces. When the number average molecular weight of P-1 was calculated | required, it was 433 and the average number of functional groups computed from this number average molecular weight and isocyanate content was 2.0.

제조예 2Production Example 2

교반기, 온도계, 냉각기 및 질소 가스 도입관이 부착된 용량: 1L의 반응기에, HDI를 600부, 1,3-부탄디올을 5부, 촉매로서 카프린산 칼륨 0.1부, 조촉매로서 페놀 0.6부를 첨가하여, 플라스크 내의 공기를 질소로 치환하고, 교반하면서 반응 온도 70℃로 가온하고, 이 온도에서 4시간동안 반응을 행하였다. 이 반응액에 정지제로서 인산을 0.2부 첨가하고, 이 반응 온도에서 1시간 교반 후, 이 반응 생성물을 130℃?0.04kPa에서 박막 증류를 행하고, 유리 HDI를 제거하여, 이소시아네이트 함유량 20.8%, 25℃의 점도 2,500mPa?s, 유리 HDI 함유량 0.3%, 색수 20APHA인 폴리이소시아네이트 P-2를 얻었다. P-2를 FT-IR, 13C-NMR에 의해 분석한 바에 의하면, 이소시아누레이트기는 확인되었지만, 알로파네이트기, 우레트디온기는 흔적 정도가 인식되었다. P-2의 수평균 분자량을 구한 바 747이며, 이 수평균 분자량과 이소시아네이트 함량으로부터 산출되는 평균 관능기수는 3.7이었다.Capacity with stirrer, thermometer, cooler and nitrogen gas introduction tube: 600 parts of HDI, 5 parts of 1,3-butanediol, 0.1 part of potassium capricate as catalyst, 0.6 part of phenol as promoter Then, the air in the flask was replaced with nitrogen, heated to a reaction temperature of 70 ° C. while stirring, and the reaction was carried out at this temperature for 4 hours. 0.2 part of phosphoric acid was added to the reaction solution as a terminator, and after stirring for 1 hour at this reaction temperature, the reaction product was thin-film distilled at 130 ° C to 0.04 kPa, free HDI was removed, and the isocyanate content was 20.8%, 25 Polyisocyanate P-2 which is a viscosity of 2500 mPa * s, 0.3% of free HDI content, and 20APHA of color number was obtained. As a result of analyzing P-2 by FT-IR and 13 C-NMR, isocyanurate groups were identified, but traces of allophanate and uretdione groups were recognized. The number average molecular weight of P-2 was determined, and it was 747. The average number of functional groups calculated from this number average molecular weight and isocyanate content was 3.7.

[피막 평가][Film Evaluation]

실시예 1~9, 비교예 1~4Examples 1-9, Comparative Examples 1-4

표 1 및 2에 나타내는 조합으로, 60℃로 가열?용해시킨 주제와 실온의 경화제를, 이소시아네이트기와 수산기가 동일 당량(equivalent)이 되도록 배합하고, 두께 100㎛가 되도록 바 코터에 의해 이형지에 도포하고, 60℃에서 30분 가열한 후, 120℃에서 1시간 가열하여 경화시켰다. 그리고, 주제와 경화제의 배합비는, 이소시아네이트기와 수산기가 동일 당량이다. 그 후, 실온에서 24시간 정치한 후, 각종 물성 평가를 행하였다. 결과를 표 1 및 2에 나타낸다.In the combinations shown in Tables 1 and 2, the main body and the room temperature curing agent heated and dissolved at 60 ° C. were mixed so that the isocyanate group and the hydroxyl group were equivalent, and applied to the release paper by a bar coater so as to have a thickness of 100 μm. After heating at 60 degreeC for 30 minutes, it heated at 120 degreeC for 1 hour and hardened | cured. And the compounding ratio of a main body and a hardening | curing agent is an equivalent equivalent of an isocyanate group and a hydroxyl group. Then, after standing at room temperature for 24 hours, various physical properties were evaluated. The results are shown in Tables 1 and 2.

Figure 112010035922714-pct00001
Figure 112010035922714-pct00001

Figure 112010035922714-pct00002
Figure 112010035922714-pct00002

표 1 및 2에 있어서In Tables 1 and 2

PCD-1000: 디에틸카보네이트와 1,6-HD를 반응시켜 얻어지는 PCDPCD-1000: PCD obtained by reacting diethyl carbonate with 1,6-HD

수평균 분자량 = 1,000Number average molecular weight = 1,000

PCD-2000: 디에틸카보네이트와 1,6-HD를 반응시켜 얻어지는 PCDPCD-2000: PCD obtained by reacting diethyl carbonate with 1,6-HD

수평균 분자량 = 2,000Number average molecular weight = 2,000

PCD-3000: 디에틸카보네이트와 1,6-HD를 반응시켜 얻어지는 PCDPCD-3000: PCD obtained by reacting diethyl carbonate with 1,6-HD

수평균 분자량 = 3,000Number average molecular weight = 3,000

물성 평가 시험 방법Property evaluation test method

인장 물성(각 모듈러스(modulus), 파단시 강도, 파단시 늘어남)Tensile Properties (each modulus, strength at break, increased at break)

4호 덤벨 커터에 의해 샘플을 펀칭하고, 이것을 JIS K7311에 준하여 측정하였다. 인장 속도는 200mm/분, 측정 온도는 23℃로 하였다.The sample was punched by the No. 4 dumbbell cutter, and this was measured according to JISK7311. Tensile velocity was 200 mm / min, and measurement temperature was 23 degreeC.

히스테리시스 로스Hysteresis Los

4호 덤벨 커터에 의해 샘플을 펀칭하고, 인장 속도는 200mm/분, 측정 온도 23℃에서, 신장률이 300%로 될 때까지 인장하고, 그 후 하중을 제거하여 측정하였다.The sample was punched out by the No. 4 dumbbell cutter, and the tensile velocity was measured at 200 mm / min and the measurement temperature of 23 ° C. until the elongation was 300%, and then the load was removed.

표 1 및 2에 나타낸 바와 같이, 본 발명의 섬유 적층체용 표층재 형성성 조성물로부터 형성된 필름은 강도와 유연성의 밸런스가 우수하였다. 한편, 비교예 1 및 3은, 유연성이 부족하며, 또한 강도도 작고, 물성적으로 점성이 없는 필름이었다. 비교예 2 및 4는, 강도는 충분하지만, 히스테리시스 로스가 크며, 탄성이 부족하였다. 그리고, 모든 필름 작성 시의 이취는 없으며, 작업성은 양호하였다.As shown in Tables 1 and 2, the film formed from the surface layer forming composition for a fiber laminate of the present invention was excellent in balance between strength and flexibility. On the other hand, Comparative Examples 1 and 3 were films that lacked flexibility, had small strength, and had no physical properties. In Comparative Examples 2 and 4, the strength was sufficient, but the hysteresis loss was large and the elasticity was insufficient. And there was no odor at the time of making all the films, and workability was favorable.

[합성 피혁의 제조][Manufacture of Synthetic Leather]

실시예 10Example 10

이하의 순서에 따라 합성 피혁을 제조했다.Synthetic leather was manufactured in the following procedure.

1) 실시예 3의 조합으로 하되, 60℃에서 가열?용해시킨 주제와 실온의 경화제를, 이소시아네이트기와 수산기의 배합비가 동일 당량이 되도록 하고, 촉매로서 디옥틸틴디라우레이트를 주제/경화제 혼합액에 대하여 300ppm 첨가하고, 주제, 경화제, 촉매를 균일하게 혼합하고, 감압하여 탈포하였다.1) The combination of Example 3 was used, but the mixing ratio of the isocyanate group and the hydroxyl group of the main body and the room temperature curing agent heated and dissolved at 60 ° C was the same equivalent, and dioctyltin dilaurate was used as the catalyst to the main body / curing agent mixture. 300 ppm was added, the main body, the hardening | curing agent, and the catalyst were mixed uniformly, and degassed under reduced pressure.

2) 다음으로, 이 배합액을 두께가 15㎛로 되도록 이형지에 도포하고, 120℃에서 5분동안 가열하였다.2) Next, this compound was applied to a release paper such that the thickness was 15 µm and heated at 120 ° C. for 5 minutes.

3) 그 후, 그 위에 베이스천으로서 폴리에스테르 태피터(taffeta)를 중첩하여 압착했다.3) Thereafter, polyester taffeta was superimposed and crimped as a base fabric thereon.

4) 50~60℃에서 48시간 숙성한 후, 이형지를 박리하여 합성 피혁을 얻었다.4) After aging at 50 to 60 ° C for 48 hours, release paper was peeled off to obtain synthetic leather.

얻어진 합성 피혁은, 유연하며 감촉도 양호하였다. 또한, 생산 시에 있어서 이취 등은 없으며, 생산성이나 환경을 배려한 것이었다.The obtained synthetic leather was flexible and the touch was also favorable. In addition, at the time of production, there was no odor, and it considered productivity and the environment.

실시예 11Example 11

이하의 순서에 따라 합성 피혁을 제조했다.Synthetic leather was manufactured in the following procedure.

1) 실시예 3의 조합으로 하되, 60℃에서 가열?용해시킨 주제와 실온의 경화제를, 이소시아네이트기와 수산기의 배합비가 동일 당량이 되도록 하고, 촉매로서 디옥틸틴디라우레이트를 주제/경화제 혼합액에 대하여 300ppm 첨가하고, 주제, 경화제, 촉매를 균일하게 혼합하고, 감압하여 탈포하였다.1) The combination of Example 3 was used, but the mixing ratio of the isocyanate group and the hydroxyl group of the main body and the room temperature curing agent heated and dissolved at 60 ° C was the same equivalent, and dioctyltin dilaurate was used as the catalyst to the main body / curing agent mixture. 300 ppm was added, the main body, the hardening | curing agent, and the catalyst were mixed uniformly, and degassed under reduced pressure.

2) 다음으로, 이 배합액을 베이스천으로 하여 폴리에스테르 태피터 상에 두께가 15㎛로 되도록 바 코터에 의해 도포했다.2) Next, this compounding solution was applied as a base cloth by a bar coater on a polyester taffeta so as to have a thickness of 15 µm.

3) 120℃에서 5분동안 가열한 후, 50~60℃에서 48시간 숙성시켜, 합성 피혁을 얻었다.3) After heating at 120 degreeC for 5 minutes, it aged at 50-60 degreeC for 48 hours, and obtained the synthetic leather.

얻어진 합성 피혁은, 유연하며 감촉도 양호하였다. 또한, 생산 시에 있어서 이취 등은 없고, 생산성이나 환경을 배려한 것이었다.The obtained synthetic leather was flexible and the touch was also favorable. In addition, at the time of production, there was no off-flavor and was considering productivity and environment.

[인공 피혁의 제조][Manufacture of Artificial Leather]

실시예 12Example 12

이하의 순서에 따라 인공 피혁을 제조했다.Artificial leather was manufactured according to the following procedures.

1) 실시예 3의 조합으로 하되, 60℃에서 가열?용해시킨 주제와 실온의 경화제를, 이소시아네이트기와 수산기의 배합비가 동일 당량이 되도록 하고, 촉매로서 디옥틸틴디라우레이트를 주제/경화제 혼합액에 대하여 300ppm 첨가하고, 주제, 경화제, 촉매를 균일하게 혼합하고, 감압하여 탈포하였다.1) The combination of Example 3 was used, but the mixing ratio of the isocyanate group and the hydroxyl group of the main body and the room temperature curing agent heated and dissolved at 60 ° C was the same equivalent, and dioctyltin dilaurate was used as the catalyst to the main body / curing agent mixture. 300 ppm was added, the main body, the hardening | curing agent, and the catalyst were mixed uniformly, and degassed under reduced pressure.

2) 다음으로, 이 배합액을 두께가 15㎛로 되도록 이형지에 도포하고, 120℃에서 5분동안 가열하였다.2) Next, this compound was applied to a release paper such that the thickness was 15 µm and heated at 120 ° C. for 5 minutes.

3) 그 후, 그 위에 폴리에스테르제의 3차원 엉킴부직포(不織布)를 중첩하여 압착했다.3) After that, a three-dimensional entangled nonwoven fabric made of polyester was superimposed thereon and pressed.

4) 50~60℃에서 48시간 숙성한 후, 이형지를 박리하여 인공 피혁을 얻었다.4) After aging at 50 to 60 ° C. for 48 hours, release paper was peeled off to obtain artificial leather.

얻어진 인공 피혁은, 유연하며 감촉도 양호하였다. 또한, 생산 시에 있어서 이취 등은 없고, 생산성이나 환경을 배려한 것이었다.The obtained artificial leather was flexible and had good texture. In addition, at the time of production, there was no off-flavor and was considering productivity and environment.

실시예 13Example 13

이하의 순서에 따라 인공 피혁을 제조했다.Artificial leather was manufactured according to the following procedures.

1) 실시예 3의 조합으로 하되, 60℃에서 가열?용해시킨 주제와 실온의 경화제를, 이소시아네이트기와 수산기의 배합비가 동일 당량이 되도록 하고, 촉매로서 디옥틸틴디라우레이트를 주제/경화제 혼합액에 대하여 300ppm 첨가하고, 주제, 경화제, 촉매를 균일하게 혼합하고, 감압하여 탈포하였다.1) The combination of Example 3 was used, but the mixing ratio of the isocyanate group and the hydroxyl group of the main body and the room temperature curing agent heated and dissolved at 60 ° C was the same equivalent, and dioctyltin dilaurate was used as the catalyst to the main body / curing agent mixture. 300 ppm was added, the main body, the hardening | curing agent, and the catalyst were mixed uniformly, and degassed under reduced pressure.

2) 다음으로, 이 배합액을, 폴리에스테르제의 3차원 엉킴부직포 상에 두께가 15㎛로 되도록 바 코터에 의해 도포했다.2) Next, this compounding liquid was apply | coated with the bar coater on the polyester three-dimensional entangled nonwoven fabric so that thickness might be set to 15 micrometers.

3) 120℃에서 5분동안 가열하고, 그 후 50~60℃에서 48시간 숙성시켜, 인공 피혁을 얻었다.3) It heated at 120 degreeC for 5 minutes, and aged at 50-60 degreeC after that for 48 hours, and obtained artificial leather.

얻어진 인공 피혁은, 유연하며 감촉도 양호하였다. 또한, 생산 시에 있어서 이취 등은 없고, 생산성이나 환경을 배려한 것이었다.The obtained artificial leather was flexible and had good texture. In addition, at the time of production, there was no off-flavor and was considering productivity and environment.

Claims (7)

주제(A) 및 경화제(B)로 구성되는 섬유 적층체용 표층재 형성성 조성물에 있어서,
주제(A)가, 1,6-헥산디올과 에틸렌카보네이트, 디에틸카보네이트, 및 디페닐카보네이트로부터 1종 이상 선택되는 카보네이트로부터 얻어지는 폴리카보네이트디올이며,
경화제(B)가, 수평균 분자량 350~500, 평균 관능기수(f)가 2≤f<3인, 모노올과 헥사메틸렌디이소시아네이트로부터 얻어지는 알로파네이트 변성 폴리이소시아네이트(B1)와, f≥3인 헥사메틸렌디이소시아네이트의 이소시아누레이트 변성 폴리이소시아네이트(B2)로 이루어지는 것으로서, B1:B2 = 50:50 ~ 95:5(질량비)이며, 주제(A) 및 경화제(B)의 양쪽에 유기 용제를 포함하지 않는, 섬유 적층체용 표층재 형성성 조성물.
In the surface layer forming composition for fiber laminated bodies which consists of a main body (A) and a hardening | curing agent (B),
Main (A) is polycarbonate diol obtained from 1, 6- hexanediol, and the carbonate selected from 1 or more types from ethylene carbonate, diethyl carbonate, and diphenyl carbonate,
Allophanate-modified polyisocyanate (B1) obtained from monool and hexamethylene diisocyanate whose hardening | curing agent (B) is number average molecular weight 350-500, and average number of functional groups (f) is 2 <f <3, and f≥3 It consists of the isocyanurate modified polyisocyanate (B2) of phosphorus hexamethylene diisocyanate, It is B1: B2 = 50: 50-95: 5 (mass ratio), It is an organic solvent in both a main body (A) and a hardening | curing agent (B) The surface layer forming composition for fiber laminated bodies which does not contain.
제1항에 기재된 섬유 적층체용 표층재 형성성 조성물로 형성된 표층과 섬유 포백층(布帛層)으로 이루어지는, 합성 피혁.Synthetic leather which consists of a surface layer formed from the surface layer forming composition for fiber laminated bodies of Claim 1, and a fiber cloth layer. 제1항에 기재된 섬유 적층체용 표층재 형성성 조성물로 형성된 표층과 섬유 포백층으로 이루어지는, 인공 피혁.An artificial leather comprising a surface layer and a fiber fabric layer formed of the surface layer forming composition for a fiber laminate according to claim 1. 제1항에 기재된 주제(A)와 경화제(B)를 배합한 액을 이형성 지지체에 도포하고, 1차 경화한 후, 섬유 포백에 부착하여 2차 경화시키고, 그 후 이형성 지지체를 제거하는, 합성 피혁 또는 인공 피혁의 제조 방법.The synthesis | combination which apply | coated the liquid which mix | blended the main ingredient (A) and hardening | curing agent (B) of Claim 1 to a mold release support body, and after it hardened | cured primarily, adheres to a fiber cloth for secondary hardening, and then removes a mold release support body. Method of manufacturing leather or artificial leather. 제1항에 기재된 주제(A)와 경화제(B)를 배합한 액을, 섬유 포백에 직접 도포하여, 가열 경화하는, 합성 피혁 또는 인공 피혁의 제조 방법.The manufacturing method of synthetic leather or artificial leather which apply | coats the liquid which mix | blended the main ingredient (A) and hardening | curing agent (B) of Claim 1 to a fiber cloth directly, and heat-hardens. 제4항 또는 제5항에 있어서,
제1항에 기재된 주제(A)와 경화제(B)를 배합한 액에 있어서, 상기 배합액의 수산기와 이소시아네이트기의 몰비를, 수산기/이소시아네이트기 = 90/100 ~ 110/100의 비율로 하는, 합성 피혁 또는 인공 피혁의 제조 방법.
The method according to claim 4 or 5,
The liquid which mix | blended the main ingredient (A) and hardening | curing agent (B) of Claim 1 WHEREIN: Let molar ratio of the hydroxyl group and the isocyanate group of the said compounding liquid be a ratio of hydroxyl group / isocyanate group = 90/100-110/100, Method of manufacturing synthetic leather or artificial leather.
삭제delete
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