KR101015807B1 - Apparatus for inspecting surface and method for inspecting surface - Google Patents

Abstract

The present invention relates to a surface inspection apparatus and a surface inspection method, the surface inspection apparatus according to the present invention has an inspection base on which the inspected object is disposed, the horizontal movement in the X-axis and Y-axis direction and rotation about the Z-axis A possible stage unit; A measuring unit having an alignment camera for aligning the position of the inspected object arranged on the inspection base and a inspecting camera for inspecting whether a foreign object is present on the surface of the inspected object; A lighting unit having a plurality of lighting units; By controlling the movement of the stage unit based on the image taken by the alignment camera, the control unit aligns the inspected object to the inspection position, and determines whether there is a foreign object on the surface of the inspected object based on the captured image. By including it, a foreign material on the surface of an inspection object can be inspected correctly.

Surface inspection, foreign material, light source

Description

Surface inspection device and surface inspection method {APPARATUS FOR INSPECTING SURFACE AND METHOD FOR INSPECTING SURFACE}

BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a surface inspection apparatus and a surface inspection method, and more particularly, to a surface inspection apparatus and a surface inspection method for accurately inspecting fine foreign matter present on a micro lens of an image sensor.

Image sensors are found in mobile phones, PDAs, notebook computers, security cameras, digital cameras, and medical capsule endoscope cameras.

The image sensor includes a photo diode, a color filter, a micro lens, and the like. The photodiode detects light and converts it into an electrical signal. The color filter decomposes RGB, the three primary colors of light, and the microlens collects light onto the photodiode.

The microlenses positioned on the top surface of the pixel array region of the image sensor have a hemispherical shape and a plurality of uneven structures, and the top surface of the circuit region located around the outer side of the pixel array region of the image sensor has a smooth flat surface. The top surface of the circuit area of such an image sensor has a low surface friction force, so that the water dropped on the surface can easily flow to a small external vibration, and this foreign matter enters the microlens. In this case, as described above, since the microlenses have a concave-convex structure, it is difficult to remove the foreign matter easily even by external vibration or air cleaning when the foreign material is introduced, thereby causing an image defect of the image sensor.

On the other hand, conventionally, in order to inspect the foreign matter introduced into the image sensor, a visual inspection was performed by using a visual inspection through an optical microscope or an image displayed on a CRT or the like connected to the optical microscope. However, the visual inspection as described above has a problem that the inspection speed is slow and foreign bodies may not be found depending on the inspector.

In addition, in order to inspect dust or scratches present on a wafer such as a circuit pattern such as a reticle or a photo mask, in Korean Patent No. 749006 (name of the invention: dust inspection apparatus), a predetermined angle with respect to an object to be inspected. A device for inspecting dust by irradiating a rotatable light source at an angle to an inspected object and photographing the inspected object by a camera module capable of auto focusing is disclosed. However, the Korean Patent No. 749006 is for inspecting foreign matter present on the wafer, which is characterized in that only the light source is installed to be rotatable.

Therefore, the invention of Korean Patent No. 749006 is not suitable as an apparatus for inspecting foreign substances of an image sensor of an individual element, and in particular, image defects of an image sensor, especially black defects, due to foreign matter such as debris generated in the process of sawing a wafer. In this regard, a device suitable for inspecting foreign matter in the image sensor before assembly of the camera module is required.

In order to solve the above-mentioned problems, the present invention, in inspecting the surface of the inspection object, by illuminating the inspection object in a more improved way to take an image by the foreign material present on the surface of the inspection object, An object of the present invention is to provide a surface inspection apparatus and surface inspection method capable of accurately inspecting foreign matter on a surface.

In addition, an object of the present invention is to provide a surface inspection apparatus and a surface inspection method that can be provided with an alignment camera to obtain the position information for a plurality of inspected objects to proceed the inspection to a plurality of inspected objects at a high speed. .

In addition, an object of the present invention is to provide a surface inspection apparatus and a surface inspection method capable of analyzing a foreign substance to be inspected by what process or cause by including a review camera.

In order to achieve the above object, the present invention provides a surface inspection apparatus, comprising: a stage unit having an inspection base on which an inspection object is disposed, and capable of rotating relative to the Z axis and horizontal movement in the X and Y axis directions; An alignment camera for photographing the inspected object to align the position of the inspected object disposed on the inspection base and an inspection camera for photographing the surface of the inspected object to inspect whether there is a foreign object on the surface of the inspected object An illumination unit including a measurement unit provided and a plurality of illumination units for illuminating the inspection object; And aligning the inspected object to an inspected position by controlling the movement of the stage unit based on the image photographed by the alignment camera on the inspected object disposed on the inspected base, and illuminated by the illuminating unit at the inspected position. A control unit is provided for judging whether or not foreign matter exists on the surface of the inspection object based on an image photographed by the inspection camera.

The plurality of lighting units may be disposed to have an angle of 20 to 40 ° and a distance of 50 to 80 mm with respect to the surface of the inspected object.

Moreover, it is preferable that the said some illumination part consists of two illumination parts arrange | positioned in the X-axis direction, and two illumination parts arrange | positioned in the Y-axis direction.

The plurality of lighting units may be rotatably provided with the optical axis of the camera taking the object under examination as the rotation axis.

Moreover, it is preferable that the said inspection base is equipped with the air injection | pouring area | region for maintaining the level of the surface on which the said to-be-tested object adheres.

The measuring unit may further include a zoom lens and a review camera capable of analyzing the cause of the foreign matter when it is determined that the foreign matter exists on the surface of the inspected object.
In addition, when it is determined that the foreign material exists on the surface of the inspected object, the control unit is configured so that the position determined to exist in the inspected object can be accurately positioned in the photographing area of the review camera. It is preferable to horizontally or rotationally move the review camera or the stage unit.

According to an aspect of the present invention, there is provided a method for inspecting a surface, the method comprising: arranging an inspected object on an inspection base of a stage unit capable of horizontally moving in the X and Y axis directions and rotating about the Z axis, and the inspected object disposed on the inspection base. Photographing by means of an alignment camera to obtain an image, and moving and rotating the stage unit based on the image photographed by the alignment camera to align the inspected object to an inspection position, and illuminated by an illumination unit. And obtaining an image photographing the surface of the inspected object by an inspection camera, and analyzing the image photographed by the inspection camera to determine whether an object exists on the surface of the inspected object. Is achieved.

In addition, when it is determined that the foreign object is present on the surface of the test object, in order to analyze the cause of the foreign material, moving the position specified by the user of the position determined to exist in the foreign object to the shooting area of the review camera It includes more.
The method may further include automatically focusing the review camera to focus on the foreign object.

According to the present invention, in inspecting the surface of the inspection object, by illuminating the inspection object in a more improved manner, it is possible to take an image by the foreign matter present on the surface of the inspection object, thereby accurately inspecting the foreign substance on the surface of the inspection object. Can be.

In addition, according to the present invention, by providing the alignment camera to obtain the position information for a plurality of inspected objects, it is possible to inspect a plurality of inspected objects at a high speed.

In addition, according to the present invention, by providing a review camera, it is possible to immediately analyze whether the foreign matter to be inspected by what process or cause.

Hereinafter, a surface inspection apparatus and a surface inspection method according to an embodiment of the present invention with reference to the accompanying drawings will be described in detail.

1 is a block diagram schematically showing the overall configuration of a surface inspection apparatus according to an embodiment of the present invention. Referring to the drawings, the surface inspection apparatus includes a stage unit 10, a measurement unit 20, an illumination unit 30, a control unit 40, and a frame 90 on which they are disposed.

The stage unit 10 includes an inspection base 110 on which the inspected object 5 is disposed. The upper surface of the inspection base 110 is an inspection surface on which the plurality of inspected objects 5 are placed. In general, the test surface is sticky and fixed by attaching the test object 5 to the test surface. In addition, in order to match the upper surface of the inspection base 110 to the horizontal plane, it may further include a structure for moving the inspection base 110 up and down.

Further, the inspection base 110 and the inspection surface are formed independently of each other to be detachable, and are provided with air holes (not shown) having various shapes therebetween, and during the inspection by injecting air into the air holes. The inspection surface on which the inspected object 5 is arranged may be kept horizontal.

On the other hand, the stage unit 10 is disposed coupled to the frame 90, and has a structure that can be rotated relative to the frame 90 in the X axis and Y axis direction and the Z axis relative to the frame 90 by a separate drive means desirable. With this configuration, after arranging a plurality of inspected objects 5 on the inspection base 110 of the stage unit 10, the stage unit 10 is relatively to the measurement unit 20 and the illumination unit 30. It is possible to perform a quick surface inspection while moving.

The measurement unit 20 includes an alignment camera 211, an inspection camera 221, and a review camera 231. These cameras photograph the inspection object 5 disposed on the stage unit 10, and transmit the photographed image to the control unit 40. Photographing at this time is performed by sensing the light illuminated by the illumination unit 30.

The alignment camera 211 is used to determine the arrangement state and the arrangement position of the inspected object 5 currently disposed on the stage unit 10 and to accurately position the inspected object 5 at the inspection position. Since it is sufficient to photograph the outline of the inspected object 5 disposed on the stage unit 10 or the outline of the part to be inspected, very high resolution and high magnification zoom-in performance are not necessarily required. The image photographed by the alignment camera 211 is transmitted to the control unit 40 as the alignment image.

The inspection camera 221 photographs the surface of the inspected object 5 when the inspected object 5 or the portion to be inspected of the inspected object 5 is positioned at the inspected position. Inspection camera 221 preferably has a high resolution and brightness resolution. In general, the inspection camera 221 uses a monochrome camera that detects only the brightness of incident light, but may use a camera that can detect and decompose various colors. The image photographed by the inspection camera 221 is transmitted to the control unit 40 as the inspection image.

On the other hand, the inspection camera 221 is required because of the high resolution and fast sensitivity for rapid inspection, it is also possible to use a line scanner in terms of cost. In the case of using such a line scanner, the surface of the inspected object 5 is moved horizontally and scanned, and then the scanned images are combined to generate an image of the entire surface of the inspected object 5.

The review camera 231 is provided with a zoom lens 232 which can be operated manually or automatically by the inspector. When the review camera 231 determines that foreign matter exists on the surface of the inspected object 5 by the photographing by the inspection camera 221, a review for directly checking the surface of the corresponding position at a magnification desired by the inspector. Shoot the dragon video. The image photographed by the review camera 231 is transmitted to the control unit 40 and displayed on the display unit 410.

The measuring unit 20 may be configured to be movable in the X-axis direction or the Y-axis direction with respect to the frame 90 by separate driving means, or may be configured to be movable each camera individually. In the embodiments according to the invention, however, the stage unit 10 is shown and described as moving and rotating, so that the measurement unit 20 is fixed.

In addition, the cameras can be moved up and down in the Z-axis direction in the measurement unit 20 by a driving means using a servo motor or the like. Furthermore, it may be possible to rotate along the horizontal plane.

The illumination unit 30 is an alignment illumination unit 310, an inspection illumination unit 320, and a review, which illuminates the inspection object 5 so that the cameras of the measurement unit 20 can photograph the surface of the inspection object 5. It includes a lighting unit 330. Each lighting unit may repeatedly use one lighting unit, or may be individually configured to be integrally attached to each camera according to the purpose of illuminating. In the surface inspection apparatus according to the exemplary embodiment of the present invention, the lighting unit is disposed so as to be separately attached to each camera.

The alignment illuminator 310 illuminates the inspected object 5 so that the alignment camera 211 can photograph the appearance of the inspected object 5. The alignment lighting unit 310 may be configured to illuminate the inspected object by the same optical axis as the photographing optical axis of the alignment camera 211.

The inspection lighting unit 320 becomes a light source of the inspection camera 221 for inspecting the foreign matter on the surface of the inspection object 5. The inspection lighting unit 320 has an angle of 20 to 40 degrees, more preferably an angle of 30 to 40 degrees with respect to the surface (or a horizontal plane) of the inspected object 5, and 50 from the surface of the inspected object 5. It is arranged to have a distance of ˜80 mm, more preferably 50 to 60 mm. These angles and distances are adjusted according to the shape and type of the inspected object 5 or in the same manner as the line scanner method or the area scanner method in order to adjust the image photographed by the inspection camera 221 to a desirable state for foreign material inspection. According to the method of the inspection camera 221 to be used, it can adjust suitably by the control unit 40 or a tester. In addition, the inspection lighting unit 320 may be rotated about the photographing optical axis (Z axis) of the inspection camera 221. Thereby, it is possible to accurately control the luminance distribution, the focus, and the like of the captured image.

On the other hand, the inspection lighting unit 320 includes two light sources facing the X-axis direction about the surface of the inspected object 5, and at the same time or optionally, two light sources facing the Y-axis direction. In this way, by rotating the illumination unit 320 for inspection in the state in which the light source is disposed around the Z-axis, illumination from all directions on a horizontal plane is possible with respect to the surface of the inspection object 5 to enable precise foreign material inspection. In this case, the rotation angle of the inspection lighting unit 320 may be set to about 45 °.

The lighting unit 330 for review has an angle of 20 to 40 °, more preferably 20 to 30 ° with respect to the surface of the inspected object 5, similarly to the inspected illuminator 320, and the inspected object 5. It is arranged to have a distance of 50 ~ 80mm, more preferably 60 ~ 80mm from the surface of the. Since the inspection camera 231 is used to precisely inspect by the inspector, it is not necessary to arrange up to four light sources, and only two light sources facing each other can achieve a desired lighting effect. In addition, the review lighting unit 330 may further include a vertical light source 333 for illuminating in the same direction as the photographing optical axis of the review camera 231.

The control unit 40 controls the movement and operation of the stage unit 10, the measuring unit 20, and the lighting unit 30 coupled to the frame 90 by the inspector's manual operation or automatically, The image taken by the camera is displayed, and if necessary, the subsequent processing is instructed on the inspected object 5 in which the inspection is completed. The control unit 40 includes a control computer 430, a display unit 410, and an operation unit 420. The control unit 40 stores an image photographed by each camera, or when a foreign object is inspected, a storage area (not shown) that performs an operation such as storing an image photographed for the inspected object 5. It may further include.

The display unit 410 displays an image photographed by each camera and displays an operation state of the surface inspection apparatus. The operation unit 420 is a means for inputting a tester's operation for controlling the operation of each unit of the surface inspection apparatus or providing a communication interface with an external control means such as a central server.

The control computer 430 includes an alignment control unit 430, an inspection control unit 432, and a review control unit 433.

The alignment control unit 430 controls the lighting operation of the alignment lighting unit 310 and uses the alignment image captured by the alignment camera 211 to provide a plurality of inspected objects arranged on the inspection base 110. Recognizing the currently arranged position with respect to the position, the inspection object 5 is accurately positioned at the inspection position which is the position where the inspection image is photographed by the inspection camera 221.

That is, in actual operation, first, a plurality of inspected objects 5 are arranged on the inspection base 110 by the inspector. When the arrangement is finished, the alignment camera 211 transmits the alignment image photographing the appearance of each inspected object 5 to the control unit 40, and the alignment control unit 430 photographs the alignment image. Recognize the current arrangement state of each inspected object 5 by using, and move the first inspected object 5 to the inspected position to align the position, and then inspect the inspected object (by inspecting camera 221). 5) When the inspection is finished, move the next inspection object (5) to the inspection position, align the position, and repeat the surface inspection. This operation is repeated until the inspection of all placed inspected objects 5 ends.

The inspection control unit 432 illuminates the inspection object 5 positioned at the inspection position with four light sources of the inspection lighting unit 320 and uses the inspection image photographed by the inspection camera 221 to inspect the inspection object 5. It is determined whether foreign matter exists on the surface of the object 5. At this time, when the inspection illumination unit 320 illuminates the surface of the inspection object 5, the inspection control unit 432 detects the luminance of all portions of the photographed inspection image, and the luminance value of the predetermined position and the luminance. In order to minimize the standard deviation due to the difference between the overall average luminance of the light and the target image, the presence of foreign matter in the photographed inspection image is best determined. The angle of incidence and the illumination distance, or the rotation angle of rotation of the light source around the photographing optical axis of the inspection camera 221 may be controlled to be an optimal photographing condition for photographing the inspection image.

In addition, after the surface of the inspected object 5 is photographed with a quality suitable for inspection by such control, the photographed inspection image is analyzed to determine the presence of foreign matter. That is, when the difference between the luminance value for the predetermined position and the overall average luminance value in the inspection image is large or small to be outside the predetermined reference range, the position is determined as the position where the foreign material exists. If it is determined that the foreign object exists, the position is displayed on the display unit 410 and the operation input by the inspector is waited.

As described above, the principle of inspecting the foreign material is that if the illumination is performed at an angle of 20 to 40 ° with a distance of 50 to 80 mm with respect to the surface of the inspected object 5, the illuminated beam is specularly reflected on the surface of the inspected object 5 without foreign matter. And proceeds at the same angle as the incident angle. However, in the foreign material on the surface of the inspected object 5, the light beams scattered from the surface of the foreign object are scattered, and the scattered light beam is incident to the inspection camera 221 disposed perpendicular to the surface of the inspected object 5, which is inspected. It appears as a white spot in the dragon image.

The review control unit 433 may check the presence of the foreign material through the display unit 410, and if the operator wants to accurately check the position where the foreign material is present in a more detailed image, the review lighting unit 330 at the corresponding position. ), The review camera 231 is moved, and the zoom lens 232 is adjusted to capture a corresponding position and display it on the display unit 410. Through such a review, the inspector can accurately determine the existence of the foreign material and the type of the foreign material, and perform processing such as determining the normal-badness and analyzing the cause of the defect.

The structure of each part of the surface inspection apparatus which performs such a structure and operation | movement according to one Embodiment of this invention is demonstrated with reference to FIGS.

2 is a front view showing the overall configuration of a surface inspection apparatus according to an embodiment of the present invention. The control unit 40 is not shown in this figure. Referring to the drawings, a frame 90 fixed in a rectangular shape as a whole, an alignment camera 211, an inspection camera 221, and a review camera 231 disposed on a part of the frame 90 are included. You can check it. In addition, the inspection base 110 which can be moved under the frame 90 can be confirmed. An inspection lighting unit 320 and a review lighting unit 330 are disposed at one side of the inspection camera 221 and the review camera 231, respectively.

3 is a side view and a plan view showing the structure of the stage unit of the surface inspection apparatus according to an embodiment of the present invention. In FIG. 3 (a), a circular base 110 having a circular shape as an inspection base 110 is illustrated, and the support 120 supporting the circular base 110 may be identified. Preferably, the support 120 may be automatically adjusted in length so that the circular base 110 maintains a horizontal plane. Meanwhile, a motor 130 is disposed at one side of the stage unit 10, and the rotational force of the motor is transmitted to the circular base 110 through the pulleys 131 and 132. Thereby, the circular base 110 is rotatable in the stage unit 10. The stage unit 10 further includes a driving mechanism (not shown) which is movable with respect to the frame 90 in the X-axis direction, the Y-axis direction, and further in the Z-axis direction.

4 is a front view illustrating a structure including an alignment camera and an inspection camera in the measurement unit of the surface inspection apparatus according to the exemplary embodiment of the present invention. Referring to FIG. 4, the alignment camera 211, the alignment lighting unit 310, and the inspection camera 221 may be confirmed. In addition, a servo motor 225 for moving the alignment camera 211, the alignment lighting unit 310, or the inspection camera 221 up and down (Z-axis direction) is further illustrated.

FIG. 5 is a side view illustrating a structure including a review camera in a measurement unit of a surface inspection apparatus according to an exemplary embodiment. Through the drawings, the zoom lens 232 and the review camera 231 can be confirmed. In addition, a part of the frame 90 for fixing the servo motor 235 and the review camera 231 for moving the review camera 231 or the review lighting unit 330 up and down is shown. On the other hand, a vertical light source 333 for illuminating the inspected object 5 in the same direction as the photographing optical axis of the review camera 231 as the review lighting unit 330 is further shown.

6 is a plan view, a front view, and a side view showing a lighting unit for inspection of the lighting unit of the surface inspection apparatus according to an embodiment of the present invention. FIG. 6A is a plan view of the inspection lighting unit 320 and illustrates a motor 325 for rotating the four light sources 321, 322, 323, and 324 constituting the inspection lighting unit 320. . The inspection lighting unit 320 is preferably coupled to the inspection camera 221 integrally. FIG. 6 (b) is a front view of the inspection lighting unit 320 and shows two light sources 321 and 322 arranged in the X-axis direction. FIG. 6 (c) is a side view of the inspection lighting unit 320, and is coupled to two light sources 323 and 324 in the Y-axis direction, and a motor 325 and a motor 325 for rotating the light sources. The transmission gear 326 is shown.

In this case, the four light sources 321, 322, 323, and 324 have an angle of 30 to 40 ° with respect to the horizontal plane, and this angle corresponds to the optical characteristics of the inspected object 5 or the optical characteristics of the inspection camera 221. Therefore, it can be adjusted appropriately. In addition, the light sources 321, 322, 323, and 324 have a distance of 50 to 60 mm from the point where the optical axes intersect with each other (the position where the object to be illuminated is placed), and this distance is used for the object 5 and the inspection object. It may be appropriately adjusted according to the optical characteristics of the camera 221.

7 is a front view illustrating a lighting unit for a review of the lighting unit of the surface inspection apparatus according to an embodiment of the present invention. Referring to the drawing, the review lighting unit 330 may identify two light sources 331 and 332 facing in the X-axis direction. In addition, the vertical light source 333 which is disposed adjacent to the review camera 231 and provides illumination of the same optical axis as the photographing optical axis of the review camera 231 can be confirmed. At this time, the light sources 331 and 332 have an angle of 20 to 30 ° with respect to the horizontal plane, and maintain a distance of 60 to 80 mm from the position where the inspected object 5 to be illuminated is disposed. At this time, the angle and distance can be appropriately controlled as necessary.

A method of inspecting the surface of an inspection object by using the surface inspection apparatus according to the embodiment of the present invention having the structure as described above will be described.

8 is a flowchart illustrating a method of inspecting a surface of an inspection object by using a surface inspection apparatus according to an exemplary embodiment of the present invention.

First, a plurality of inspected objects 5, that is, image sensors, are disposed on the circular base 110 of the stage unit by the inspector (S21).

After the inspected object 5 is disposed, it is illuminated by the alignment lighting unit 310, and the alignment image is photographed by the alignment camera 211 (S22).

The alignment control unit 430 of the control unit 40 analyzes an arrangement state of each inspected object based on the captured alignment image to generate alignment information of each image sensor (S23).

The alignment control unit moves the first inspected object to be inspected to the inspection position of the inspection camera 221 based on the generated alignment information and aligns it to the correct position for inspection (S24).

When the alignment is completed, the inspection control unit 432 photographs the inspection image by using the inspection camera 221 which is illuminated by the inspection illumination unit 320 and adjusted to the optimum photographing condition (S25).

When the inspection image is photographed, the inspection controller 432 analyzes the inspection image to analyze whether there is a foreign object (S26).

When the foreign material exists, the position of the foreign material is stored in the storage area of the control unit 40 or the presence of the foreign material or the position of the foreign material is displayed on the display unit 410 (S27).

After the determination is made, it is checked whether the inspected object 5 to be inspected remains on the circular base 110 (S28), and when the inspected object 5 to be inspected remains, the alignment control unit 430 The next inspection object 5 is moved to the inspection position and aligned (S29).

On the other hand, if it is determined in step S26 that no foreign matter exists on the inspected object 5 currently inspected, the process proceeds to step S28 to check whether the inspected object 5 to be inspected remains.

When the surface inspection of all the inspected objects 5 is completed, the control unit 40 moves the stage unit 10 to the analysis position of the review camera 231 by the inspector's operation, and moves the zoom lens 232 to an appropriate position. After adjusting to a magnification, the review image is captured by the review camera 231 in a state illuminated by the review lighting unit 330 (S30). In addition, the inspector checks the image of the foreign material shown in the review image and confirms the normal-defect or analyzes the cause of the foreign material for the test object 5 in which the foreign material exists (S31). In addition, in this determination, only normal and defective can be confirmed, but it is also possible to determine whether to regenerate by determining whether or not foreign matter in the inspected object 5 can be removed.

In the above-described surface inspection method, the lighting is turned on at each stage, but if interference does not occur between the lighting units, the lighting unit 30 turns on all light sources at the stage of placing the inspected object 5. Can be used as

1 is a block diagram schematically showing the overall configuration of a surface inspection apparatus according to an embodiment of the present invention.

2 is a front view showing the overall configuration of a surface inspection apparatus according to an embodiment of the present invention.

3 is a side view and a plan view showing the structure of the stage unit of the surface inspection apparatus according to an embodiment of the present invention.

4 is a front view illustrating a structure including an alignment camera and an inspection camera in the measurement unit of the surface inspection apparatus according to the exemplary embodiment of the present invention.

FIG. 5 is a side view illustrating a structure including a review camera in a measurement unit of a surface inspection apparatus according to an exemplary embodiment.

6 is a plan view, a front view, and a side view showing a lighting unit for inspection of the lighting unit of the surface inspection apparatus according to an embodiment of the present invention.

7 is a front view illustrating a lighting unit for a review of the lighting unit of the surface inspection apparatus according to an embodiment of the present invention.

8 is a flowchart illustrating a method of inspecting a surface of an inspection object by using a surface inspection apparatus according to an exemplary embodiment of the present invention.

Claims (10)

A stage unit having an inspection base on which a plurality of inspected objects are disposed, the stage unit horizontally moving the inspection base in the X-axis and Y-axis directions and rotating about the Z-axis; An alignment camera for photographing all of the plurality of inspected objects arranged on the inspection base one by one to output positions of the plurality of alignment images so as to determine positions of the plurality of inspected objects disposed on the inspection base; An alignment lighting unit mounted on the alignment camera to illuminate the plurality of inspected objects in the same direction as the optical axis of the alignment camera; An inspection camera for photographing the surface of any one of the inspected objects in order to inspect whether there is a foreign object on the surface of any one of the inspected objects placed after entering a predetermined inspection position; An inspection lighting unit mounted to the inspection camera and configured to illuminate a surface of the one inspection object that has entered the inspection position; A review camera having a zoom lens that can be magnified by an operator for observing the foreign matter present on the surface of the test object by manual operation; A review lighting unit coupled to the review camera and configured to illuminate a foreign material on the surface of the test object; A display unit which displays an input image; The stage unit is controlled so that one of the plurality of inspected objects disposed on the inspection base is positioned in the photographing area of the alignment camera, and the illumination of the alignment lighting unit and the photographing of the alignment camera are controlled to control the plurality of inspection objects. Outputting the plurality of alignment images for each one of the inspected objects, and controlling the stage unit based on respective positions of the plurality of inspected objects identified based on the plurality of alignment images. Sequentially positioning one by one at the inspection position, controlling the illumination of the inspection lighting unit and the photographing of the inspection camera to obtain a plurality of inspection images of each of the plurality of inspection objects, and Analyzing a plurality of inspection images on each surface of the plurality of inspection objects It is determined whether water is present, and the control unit is configured to display the test image for the inspected object determined to be present through the display unit, and an operator displays one or a plurality of foreign objects in the test image displayed through the display unit. When selected, the stage is controlled to move the inspection base so that the photographing area of the review camera can be accurately positioned at the position where the selected foreign object exists on the surface of the inspected object that is determined to be present. And a control unit configured to control lighting of the review lighting unit and photographing of the review camera to obtain a review image, and to display the review image photographing the selected foreign object through the display unit. Inspection device. The method of claim 1, The inspection lighting unit is a surface inspection device, characterized in that arranged to have an angle of 20 to 40 ° and a distance of 50 to 80mm with respect to the surface of any one of the inspection object located at the inspection position. The method of claim 2, The inspection lighting unit includes two light sources disposed in the X-axis direction and facing each other and two light sources disposed in the Y-axis direction and facing each other, and the light sources are rotatable using the optical axis of the inspection camera as the rotation axis. Surface inspection apparatus, characterized in that. The method according to claim 2 or 3, The review lighting unit includes two light sources disposed in the X-axis direction to face each other, and the light sources are rotatable using an optical axis of the review camera as a rotation axis. Arranging a plurality of inspected objects on the inspection base of the stage unit which is horizontally movable in the X-axis and Y-axis directions and rotatable about the Z-axis; The stage unit is controlled such that one of the plurality of inspected objects disposed on the inspection base is positioned in the photographing area of the alignment camera, and the illumination of the alignment illuminator and the photographing of the alignment camera are controlled to control the plurality of inspection objects. Obtaining a plurality of alignment images for one of the objects; Positioning one of the plurality of inspected objects at the inspection position by controlling the stage unit based on the positions of the plurality of inspected objects identified based on the plurality of alignment images; Control the illumination of the inspection lighting unit and the photographing of the inspection camera to obtain a plurality of inspection images for each of the plurality of inspected objects, and analyze the obtained plurality of inspection images to analyze each of the plurality of inspected objects. Determining whether a foreign object is present on the surface of the object, and displaying a test image of the test object on which the foreign material is determined to be present among the plurality of test objects; When the operator selects one or a plurality of foreign objects from the inspection image displayed on the display unit, the photographing area of the review camera is accurately positioned at the position where the selected foreign material exists on the surface of the inspected object which is determined to exist. Controlling the stage unit to move and position the inspection base to be positioned; And controlling the lighting of the review lighting unit and the photographing of the review camera to obtain a review image, and displaying the review image photographing the selected foreign object through the display unit. The method of claim 5, The review camera is provided with a zoom lens, The displaying of the review image photographing the selected foreign material through the display unit may further include automatically focusing the zoom lens to focus on the selected foreign material in the photographing area of the review camera. Surface inspection method characterized in that. delete delete delete delete

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